CN109034302A - A kind of blank identification device and error-preventing method - Google Patents
A kind of blank identification device and error-preventing method Download PDFInfo
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- CN109034302A CN109034302A CN201810766170.9A CN201810766170A CN109034302A CN 109034302 A CN109034302 A CN 109034302A CN 201810766170 A CN201810766170 A CN 201810766170A CN 109034302 A CN109034302 A CN 109034302A
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- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 230000001105 regulatory effect Effects 0.000 claims abstract description 18
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000003780 insertion Methods 0.000 claims abstract description 4
- 230000037431 insertion Effects 0.000 claims abstract description 4
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 5
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012795 verification Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
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- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
Abstract
The present invention provides a kind of blank identification device and error-preventing method, including pedestal, casing, support rod, height orientation regulating mechanism and camera, wherein, the bottom end setting of described sleeve pipe is on the base, in the bottom end insertion described sleeve pipe of the support rod and it can move up and down and rotate in described sleeve pipe, the top of the support rod is connect with the camera, height orientation regulating mechanism is provided on described sleeve pipe side wall, the camera is connected by data line with computer, and the built-in computer has production schedule information；Two dimensional code is provided on the blank, the information of the two dimensional code scanned can be transferred to the computer by the camera.Its two dimensional code is scanned after blank enters into furnace region and acquires information, sound-light alarm is provided when the two-dimensional barcode information and production schedule information of software detection to acquisition mismatch and reminds operator's processing, by computer instead of artificial nucleus couple, speed and accuracy rate are improved.
Description
Technical field
The present invention relates to internet of things field, in particular to a kind of blank identification device and error-preventing method.
Background technique
Hubei New Daye Co., Ltd is the most full Special Steel Enterprise of domestic product special steel kind and specification, and product belongs to small
Mass customized production.To avoid steel grade from not being inconsistent situation, operator is needed to arrange before blank enters heating furnace by branch and checks base
Whether material information matches with plan, not only inefficient, but also cannot thoroughly eliminate mistake, there is the mixed steel accident of generation
The hidden danger of (belonging to great quality accident in special steel industry).
In order to avoid checking blank caused by inefficient, mistake etc. caused by furnace blank and production by personnel
Plan the case where not being inconsistent, it is necessary to which a kind of blank identification device and error-preventing method are provided.
Summary of the invention
The purpose of the present invention is to provide a kind of blank identification device and error-preventing methods, improve blank and enter heating furnace
Speed and accuracy rate.
To achieve the goals above, the invention provides the following technical scheme:
A kind of blank identification device, which is characterized in that including pedestal, casing, support rod, height orientation regulating mechanism and take the photograph
As head, wherein the pedestal is used to provide support for described device, and the side of roller-way is arranged in described device；Described sleeve pipe
Bottom end is arranged on the base, can move up and down in the bottom end insertion described sleeve pipe of the support rod and in described sleeve pipe
And rotation, the top of the support rod are connect with the camera, and height orientation regulating mechanism is provided on described sleeve pipe side wall,
For fixing the support rod, the camera is connected by data line with computer the height orientation regulating mechanism, described
Built-in computer has production schedule information；Two dimensional code is provided on the blank, the two dimensional code is for carrying out the blank
Unique identification, the camera are arranged into furnace region, and the two dimensional code can be scanned by the camera, the camera energy
Enough that the information of the two dimensional code scanned is transferred to the computer, the computer can be by the information of the two dimensional code
It is compared with the production schedule information.
Further, in above-mentioned identification device, the height orientation regulating mechanism includes: nuts and bolt；The spiral shell
Mother is arranged on the side wall of described sleeve pipe, and the first through hole opened up on the bolt hole of the nut and the side wall of described sleeve pipe is mutually passed through
It is logical；The bolt is connect with the nut thread, and one end of the bolt offsets through the first through hole and the support rod；
Wherein, the first through hole is unthreaded hole.
Further, in above-mentioned identification device, the cross section squarely of described sleeve pipe is opened on the side wall of described sleeve pipe
There is the second through-hole, successively includes screw thread hole section and unthreaded hole section along the radial direction of described sleeve pipe second through-hole；The height direction
Adjustment mechanism includes: bolt, and one end of the bolt is threadedly coupled with the screw thread hole section, and through the unthreaded hole section and the branch
Strut offsets.
Further, in above-mentioned identification device, the two dimensional code is arranged on the end face of the blank, in order to carry out
Information collection.
Further, in above-mentioned identification device, the output end of the computer is electrically connected with the start end of alarm, with
Control the alarm equipment alarm.
Further, in above-mentioned identification device, the two dimensional code is attached on paster and is pasted on the blank.
On the other hand, the present invention also provides a kind of methods for carrying out mistake proofing using above-mentioned identification device, including walk as follows
It is rapid:
1) typing production schedule information in a computer；
2) two dimensional code is set on blank, which is mounted on into furnace region, adjusts camera using support rod
Height and direction, enable camera to the two dimensional code of preformed body；
3) when blank is transported into furnace region, the camera scanning step 2 into furnace region is set) in be arranged two
Code is tieed up, the information of camera acquisition two dimensional code simultaneously transmits information to computer；
4) information acquired in step 3) is compared computer with the production schedule information in step 1):
When the information acquired in step 3) is matched with the production schedule information in step 1), blank enters furnace,
When the production schedule information in the information and step 1) acquired in step 3) mismatches, computer controls alarm
It alarms.
Further, in the above-mentioned methods, it in the step 2), is added in the information of the two dimensional code and uses 6
The unique string of character string, prevents multiple scanning.
Further, in the above-mentioned methods, 6 character strings take compression algorithm (S=Base64 ((t1Mod t2)*
10l+ n), Base64: being the character string of 64 systems, t by numerical value conversion1: current Unix timestamp, t2: 631152000 (20 years
Unix timestamp), l: print sequence number (PSN) digit, n: print sequence number (PSN).
Further, in the above-mentioned methods, in the step 4), the type of alarm of the alarm is acoustic alarm and light
Alarm.
It is found that the present invention discloses a kind of blank identification device and error-preventing method, which includes pedestal, set for analysis
Pipe, support rod, height orientation regulating mechanism and camera, moving up and down and rotating and can adjust camera using support rod
Height and direction, camera can be aligned and scan the two dimensional code being arranged on blank.
The process of the error-preventing method are as follows: production information is entered into computer, and is pasted on the end face of blank and includes
There are the material number information of blank and the two dimensional code of unique string information, in the work that can acquire two-dimensional barcode information into the installation of furnace region
Industry camera is scanned to its two dimensional code and acquires information after blank enters into furnace region, by software by the two of acquisition
Dimension code information and production schedule information are matched, when software detection to the two-dimensional barcode information and production schedule information acquired not
Timing provides sound-light alarm and reminds operator's processing, by computer instead of artificial nucleus couple, improves speed and accuracy rate.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present invention, and of the invention shows
Examples and descriptions thereof are used to explain the present invention for meaning property, does not constitute improper limitations of the present invention.Wherein:
The schematic diagram of Fig. 1 one embodiment of the invention.
The flow diagram of the blank identification error-preventing method of Fig. 2 one embodiment of the invention.
Description of symbols: 1 pedestal；2 casings；3 support rods；4 cameras；5 height orientation regulating mechanisms；6 nuts；7 spiral shells
Bolt；8 data lines.
Specific embodiment
The present invention will be described in detail below with reference to the accompanying drawings and embodiments.The explanation of each example through the invention
Mode, which provides, to be not intended to limit the present invention.In fact, those skilled in the art will be clear that, the scope of the present invention or essence are not being departed from
In the case where mind, it can modify in the present invention and modification.For example, being illustrated or described as the spy of a part of one embodiment
Sign can be used for another embodiment, to generate another embodiment.Thus, it may be desirable to which the present invention includes to be included into appended power
Such modifications and variations in the range of benefit requirement and its equivalent.
Term used in the present invention " connected ", " connection ", " setting " shall be understood in a broad sense, for example, it may be fixed connect
It connects, may be a detachable connection；It can be directly connected, can also be indirectly connected by intermediate member, for this field
For those of ordinary skill, the concrete meaning of above-mentioned term can be understood as the case may be.
As shown in Figure 1, according to an embodiment of the invention, providing a kind of material identification device, which is characterized in that including pedestal
1, casing 2, support rod 3, camera 4 and height orientation regulating mechanism 5, wherein pedestal 1 is used to provide branch for the identification device
The side of roller-way is arranged in support, the identification device, and roller-way is the roller-way that blank is conveyed to heating furnace.The bottom end setting of casing 2 exists
On pedestal 1, in the bottom end insertion casing 2 of support rod 3 and it can move up and down and rotate in casing 2, such as support rod 3 and casing
The top of 2 clearance fits, support rod 3 is connect with camera 4, and support rod 3 utilizes support rod 3 for fixed support camera 4
The height and direction that can adjust camera 4 are moved up and down and rotated, enables camera 4 to the two dimension being arranged on preformed body
Yard, it is provided with height orientation regulating mechanism 5 on 2 side wall of casing, for fixing support rod after support rod 3 moves up and down and rotates
3, camera 4 is connected by data line 8 with computer, and built-in computer has production schedule information.
Further, height orientation regulating mechanism 5 includes: nut 6 and bolt 7.Nut 6 is arranged on the side wall of casing 2,
The first through hole opened up on the axis perpendicular of its axis and casing 2, the bolt hole of nut 6 and the side wall of casing 2 connects, with
Communicate the space (or receiving of casing formation) on the inside of casing with the space of outside of sleeve through first through hole, bolt hole, it should
First through hole is unthreaded hole.One end of bolt 7 is threadedly coupled with nut 6, continues to rotate bolt 7, until one end first of bolt 7
Through-hole offsets with support rod 3, so fixes support rod 3 under the fixed function of nut 6.The shape of 2 cross section of casing can
Think circle, can also be to be rectangular, the present embodiment is to this without limiting.
In another embodiment, the second through-hole is provided on the side wall of casing 2, along casing 2 radial second through-hole successively
Including screw thread hole section and unthreaded hole section.Height orientation regulating mechanism 5 includes: bolt 7, after one end is threadedly coupled with screw thread hole section,
Continue to rotate bolt 7, makes it after unthreaded hole section, offset with support rod 5, so by support rod under the fixed function of screw thread hole section
3 fix.Preferably, setting and is respectively set that there are two high there are two first through hole or two the second through-holes on 2 side wall of casing
Orientation regulating mechanism 5 is spent, such setting being capable of stronger ground fixing camera 4.
Further, two dimensional code is provided on blank, two dimensional code is used to carry out blank unique identification, and camera 4 is arranged
Into furnace region, two dimensional code can be scanned by camera 4, and the two-dimensional barcode information scanned can be transferred to calculating by camera 4
Machine, computer can compare two-dimensional barcode information and production schedule information.
When blank is transported into furnace region, the camera 4 into furnace region, which is arranged in, can scan two dimension on blank
Code, camera 4 acquire two-dimensional barcode information and simultaneously transmit information to computer, and computer is by the information and production schedule information of acquisition
It is compared, when the two-dimensional barcode information of acquisition is matched with production schedule information, blank enters furnace.When acquisition two-dimensional barcode information with
When production schedule information mismatches, computer control alarm is alarmed.
Further, the output end of computer is electrically connected with the start end of alarm.Alarm include: acoustic alarm unit and
Light alarm unit, the start end of Unit two are electrically connected with the output end of computer, to realize acoustic alarm and light report in alarm
It is alert.
Further, two dimensional code is arranged on the end face of the blank, and in order to carry out information collection, two dimensional code includes
Material number information, two dimensional code are attached on paster and are pasted on blank.
The invention also discloses a kind of methods for carrying out mistake proofing using blank identification device, include the following steps, such as Fig. 2 institute
Show:
1) typing production schedule information in a computer；
2) two dimensional code is set on blank, includes material number information in two dimensional code, and blank is arranged in two dimensional code
On end face, steel billet is made to have data acquisition conditions, in order to carry out information collection, which is mounted on into furnace region,
Height and the direction that camera 4 is adjusted using support rod 3, enable camera 4 to screw height direction to the two dimensional code of preformed body
Support rod 3 is fixed in adjustment mechanism 5, prevents camera from moving up and down and rotating；
3) when blank is transported into furnace region, 4 scanning step 2 of camera into furnace region is set) in be arranged
Two dimensional code, camera 4 acquire the information of two dimensional code and transmit information to computer；
4) verification step 3) in whether collected the information of two dimensional code, if do not collected, repeatedly step 3), directly
Until collecting two-dimensional barcode information.Computer carries out the production schedule information in the information and step 1) that acquire in step 3)
It compares:
When the information acquired in step 3) is matched with the production schedule information in step 1), blank enters furnace, and prepares to sweep
Retouch next blank.
When the production schedule information in the information and step 1) acquired in step 3) mismatches, computer controls alarm
It alarms.
Further, in step 2), unique string is added in the information of two dimensional code, prevents multiple scanning, ensures
Scan accuracy.
Further, unique string uses 6 character strings.Unique string takes compression algorithm (S=Base64
((t1Mod t2)*10l+ n) Base64: it is the character string of 64 systems, t by numerical value conversion1: current Unix timestamp, t2:
631152000 (20 years Unix timestamps), l: print sequence number (PSN) digit, n: print sequence number (PSN), algorithm thinking are by the current Unix time
Stamp modular arithmetic is converted to 64 systems after taking 20 years Unix timestamps to add print sequence number (PSN) multiplied by 10 print sequence number (PSN) digit, and generation is only
One character string is less than or equal to 6 unique strings, which includes the 16 of " date Hour Minute Second+print sequence number (PSN) "
The digital information of position, can guarantee not repeat for 20 years, which reduces the length of two-dimensional barcode information, improves label
Fouling resistance ability and 4 scanning speed of camera and accuracy rate.
Further, in step 4), the type of alarm of alarm is that acoustic alarm and light are alarmed, and benefit is computerizedd control report
Alert device plays alarm music and shines, while eye-catching red warning information is shown on computer screen, reminds
Operator's processing.
The two-dimensional barcode information of acquisition and production schedule information are matched by software, when software detection to the two of acquisition
Sound-light alarm is provided when tieing up code information and production schedule information mismatch and reminds operator's processing, by computer instead of artificial
Verification, improves speed and accuracy rate.
It can be seen from the above description that the above embodiments of the present invention realized the following chievements:
A kind of blank identification device and error-preventing method, the identification device include pedestal 1, casing 2, support rod 3, highly direction
Adjustment mechanism 5 and camera 4, moving up and down and rotating and can adjust the height and direction of camera 4 using support rod 3, take the photograph
It can be aligned and scan the two dimensional code being arranged on blank as first 4.
The process of the method for mistake proofing is carried out using blank identification device are as follows: production information is entered into computer, and
Pasting on the end face of blank includes the material number information of blank and the two dimensional code of unique string information, is installed into furnace region
The camera 4 that two-dimensional barcode information can be acquired is scanned to its two dimensional code and acquires information after blank enters into furnace region, leads to
Software is crossed to match the two-dimensional barcode information of acquisition and production schedule information, when software detection to acquisition two-dimensional barcode information and
Sound-light alarm is provided when production schedule information mismatches and reminds operator's processing, by computer instead of artificial nucleus couple, is improved
Speed and accuracy rate.
The above description is only a preferred embodiment of the present invention, is not intended to restrict the invention, for those skilled in the art
For member, the invention may be variously modified and varied.All within the spirits and principles of the present invention, it is made it is any modification,
Equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of blank identification device, which is characterized in that including pedestal, casing, support rod, height orientation regulating mechanism and camera shooting
Head, wherein
The pedestal is used to provide support for described device, and the side of roller-way is arranged in described device；
The bottom end setting of described sleeve pipe on the base, and can be described in the bottom end insertion described sleeve pipe of the support rod
It moves up and down and rotates in casing, the top of the support rod is connect with the camera, is provided with height on described sleeve pipe side wall
Spend orientation regulating mechanism, the height orientation regulating mechanism for fixing the support rod, the camera by data line with
Computer is connected, and the built-in computer has production schedule information；
Two dimensional code is provided on the blank, the two dimensional code is used to the blank carrying out unique identification, and the camera is set
It sets into furnace region, the two dimensional code can be scanned by the camera, the two dimension that the camera can will scan
The information of code is transferred to the computer, the computer can by the information of the two dimensional code and the production schedule information into
Row comparison.
2. identification device according to claim 1, which is characterized in that the height orientation regulating mechanism include: nut and
Bolt；
The nut is arranged on the side wall of described sleeve pipe, opened up on the bolt hole of the nut and the side wall of described sleeve pipe
One through-hole connects；
The bolt is connect with the nut thread, and one end of the bolt is through the first through hole and the support rod phase
It supports；
Wherein, the first through hole is unthreaded hole.
3. identification device according to claim 1, which is characterized in that the cross section squarely of described sleeve pipe, in the set
It is provided with the second through-hole on the side wall of pipe, successively includes screw thread hole section and unthreaded hole section along the radial direction of described sleeve pipe second through-hole；
The height orientation regulating mechanism includes: bolt, and one end of the bolt is threadedly coupled with the screw thread hole section, and through institute
Unthreaded hole section is stated to offset with the support rod.
4. identification device according to claim 1, which is characterized in that the end face of the blank is arranged in the two dimensional code
On, in order to carry out information collection.
5. identification device according to claim 1, which is characterized in that the starting of the output end and alarm of the computer
End electrical connection, to control the alarm equipment alarm.
6. identification device according to claim 1, which is characterized in that the two dimensional code is attached on paster and is pasted onto institute
It states on blank.
7. the method for carrying out mistake proofing using any one of any one of claims 1 to 66 identification device, which comprises the steps of:
1) typing production schedule information in a computer；
2) two dimensional code is set on blank, which is mounted on into furnace region, the height of support rod adjustment camera is utilized
Degree and direction, enable camera to the two dimensional code of preformed body；
3) when blank is transported into furnace region, the camera scanning step 2 into furnace region is set) in the two dimension that is arranged
Code, the information of camera acquisition two dimensional code simultaneously transmit information to computer；
4) information acquired in step 3) is compared computer with the production schedule information in step 1):
When the information acquired in step 3) is matched with the production schedule information in step 1), blank enters furnace,
When the production schedule information in the information and step 1) acquired in step 3) mismatches, computer controls alarm and carries out
Alarm.
8. the method according to the description of claim 7 is characterized in that in the step 2), in the information of the two dimensional code
The unique string for using 6 character strings is added, prevents multiple scanning.
9. according to the method described in claim 8, it is characterized in that, 6 character strings take compression algorithm (S=Base64
((t1Mod t2)*10l+ n),
Base64: being the character string of 64 systems by numerical value conversion,
t1: current Unix timestamp,
t2: 631152000 (20 years Unix timestamps),
L: print sequence number (PSN) digit,
N: print sequence number (PSN).
10. the method according to the description of claim 7 is characterized in that in the step 4), the type of alarm of the alarm
It alarms for acoustic alarm and light.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810766170.9A CN109034302A (en) | 2018-07-12 | 2018-07-12 | A kind of blank identification device and error-preventing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810766170.9A CN109034302A (en) | 2018-07-12 | 2018-07-12 | A kind of blank identification device and error-preventing method |
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| Publication Number | Publication Date |
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| CN109034302A true CN109034302A (en) | 2018-12-18 |
Family
ID=64642353
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| CN201810766170.9A Pending CN109034302A (en) | 2018-07-12 | 2018-07-12 | A kind of blank identification device and error-preventing method |
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| CN110022418A (en) * | 2019-03-20 | 2019-07-16 | 宿州市鑫尧健康科技有限公司 | A kind of multi-angle adjusting scanning device |
| CN110153987A (en) * | 2019-06-26 | 2019-08-23 | 东北大学秦皇岛分校 | A kind of intelligent recognition transfer robot and its control method |
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