CN109034419A - Using the method for big data theoretical optimization nuclear power plant inservice inspection project and frequency - Google Patents

Using the method for big data theoretical optimization nuclear power plant inservice inspection project and frequency Download PDF

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Publication number
CN109034419A
CN109034419A CN201810835627.7A CN201810835627A CN109034419A CN 109034419 A CN109034419 A CN 109034419A CN 201810835627 A CN201810835627 A CN 201810835627A CN 109034419 A CN109034419 A CN 109034419A
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data
inservice inspection
equipment
nuclear power
power plant
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刘长亮
朱京梅
孙超杰
张志明
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China Nuclear Power Engineering Co Ltd
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China Nuclear Power Engineering Co Ltd
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/20Administration of product repair or maintenance
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/06Energy or water supply
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2216/00Indexing scheme relating to additional aspects of information retrieval not explicitly covered by G06F16/00 and subgroups
    • G06F2216/03Data mining
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E40/00Technologies for an efficient electrical power generation, transmission or distribution
    • Y02E40/70Smart grids as climate change mitigation technology in the energy generation sector
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y04INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
    • Y04SSYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
    • Y04S10/00Systems supporting electrical power generation, transmission or distribution
    • Y04S10/50Systems or methods supporting the power network operation or management, involving a certain degree of interaction with the load-side end user applications

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Abstract

The invention belongs to nuclear power plants to run technical field, be related to the method using big data theoretical optimization nuclear power plant inservice inspection project and frequency.The method in turn includes the following steps: (1) big data is collected;(2) foundation of database, the storage and extraction of data;(3) pretreatment of data;(4) modeling and analysis of data;(5) optimize inservice inspection.Utilize the method for the invention using big data theoretical optimization nuclear power plant inservice inspection project and frequency, the analysis of the mass data accumulated to nuclear power plant's inservice inspection and maintenance aspect can be passed through, it was found that rule, to preferably optimize project, method and the frequency of inservice inspection.

Description

Using the method for big data theoretical optimization nuclear power plant inservice inspection project and frequency
Technical field
The invention belongs to nuclear power plants to run technical field, be related to using big data theoretical optimization nuclear power plant inservice inspection project With the method for frequency.
Background technique
Inservice inspection is that have within nuclear power plant's operation phase in longevity to what 1-3 grades of systems of nuclear safety, component and its support were carried out The periodic inspection of plan to find newly generated defect in time and (or) to track the extension of known defect, and judges that they are right Whether nuclear power plant's operation can receive, or whether it is necessary to adopt remedial measures.
At present there are mainly two types of the strategy/specification for determining nuclear power plant's inservice inspection project, i.e. France RSE-M specification uses Destroy the Sampling Strategies of guiding strategy and American ASME use.
RSEM is based on determining discussing safety analysis as a result, careful define the system equipment that need to be checked, check point, connect Nearly mode, inspection method and inspection frequency.ASME first classifies checked object, then for each inspection, ASME Output detection method, acceptance criteria, detection range and frequency are given in a tabular form.For a certain specific nuclear power station, built by ASME Vertical unit inservice inspection outline needs the actual conditions for the heap-type to carry out combing refinement by equipment.Such as ASME provides core 1 grade of dissimilar metal (B-F) type pipeline-weld of safety 100% must do inservice inspection, 1 grade of same metal pipeline-weld pumping of nuclear safety 25% inspection is taken, 2 grades of pipeline-welds of nuclear safety extract 7.5%.
Above two tactful method in other words does not consider the reliability of influence and equipment of the cracking effects to safety, causes The project and frequency of inspection are higher, and there are certain optimization spaces.
Big data has obtained more and more applications in all trades and professions in recent years, can obtain by the analysis to mass data In to these data information and connection, to the original design of Optimal improvements or create new design.Nuclear power plant is in-service A large amount of data are had accumulated in terms of inspection and maintenance, by carrying out mining analysis, discovery rule to these data, can be optimized in-service Project, method and the frequency of inspection.
Summary of the invention
The object of the present invention is to provide application big data theoretical optimization nuclear power plant inservice inspection project and frequency method, with The analysis of the mass data accumulated to nuclear power plant's inservice inspection and maintenance aspect, discovery rule, thus preferably excellent can be passed through Change project, method and the frequency of inservice inspection.
In order to achieve this, the present invention is provided to exist using big data theoretical optimization nuclear power plant in the embodiment on basis The method for using as a servant inspection item and frequency, the method in turn include the following steps:
(1) big data is collected;
(2) foundation of database, the storage and extraction of data;
(3) pretreatment of data;
(4) modeling and analysis of data;
(5) optimize inservice inspection.
In terms of big data application is introduced nuclear power plant's inservice inspection by the present invention.Numerous nuclear power plant's operations and maintenance are collected first Data, especially nuclear power plant's preventative maintenance, running equipment failure and overhaul maintenance etc. data, he establishes the fortune of important equipment to safety Row maintenance database, then carries out data mining and analysis based on the database, finally using current inservice inspection outline as base Plinth, optimization inservice inspection project, method and frequency.
In a preferred embodiment, the present invention, which provides, applies big data theoretical optimization nuclear power plant inservice inspection project With the method for frequency, wherein in step (1), the data of collection include device identification data, sizing of equipment data, device type number According to, inservice inspection data, historical failure data, maintenance experience data, local environment data.
In a preferred embodiment, the present invention, which provides, applies big data theoretical optimization nuclear power plant inservice inspection project With the method for frequency, wherein in step (1), the data of collection include equipment unique encodings, device name, place system designator code, Functions of the equipments, security level, specification grade, seismic behavior, quality guarantee grade, position, manufacturing firm, inservice inspection method, Inservice inspection frequency, acceptance criteria, last inservice inspection result, requirement for major repairs, last overhaul result, preventative maintenance are wanted It asks, pressure, the temperature, load information that last time preventative maintenance result, operation troubles and equipment are born, including equipment institute Locate some device-dependent information including the pressure, temperature, humidity atmosphere of position.
In a preferred embodiment, the present invention, which provides, applies big data theoretical optimization nuclear power plant inservice inspection project With the method for frequency, wherein in step (1), the data of the most of nuclear power plant in the whole nation is collected, can also be received in conditional situation Collect the data of external nuclear power plant.Big data is primarily characterized in the vast of primary data amount, therefore not only to collect each core The current data of power plant should also collect data all since running from nuclear power plant as far as possible.
In a preferred embodiment, the present invention, which provides, applies big data theoretical optimization nuclear power plant inservice inspection project With the method for frequency, wherein in step (2), based on current inservice inspection outline, in conjunction with nuclear power plant's preventative maintenance, run Equipment fault and overhaul mantenance data, establish inservice inspection integrated database.
In a preferred embodiment, the present invention, which provides, applies big data theoretical optimization nuclear power plant inservice inspection project With the method for frequency, wherein in step (2), sort merge is carried out to tables of data different in database is established, establishes multilist connection System.
In a preferred embodiment, the present invention, which provides, applies big data theoretical optimization nuclear power plant inservice inspection project Duplicate, vacancy or abnormal data are handled wherein in step (3) with the method for frequency, is allowed to meet and want It asks.But after the amount of data is especially big, accuracy can be reduced, and it is particularly accurate for neither requiring every data all.
In a preferred embodiment, the present invention, which provides, applies big data theoretical optimization nuclear power plant inservice inspection project The equipment for failure once occurred is retrieved in the database, using regression analysis, is looked for wherein in step (4) with the method for frequency It has the case where feature and inservice inspection for being easy to appear failure, and by data mining, finds out the data for the equipment that breaks down With the correlation of other data.The correlation is not necessarily causality, but a certain equipment is still caused easily to break down, because This its be the core of big data analysis.
In a kind of more preferred embodiment, the present invention, which provides, applies the inservice inspection of big data theoretical optimization nuclear power plant The method of project and frequency wherein in step (4), analyzes data in combination with equipment dependability database and nuclear power plant PSA, More effectively to find the problem.
In a kind of more preferred embodiment, the present invention, which provides, applies the inservice inspection of big data theoretical optimization nuclear power plant The method of project and frequency, wherein increasing in step (5) to the equipment with identical data for the data for the equipment that breaks down Add the project and frequency of inservice inspection, to avoid device fails.
In a preferred embodiment, the present invention, which provides, applies big data theoretical optimization nuclear power plant inservice inspection project With the method for frequency, wherein in step (5), according to the analysis of step (4) as a result, it is more for inservice inspection and be less prone to therefore The equipment of barrier, it is proposed that reduce inservice inspection;Less for inservice inspection and failure frequent occurrence equipment, it is proposed that increase in-service inspection It looks into.
The beneficial effects of the present invention are utilize application big data theoretical optimization nuclear power plant inservice inspection project of the invention With the method for frequency, rule can be found by the analysis of the mass data accumulated to nuclear power plant's inservice inspection and maintenance aspect, To preferably optimize project, method and the frequency of inservice inspection.
Specific embodiment
A specific embodiment of the invention is further illustrated below.
Illustratively the method for the invention using big data theoretical optimization nuclear power plant inservice inspection project and frequency includes Following steps.
(1) big data is collected
Collect data content at least need include equipment unique encodings, device name, place system designator code, functions of the equipments, Security level, specification grade, seismic behavior, quality guarantee grade, position, manufacturing firm, inservice inspection method, inservice inspection frequency Rate, acceptance criteria, last inservice inspection result, requirement for major repairs, last overhaul result, preventative maintenance require, are last Pressure, the temperature, load information of preventative maintenance result, operation troubles and equipment receiving, the pressure including equipment present position Some device-dependent information including power, temperature, humidity atmosphere etc..The data volume of one nuclear power plant is too small, insufficient To embody statistics rule, the data of national most of nuclear power plant are collected.
(2) foundation of database, the storage and extraction of data
Based on current inservice inspection outline, tieed up in conjunction with nuclear power plant's preventative maintenance, running equipment failure and overhaul It the data such as repairs, establishes inservice inspection integrated database.Sort merge is carried out to tables of data different in database is established, is established more Table connection.
(3) pretreatment of data
Some duplicate, vacancy or abnormal data are handled, are allowed to meet the requirements.
(4) modeling and analysis of data
The equipment for failure once occurred is retrieved in the database, using regression analysis, finds out the spy for being easy to appear failure The case where sign and inservice inspection, and by data mining, find out the data for the equipment that breaks down and the correlation of other data. This step analyzes data in combination with equipment dependability database and nuclear power plant PSA simultaneously, can more effectively find to ask in this way Topic.
(5) optimize inservice inspection
According to the analysis of step (4) as a result, more for inservice inspection and be not easy the equipment to break down, it is proposed that reduce and exist Labour checks;Less for inservice inspection and failure frequent occurrence equipment, it is proposed that increase inservice inspection.Especially for generation event Hinder the data of equipment, the project and frequency to increase inservice inspection to the equipment with identical data are kept away to find defect early Exempt from device fails.
The method of the invention using big data theoretical optimization nuclear power plant inservice inspection project and frequency of above-mentioned example Applicating example it is as follows.
(1) information of nuclear power plant's all devices is collected.
(2) information being collected into is established into table, is stored in database profession according to the requirement of database.
(3) some duplicate, vacancy or abnormal data are handled, is allowed to meet the requirements.
(4) data analysis is carried out to the equipment to break down, it is found that the time of the valve rod leakage of certain nuclear power plant concentrates Occur in annual June.Therefore, should reinforce checking before annual June, to avoid the generation of valve leak.
(5) further analysis shows, this Ge Yue nuclear power plant location ambient humidity is especially big, if former valve stem packing Weathered, former valve rod easily damages at high humidity, and valve stem packing is caused to leak.In this way, test valve can be arranged in May Door filler, replaces weathered filler.Although this increases inspection, valve leak is avoided, reduces unplanned shutdown, Nuclear power plant is safer and economy is also higher.
In examples detailed above, after the data of collection are enough, it is easier to find the correlativity between some parameters, very To being no causal correlativity.
Obviously, various changes and modifications can be made to the invention without departing from essence of the invention by those skilled in the art Mind and range.If in this way, belonging to the model of the claims in the present invention and its equivalent technology to these modifications and changes of the present invention Within enclosing, then the present invention is also intended to include these modifications and variations.Above embodiment only illustrates to of the invention Bright, the present invention can also be implemented with other ad hoc fashions or other particular forms, without departing from the gist of the invention or originally Matter feature.Therefore, the embodiment of description is regarded as illustrative and non-limiting in any way.Model of the invention Enclosing should be illustrated by appended claims, and any variation equivalent with the intention and range of claim should also be included in the present invention In the range of.

Claims (10)

1. the method for application big data theoretical optimization nuclear power plant inservice inspection project and frequency, which is characterized in that the method It in turn includes the following steps:
(1) big data is collected;
(2) foundation of database, the storage and extraction of data;
(3) pretreatment of data;
(4) modeling and analysis of data;
(5) optimize inservice inspection.
2. according to the method described in claim 1, it is characterized by: the data of collection include device identification number in step (1) According to, sizing of equipment data, device type data, inservice inspection data, historical failure data, maintenance experience data, local environment Data.
3. according to the method described in claim 1, it is characterized by: the data of collection include that equipment is uniquely compiled in step (1) Code, device name, place system designator code, functions of the equipments, security level, specification grade, seismic behavior, quality guarantee grade, institute are in place Set, manufacturing firm, inservice inspection method, inservice inspection frequency, acceptance criteria, last inservice inspection result, requirement for major repairs, on Overhaul result, preventative maintenance require, last preventative maintenance result, operation troubles and equipment are born pressure, Temperature, load information, it is some device-dependent including the pressure of equipment present position, temperature, humidity atmosphere Information.
4. according to the method described in claim 1, it is characterized by: in step (2), based on current inservice inspection outline, In conjunction with nuclear power plant's preventative maintenance, running equipment failure and overhaul mantenance data, inservice inspection integrated database is established.
5. according to the method described in claim 1, it is characterized by: in step (2), to establishing tables of data different in database Sort merge is carried out, multilist connection is established.
6. according to the method described in claim 1, it is characterized by: in step (3), to duplicate, vacancy or abnormal Data are handled, and are allowed to meet the requirements.
7. according to the method described in claim 1, it is characterized by: retrieving event once occurred in the database in step (4) The equipment of barrier, using regression analysis, the case where finding out the feature and inservice inspection for being easy to appear failure, and pass through data and dig Pick, finds out the data for the equipment that breaks down and the correlation of other data.
8. according to the method described in claim 7, it is characterized by: in step (4), in combination with equipment dependability database with And nuclear power plant PSA analyzes data, more effectively to find the problem.
9. according to the method described in claim 7, it is characterized by: data for the equipment that breaks down, right in step (5) Equipment with identical data increases the project and frequency of inservice inspection.
10. according to the method described in claim 1, it is characterized by: in step (5), according to the analysis of step (4) as a result, right It is more in inservice inspection and be not easy the equipment to break down, it is proposed that reduce inservice inspection;It is less for inservice inspection and often send out The equipment of raw failure, it is proposed that increase inservice inspection.
CN201810835627.7A 2018-07-26 2018-07-26 Using the method for big data theoretical optimization nuclear power plant inservice inspection project and frequency Pending CN109034419A (en)

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CN111340372A (en) * 2020-02-27 2020-06-26 岭东核电有限公司 Maintenance method and system for preventive production activity outline of nuclear power station
CN116542036A (en) * 2023-04-26 2023-08-04 阳江核电有限公司 Method and device for calculating in-service inspection implementation interval of nuclear power plant

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CN111340372B (en) * 2020-02-27 2023-08-29 岭东核电有限公司 Maintenance method and system for preventive production activity outline of nuclear power plant
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