CN109038161A - The assembly method of cable-assembly in fluorescent tube lamp cap - Google Patents

The assembly method of cable-assembly in fluorescent tube lamp cap Download PDF

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Publication number
CN109038161A
CN109038161A CN201810621903.XA CN201810621903A CN109038161A CN 109038161 A CN109038161 A CN 109038161A CN 201810621903 A CN201810621903 A CN 201810621903A CN 109038161 A CN109038161 A CN 109038161A
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China
Prior art keywords
cable
cylinder
carrying
heat
clamp
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Granted
Application number
CN201810621903.XA
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Chinese (zh)
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CN109038161B (en
Inventor
毋少峰
熊锐峰
陈广进
吕俊杰
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Hangzhou Dianzi University
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Hangzhou Dianzi University
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/24Manufacture or joining of vessels, leading-in conductors or bases
    • H01J9/28Manufacture of leading-in conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • H01R43/052Crimping apparatus or processes with wire-feeding mechanism

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses the assembly methods of cable-assembly in fluorescent tube lamp cap.Cable-assembly manual assembly, pyrocondensation length of tube are difficult to control, large labor intensity.Carrying mechanism of the invention realizes that cable-assembly is transported to set heat-shrink tube mechanism, pressure side clamp mechanism, pipe-clearing mechanism, heats thermal contracting mechanism, turns over mechanism and placement mechanism;Single outlet mechanism isolates single cable;It covers heat-shrink tube mechanism and heat-shrink tube is inserted in cable;That end that pressure side clamp mechanism is cased with heat-shrink tube to cable carries out punching press;Pipe-clearing mechanism carries out reason pipe processing to heat-shrink tube;Thermal contracting mechanism is heated to handle heat-shrink tube pyrocondensation;It turns over mechanism and fold processing is carried out to cable;Placement mechanism places cable.The present invention realizes the full-automatic assembly of cable-assembly in fluorescent lamp head.

Description

The assembly method of cable-assembly in fluorescent tube lamp cap
Technical field
The invention belongs to field of mechanical technique, and in particular to the assembly method of cable-assembly in a kind of fluorescent tube lamp cap.
Background technique
Fluorescent lamp is widely used in home room, commercial space, has many advantages, such as that the service life is long, light efficiency is high, colour rendering is good, from One of and become the most commonly used lamps and lanterns of citizen.In the assembly of fluorescent lamp head, the assembly of cable-assembly is the most complicated, needs It is nested with heat-shrink tube on cable, pyrocondensation length of tube has with short, then the copper tip in the side pressure for be cased with heat-shrink tube, then will be hot The draw is close to the junction of cable and copper tip, is finally bent into cable in 90 ° with copper tip.In the prior art, this is made Kind cable-assembly substantially uses manual operation.The shortcomings that manual operation is: pyrocondensation length of tube is difficult to control, and heat-shrink tube It is difficult to operate when being inserted in cable, large labor intensity.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of assembly methods of cable-assembly in fluorescent tube lamp cap.
To achieve the goals above, present invention employs following technical solutions:
The assembly method of cable-assembly in fluorescent tube lamp cap of the present invention, the specific steps are as follows:
The first of carrying mechanism carries driving cylinder and moves horizontally drive the first carrying cylinder movement;First carrying cylinder arrives When up to single outlet mechanism, the conveying clamp claw clip of the first carrying cylinder lives the single cable that single outlet mechanism separates, folder When firmly the carrying clamping jaw of single cable carries driving cylinder moving at set heat-shrink tube mechanism with first, set heat-shrink tube mechanism is clamped The carrying clamping jaw of cable, the first carrying cylinder unclamps;Then heat-shrink tube is inserted in cable by set heat-shrink tube mechanism;First carries driving Cylinder drives the second carrying cylinder to be moved to the cable location for being inserted in heat-shrink tube, and the conveying clamp claw clip of the second carrying cylinder lives to be inserted in The cable for being inserted in heat-shrink tube unclamps in the cable of heat-shrink tube, set heat-shrink tube mechanism;Second carrying cylinder will be inserted in the cable of heat-shrink tube It is transported at pressure side clamp mechanism, pressure side clamp mechanism clamps cable, and then, the carrying clamping jaw of the second carrying cylinder unclamps, pressure side That end that mechanism is cased with heat-shrink tube to cable carries out punching press, is flushed to copper tip riveting on cable;First carries driving cylinder driving Third carrying cylinder is moved to the cable location after having pressed copper tip, and the conveying clamp claw clip of third carrying cylinder, which is lived, has pressed copper tip The cable after copper tip has been pressed in cable afterwards, the release of pressure side clamp mechanism;Third carrying cylinder removes the cable after having pressed copper tip It transports at pipe-clearing mechanism;Pipe-clearing mechanism clamps cable, and the carrying clamping jaw of third carrying cylinder unclamps, and pipe-clearing mechanism carries out heat-shrink tube Reason pipe processing, guarantee that heat-shrink tube withstands copper tip;Second, which carries driving cylinder, drives the 4th carrying cylinder to be moved at reason pipe At cable after reason, the conveying clamp claw clip of the 4th carrying cylinder lives to manage pipe treated cable, and pipe-clearing mechanism unclamps reason pipe processing Cable afterwards;4th carrying cylinder will reason pipe treated cable is moved to heating thermal contracting mechanism place, heat thermal contracting mechanism and clamp Reason pipe treated cable, and the pyrocondensation processing of heat-shrink tube is carried out, so that heat-shrink tube is bounced back, guarantees that heat-shrink tube packs tightly cable;4th The carrying clamping jaw of carrying cylinder unclamps;Second carries driving cylinder drive the 5th carrying cylinder to be moved to pyrocondensation treated cable Place, the conveying clamp claw clip of the 5th carrying cylinder live pyrocondensation treated cable, and heating thermal contracting mechanism unclamps pyrocondensation treated line Cable;Treated that cable is moved to turns at mechanism by pyrocondensation for 5th carrying cylinder;It turns over mechanism and clamps pyrocondensation treated line The carrying clamping jaw of cable, the 5th carrying cylinder unclamps, and turns over mechanism and carries out fold processing to cable and copper tip junction, guarantees line Cable and copper tip are in 90 °;Third carries driving cylinder and the 6th carrying cylinder is driven to be moved at fold treated cable, and the 6th The conveying clamp claw clip of carrying cylinder lives to turn down treated cable, turns over mechanism and unclamps fold treated cable;6th carries Cylinder will turn down that treated that cable is moved at placement mechanism;Placement mechanism clamps fold treated cable, and the 6th carries The carrying clamping jaw of cylinder unclamps;Placement mechanism will turn down that treated that cable is put into collection device.
Single outlet mechanism isolates single cable, and detailed process is as follows:
A bundle of cable is placed on slideway front side board and slideway back side panel;Direct current generator drives idler wheel rotation, idler wheel rotation Direction and cable falling direction on the contrary, realize the agitation to cable, single cable fall into slideway front side board and slideway back side panel it Between vertical gap in, vertical gap is only capable of passing through single cable;Single cable falls on the line dividing guard of bottom behind vertical gap On piece;Then outlet push cylinder driving terminal plate retracts, what the pushing block drive of terminal plate side was fixed with lower section separated time sliding block Slide bar retracts the separated time baffle of bottom, simultaneously because the spring pressure of top separated time sliding block connection is discharged the separated time at top Baffle is released;At this point, the single cable to fall falls in the line dividing guard on piece at top, and the cable of bottom line dividing guard on piece falls into and connects In the connecting groove of line plate;Then, outlet push cylinder driving terminal plate is released, and the cable in terminal plate connecting groove is sent to outlet At elevating mechanism;At this point, the separated time baffle of bottom is released in the spring pressure release due to the connection of lower section separated time sliding block, top Separated time baffle retracts, and the cable on the separated time baffle of top falls into bottom line dividing guard on piece again;The spring of lower section separated time sliding block connection Preset pressure is greater than the spring preset pressure of top separated time sliding block connection, guarantees that the realization of separated time baffle is staggered front to back movement up and down. In elevating mechanism, outlet crawl cylinder driving terminal clamp claw clip lives cable, and outlet lifting cylinder drives outlet crawl cylinder and line Cable rises, and after the conveying clamp claw clip line taking cable for waiting the first carrying cylinder, the outlet clamping jaw that outlet grabs cylinder unclamps, outlet liter Sending down abnormally ascending cylinder resets.
The process that heat-shrink tube is inserted in cable by set heat-shrink tube mechanism is specific as follows:
When cable is transported to set heat-shrink tube mechanism by the carrying clamping jaw of the first carrying cylinder, clamp sleeve wire clamp pawl and casing Chuck jaws clamp cable;Then, heat-shrink tube is transported to heat-shrink tube by the pilot hole of guide support seat by scale tube feeding mechanism It carries at clamping jaw, heat-shrink tube carrying cylinder driving heat-shrink tube conveying clamp claw clip lives heat-shrink tube;Scale tube feeding mechanism send pipe servo Motor is stepper motor, realizes the scale cun conveying of heat-shrink tube;Cutting mechanism cuts off heat-shrink tube;Screw slide removes heat-shrink tube Fortune cylinder and heat-shrink tube are carried clamping jaw and are released towards cable, since the pilot hole and cable of guide support seat are coaxially disposed, pyrocondensation The front end sleeve inlet wire cable front end of pipe;At this point, casing chuck jaws are unclamped, screw slide continues to drive heat-shrink tube carrying clamping jaw will be hot The draw is released, and heat-shrink tube is carried clamping jaw and unclamped.Screw slide drives heat-shrink tube to carry pawl return, to carry next section of pyrocondensation Pipe.After waiting the conveying clamp claw clip of the second carrying cylinder to live to be inserted in the cable of heat-shrink tube, clamp sleeve wire clamp pawl unclamps.
The process that end that pressure side clamp mechanism is cased with heat-shrink tube to cable carries out punching press is specific as follows:
When the cable that the carrying clamping jaw grip of the second carrying cylinder enters heat-shrink tube is transported at pressure side clamp mechanism, terminal pressure Thread clamping mechanism push away clamp roll wheel terminal push away gas enclosure cylinder push under make terminal clamping-line clamping jaw clamp cable;At this point, second removes The carrying clamping jaw of fortune cylinder unclamps;Then, Ultra-silent terminal driving, which is pressing against upper slitter and pressing against briquetting, moves downward;Pressing against upper slitter Next copper tip is rushed in a copper tip row, while pressing against briquetting and being pressed downward terminal clamping-line clamping jaw;Due to upper clamp briquetting Sliding pair is constituted with the sliding bar of lower clamp briquetting, terminal clamping-line clamping jaw moves downward;When terminal clamping-line jaw action to upper folder When the opposite face contact of line briquetting and lower clamp briquetting, cable lowest point is located on the working face of Ultra-silent terminal, is pressing against Knife is by the copper tip punching press swept away on cable;Then, terminal machine driving is pressing against upper slitter and is pressing against briquetting reset;Terminal clamp simultaneously Wire clamp pawl resets under the spring effect being nested on sliding bar, drives the cable of the good copper tip of punching press to move upwards, punching press is good The cable of copper tip is higher by the transporting flat of copper tip, prevents the conveying for influencing the latter copper tip;Then, Ultra-silent terminal Copper tip row is fed forward to the distance of a copper tip;The conveying clamp claw clip of third carrying cylinder is waited to live the good copper tip of punching press Cable after, terminal push away gas enclosure cylinder reset so that by terminal clamping-line clamping jaw unclamp cable.
The process that pipe-clearing mechanism carries out reason pipe processing to heat-shrink tube is specific as follows:
When the cable of the good copper tip of punching press is transported to pipe-clearing mechanism by the carrying clamping jaw of third carrying cylinder, pipe clamp line is managed One end of the cylinder driving reason non-punching press copper tip of pipe clamp wire clamp claw clip stringing cable, reason pipe clamp head cylinder driving reason pipe clamp head clamping jaw folder The other end of stringing cable;The carrying clamping jaw of third carrying cylinder unclamps;It manages pipe clamp pipe cylinder driving reason pipe clamp pipe clamp claw clip and lives heat The draw;Then, reason pipe pull back cylinder driving reason pipe clamp pipe cylinder and manage pipe clamp pipe clamp pawl toward copper tip an end motion;Then, It manages pipe clamp pipe clamp pawl to unclamp, reason pipe pulls back cylinder and reason while resetting pipe clamp pipe cylinder;Wait the conveying clamp of the 4th carrying cylinder When claw clip lives the cable managed after heat-shrink tube, reason pipe clamp head cylinder and reason pipe clamp line cylinder reset so that reason pipe clamp wire clamp pawl and Pipe clamp head clamping jaw is managed to unclamp.
The process that heating thermal contracting mechanism handles heat-shrink tube pyrocondensation is specific as follows:
When managed the cable after heat-shrink tube by the carrying clamping jaw of the 4th carrying cylinder be transported to heating thermal contracting mechanism when, heating The cable after heat-shrink tube has been managed in the driving heating clamp clamping jaw clamping of clamp cylinder;Pyrocondensation cylinder driving two panels heating sheet is heated to clamp Cable and heat-shrink tube, to be heated to heat-shrink tube;Later, heating pyrocondensation cylinder driving two panels heating sheet opens, while the 4th The carrying clamping jaw of carrying cylinder opens;When the conveying clamp claw clip of the 5th carrying cylinder being waited to live the cable after heat-shrink tube pyrocondensation, add Hot clamp cylinder resets, so that heating clamp clamping jaw unclamps.
It is specific as follows to turn over the process that mechanism carries out fold processing to cable:
Cable after heat-shrink tube pyrocondensation is transported to by the carrying clamping jaw of the 5th carrying cylinder when turning over mechanism, turns over compression Air cylinder driven piston rod, to drive the copper tip compressed on upper holder block compression cable;Then, the conveying clamp of the 5th carrying cylinder Pawl unclamps;It turns over and smoothes out with the fingers straight air cylinder driven piston rod, smooth out with the fingers straight block to drive to turn over and move upwards, turn over and smooth out with the fingers straight block and turn over guiding Protrusion on block opposite face to cable and copper tip changeover portion applied force, guarantee by cable turn down to copper tip at right angle;Deng When the conveying clamp claw clip of the 6th carrying cylinder lives and turns down treated cable, turns over compression cylinder and turn over that smooth out with the fingers straight cylinder multiple Position.
The process that placement mechanism place processing to cable is specific as follows:
When fold treated cable is transported to placement mechanism by the carrying clamping jaw of the 6th carrying cylinder when, place clamping jaw gas Cylinder driving placing clamp wire clamp claw clip tightly turns down that treated cable;Then, the carrying clamping jaw of the 6th carrying cylinder unclamps;Place gas Cylinder driving installation balance plate and placement clamping jaw cylinder move downward, so that placing clamp wire clamp pawl and cable be driven to move downward;So It places clamping jaw cylinder driving placing clamp wire clamp pawl afterwards to unclamp, cable-assembly is fallen into collection device;Cylinder is placed to reset.
The invention has the benefit that
The present invention realizes the full-automatic assembly of cable-assembly in fluorescent lamp head, that is, realizes single in a bundle of cable The separation of cable, heat-shrink tube are cut into defined length and are inserted in cable, be cased with the cable of heat-shrink tube and copper tip is directed at progress Copper tip punching press, the accurate positioning of heat-shrink tube position, the pyrocondensation of heat-shrink tube and the fold of copper tip and cable entirely produced The full-automation of journey, not only easy to operate, structure is simple, and high production efficiency, labor intensity are small.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is the schematic diagram of carrying mechanism in the present invention;
Fig. 3 is the schematic diagram of the first carrying mechanism in the present invention;
Fig. 4 is the schematic diagram of the second carrying mechanism in the present invention;
Fig. 5 is the schematic diagram of third carrying mechanism in the present invention;
Fig. 6 is the schematic diagram of single outlet mechanism in the present invention;
Fig. 7 is the schematic diagram that single outlet mechanism removes after the second installation riser in the present invention;
Fig. 8 is the schematic diagram of middle separated time mechanism of the present invention;
Fig. 9 is the schematic diagram of Zhong Tao heat-shrink tube of the present invention mechanism;
Figure 10 is the partial schematic diagram of Zhong Tao heat-shrink tube of the present invention mechanism;
Figure 11 is the schematic diagram of intermediate voltage terminal clamp mechanism of the present invention;
Figure 12 is the schematic diagram of pipe-clearing mechanism in the present invention;
Figure 13 is the schematic diagram that thermal contracting mechanism is heated in the present invention;
Figure 14 is the schematic diagram that mechanism is turned in the present invention;
Figure 15 is the schematic diagram of placement mechanism in the present invention;
In figure: 1, carrying mechanism, 2, big bottom plate, 3, single outlet mechanism, 4, set heat-shrink tube mechanism, 5, pressure side clamp mechanism, 6, pipe-clearing mechanism, 7, heating thermal contracting mechanism, 8, turn over mechanism, 9, placement mechanism, 1-1, first carry driving cylinder, 1-2, first Carrying and installation plate, 1-3, the first idler wheel mounting rack, 1-4, the first lower limit idler wheel, 1-5, third carrying cylinder, 1-6, first upper limit Idler wheel, 1-7, the second carrying cylinder, 1-8, the first carrying connecting plate, 1-9, the first carrying cylinder, 1-10, the second lower limit idler wheel, 1-11, the second idler wheel mounting rack, 1-12, the second upper limit idler wheel, 1-13, the 5th carrying cylinder, 1-14, the 4th carrying cylinder, 1- 15, second connecting plate is carried, 1-16, second carry driving cylinder, 1-17, the second carrying and installation plate, 1-18, third carrying and installation Frame, 1-19, third carry driving cylinder, 1-20, cable correcting sheet, 1-22,1-21, the 6th carrying cylinder carry push cylinder, 3-1, outlet lifting cylinder mounting base, 3-2, outlet lifting cylinder, 3-3, outlet grab cylinder, 3-4, direct current generator, 3-5, the One installation riser, 3-6, the second installation riser, 3-7, outlet rack, 3-8, baffle slideway, 3-9, separated time shell, 3-10, slideway Front side board, 3-11, slideway back side panel, 3-12, idler wheel, 3-13, multi-diameter shaft, 3-14, terminal plate, 3-15, outlet push cylinder, 3- 16, outlet push cylinder mounting plate, 3-17, separated time sliding block, 3-18, separated time baffle, 4-1, screw slide, 4-2, heat-shrink tube are carried 4-6, clamping jaw, 4-3, clamp sleeve wire clamp pawl, 4-4, casing clamp cylinder, 4-5, clamp sleeve wire clamp pawl cylinder mounting base send pipe to watch Take motor, 4-7, pyrocondensation pipe dish, 4-8, casing chuck jaws cylinder mounting base, 4-9, casing chuck jaws, 4-10, casing collet Cylinder, 4-11, cutting cylinder, 4-12, cutter blades, 4-13, active muller, 4-14, driven muller, 4-15, guide support seat, 5-4,5-1, clamp briquetting, 5-2, upper clamp briquetting, 5-3, terminal clamping-line clamping jaw are pressing against and are cutting, 5-5, pressing against upper slitter, 5-6, pressure Briquetting, 5-7, terminal rack, 5-8, down pressing seat, 5-9, terminal feeding passage, 5-10, terminal push away gas enclosure cylinder, 5-11, idler wheel peace 5-12, loading board pushes away clamp roll wheel, 6-1, reason pipe clamp wire clamp pawl, 6-2, reason pipe clamp line cylinder, 6-3, reason pipe clamp pipe clamp pawl, 6-4, reason Pipe clamp pipe cylinder, 6-5, reason pipe are pulled back cylinder, 6-6, reason pipe clamp head cylinder, 6-7, reason pipe clamp head clamping jaw, 6-8, pipe-clearing mechanism branch 7-5, frame, 7-1, thermal contracting mechanism's bracket, 7-2, heating solidus clamping jaw, 7-3, heating clamp cylinder, 7-4, heating pyrocondensation cylinder add 8-1, backing turns over and smoothes out with the fingers straight cylinder, 8-2, turns over and smooth out with the fingers block, 8-3, turn over guide pad, 8-4, turn over aluminum corner brace piece, 8-5, turn over compression 8-6, cylinder compresses upper holder block, 8-7, compresses lower lock block, 8-8, turn over bracket, 9-2,9-1, clamp clamping jaw place clamping jaw cylinder 9-3, balance weight 9-4, balance mounting plate, 9-5, place cylinder, 9-6, place bracket.
Specific embodiment
Specific structure of the present invention and operational process are described further with reference to the accompanying drawing.
As shown in Figure 1, in fluorescent tube lamp cap cable-assembly assembly device, including it is carrying mechanism 1, workbench, single Outlet mechanism 3, pressure side clamp mechanism 5, pipe-clearing mechanism 6, heating thermal contracting mechanism 7, turns over mechanism 8 and places machine set heat-shrink tube mechanism 4 Structure 9.
As shown in Figure 2-5, carrying mechanism 1 includes the first carrying mechanism, the second carrying mechanism and third carrying mechanism.Such as Shown in Fig. 3, the first carrying mechanism includes the first carrying and installation plate 1-2, the first carrying driving mechanism and the first idler wheel position-limit mechanism; First carrying and installation plate 1-2 is fixed on the big bottom plate 2 of workbench;First, which carries driving mechanism, carries driving cylinder including first 1-1, the first carrying cylinder 1-9, the second carrying cylinder 1-7, third carrying cylinder 1-5, clamping jaw and the first carrying connecting plate are carried 1-8;First cylinder body for carrying driving cylinder 1-1 is fixed on the first carrying and installation plate 1-2, and the first carrying connecting plate 1-8 is fixed On the sliding block that first carries driving cylinder 1-1;First carrying cylinder 1-9, the second carrying cylinder 1-7 and third carrying cylinder 1- 5 cylinder body is equidistantly fixed on the first carrying connecting plate 1-8, and the first, second, third carrying cylinder respectively drives a conveying clamp Pawl folding;First idler wheel position-limit mechanism includes the first idler wheel mounting rack 1-3, the first lower limit idler wheel 1-4 and the first upper limit idler wheel 1- 6;Six the first lower limit idler wheel 1-4 are equally spaced, and carry connecting plate 1-8 following table face contact, two first upper limits with first Idler wheel 1-6 is contacted with the first carrying upper surface connecting plate 1-8;First lower limit idler wheel 1-4 and the first upper limit idler wheel 1-6 is fixed On the first idler wheel mounting rack 1-3;First idler wheel mounting rack 1-3 is fixed on the first carrying and installation plate 1-2.
As shown in figure 4, the second carrying mechanism includes the second carrying and installation plate 1-17, the second carrying driving mechanism and the second rolling Take turns position-limit mechanism;Second carrying and installation plate 1-17 is fixed on the big bottom plate 2 of workbench, and second, which carries driving mechanism, includes second It carries driving cylinder 1-16, the 4th carrying cylinder 1-14, the 5th carrying cylinder 1-13, carry clamping jaw and the second carrying connecting plate 1- 15;Second cylinder body for carrying driving cylinder 1-16 is fixed on the second carrying and installation plate 1-17, and second, which carries connecting plate 1-15, consolidates It is scheduled on the sliding block of the second carrying driving cylinder 1-16, the 4th carrying cylinder 1-14 and the 5th carrying cylinder 1-13 spacing are fixed on Second carries on connecting plate 1-15, and the 4th carrying cylinder and the 5th carrying cylinder respectively drive a carrying clamping jaw folding.Second Idler wheel position-limit mechanism includes the second idler wheel mounting rack 1-11, the second lower limit idler wheel 1-10 and the second upper limit idler wheel 1-12;Four Two lower limit idler wheel 1-10 and two upper limit idler wheel 1-12 are each attached on the second idler wheel mounting rack 1-11, four the second lower limit idler wheels 1-10 is equally spaced, and carries connecting plate 1-15 following table face contact with second;Second upper limit idler wheel 1-12 and second, which is carried, to be connected The contact of the upper surface fishplate bar 1-15;Second idler wheel mounting rack 1-11 is fixed on the second carrying and installation plate 1-17.
As shown in figure 5, third carrying mechanism includes third carrying and installation frame 1-18, carries clamping jaw, third carrying driving gas Cylinder 1-19, push cylinder 1-22, the 6th carrying cylinder 1-21 and cable correcting sheet 1-20 are carried;Third carrying and installation frame 1-18 is solid It is scheduled on the big bottom plate 2 of workbench, the cylinder body that third carries driving cylinder 1-19 is fixed on third carrying and installation frame 1-18, is removed The cylinder body of fortune push cylinder 1-22 is fixed on third and carries on the sliding block of driving cylinder 1-19, the cylinder body of the 6th carrying cylinder 1-21 It is fixed on the piston rod for carrying push cylinder 1-22, the 6th carrying cylinder 1-21 drives a carrying clamping jaw folding;Cable school The one end positive 1-20 is fixed on the cylinder body of the 6th carrying cylinder 1-21, and the other end opens up V-shaped groove.
As can be seen from figures 6 to 8, single outlet mechanism 3 includes the first installation riser 3-5, the second installation riser 3-6, lineation machine Structure, thread-dividing mechanism, delivery device, elevating mechanism and outlet rack 3-7;Outlet rack 3-7 is fixed on the big bottom plate 2 of workbench On;First installation riser 3-5 and the second installation riser 3-6 are fixed on outlet rack 3-7;Wire-packing mechanism includes slideway front side board 3-10, slideway back side panel 3-11, idler wheel 3-12, direct current generator 3-4 and multi-diameter shaft 3-13;Three pieces of slideway front side board 3-10 and three pieces Slideway back side panel 3-11 is fixed with the first installation riser 3-5 and the second installation riser 3-6, and three pieces of slideway front side board 3-10 are equidistant Arrangement, three pieces of slideway back side panel 3-11 equidistant placements, and that block slideway back side panel 3- of slideway front side board 3-10 and aligned in position Vertical gap is equipped between 11;The pedestal of direct current generator 3-4 is fixed on the outside of the first installation riser 3-5;Multi-diameter shaft 3-13's One end and the output shaft of direct current generator 3-4 are fixed, and the both ends multi-diameter shaft 3-13 are supported on the first installation riser by bearing respectively On 3-5 and the second installation riser 3-6;Three idler wheel 3-12 are equidistantly fixed on multi-diameter shaft 3-13, and each idler wheel is arranged at one piece In the idler wheel resettlement groove that slideway back side panel 3-11 is opened up;Idler wheel offers eight cable resettlement grooves being evenly distributed;Idler wheel with The spacing of slideway front side board 3-10 is less than the vertical gap between slideway front side board 3-10 and slideway back side panel 3-11;Thread-dividing mechanism Including separated time shell 3-9, separated time baffle 3-18, separated time sliding block 3-17 and baffle slideway 3-8;Two pieces of separated time sliding block 3-17 and separated time The upper and lower groove of shell 3-9 respectively constitutes sliding pair;The fixed separated time baffle 3-18 in the same end of two pieces of separated time sliding block 3-17, The other end of unlocked separated time baffle is connected by rope, and rope bypasses the fixed pulley being hinged on separated time shell 3-9;Two panels point Line baffle 3-18 is aligned setting with two sliding slots that baffle slideway 3-8 is opened up respectively;Two pieces of separated time sliding block 3-17 connection ropes Spring is equipped between that end and respective recess sidewall, and the spring preset pressure of lower section separated time sliding block 3-17 connection is greater than top The spring preset pressure of separated time sliding block 3-17 connection;The bottom separated time shell 3-9 is passed through with lower section separated time sliding block 3-17 fixed slide bar The sliding slot that portion opens up;The baffle slideway 3-8 of two thread-dividing mechanisms and two pieces of slideway front side board 3-10 of two sides are fixed respectively;Two The separated time shell 3-9 of thread-dividing mechanism and two pieces of slideway back side panel 3-11 of two sides are fixed respectively;Delivery device includes outlet push Cylinder mounting plate 3-16, outlet push cylinder 3-15 and terminal plate 3-14;Outlet push cylinder mounting plate 3-16 is fixed on first The cylinder body of the bottom of installation riser 3-5 and the second installation riser 3-6, outlet push cylinder 3-15 is fixed on outlet push cylinder On mounting plate 3-16;Two pieces of terminal plate 3-14 spacing are fixed on the piston rod of outlet push cylinder 3-15;Two pieces of terminal plate 3- The lower surface of 14 upper surface, slideway front side board 3-10 and slideway back side panel 3-11 is concordant;It opens the upper surface of terminal plate 3-14 Equipped with connecting groove, side is fixed with pushing block;Elevating mechanism include outlet lifting cylinder mounting base 3-1, outlet lifting cylinder 3-2, Outlet clamping jaw and outlet grab cylinder 3-3;Outlet lifting cylinder mounting base 3-1 is fixed on the big bottom plate 2 of workbench, outlet liter The cylinder body of sending down abnormally ascending cylinder 3-2 is fixed on outlet lifting cylinder mounting base 3-1, and the cylinder body of outlet crawl cylinder 3-3 is fixed on outlet On the piston rod of lifting cylinder, outlet grabs cylinder 3-3 driving outlet clamping jaw folding.
As shown in Figures 9 and 10, set heat-shrink tube mechanism 4 includes pyrocondensation pipe dish supporting mechanism, cutting mechanism, scale tube-conveyer Structure, casing thread clamping mechanism and casing rack;Pyrocondensation disk supporting mechanism includes pyrocondensation pipe dish 4-7 and heat-shrink tube disc carrier;Heat-shrink tube Disc carrier is fixed on the big bottom plate 2 of workbench, and pyrocondensation pipe dish 4-7 and heat-shrink tube disc carrier constitute revolute pair;Scale tube-conveyer Structure includes active muller 4-13, driven muller 4-14, guide support seat 4-15, send pipe servo motor 4-6, screw slide 4-1, heat The draw carries clamping jaw 4-2 and heat-shrink tube carrying cylinder;The pedestal of pipe servo motor 4-6 is sent to be fixed on casing rack, casing platform Frame is fixed on the big bottom plate 2 of workbench;Active muller 4-13 is fixed on the output shaft for sending pipe servo motor 4-6;Actively grind It takes turns 4-13 and driven muller 4-14 and constitutes revolute pair with casing platform frame, and active muller is contacted with the surface of driven muller;It leads It is fixed on casing rack to support base 4-15, the contact line of the pilot hole on guide support seat and active muller and driven muller Concordantly;The pedestal of screw slide 4-1 is fixed on casing rack, and the cylinder body of heat-shrink tube carrying cylinder is fixed on screw slide 4-1 Sliding block on, heat-shrink tube carrying cylinder drive heat-shrink tube carry clamping jaw 4-2 folding;Cutting mechanism includes cutter blades 4-12 and cuts Die cylinder 4-11;The cylinder body of cutting cylinder 4-11 is fixed on casing rack, cutting cylinder 4-11 driving cutter blades folding.Set Pipe thread clamping mechanism includes casing chuck jaws 4-9, clamp sleeve wire clamp pawl 4-3, casing collet cylinder 4-10, casing clamp cylinder 4- 4, casing collet cylinder mounting base 4-8 and casing clamp cylinder mounting base 4-5;Casing collet cylinder mounting base 4-8 is fixed on set On pipe rack, the cylinder body of casing collet cylinder 4-10 is fixed on casing collet cylinder mounting base 4-8, casing collet cylinder 4-10 Drive sleeve chuck jaws 4-9 folding;Casing clamp cylinder mounting base 4-5 is fixed on casing rack, casing clamp cylinder 4-4 Cylinder body be fixed on casing clamp cylinder mounting base 4-5, casing clamp cylinder 4-4 drive sleeve clamp clamping jaw 4-3 folding.
As shown in figure 11, pressure side clamp mechanism 5 includes the model YX-1.5T of electronic equipment Co., Ltd of Shenzhen Yong Xin section Ultra-silent terminal and terminal pressing against thread clamping mechanism;Ultra-silent terminal includes pressing against cut 5-4, pressing against upper slitter 5-5, pressing against Briquetting 5-6, terminal rack 5-7, down pressing seat 5-8, suspending head and terminal feeding passage 5-9;It is pressing against and is cutting 5-4 and be fixed on terminal feeding The equipped at outlet port in channel, is pressing against upper slitter 5-5 and is being fixed on and pressing against on briquetting 5-6, and is pressing against upper slitter 5-5 and to press against briquetting 5-6 all solid It is scheduled on down pressing seat 5-8, down pressing seat is fixed in suspending head;Suspending head is fixed on terminal rack 5-7;Terminal is pressing against thread clamping mechanism packet Include clamp briquetting 5-2, terminal clamping-line clamping jaw 5-3, terminal push away gas enclosure cylinder 5-10, lower clamp briquetting 5-1, push away clamp roll wheel 5-12 and Roller mounting plate 5-11;Lower clamp briquetting 5-1 is fixed on terminal rack 5-7, upper clamp briquetting 5-2 and lower clamp briquetting 5-1 Sliding bar constitute sliding pair, and upper clamp briquetting 5-2 and lower clamp briquetting 5-1 pass through the spring being nested on sliding bar and connect It connects;Two pawls of terminal clamping-line clamping jaw 5-3 are hinged with upper clamp briquetting 5-2;The cylinder body that terminal pushes away gas enclosure cylinder 5-10 is fixed on On terminal rack 5-7, roller mounting plate 5-11 is fixed on terminal and pushes away on the piston rod of gas enclosure cylinder 5-10;It is hinged to push away clamp roll wheel 5-12 It is contacted on roller mounting plate 5-11, and with one of pawl of terminal clamping-line clamping jaw 5-3.
As shown in figure 12, pipe-clearing mechanism 6 includes reason pipe clamp wire clamp pawl 6-1, reason pipe clamp line cylinder 6-2, reason pipe clamp pipe clamp pawl 6-3, reason pipe clamp pipe cylinder 6-4, reason pipe are pulled back cylinder 6-5, reason pipe clamp head cylinder 6-6, reason pipe clamp head clamping jaw 6-7 and pipe-clearing mechanism Bracket 6-8;Pipe-clearing mechanism bracket 6-8 is fixed on the big bottom plate 2 of workbench;The cylinder body fixation for managing pipe clamp head cylinder 6-6 is resonable On pipe mechanism rack 6-8;Manage pipe clamp head cylinder 6-6 driving reason pipe clamp head clamping jaw 6-7 folding;Reason pipe is pulled back the cylinder body of cylinder 6-5 It is fixed on pipe-clearing mechanism bracket 6-8;The fixed resonable pipe of the cylinder body of reason pipe clamp pipe cylinder 6-4 pull back cylinder 6-5 piston rod on; Manage pipe clamp pipe cylinder 6-4 driving reason pipe clamp pipe clamp pawl 6-3 folding;The cylinder body of reason pipe clamp line cylinder 6-2 is fixed on pipe-clearing mechanism branch On frame 6-8;Manage pipe clamp line cylinder 6-2 driving reason pipe clamp wire clamp pawl 6-1 folding.
As shown in figure 13, heating thermal contracting mechanism 7 includes heating clamp cylinder 7-3, heating clamp clamping jaw, heating pyrocondensation cylinder 7-4, heating sheet 7-5 and heating mechanism bracket 7-1;Heating mechanism bracket 7-1 is fixed on the big bottom plate 2 of workbench;Heating heat The cylinder body of contracting cylinder 7-4 is fixed on heating mechanism bracket 7-1;It heats pyrocondensation cylinder 7-4 and drives two pieces of heating sheet 7-5 foldings; The cylinder body of heating clamp cylinder 7-3 is fixed on heating mechanism bracket 7-1;Hot clamp cylinder 7-3 driving heating clamp clamping jaw is opened It closes.
As shown in figure 14, turn over mechanism 8 include turn over smooth out with the fingers straight cylinder 8-1, turn over smooth out with the fingers straight block 8-2, turn over guide pad 8-3, Cable limit turns over aluminum corner brace 8-4, turns over compression cylinder 8-5, compresses upper holder block 8-6, compresses lower lock block 8-7 and turn over bracket 8-8; Bracket 8-8 is turned over to be fixed on the big bottom plate 2 of workbench;The cylinder body and cable limit for turning over compression cylinder 8-5 turn over aluminum corner brace 8-4 It is each attached to and turns at the top of bracket 8-8, and cable limit turns over aluminum corner brace 8-4 setting and turning over above compression cylinder 8-5;In compression Briquetting 8-6 is fixed on the piston rod for turning over compression cylinder 8-5;Guide pad 8-3 is turned over to be fixed on compression upper holder block 8-6;Pressure Tight lower lock block 8-7, which is fixed on, to be turned on bracket 8-8;It turns over and smoothes out with the fingers the cylinder body of straight cylinder 8-1 and be fixed on and turn on bracket 8-8;It turns over It smoothes out with the fingers straight block 8-2 and is fixed on and turn on the piston rod for smoothing out with the fingers straight cylinder 8-1;It turns over and smoothes out with the fingers the face opposite with guide pad 8-3 is turned over straight block 8-2 It is equipped with integrally formed protrusion.
As shown in figure 15, placement mechanism 9 includes placing clamp wire clamp pawl 9-1, places clamping jaw cylinder 9-2, balance weight 9-3, peace Balance plate 9-4 is filled, cylinder 9-5 is placed and places bracket 9-6;Bracket 9-6 is placed to be fixed on the big bottom plate 2 of workbench;It places The cylinder body of upper and lower air cylinders 9-5, which is fixed on, to be placed on bracket 9-6;Installation balance plate 9-4 is fixed on the piston for placing upper and lower air cylinders 9-5 On bar;Balance weight 9-3 is fixed on installation balance plate 9-4;The cylinder body for placing clamping jaw cylinder 9-2 is fixed on installation balance plate 9-4 On;Place clamping jaw cylinder 9-2 driving placing clamp wire clamp pawl 9-1 folding.
The method that the assembly device of cable-assembly carries out cable-assembly assembly in the fluorescent tube lamp cap, specific as follows:
The first of carrying mechanism 1 carries driving cylinder 1-1 and moves horizontally drive the first carrying cylinder 1-9 movement;First removes When fortune cylinder 1-9 reaches single outlet mechanism 3, the conveying clamp claw clip of the first carrying cylinder 1-9 is lived single outlet mechanism 3 and is isolated The single cable come, the carrying clamping jaw for clamping single cable are carried driving cylinder 1-1 with first and are moved at set heat-shrink tube mechanism 4 When, cable is clamped by set heat-shrink tube mechanism, and the carrying clamping jaw of the first carrying cylinder 1-9 unclamps;Then heat-shrink tube mechanism is covered by pyrocondensation Pipe is inserted in cable;First, which carries driving cylinder 1-1, drives the second carrying cylinder 1-7 to be moved to the cable location for being inserted in heat-shrink tube, The conveying clamp claw clip of second carrying cylinder 1-7 lives to be inserted in the cable of heat-shrink tube, and the line for being inserted in heat-shrink tube unclamps in set heat-shrink tube mechanism Cable;The cable for being inserted in heat-shrink tube is transported at pressure side clamp mechanism 5 by the second carrying cylinder 1-7, and pressure side clamp mechanism 5 clamps cable, Then, the carrying clamping jaw of the second carrying cylinder 1-7 unclamps, that end that pressure side clamp mechanism 5 is cased with heat-shrink tube to cable carries out punching press, It is flushed to copper tip riveting on cable;First carries after driving cylinder 1-1 driving third carrying cylinder 1-5 is moved to and pressed copper tip Cable location, the conveying clamp claw clip of third carrying cylinder 1-5, which is lived, has pressed the cable after copper tip, and the release of pressure side clamp mechanism has been pressed Cable after copper tip;Cable after having pressed copper tip is transported at pipe-clearing mechanism 6 by third carrying cylinder;Pipe-clearing mechanism 6 presss from both sides The carrying clamping jaw of firmly cable, third carrying cylinder 1-5 unclamps, and pipe-clearing mechanism 6 carries out the reason pipe processing of heat-shrink tube, guarantees heat-shrink tube Withstand copper tip;Second, which carries driving cylinder 1-16, drives the 4th carrying cylinder 1-14 to be moved at reason pipe treated cable, The conveying clamp claw clip of 4th carrying cylinder 1-14 lives to manage pipe treated cable, and pipe-clearing mechanism unclamps reason pipe treated cable; 4th carrying cylinder will be at reason pipe treated cable is moved to heating thermal contracting mechanism 7, and heating thermal contracting mechanism 7 clamps reason pipe processing Cable afterwards, and the pyrocondensation processing of heat-shrink tube is carried out, so that heat-shrink tube is bounced back, guarantees that heat-shrink tube packs tightly cable;4th carrying cylinder The carrying clamping jaw of 1-14 unclamps;Second carrying driving cylinder 1-16 drives the 5th carrying cylinder 1-13 to be moved to pyrocondensation, and treated At cable, the conveying clamp claw clip of the 5th carrying cylinder 1-13 lives pyrocondensation treated cable, and heating thermal contracting mechanism unclamps at pyrocondensation Cable after reason;Treated that cable is moved to turns at mechanism 8 by pyrocondensation for 5th carrying cylinder;It turns over mechanism 8 and clamps pyrocondensation The carrying clamping jaw of treated cable, the 5th carrying cylinder 1-13 unclamps, and turns over mechanism 8 and carries out to cable and copper tip junction Fold processing, guarantees cable and copper tip is in 90 °;Third carries driving cylinder 1-19 and the 6th carrying cylinder 1-21 is driven to be moved to At fold treated cable, the conveying clamp claw clip of the 6th carrying cylinder 1-21 lives to turn down treated cable, turns over mechanism pine Open fold treated cable;6th carrying cylinder will turn down that treated that cable is moved at placement mechanism 9;Placement mechanism 9 Fold treated cable is clamped, the carrying clamping jaw of the 6th carrying cylinder 1-21 unclamps;Placement mechanism 9 will turn down treated line Cable is put into collection device (the present embodiment uses surge drum).
Single outlet mechanism isolates single cable, and detailed process is as follows:
As can be seen from figures 6 to 8, a bundle of cable is placed on slideway front side board 3-10 and slideway back side panel 3-11;Direct current generator 3-4 drives idler wheel 3-12 rotation, idler wheel 3-12 rotation direction and cable falling direction on the contrary, agitation of the realization to cable, single Cable is fallen into the vertical gap between slideway front side board 3-10 and slideway back side panel 3-11, and vertical gap is only capable of passing through solid wire Cable;Single cable is fallen on behind vertical gap on the separated time baffle 3-18 of bottom;Then outlet push cylinder 3-15 drives wiring Plate 3-14 is retracted, and the pushing block of the side terminal plate 3-14 drives the slide bar fixed with lower section separated time sliding block 3-17, by the separated time of bottom Baffle 3-18 is retracted, simultaneously because the spring pressure release of top separated time sliding block 3-17 connection pushes away the separated time baffle 3-18 at top Out;At this point, the single cable to fall is fallen on the separated time baffle 3-18 at top, and the cable on the separated time baffle 3-18 of bottom is fallen into In the connecting groove of terminal plate 3-14;Then, outlet push cylinder 3-15 drives terminal plate 3-14 to release, terminal plate 3-14 connecting groove Interior cable is sent at outlet elevating mechanism;At this point, the spring pressure due to lower section separated time sliding block 3-17 connection discharges the bottom of The separated time baffle 3-18 in portion is released, and the separated time baffle 3-18 at top is retracted, and the cable on the separated time baffle 3-18 of top falls into bottom again On partial line baffle 3-18;The spring preset pressure of lower section separated time sliding block 3-17 connection is greater than top separated time sliding block 3-17 connection Spring preset pressure guarantees that separated time baffle 3-18 realization is staggered front to back movement up and down.In elevating mechanism, outlet grabs cylinder 3-3 Driving terminal clamp claw clip lives cable, and outlet lifting cylinder 3-2 drives outlet crawl cylinder 3-3 and cable to rise, and waits first to remove After the conveying clamp claw clip line taking cable of fortune cylinder 1-9, the outlet clamping jaw that outlet grabs cylinder 3-3 unclamps, and outlet lifting cylinder 3-2 is multiple Position.
The process that heat-shrink tube is inserted in cable by set heat-shrink tube mechanism 4 is specific as follows:
As shown in Figures 9 and 10, when cable is transported to set heat-shrink tube mechanism 4 by the carrying clamping jaw of the first carrying cylinder, set Pipe clamp wire clamp pawl 4-3 and casing chuck jaws 4-9 clamp cable;Then, heat-shrink tube is passed through guide support by scale tube feeding mechanism The pilot hole of seat 4-15 is transported to heat-shrink tube and carries at clamping jaw 4-2, and heat-shrink tube carrying cylinder drives heat-shrink tube to carry clamping jaw 4-2 folder Firmly heat-shrink tube;The pipe servo motor 4-6 that send of scale tube feeding mechanism is stepper motor, realizes the scale cun conveying of heat-shrink tube;Cutting Mechanism cuts off heat-shrink tube;Heat-shrink tube is carried clamping jaw 4-2 and released towards cable by screw slide 4-1, due to guide support seat 4- 15 pilot hole and cable is coaxially disposed, and the front end of heat-shrink tube just packs into cable front end;At this point, casing chuck jaws 4-9 pine It opens, screw slide 4-1 continues that heat-shrink tube carrying clamping jaw 4-2 is driven to release heat-shrink tube, and heat-shrink tube is carried clamping jaw 4-2 and unclamped.Silk Thick stick slide unit 4-1 drives heat-shrink tube to carry clamping jaw 4-2 reset, to carry next section of heat-shrink tube.Wait the second carrying cylinder 1-7's After conveying clamp claw clip is firmly inserted in the cable of heat-shrink tube, clamp sleeve wire clamp pawl 4-3 unclamps.
The process that end that pressure side clamp mechanism 5 is cased with heat-shrink tube to cable carries out punching press is specific as follows:
As shown in figure 11, when the cable that the carrying clamping jaw grip of the second carrying cylinder 1-7 enters heat-shrink tube is transported to pressure side When at mechanism, the clamp roll wheel 5-12 that pushes away that terminal is pressing against thread clamping mechanism makes terminal clamp wire clamp in the case where terminal pushes away gas enclosure cylinder 5-10 promotion Pawl 5-3 clamps cable;At this point, the carrying clamping jaw of the second carrying cylinder 1-7 unclamps;Then, Ultra-silent terminal driving is pressing against It knife 5-5 and is pressing against briquetting 5-6 and is moving downward;It is pressing against upper slitter 5-5 and is rushing next copper tip in a copper tip row, pressing against simultaneously Briquetting 5-6 is pressed downward terminal clamping-line clamping jaw 5-3;It is slided since the sliding bar of upper clamp briquetting 5-2 and lower clamp briquetting 5-1 is constituted Pair, terminal clamping-line clamping jaw 5-3 are moved downward;When terminal clamping-line clamping jaw 5-3 moves to upper clamp briquetting 5-2 and lower clamp briquetting 5- When 1 opposite face contact, cable lowest point is located on the working face of Ultra-silent terminal, is pressing against the copper end that upper slitter 5-5 will be swept away Sub- punching press is on cable;Then, terminal machine driving is pressing against upper slitter 5-5 and is pressing against briquetting 5-6 reset;Terminal clamping-line clamping jaw 5- simultaneously 3 reset under the spring effect being nested on sliding bar, drive the cable of the good copper tip of punching press to move upwards, the good copper tip of punching press Cable be higher by the transporting flat of copper tip, prevent the conveying for influencing the latter copper tip;Then, Ultra-silent terminal is by copper end Son row is fed forward the distance of a copper tip;The conveying clamp claw clip of third carrying cylinder 1-5 is waited to live the good copper tip of punching press After cable, terminal pushes away gas enclosure cylinder 5-10 and resets so that terminal clamping-line clamping jaw 5-3 is unclamped cable.
The process that pipe-clearing mechanism 6 carries out reason pipe processing to heat-shrink tube is specific as follows:
As shown in figure 12, when the cable of the good copper tip of punching press is transported to reason pipe by the carrying clamping jaw of third carrying cylinder 1-5 When mechanism, reason pipe clamp wire clamp pawl 6-1 clamps one end of the non-punching press copper tip of cable, reason pipe clamp head cylinder 6-6 driving reason pipe clamp head The other end of clamping jaw 6-7 clamping cable;The carrying clamping jaw of third carrying cylinder 1-5 unclamps;Manage pipe clamp pipe cylinder 6-4 driving reason pipe Clamp clamping jaw 6-3 clamps heat-shrink tube;Then, reason pipe pull back cylinder 6-5 driving reason pipe clamp pipe cylinder 6-4 and reason pipe clamp pipe clamp pawl 6- 3 toward copper tip an end motion;Then, reason pipe clamp pipe clamp pawl 6-3 unclamp, reason pipe pull back cylinder 6-5 and reason pipe clamp pipe cylinder 6-4 It resets simultaneously;When the conveying clamp claw clip of the 4th carrying cylinder 1-14 being waited to live the cable managed after heat-shrink tube, pipe clamp head cylinder is managed 6-6 and reason pipe clamp line cylinder 6-2 reset, so that reason pipe clamp wire clamp pawl 6-1 and reason pipe clamp head clamping jaw 6-7 unclamp.
The process that heating thermal contracting mechanism 6 handles heat-shrink tube pyrocondensation is specific as follows:
As shown in figure 13, cable after having managed heat-shrink tube is transported to heating by the carrying clamping jaw of the 4th carrying cylinder 1-14 When thermal contracting mechanism 7, the cable after heat-shrink tube has been managed in heating clamp cylinder 7-3 driving heating clamp clamping jaw 7-2 clamping;Heat pyrocondensation Cylinder 7-4 drives two panels heating sheet 7-5 to clamp cable and heat-shrink tube, to heat to heat-shrink tube;Later, pyrocondensation cylinder is heated 7-4 drives two panels heating sheet 7-5 to open, while the carrying clamping jaw of the 4th carrying cylinder 1-14 opens;Wait the 5th carrying cylinder When the conveying clamp claw clip of 1-13 lives the cable after heat-shrink tube pyrocondensation, heating clamp cylinder 7-3 resets, so that heating clamp clamping jaw 7- 2 unclamp.
It is specific as follows to turn over the process that mechanism 8 carries out fold processing to cable:
As shown in figure 14, cable after heat-shrink tube pyrocondensation is transported to by the carrying clamping jaw of the 5th carrying cylinder 1-13 turns over When mechanism 8, compression cylinder 8-5 driving piston rod is turned over, to drive the copper tip compressed on upper holder block 8-6 compression cable;So Afterwards, the carrying clamping jaw of the 5th carrying cylinder 1-13 unclamps;It turns over and smoothes out with the fingers straight cylinder 8-1 driving piston rod, smoothed out with the fingers directly to drive and turn over Block moves upwards, and turns over the protrusion smoothing out with the fingers straight block 8-2 and turning on guide pad 8-3 opposite face and applies to cable and copper tip changeover portion Power, guarantee by cable turn down to copper tip at right angle;The conveying clamp claw clip of the 6th carrying cylinder 1-21 is waited to live fold processing When rear cable, turns over compression cylinder 8-5 and turn over and smooth out with the fingers straight cylinder 8-1 and reset.
The process that placement mechanism 9 place processing to cable is specific as follows:
As shown in figure 15, when fold treated cable is transported to placement machine by the carrying clamping jaw of the 6th carrying cylinder 1-21 When structure 7, places clamping jaw cylinder 9-2 driving placing clamp wire clamp pawl 9-1 and clamp fold treated cable;Then, the 6th gas is carried The carrying clamping jaw of cylinder 1-21 unclamps;It places cylinder 9-5 driving installation balance plate 9-4 to move downward, to drive placing clamp wire clamp Pawl 9-1 and cable move downward;Then it places clamping jaw cylinder 9-2 driving placing clamp wire clamp pawl 9-1 to unclamp, cable-assembly falls into receipts In acquisition means;Cylinder 9-5 is placed to reset.

Claims (8)

1. the assembly method of cable-assembly in fluorescent tube lamp cap, it is characterised in that: this method is specific as follows: the of carrying mechanism One, which carries driving cylinder, moves horizontally drive the first carrying cylinder movement;When first carrying cylinder reaches single outlet mechanism, the The conveying clamp claw clip of one carrying cylinder lives the single cable that single outlet mechanism separates, and clamps the carrying clamping jaw of single cable When carrying driving cylinder moving at set heat-shrink tube mechanism with first, cable is clamped by set heat-shrink tube mechanism, the first carrying cylinder Clamping jaw is carried to unclamp;Then heat-shrink tube is inserted in cable by set heat-shrink tube mechanism;First, which carries driving cylinder driving second, carries gas Cylinder is moved to the cable location for being inserted in heat-shrink tube, and the conveying clamp claw clip of the second carrying cylinder lives to be inserted in the cable of heat-shrink tube, set heat The cable for being inserted in heat-shrink tube unclamps in draw mechanism;The cable for being inserted in heat-shrink tube is transported to pressure side clamp mechanism by the second carrying cylinder Place, pressure side clamp mechanism clamp cable, and then, the carrying clamping jaw of the second carrying cylinder unclamps, and pressure side clamp mechanism is cased with heat to cable That end of the draw carries out punching press, is flushed to copper tip riveting on cable;First carries driving cylinder driving third carrying cylinder movement To the cable location after copper tip has been pressed, the conveying clamp claw clip of third carrying cylinder, which is lived, has pressed the cable after copper tip, pressure side The cable after copper tip has been pressed in mechanism release;Cable after having pressed copper tip is transported at pipe-clearing mechanism by third carrying cylinder; Pipe-clearing mechanism clamps cable, and the carrying clamping jaw of third carrying cylinder unclamps, and pipe-clearing mechanism carries out the reason pipe processing of heat-shrink tube, makes heat The draw withstands copper tip;Second, which carries driving cylinder, drives the 4th carrying cylinder to be moved at reason pipe treated cable, and the 4th The conveying clamp claw clip of carrying cylinder lives to manage pipe treated cable, and pipe-clearing mechanism unclamps reason pipe treated cable;4th carries Cylinder will reason pipe treated cable is moved to heating thermal contracting mechanism place, heating thermal contracting mechanism clamps reason cable of managing that treated, And the pyrocondensation processing of heat-shrink tube is carried out, so that heat-shrink tube is bounced back, heat-shrink tube is made to pack tightly cable;The carrying clamping jaw pine of 4th carrying cylinder It opens;Second carries at driving cylinder drive the 5th carrying cylinder to be moved to pyrocondensation treated cable, and the 5th carrying cylinder is removed Fortune clamping jaw clamps pyrocondensation treated cable, and heating thermal contracting mechanism unclamps pyrocondensation treated cable;5th carrying cylinder will be hot Treated that cable is moved to turns at mechanism for contracting;It turns over mechanism and clamps pyrocondensation treated cable, the 5th carrying cylinder is removed It transports clamping jaw to unclamp, turns over mechanism and fold processing is carried out to cable and copper tip junction, make cable and copper tip in 90 °;Third Carrying driving cylinder drives the 6th carrying cylinder to be moved at fold treated cable, the conveying clamp claw clip of the 6th carrying cylinder Firmly fold treated cable turns over mechanism and unclamps fold treated cable;6th carrying cylinder will turn down treated line Cable is moved at placement mechanism;Placement mechanism clamps fold treated cable, and the carrying clamping jaw of the 6th carrying cylinder unclamps;It puts Setting mechanism will turn down that treated that cable is put into collection device.
2. the assembly method of cable-assembly in fluorescent tube lamp cap according to claim 1, it is characterised in that: single outlet Organizational separation goes out single cable, and detailed process is as follows:
A bundle of cable is placed on slideway front side board and slideway back side panel;Direct current generator drives idler wheel rotation, idler wheel rotation direction With cable falling direction on the contrary, realizing the agitation to cable, single cable is fallen between slideway front side board and slideway back side panel In vertical gap, vertical gap is only capable of passing through single cable;Single cable falls on the line dividing guard on piece of bottom behind vertical gap; Then outlet push cylinder driving terminal plate retracts, and the pushing block of terminal plate side drives the slide bar fixed with lower section separated time sliding block, The separated time baffle of bottom is retracted, simultaneously because the spring pressure release of top separated time sliding block connection pushes away the separated time baffle at top Out;At this point, the single cable to fall falls in the line dividing guard on piece at top, and the cable of bottom line dividing guard on piece falls into terminal plate In connecting groove;Then, outlet push cylinder driving terminal plate is released, and the cable in terminal plate connecting groove is sent to outlet elevator At structure;At this point, the separated time baffle of bottom is released in the spring pressure release due to the connection of lower section separated time sliding block, the line dividing guard at top Piece retracts, and the cable on the separated time baffle of top falls into bottom line dividing guard on piece again;The default pressure of the spring of lower section separated time sliding block connection Power is greater than the spring preset pressure of top separated time sliding block connection, and separated time baffle realization up and down is made to be staggered front to back movement;Elevating mechanism In, outlet crawl cylinder driving terminal clamp claw clip lives cable, and outlet lifting cylinder drives outlet crawl cylinder and cable to rise, etc. After the conveying clamp claw clip line taking cable of the first carrying cylinder, the outlet clamping jaw that outlet grabs cylinder unclamps, and outlet lifting cylinder is multiple Position.
3. the assembly method of cable-assembly in fluorescent tube lamp cap according to claim 1, it is characterised in that: set heat-shrink tube The process that heat-shrink tube is inserted in cable by mechanism is specific as follows:
When cable is transported to set heat-shrink tube mechanism by the carrying clamping jaw of the first carrying cylinder, clamp sleeve wire clamp pawl and casing collet Clamping jaw clamps cable;Then, heat-shrink tube is transported to heat-shrink tube by the pilot hole of guide support seat and carried by scale tube feeding mechanism At clamping jaw, heat-shrink tube carrying cylinder driving heat-shrink tube conveying clamp claw clip lives heat-shrink tube;Scale tube feeding mechanism send pipe servo motor For stepper motor, the scale cun conveying of heat-shrink tube is realized;Cutting mechanism cuts off heat-shrink tube;Heat-shrink tube is carried gas by screw slide Cylinder and heat-shrink tube are carried clamping jaw and are released towards cable, since the pilot hole and cable of guide support seat are coaxially disposed, heat-shrink tube Front end sleeve inlet wire cable front end;At this point, casing chuck jaws are unclamped, screw slide continues that heat-shrink tube is driven to carry clamping jaw for heat-shrink tube It releases, heat-shrink tube is carried clamping jaw and unclamped;Screw slide drives heat-shrink tube to carry pawl return, to carry next section of heat-shrink tube; After waiting the conveying clamp claw clip of the second carrying cylinder to live to be inserted in the cable of heat-shrink tube, clamp sleeve wire clamp pawl unclamps.
4. the assembly method of cable-assembly in fluorescent tube lamp cap according to claim 1, it is characterised in that: pressure side handset The process that end that structure is cased with heat-shrink tube to cable carries out punching press is specific as follows:
When the cable that the carrying clamping jaw grip of the second carrying cylinder enters heat-shrink tube is transported at pressure side clamp mechanism, terminal is pressing against folder The clamp roll wheel that pushes away of line mechanism makes terminal clamping-line clamping jaw clamp cable in the case where terminal pushes away the promotion of gas enclosure cylinder;At this point, second carries gas The carrying clamping jaw of cylinder unclamps;Then, Ultra-silent terminal driving, which is pressing against upper slitter and pressing against briquetting, moves downward;Upper slitter is being pressed against one Next copper tip is rushed in a copper tip row, while pressing against briquetting and being pressed downward terminal clamping-line clamping jaw;Since upper clamp briquetting is under The sliding bar of clamp briquetting constitutes sliding pair, and terminal clamping-line clamping jaw moves downward;When terminal clamping-line jaw action to upper clamp pressure When the opposite face contact of block and lower clamp briquetting, cable lowest point is located on the working face of Ultra-silent terminal, and pressing against upper slitter will The copper tip punching press swept away is on cable;Then, terminal machine driving is pressing against upper slitter and is pressing against briquetting reset;Terminal clamp wire clamp simultaneously Pawl resets under the spring effect being nested on sliding bar, drives the cable of the good copper tip of punching press to move upwards, punching press good copper end The cable of son is higher by the transporting flat of copper tip, prevents the conveying for influencing the latter copper tip;Then, Ultra-silent terminal is by copper Terminal block is fed forward the distance of a copper tip;The conveying clamp claw clip of third carrying cylinder is waited to live the line of the good copper tip of punching press After cable, terminal pushes away gas enclosure cylinder and resets so that terminal clamping-line clamping jaw is unclamped cable.
5. the assembly method of cable-assembly in fluorescent tube lamp cap according to claim 1, it is characterised in that: pipe-clearing mechanism The process for carrying out reason pipe processing to heat-shrink tube is specific as follows:
When the cable of the good copper tip of punching press is transported to pipe-clearing mechanism by the carrying clamping jaw of third carrying cylinder, pipe clamp line cylinder is managed One end of the driving reason non-punching press copper tip of pipe clamp wire clamp claw clip stringing cable, reason pipe clamp head cylinder driving reason pipe clamp head clamping jaw clamping line The other end of cable;The carrying clamping jaw of third carrying cylinder unclamps;Reason pipe clamp pipe cylinder driving reason pipe clamp pipe clamp claw clip lives heat-shrink tube; Then, reason pipe pull back cylinder driving reason pipe clamp pipe cylinder and manage pipe clamp pipe clamp pawl toward copper tip an end motion;Then, pipe clamp is managed Pipe clamp pawl unclamps, and reason pipe pulls back cylinder and reason while resetting pipe clamp pipe cylinder;The conveying clamp claw clip of the 4th carrying cylinder is waited to live When cable after having managed heat-shrink tube, reason pipe clamp head cylinder and reason pipe clamp line cylinder reset, so that reason pipe clamp wire clamp pawl and reason pipe clamp Head clamping jaw unclamps.
6. the assembly method of cable-assembly in fluorescent tube lamp cap according to claim 1, it is characterised in that: heating pyrocondensation The process that mechanism handles heat-shrink tube pyrocondensation is specific as follows:
When managed the cable after heat-shrink tube by the carrying clamping jaw of the 4th carrying cylinder be transported to heating thermal contracting mechanism when, heat clamp The cable after heat-shrink tube has been managed in cylinder driving heating clamp clamping jaw clamping;It heats pyrocondensation cylinder driving two panels heating sheet and clamps cable And heat-shrink tube, to be heated to heat-shrink tube;Later, heating pyrocondensation cylinder driving two panels heating sheet opens, while the 4th carries The carrying clamping jaw of cylinder opens;When the conveying clamp claw clip of the 5th carrying cylinder being waited to live the cable after heat-shrink tube pyrocondensation, heating folder Line cylinder resets, so that heating clamp clamping jaw unclamps.
7. the assembly method of cable-assembly in fluorescent tube lamp cap according to claim 1, it is characterised in that: turn over mechanism The process for carrying out fold processing to cable is specific as follows:
Cable after heat-shrink tube pyrocondensation is transported to by the carrying clamping jaw of the 5th carrying cylinder when turning over mechanism, turns over compression cylinder Piston rod is driven, to drive the copper tip compressed on upper holder block compression cable;Then, the carrying clamping jaw pine of the 5th carrying cylinder It opens;It turns over and smoothes out with the fingers straight air cylinder driven piston rod, smooth out with the fingers straight block to drive to turn over and move upwards, turn over and smooth out with the fingers straight block and turn over guide pad phase Protrusion on opposite to cable and copper tip changeover portion applied force, by cable turn down to copper tip at right angle;The 6th is waited to remove The conveying clamp claw clip of fortune cylinder is lived when turning down treated cable, is turned over compression cylinder and is turned over and smoothes out with the fingers straight cylinder and reset.
8. the assembly method of cable-assembly in fluorescent tube lamp cap according to claim 1, it is characterised in that: placement mechanism The process for place processing to cable is specific as follows:
When fold treated cable is transported to placement mechanism by the carrying clamping jaw of the 6th carrying cylinder when, place clamping jaw cylinder and drive Dynamic placing clamp wire clamp claw clip tightly turns down that treated cable;Then, the carrying clamping jaw of the 6th carrying cylinder unclamps;Cylinder is placed to drive Dynamic installation balance plate and placement clamping jaw cylinder move downward, so that placing clamp wire clamp pawl and cable be driven to move downward;Then it puts It sets clamping jaw cylinder driving placing clamp wire clamp pawl to unclamp, cable-assembly is fallen into collection device;Cylinder is placed to reset.
CN201810621903.XA 2018-06-15 2018-06-15 The assembly method of cable-assembly in fluorescent tube lamp cap Expired - Fee Related CN109038161B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3871072A (en) * 1973-12-12 1975-03-18 Amp Inc Method and apparatus for varying the relative length of a plurality of leads by forming bights in selected leads
KR20170006043A (en) * 2015-07-07 2017-01-17 (주) 피엔피 The cable terminal and shrinkage tube assembling machine
CN106463905A (en) * 2014-05-26 2017-02-22 矢崎总业株式会社 Terminal crimping system

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3871072A (en) * 1973-12-12 1975-03-18 Amp Inc Method and apparatus for varying the relative length of a plurality of leads by forming bights in selected leads
CN106463905A (en) * 2014-05-26 2017-02-22 矢崎总业株式会社 Terminal crimping system
KR20170006043A (en) * 2015-07-07 2017-01-17 (주) 피엔피 The cable terminal and shrinkage tube assembling machine

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