CN109031268A - A kind of tool detection method, detection device and tool box - Google Patents

A kind of tool detection method, detection device and tool box Download PDF

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Publication number
CN109031268A
CN109031268A CN201810529094.XA CN201810529094A CN109031268A CN 109031268 A CN109031268 A CN 109031268A CN 201810529094 A CN201810529094 A CN 201810529094A CN 109031268 A CN109031268 A CN 109031268A
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CN
China
Prior art keywords
tool
detection
box
initial state
inserter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810529094.XA
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Chinese (zh)
Inventor
李树枝
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CRRC Qingdao Sifang Co Ltd
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CRRC Qingdao Sifang Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CN201810529094.XA priority Critical patent/CN109031268A/en
Publication of CN109031268A publication Critical patent/CN109031268A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01SRADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
    • G01S13/00Systems using the reflection or reradiation of radio waves, e.g. radar systems; Analogous systems using reflection or reradiation of waves whose nature or wavelength is irrelevant or unspecified
    • G01S13/02Systems using reflection of radio waves, e.g. primary radar systems; Analogous systems
    • G01S13/06Systems determining position data of a target
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H3/00Storage means or arrangements for workshops facilitating access to, or handling of, work tools or instruments
    • B25H3/02Boxes
    • B25H3/021Boxes comprising a number of connected storage elements
    • B25H3/022Boxes comprising a number of connected storage elements in fixed relationship
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K7/00Methods or arrangements for sensing record carriers, e.g. for reading patterns
    • G06K7/0008General problems related to the reading of electronic memory record carriers, independent of its reading method, e.g. power transfer

Abstract

The present invention relates to a kind of tool detection method, detection device and tool boxes, the initial state information including identifying and storing all tools in inserter case;Testing result information is obtained by the tool in scheduled inspection policies detection instrument case according to stored tool initial state information;The tool that do not give back is searched.The present invention is not only able to the tool checked in tool box automatically, ensure tool exhaustive and loss after use, also pass through setting search device, convenient for users to positioning and recovering the tool for being missed and being lost in operation scene, the time of search is greatly saved, and can guarantee the effect searched, have the advantages that easy to operate, high-efficient.

Description

A kind of tool detection method, detection device and tool box
Technical field
The invention belongs to technical field of tools, in particular to a kind of tool detection method, detection device and tool box.
Background technique
Under normal conditions, various appliance arrangements are manufactured, are overhauled, troubleshooting etc. durings, all can largely make With tool, especially for rail vehicles such as EMU, durings manufacture, maintenance, troubleshooting etc., the usage amount of tool is more It is huge.Currently, carrying out tool in the manufacturing enterprise of rail vehicle in such a way that whom who borrows go back and entering and leaving record, and using It is recorded in the process using Image Creation, to ensure that used tool can be returned and will not be lost.But it is asked for some because external The problems such as tool management caused by topic or intercrossing operation is tight or a wide range of operation, be easy to cause tool lose or leave in On EMU, or even the case where accessory falls off is generated in the process of running.Problem is lost for tool, nothing effectively avoids at present Or measure is searched, the scene that can only return carries out inspection of doing over again, and time and effort consuming and not necessarily finds.
Summary of the invention
The present invention solves the technical problem of, a kind of tool detection method, detection device and tool box are provided, it can be with Ensure tool exhaustive and loss after use, convenient for users to positioning and recovering the tool for being missed and losing.
To achieve the above object, first technical solution of the invention is:
A kind of detection method, tool detection method, comprising:
Step 1 identifys and stores the initial state information of all tools in inserter case;
Step 2, according to stored tool initial state information, by the work in scheduled inspection policies detection instrument case Tool, obtains testing result information;
Step 3 searches the tool that do not give back.
Further, the initial state information include the quantity of inserter and/or the identity information of each tool and/or The location information that each tool is stored in tool box.
Further, the inspection policies include all tools for belonging in this tool box of detection whether all give back and/or Whether the identity information for the tool given back and the identity information of tool initially stored consistent and/or the identity of tool do not given back Information.
Further, it searches in above-mentioned steps three to not giving back tool, specifically includes, utilize search device search installation RFID tag signal on tool leaves position using RADAR positioning method acquisition target tool.
Further, the storage position of corresponding each tool is provided with the display for showing the storage position tool state and fills It sets, the state of the tool includes non-inserter, inserter, takes out use or misplaced.
Further, the display device is indicator light, shows corresponding storage position using the different display format of indicator light The different conditions of the tool at place.
Further, in tool box before use, including the steps that initial state information is reset.
Second technical solution of the invention is:
A kind of detection device for realizing tool detection method as described above, comprising:
Initial state information obtains module, and the original state with all tools in storage inserter case is believed for identification Breath;
Tool detection module, for detecting work by scheduled inspection policies according to stored tool initial state information Have the tool in case, obtains testing result information;
Search module, for being searched to the tool that do not give back;
Display module, initial state information and/or testing result information for show tools.
Further, the display module includes the display device of display screen and/or corresponding each storage position setting, described Display device is used to show the tool state of the storage position.
Further, the search module is radio positioning system.
Third technical solution of the invention is:
A kind of tool box, including detection device as described above.
Further, including case lid and cabinet, it is provided with exterior display screen on the case lid, is arranged in the box house There is inner display, tool storage area and equipment storage area are provided in the cabinet.
Further, the box house is provided with movable loading plate, and the top of the loading plate is tool storage area, institute The lower section for stating loading plate is equipment storage area, multiple compartments for storing tools is provided on the loading plate, every The display device for showing put tool state in the compartment is provided in a compartment.
Further, the display device is indicator light, the indicator light of three different colours of setting in each compartment, three The indicator light of kind color corresponding non-inserter, takes out use or three kinds of misplaced states at inserter.
To sum up content, a kind of tool detection method, detection device and tool box of the present invention are not only able to automatic clear Look into the tool in tool box, it is ensured that tool exhaustive and loss after use, also by setting search device, convenient for users to fixed Position is missed and is lost in the tool at operation scene with recovering, and the time of search is greatly saved, and can guarantee the effect searched Fruit has the advantages that easy to operate, high-efficient.
Detailed description of the invention
Fig. 1 is detection method flow chart;
Fig. 2 is inventive article box structure figure;
Fig. 3 is the structure chart after inventive article case case lid is opened;
Fig. 4 is inventive article box structure explosive view.
As shown in Figures 1 to 4, case lid 1, cabinet 2, exterior display screen 3, inner display 4, tool storage area 5, equipment is deposited Put area 6, loading plate 7, compartment 8, indicator light 9, PLC controller 10, power supply 11, search device 12, warning device 13 is external to fill Power port 14, start button 15, a key reset button 16 give back ACK button 17, search start button 18.
Specific embodiment
Present invention is further described in detail with specific embodiment with reference to the accompanying drawing:
Embodiment one:
As shown in Figure 1, a kind of tool detection method provided in this embodiment, specifically comprises the following steps:
Step 1 identifys and stores the initial state information of all tools in inserter case;
Step 2, according to stored tool initial state information, by the work in scheduled inspection policies detection instrument case Tool, obtains testing result information;
Step 3 searches the tool that do not give back.
Wherein, in step 1, initial state information includes at least the total quantity for the tool being put into the tool box, Mei Gegong The location information that the identity information of tool and each tool are stored in tool box.
It is pasted with the RFID electronic label for identification on each tool, is stored with the tool on electronic tag Identity information, title, model, purposes including tool etc..It is more efficient for the convenience of the users, accurately manage in the present embodiment The tool in the tool box is managed, the position in preferably each tool inserter case is uniquely that is, same tool is initially stored Position must be consistent with the position placed when giving back.
When in tool inserter case, module is obtained according to less radio-frequency by the initial state information in PLC controller The RFID tag being arranged on each tool in identification technology identification facility case, and by the identity information of each tool of identification and be somebody's turn to do The initial state information that the location information that tool is placed is recorded and stored in PLC controller together obtains in module, records simultaneously There are also the quantity etc. of tool storage in tool box.PLC controller identifies the identity information of each tool, can be and is being put into I.e. identification record simultaneously, after being also possible in whole tool inserter casees, starting recognizer is uniformly identified again Record, the starting of recognizer start identification step by pressing start button.The original state letter of all tools in tool box Breath is shown in display module, convenient for users to inquiring in current tool box the identity for housing how many tool, each tool altogether The position that information and each tool are placed.
In tool box before use, including the steps that initial state information is reset, that is, have the function of key zero, at this point, Not storing tools in tool box, without corresponding relationship between tool and the position of storage.In this way, convenient for users to operating every time Before, as needed in tool box storage this time operate needed for tool, and then improve tool box versatility, be also convenient for using Person uses.
Inspection policies in step 2 are stored in advance in the tool detection module of PLC controller, and user is needing clearly When looking into the tool in tool box, such as after user puts back to tool in tool box, gives back ACK button by pressing and open Move the detecting step after giving back.After starting detecting step, PLC controller equally passes through radio RF recognition technology in tool box Tool detected, and inspection policies according to the pre-stored data are compared discriminatory analysis, and obtain testing result information.? When giving back tool, user can check the initial placement position of the tool by display module, then put the tool given back It sets at the position of initial placement.
In the present embodiment, it is preferable that inspection policies include three aspects: first is that, detection belongs to all works in this tool box Whether tool is all given back, that is, gives back the number of tools in rear tool box and whether number of tools when initial storage is consistent;Second is that Whether the identity information for the tool that the identity information and the position for detecting the tool each given back initially are stored is consistent, that is, analyzes and work as Whether the tool of front position is the tool initially stored, and detects the presence of misplaced tool, and " misplaced " includes two kinds of situations, a kind of feelings Condition is that the tool being not belonging in this tool box has been put into this tool box, and second situation is that the tool belonged in this tool box is returned The position placed when also is not the position initially stored;Third is that identity information and the tool that tool is not given back in detection are initially deposited The location information put, for it is misplaced enter be not that the tool in this tool box also belongs to the tool that do not give back.
Testing result information in step 2 is corresponding with above-mentioned inspection policies, comprising: all works in this tool box Tool is all given back, or lacks which tool is not given back, the identity information for the tool that do not give back and the position initially stored Confidence breath;Whether there is or not misplaced tools in this tool box, and show that the misplaced tool is gone back the case where being not belonging to this tool box It is to be only the case where misplacing position, while shows the initial storage position of the tool of misplaced position.Testing result information passes through Display module is shown, convenient for users to whether intuitive, forming a prompt judgement has the tool of omission, loss.
In the present embodiment, in order to which which kind of state the tool that user more intuitively observes each storage position is in, Corresponding each storage position is provided with the display device for showing the storage position tool state.It is preferred that display device uses The convenient indicator light intuitively observed, using the different display format of indicator light (such as the length of time of indicator light flashing, indicator light Color etc.) show the different conditions for corresponding to the tool at storage position.The state of tool includes three kinds substantially: non-inserter, Inserter takes out use or misplaced.
In the present embodiment, it is preferable that each tool storage position be arranged three different colours indicator light, such as it is red, yellow, It is green.When the position is the state of first beginning and end place tool, amber light is bright, when being in clean state for tool box, all positions The amber light at place is all bright.After tool is put into initial position, and using giving back and the tool being put into and the tool phase one being initially stored in When cause, green light is bright.It takes away when not giving back after use, red colored lamp is bright, is also red colored lamp at the position in the case of misplaced Bright, after being only put into specified tool, indicator light can bright to switch to green light bright by red colored lamp.
PLC controller such as judges have tool not give back or be placed in tool box after giving back confirmation starting detecting step It mistakes, PLC controller sends warning message and carries out automatic alarm to warning device, which can be audible alarm, can also be with It is light warning.It is conducive to guarantee the accuracy and timeliness of testing result in this way, if tool is placed, wrong or do not give back can It finds at once.The tool of omission is not given back always or the case where misplaced tool does not correct always, warning device can It is primary to alarm at regular intervals, to remind user to there is tool not give back or there is tool to have misplaced situation, in turn The tool as caused by work mistake is effectively avoided to omit and lose.
In step 3, if there is tool to fail to give back in tool box, user is using search device to the work omitted, lost Tool is searched, and the tool searched out is finally returned to the initial storage position in tool box.The search device preferably uses nothing Line electricity positioning system.
After starting search device, search device can take out exclusive use, can also be placed in tool box, by user It presses search start button carrying tool box to be searched, does not give back the RFID tag on tool using search device search and believe Number, according to the receiving intensity of wireless signal, by wireless signal propagation attenuation model indoors, show that receiving end (tool box) is arrived The distance of target (label on tool), finally extrapolates the position of target tool using triangulation and RADAR positioning method.Mesh The location information of mark tool can be shown on the display module, and the location information of target tool can be with target and receiving end Distance change and change, thus instruct user carry out tool search.This mode is imitated by the multipath in indoor environment The influence answered is smaller, conducive to position that is quick, being accurately positioned target tool, shortens search time.
The detection method can detect the state that tool is given back in tool box after the completion of work automatically, and have in certain model Enclose the function of tool that interior automatic searching is missed, loses, can omission effectively in proactive tool use process, lose problem, To avoid the accessory generated in EMU operational process from falling off, lead to the generation problem of accident.The detection method passes through simultaneously The synthesis display alarm technique of vision and the sense of hearing can also utilize when preventing such as display screen and indicator light visual apparatus failure Audible alarm unit alarm, it is ensured that the function in tool box.
Embodiment two:
The difference is that, in the present embodiment, the initial state information of tool includes being put into tool box with embodiment one The identity information of the total quantity of tool in the tool box, each tool.The initial state information of PLC controller obtains module The only identity information of the tool total quantity in identification record inserter case and each tool, the position letter that nonrecognition tool is placed Breath, i.e., position when tool is initially stored do not need to establish only one-to-one correspondence with the position given back.
In the present embodiment, inspection policies also include three aspects: first is that, detecting all tools belonged in this tool box is No whole is given back, that is, it is whether consistent with the quantity of tool when initial storage to give back the number of tools in rear tool box;Second is that detection Whether the identity information for the tool each given back is consistent with the identity information for the tool initially stored, that is, analyzing the tool given back is The no tool initially to store detects the presence of misplaced tool, that is, detects whether that the tool being not belonging in this tool box is put into Situation in this tool box;Third is that the identity information of tool is not given back in detection, for it is misplaced enter be not the tool in this tool box Also belong to the tool that do not give back.
Testing result information in step 2 is corresponding with above-mentioned inspection policies, comprising: all works in this tool box Tool is all given back, or lacks which tool is not given back, the identity information for the tool that do not give back;In this tool box whether there is or not Misplaced tool.Testing result information shown by display module, convenient for users to it is intuitive, form a prompt judgement whether have omission, The tool of loss.
Three indicator lights being mounted at each storage position are amber lights when for the state of first beginning and end place tool Bright, when being in clean state for tool box, the amber light at all positions is all bright.After tool is put into initial position, and use Give back that rear green light is bright, as long as the tool is the tool belonged in this tool box, green light, that is, bright when giving back.After taking use away When not giving back, red colored lamp is bright, for the tool being not belonging in this tool box be put into this tool box it is misplaced in the case of, place position It is also bright for red colored lamp to set place, after the tool belonged in this tool box, indicator light can switch to green light by red colored lamp is bright It is bright.
Detection method provided in this embodiment, more simplified, management is more convenient, and user is not necessarily to when giving back tool The initial storage position of the corresponding tool is stored, and is operated more simple and convenient.
Embodiment three:
The present embodiment provides it is a kind of the tool detection method as provided in embodiment one and embodiment two may be implemented Detection device.Detection device includes that initial state information obtains module, tool detection module, search module, display module.
Initial state information obtains original state letter of the module for identification with all tools in storage inserter case Breath.Tool detection module is used for according to stored tool initial state information, by scheduled inspection policies detection instrument case Tool, obtain testing result information.Search module, for being searched to the tool that do not give back.Display module, for showing The initial state information and testing result information of tool.Initial state information obtains module and tool detection module is integrated in PLC In controller.
Wherein, display module includes that display screen is used to show the storage position tool with what corresponding each storage position was arranged The display device of state.Display screen can be with the initial state information and testing result information of all tools in show tools case, side Just user checks.Display device then using the convenient indicator light intuitively observed, is both provided with indicator light in each storage position, Corresponding storage position is shown using the different display format of indicator light (such as length of time, the color of indicator light of indicator light flashing) Set the different conditions of the tool at place.The state of tool includes three kinds substantially: non-inserter, inserter take out use or wrong It puts.The display mode of display device is identical as described in embodiment one and embodiment two, does not illustrate still further here.
Search module is radio positioning system, using the RFID tag signal on the positioning system search reception tool, According to the receiving intensity of wireless signal, by wireless signal propagation attenuation model indoors, obtain receiving end (tool box) to mesh The distance for marking (label on tool), finally extrapolates the position of target tool using triangulation and RADAR positioning method.
Further include warning device in detection device, warning device is connect with PLC controller, PLC controller after sensing, such as Judging has tool not give back or be placed in tool box mistakes, and PLC controller sends warning message and carries out automatically to warning device Alarm, the alarm can be audible alarm, be also possible to light warning.In this way conducive to the accuracy for guaranteeing testing result and in time Property, if tool is placed wrong or does not give back and can find at once.The tool of omission is not given back always or misplaced work The case where tool does not correct always, warning device can be alarmed at regular intervals once, to remind user to have tool not have Have and give back or there is tool to have misplaced situation, and then the tool as caused by work mistake is effectively avoided to omit and lose.
Example IV:
As shown in Figures 2 to 4, a kind of tool box, including case lid 1 and cabinet 2, case lid 1 and cabinet 2 are provided in the present embodiment Between it is hinged by the articulated structure of side.Exterior display screen 3 is provided on case lid 1, it is convenient to be closed in tool box State when, user can be convenient the state of tool in scan tool case.Inner display 4 is additionally provided with inside cabinet 2, When the convenient state opened in tool box, user can be convenient the state of tool in scan tool case.It is provided in cabinet 2 Tool storage area 5 and equipment storage area 6.
In the present embodiment, cabinet 2 is internally provided with one piece of movable loading plate 7, and loading plate 7 can be convenient out of tool box It takes out, the top of loading plate 7 is tool storage area 5, and the space of 7 lower section of loading plate is equipment storage area 6, and loading plate 7, which uses, lives Dynamic mounting structure, convenient for users to being safeguarded to equipment.
It is provided with multiple compartments 8 for storing tools on loading plate 7, is provided with and is used in each compartment 8 Show the display device of the put tool state compartment 8 Nei.Display device is the indicator light 9 of three kinds of colors, and indicator light 9 is shown Show that mode is identical as described in above-described embodiment, is not described in detail still further here.It observes for the convenience of the users, inside display Screen 4 is mounted on loading plate 7, and certain inner display 4 also may be mounted on the inner surface of case lid 1.
Detection device, including PLC controller 10, power supply 11, search device 12, alarm dress are stored in equipment storage area 6 13 are set, the outside corresponding power 11 of cabinet 2 is provided with external charge mouth 14, convenient is that tool box charges.It is also set on case lid 1 It is equipped with start button 15, a key reset button 16, ACK button 17 is given back, searches start button 18.Press start button 15, work Have case to start to work, PLC controller 10 starts to identify the tool in inserter case.It presses and gives back ACK button 17, giving back Tool state after tool in detection instrument case.Original state letter after user presses next key reset button 16, in tool box Breath is all reset.After discovery has the tool of omission, presses the search starting search device search omission of start button 18 and using The tool at scene.
As described above, the plan content in conjunction with given by attached drawing, can derive similar technical solution.But it is all not take off Content from technical solution of the present invention, according to the technical essence of the invention it is to the above embodiments it is any it is simple modification, etc. With variation and modification, all of which are still within the scope of the technical scheme of the invention.

Claims (14)

1. a kind of tool detection method characterized by comprising
Step 1 identifys and stores the initial state information of all tools in inserter case;
Step 2 is obtained according to stored tool initial state information by the tool in scheduled inspection policies detection instrument case Testing result information out;
Step 3 searches the tool that do not give back.
2. tool detection method according to claim 1, it is characterised in that: the initial state information includes inserter Quantity and/or each tool identity information and/or the location information stored in tool box of each tool.
3. tool detection method according to claim 2, it is characterised in that: the inspection policies include that detection belongs to this work The identity information for the tool whether all tools in tool case are all given back and/or given back is believed with the identity for the tool initially stored Whether breath consistent and/or the identity information of tool do not given back.
4. tool detection method according to claim 1, it is characterised in that: in above-mentioned steps three to do not give back tool carry out It searches, specifically includes, the RFID tag signal being installed on the tool using search device search is obtained using RADAR positioning method Obtain target tool leaves position.
5. tool detection method according to claim 1, it is characterised in that: the storage position of corresponding each tool is provided with For showing that the display device of the storage position tool state, the state of the tool include non-inserter, inserter, take It uses out or misplaced.
6. tool detection method according to claim 5, it is characterised in that: the display device is indicator light, using referring to Show that the different display format of lamp shows the different conditions of the tool at corresponding storage position.
7. tool detection method according to claim 1, it is characterised in that: in tool box before use, including original state The step of information is reset.
8. a kind of detection device realized such as the described in any item tool detection methods of claim 1-7, which is characterized in that packet It includes:
Initial state information obtain module, for identification with storage inserter case in all tools initial state information;
Tool detection module is used for according to stored tool initial state information, by scheduled inspection policies detection instrument case Interior tool obtains testing result information;
Search module, for being searched to the tool that do not give back;
Display module, initial state information and/or testing result information for show tools.
9. a kind of tool detection device according to claim 8, it is characterised in that: the display module includes display screen And/or the display device of corresponding each storage position setting, the display device are used to show the tool state of the storage position.
10. a kind of tool detection device according to claim 8, it is characterised in that: the search module is fixed for radio Position system.
11. a kind of tool box, it is characterised in that: including the detection device as described in claim 8-10.
12. tool box according to claim 11, it is characterised in that: including case lid and cabinet, be arranged on the case lid There is exterior display screen, the box house is provided with inner display, tool storage area is provided in the cabinet and sets Standby storage area.
13. tool box according to claim 12, it is characterised in that: the box house is provided with movable loading plate, The top of the loading plate is tool storage area, and the lower section of the loading plate is equipment storage area, is arranged on the loading plate There are multiple compartments for storing tools, is provided in each compartment for showing put tool state in the compartment Display device.
14. tool box according to claim 13, it is characterised in that: the display device is indicator light, in each storage The indicator light of three different colours of setting in lattice, the indicator light of three kinds of colors corresponding non-inserter, take out use at inserter Or three kinds of misplaced states.
CN201810529094.XA 2018-05-26 2018-05-26 A kind of tool detection method, detection device and tool box Pending CN109031268A (en)

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CN110524504A (en) * 2019-09-05 2019-12-03 江苏通润装备科技股份有限公司 A kind of intelligent drawer case
CN111680982A (en) * 2020-06-11 2020-09-18 西安标准工业股份有限公司 Tool management system based on Internet of things technology
CN113696155B (en) * 2021-09-27 2024-04-26 长春奥普光电技术股份有限公司 Tool borrowing and returning system and tool borrowing and returning method
CN114571426A (en) * 2022-04-18 2022-06-03 国网河北省电力有限公司石家庄供电分公司 Intelligent maintenance tool box

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