CN109034284B - Card sender - Google Patents
Card sender Download PDFInfo
- Publication number
- CN109034284B CN109034284B CN201811189502.8A CN201811189502A CN109034284B CN 109034284 B CN109034284 B CN 109034284B CN 201811189502 A CN201811189502 A CN 201811189502A CN 109034284 B CN109034284 B CN 109034284B
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- card
- wheel
- paging
- bearing
- belt
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- 238000007599 discharging Methods 0.000 claims abstract description 4
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K13/00—Conveying record carriers from one station to another, e.g. from stack to punching mechanism
- G06K13/02—Conveying record carriers from one station to another, e.g. from stack to punching mechanism the record carrier having longitudinal dimension comparable with transverse dimension, e.g. punched card
- G06K13/08—Feeding or discharging cards
- G06K13/10—Feeding or discharging cards from magazine to conveying arrangement
- G06K13/103—Feeding or discharging cards from magazine to conveying arrangement using mechanical means
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- Conveying Record Carriers (AREA)
Abstract
The invention discloses a card sender, wherein a card bin is arranged above the feeding side of a card sending belt, a card receiving part is arranged on the discharging side of the card sending belt, and a paging wheel is arranged on the outer side of a card outlet opening at the bottom of the card bin, and the card sender is characterized in that: the paging wheel rotates intermittently in the direction of the reverse card feeding in small angle during operation, the paging wheel is connected to the paging wheel shaft, the shaft end of the paging wheel shaft is set on the sliding plate via the first bearing, the sliding plate is set on the wall board of the frame via the up-down regulation, the swinging crank is set outside the first bearing, one end of the swinging crank is set on the paging wheel shaft via the second bearing, the other end of the swinging crank is set with long hole, the long hole is set with roller inside, the roller is connected eccentrically to the wheel shaft of the upper card connecting driving wheel of the card connecting part, and the first or the second or the first and the second bearings are one-way bearings. The invention utilizes the small-angle unidirectional intermittent rotation of the paging wheel to page the card, avoids the damage of the card, has good card receiving quality, effectively improves the card sending speed and has simple structure.
Description
Technical Field
The present invention relates to a card dispenser for sorting and feeding stacked cards.
Background
The card packing machine needs to send out cards stacked in the card hopper separately by a card sender before packing the cards. In the card sender in the prior art, cards are generally sent out in a separated mode through the arrangement of the reverse paper blocking wheel, the reverse paper blocking wheel is driven by a special paper blocking motor, and the edge of the cards is easily damaged and stripped in color due to the large angle or continuous rotation of the reverse paper blocking wheel during operation, so that the card sending speed is influenced; in addition, in the card sender in the prior art, although the distance between the upper and lower card connecting belts of the card connecting part is adjustable, generally only a single head is used for adjustment, namely, the distance between the upper and lower card connecting belts at one end of the upper and lower card connecting driving wheel is adjustable, and the distance between the upper and lower card connecting belts at one end of the upper and lower card connecting driven wheel cannot be adjusted, so that the card connecting quality is difficult to ensure, and the improvement of the card sending speed is influenced; in order to maintain the friction force of the upper and lower card receiving belts on the fed cards and prevent the phenomena of card deviation, front and rear card insertion and the like, a ball plate is required to be arranged above the paper feeding working surface of the upper card receiving belt, and the pressure is applied to the paper feeding working surface by the gravity of the balls in the ball plate, so that the structure is complex.
Disclosure of Invention
In view of the problems of the prior art, the invention aims to provide a card sender which utilizes the small-angle unidirectional intermittent rotation of a paging wheel to page cards, avoids the damage of the cards, has good card receiving quality, effectively improves the card sending speed and has a simple structure.
The invention is completed by adopting the following technical scheme:
the card sender comprises a card feeding belt, a card bin is arranged above the feeding side of the card feeding belt, a card receiving part is arranged on the discharging side of the card feeding belt, a paging wheel is arranged on the outer side of a card outlet opening at the bottom of the card bin, and a card supporting plate is arranged on one side, away from the paging wheel, of the card bin, and is characterized in that: the paging wheel rotates in the unidirectional intermittent mode of the reverse card feeding direction of a small angle during operation, the paging wheel is close to a card feeding belt, the paging wheel is connected to a paging wheel shaft, the shaft end of the paging wheel shaft is rotatably arranged on a sliding plate through a first bearing, the sliding plate can be adjusted up and down to be arranged on a wallboard of the rack, a swing crank is arranged on the outer side of the first bearing, one end of the swing crank is rotatably arranged on the paging wheel shaft through a second bearing, a long hole is formed in the other end of the swing crank, a roller is movably arranged in the long hole, the roller is eccentrically connected to a wheel shaft of an upper card receiving driving wheel of a card receiving part, and the first bearing, the second bearing or the first bearing and the second bearing are unidirectional bearings.
Adopt above-mentioned technical scheme's card sender, utilize the unidirectional intermittent type of low-angle of paging wheel to rotate and carry out the paging of card, specific theory of operation is: before the card issuing work, the cards are stacked up and down in the card bin, the rear ends of the cards are supported by the supporting surface of the card supporting plate, and the front end of the lowest card is contacted with the card feeding belt; when the card sending machine works, the card sending belt and the upper card receiving driving wheel are driven by the motor, the card sending belt forwards the card, the bottommost card in the card bin can be sent out through the bottom of the paging wheel, other cards are blocked by the paging wheel, at the moment, the rotation of the upper card receiving driving wheel can enable the swing crank to swing by a small angle through the eccentric action of the roller, and due to the arrangement of the one-way bearing on the paging wheel shaft, the small angle swing of the swing crank can enable the paging wheel to rotate intermittently in a small angle in a one-way mode in the reverse card sending direction, so that the upper card and the lower card are paged, reliable paging of the card is guaranteed, damage to a card edge is avoided, and the card sending speed is effectively improved.
To ensure reliable paging and to avoid damage to the card edges, the paging wheel preferably rotates at an angle of between 1 and 2 degrees per revolution.
Preferably, the clamping part comprises an upper clamping belt and a lower clamping belt, the upper clamping belt corresponds to an upper clamping driving wheel and an upper clamping driven wheel, the lower clamping belt corresponds to a lower clamping driving wheel and a lower clamping driven wheel, the axle end of the axle of the upper clamping driving wheel is rotationally arranged on the sliding block, the sliding block can be vertically adjusted and arranged in a sliding groove arranged on the sliding plate, the axle end of the upper clamping driven wheel is rotationally arranged at the front end of the swing arm, the rear end of the swing arm is rotationally arranged on the axle of the upper clamping driving wheel, and the swing arm is downwardly tensioned by the tension spring. Through the design, the distance between the upper and lower card connecting belts at one end of the upper and lower card connecting driving wheels can be conveniently adjusted, and the friction force of the upper and lower card connecting belts to the fed card can be kept through downward tensioning of the tension springs, so that the phenomena of card deviation, front and rear card insertion and the like are prevented, and the ball plate in the prior art is omitted, and the structure is simple.
Preferably, the swing arm is composed of front and rear sections, the front section swing arm and the rear section swing arm are fixedly connected through screws, and the front section swing arm can be used for steering adjustment. Through the design, the front section swing arm can be independently turned and adjusted, so that the distance between the upper and lower card connecting belts at one end of the upper and lower card connecting driven wheels is conveniently adjusted, the card connecting quality is ensured, and the card sending speed is improved.
Preferably, the card feeding driving wheel, the upper card receiving driving wheel and the lower card receiving driving wheel of the card feeding belt are close to each other and are connected with the motor belt wheel through the same synchronous belt transmission, and the tensioning of the synchronous belt is completed by pushing the tensioning wheel through the air cylinder. The design makes the transmission mechanism of the card sender simple, and ensures the reliable and convenient tensioning of the synchronous belt.
Preferably, the card layer board has arc bearing face, and the card layer board is connected on layer board adjustment part, and layer board adjustment part includes horizontal guide rail, vertical guide rail, adjusts seat and layer board connecting block, the card layer board links to each other with the layer board connecting block is fixed, and the layer board connecting block can turn to adjust and locate on adjusting the seat, and the back of layer board connecting block is equipped with the arc protruding line, adjusts the seat and is equipped with corresponding arc concave line, adjusts seat fixed connection on vertical guide rail, and the latch segment is connected to the bottom of vertical guide rail, and the latch segment activity is located and is locked by vertical screw in the vertical spout of vertical guide rail, and lock nut is connected to the front end of vertical guide rail, and lock nut activity is located and is locked by vertical screw in the horizontal spout of horizontal guide rail. In the design, the arc-shaped bearing surface of the card supporting plate can lead the cards at the lower part of the card bin to have ideal front-back dislocation, thereby being beneficial to the cards to be sent out on the card conveying belt; in addition, the arc bearing surface of the card supporting plate can be turned and adjusted, and the adjustment of the transverse direction, the longitudinal direction and the vertical direction of the card supporting plate is matched, so that the card supporting plate can be better adapted to cards with different sizes and thicknesses, the improvement of the card issuing speed is ensured, and the card supporting plate is convenient to adjust.
Drawings
The invention has the following drawings:
figure 1 is a perspective view of a card sender,
figure 2 is a side plan view of the card sender,
figure 3 is a longitudinal cross-sectional view of the card sender,
figure 4 is a diagram of the internal structure of a card sender,
figure 5 is a second internal block diagram of a card sender,
fig. 6 is an enlarged view of the pallet adjustment assembly of fig. 1.
Detailed Description
As shown in the figure, the card sender comprises a card feeding belt 1 which is obliquely arranged, a card bin 5 is arranged above the feeding side of the card feeding belt 1, a card receiving component is arranged on the discharging side of the card feeding belt, a paging wheel 3 is arranged on the outer side of a card outlet opening at the bottom of the card bin 5, the paging wheel 3 rotates intermittently in a single direction in a small-angle reverse card feeding direction during working, the angle of each rotation of the paging wheel 3 is between 1 and 2 degrees (when an upper card receiving driving wheel 11 rotates 360 degrees each time), the bottom of the paging wheel 3 is close to the card feeding belt 1, a card guide plate 4 is arranged on one side of the paging wheel 3 close to the card bin 5, and the bottom of the card 4 is in the same radian design as the paging wheel 3; the paging wheel 3 is fixedly connected to the paging wheel shaft 2, the shaft end of the paging wheel shaft 2 is rotatably arranged on the sliding plate 8 through a first bearing 35, the sliding plate 8 can be vertically adjusted on the frame wallboard 7, the adjusting precision is improved through an ultrafine pitch adjusting screw 6 with the pitch of 0.8mm, a swing crank 31 is arranged on the outer side of the first bearing 35, one end of the swing crank 31 is rotatably arranged on the paging wheel shaft 2 through a second bearing 36, a long hole 32 is formed in the other end of the swing crank 31, a roller 30 is movably arranged in the long hole 32, the roller 30 is eccentrically connected to the wheel shaft 10 of the upper clamping driving wheel 11 of the clamping component, and the first bearing 35 and the second bearing 36 are unidirectional bearings.
The clamping part comprises an upper clamping belt 12 and a lower clamping belt 15, the upper clamping belt 12 corresponds to an upper clamping driving wheel 11 and an upper clamping driven wheel 13, the lower clamping belt 15 corresponds to a lower clamping driving wheel 16 and a lower clamping driven wheel 14, the shaft end of a wheel shaft 10 of the upper clamping driving wheel is rotatably arranged on a sliding block 9, the sliding block 9 can be vertically arranged in a sliding groove formed in the sliding plate 8 through an adjusting screw 37 in an adjusting mode, the shaft end of the wheel shaft of the upper clamping driven wheel 13 is rotatably arranged at the front end of a swing arm 27, the rear end of the swing arm 27 is rotatably arranged on the wheel shaft 10 of the upper clamping driving wheel, and the swing arm 27 is downwardly tensioned by a tension spring 40. The swing arm 27 is composed of front and rear sections, the front section swing arm 39 and the rear section swing arm are fixedly connected through screws, and the front section swing arm 39 abuts against a front extension plate of the frame wallboard 7 through screws 38 to perform steering adjustment relative to the rear section swing arm. The feeding driving wheel 17, the upper clamping driving wheel 11 and the lower clamping driving wheel 16 of the feeding belt 1 are mutually close and are in transmission connection with a motor belt wheel 34 through the same synchronous belt 33, the tensioning of the synchronous belt 33 is completed by pushing the tensioning wheel 28 by the air cylinder 29, and the synchronous belt 33 is provided with double-sided teeth.
The card storehouse 5 is kept away from one side of paging wheel 3 and is equipped with card layer board 18, and card layer board 18 has arc bearing face, and card layer board 18 connects on layer board adjustment part, and layer board adjustment part includes horizontal guide rail 42, longitudinal rail 25, vertical rail 23, regulation seat 22 and layer board connecting block 20, card layer board 18 and layer board connecting block 20 are fixed to be linked to each other, and layer board connecting block 20 can turn to adjust and connect on regulation seat 22, and the back of layer board connecting block 20 is equipped with arc protruding line 41, and regulation seat 22 is equipped with the arc concave line that corresponds arc protruding line 41, and regulation seat 22 fixed connection is on vertical rail 23, and locking piece 24 is connected to the bottom of vertical rail 23, and locking piece 24 activity is located by vertical screw 21 in the longitudinal chute of longitudinal rail 25, and locking nut 19 is connected to the front end of longitudinal rail 25, and locking nut 19 activity is located by longitudinal screw 26 in the horizontal chute of horizontal guide rail 42.
The card sender works as follows: before the card issuing work, the cards are stacked up and down in the card bin, the rear ends of the cards are supported by the arc-shaped supporting surfaces of the card supporting plates, and the front end of the lowest card is contacted with the card feeding belt; when the card sending device works, the card sending belt, the upper card receiving belt, the lower card receiving belt and the upper card receiving driving wheel are driven by motors, the card sending belt forwards the cards, the lowermost card in the card bin is sent out through the bottom of the paging wheel, other cards are blocked by the paging wheel, at the moment, the rotation of the upper card receiving driving wheel can enable the swing crank to swing by a small angle through the eccentric action of the roller, and due to the arrangement of the one-way bearing on the paging wheel shaft, the small angle swing of the swing crank can enable the paging wheel to do one-way intermittent rotation in the reverse card sending direction by a small angle, and each rotation angle is not more than 2 degrees, so that the upper and lower cards are paged; then, the paged card enters the middle of the upper and lower card receiving belts and is sent out, and card issuing work is completed.
Claims (6)
1. The card sender comprises a card feeding belt, a card bin is arranged above the feeding side of the card feeding belt, a card receiving part is arranged on the discharging side of the card feeding belt, a paging wheel is arranged on the outer side of a card outlet opening at the bottom of the card bin, and a card supporting plate is arranged on one side, away from the paging wheel, of the card bin, and is characterized in that: the paging wheel rotates intermittently in a small angle in a unidirectional way in the reverse card feeding direction during operation, the paging wheel is close to a card feeding belt, the paging wheel is connected to a paging wheel shaft, the shaft end of the paging wheel shaft is rotatably arranged on a sliding plate through a first bearing, the sliding plate can be vertically adjusted and arranged on a wallboard of the rack, a swing crank is arranged on the outer side of the first bearing, one end of the swing crank is rotatably arranged on the paging wheel shaft through a second bearing, a long hole is formed in the other end of the swing crank, a roller is movably arranged in the long hole and eccentrically connected to the wheel shaft of an upper card receiving driving wheel of the card receiving part, and the first bearing, the second bearing or the first bearing and the second bearing are unidirectional bearings; the clamping part comprises an upper clamping belt and a lower clamping belt, the upper clamping belt corresponds to an upper clamping driving wheel and an upper clamping driven wheel, the lower clamping belt corresponds to a lower clamping driving wheel and a lower clamping driven wheel, the axle end of the axle of the upper clamping driving wheel is rotationally arranged on a sliding block, the sliding block can be vertically adjusted and arranged in a sliding groove arranged on the sliding plate, the axle end of the axle of the upper clamping driven wheel is rotationally arranged at the front end of a swing arm, and the rear end of the swing arm is rotationally arranged on the axle of the upper clamping driving wheel; the card feeding driving wheel, the upper card receiving driving wheel and the lower card receiving driving wheel of the card feeding belt are mutually close and are in transmission connection with a motor belt wheel through the same synchronous belt; the card layer board has arc bearing face, and the card rear end is held by arc bearing face.
2. The card sender of claim 1, wherein: the paging wheel rotates at an angle of between 1 and 2 degrees each time.
3. The card sender of claim 1, wherein: the swing arm is pulled downward by a tension spring.
4. The card sender of claim 3, wherein: the swing arm comprises front and rear sections, the front section swing arm and the rear section swing arm are fixedly connected through screws, and the front section swing arm can be used for steering adjustment.
5. The card sender of claim 3, wherein: the tensioning of the synchronous belt is completed by pushing the tensioning wheel by the air cylinder.
6. The card sender of claim 1, wherein: the card layer board is connected on layer board adjusting part, and layer board adjusting part includes horizontal guide rail, vertical guide rail, adjusts seat and layer board connecting block, the card layer board links to each other with layer board connecting block is fixed, and layer board connecting block can turn to adjust and locate on adjusting the seat, and the back of layer board connecting block is equipped with the arc protruding line, adjusts the seat and is equipped with the arc concave line that corresponds, adjusts seat fixed connection on vertical guide rail, and the latch segment is connected to the bottom of vertical guide rail, and the latch segment activity is located and is locked by vertical screw in the vertical spout of vertical guide rail, and lock nut is connected to the front end of vertical guide rail, and lock nut activity is located and is locked by vertical screw in the horizontal spout of horizontal guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811189502.8A CN109034284B (en) | 2018-10-12 | 2018-10-12 | Card sender |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811189502.8A CN109034284B (en) | 2018-10-12 | 2018-10-12 | Card sender |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109034284A CN109034284A (en) | 2018-12-18 |
| CN109034284B true CN109034284B (en) | 2024-04-12 |
Family
ID=64616646
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811189502.8A Active CN109034284B (en) | 2018-10-12 | 2018-10-12 | Card sender |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109034284B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101030262A (en) * | 2007-03-13 | 2007-09-05 | 凯帝义电子(深圳)有限公司 | Card delivering device for card seller |
| CN105550718A (en) * | 2016-02-05 | 2016-05-04 | 广州市明森机电设备有限公司 | Multi-card-bucket intelligent card dispensing device |
| CN205563620U (en) * | 2016-02-05 | 2016-09-07 | 广州明森科技股份有限公司 | Many cards fill hairpin mechanism and card distributing device of smart card |
| CN208861302U (en) * | 2018-10-12 | 2019-05-14 | 瑞安市天成包装机械有限公司 | Card sender |
-
2018
- 2018-10-12 CN CN201811189502.8A patent/CN109034284B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101030262A (en) * | 2007-03-13 | 2007-09-05 | 凯帝义电子(深圳)有限公司 | Card delivering device for card seller |
| CN105550718A (en) * | 2016-02-05 | 2016-05-04 | 广州市明森机电设备有限公司 | Multi-card-bucket intelligent card dispensing device |
| CN205563620U (en) * | 2016-02-05 | 2016-09-07 | 广州明森科技股份有限公司 | Many cards fill hairpin mechanism and card distributing device of smart card |
| CN208861302U (en) * | 2018-10-12 | 2019-05-14 | 瑞安市天成包装机械有限公司 | Card sender |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109034284A (en) | 2018-12-18 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 325207 Feiyun Street Feiyun New District, Ruian City, Wenzhou City, Zhejiang Province Applicant after: RUIAN TIANCHENG PACKING MACHINE Co.,Ltd. Address before: 325207 Ma Dao Cun, Feiyun street, Rui'an City, Wenzhou City, Zhejiang Province Applicant before: RUIAN TIANCHENG PACKING MACHINE Co.,Ltd. |
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| CB02 | Change of applicant information | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |