CN109030211B - Multifunctional combined stretching clamp and use method thereof - Google Patents

Multifunctional combined stretching clamp and use method thereof Download PDF

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Publication number
CN109030211B
CN109030211B CN201810885324.6A CN201810885324A CN109030211B CN 109030211 B CN109030211 B CN 109030211B CN 201810885324 A CN201810885324 A CN 201810885324A CN 109030211 B CN109030211 B CN 109030211B
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lower body
test piece
chuck
shaped
hollow cylinder
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CN109030211A (en
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芦笙
刘成飞
张文芮
王泽鑫
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Jiangsu University of Science and Technology
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Jiangsu University of Science and Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/04Chucks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014Type of force applied
    • G01N2203/0016Tensile or compressive
    • G01N2203/0017Tensile

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The invention discloses a multifunctional combined stretching clamp and a use method thereof. The upper body consists of a stepped cylinder with a large diameter and a small diameter, wherein a threaded hole is formed in the end face with the large diameter along the axis; the lower body is a stepped cylinder with a large diameter and a small diameter, wherein cross-shaped grooves are formed in the large diameter end face along the axial direction and the radial direction, the groove width of the upper end of each cross-shaped groove is larger than that of the lower end of each cross-shaped groove, a central threaded hole with the diameter larger than that of each groove is further formed in each groove of the lower end, radial through holes are formed in two opposite sides of each groove of the vertical lower end, two planes which are bilaterally symmetrical are respectively arranged on the circumferential surfaces of the small diameter cylinders of the upper body and the lower body, and corrugations are arranged on the planes; threads are formed on the inner surface and the outer surface of the hollow cylinder; the bolt is composed of a stepped cylinder with a large diameter and a small diameter. The clamp is simple and reasonable in structure, and effectively solves the problems that mechanical property test of a stud welding joint is single, and a plate and a bar are inconvenient to clamp.

Description

Multifunctional combined stretching clamp and use method thereof
Technical Field
The invention belongs to the technical field of tool clamps, relates to a stretching clamp, and in particular relates to a multifunctional combined stretching clamp and a using method thereof. The tensile clamp is particularly applied to stud welding tensile samples, plate tensile samples and bar standard tensile samples.
Background
In the mechanical property detection means of materials, a tensile test is a common test method, and the types of corresponding clamps are different due to different shapes, properties and the like of detected materials, so that the tensile clamps of the universal tester are generally divided into various structural types such as winding, clamp type, butt clamp type, shoulder type and the like.
Meanwhile, in the enterprise production, a test method for detecting the mechanical property of a stud welding joint is usually a torsion test, namely, the torsion of a stud is measured by twisting the stud by a precise digital torque wrench, the test method is single, and data comparison with other mechanical property test methods is lacking, so that it becomes important to design a corresponding clamp to test the tensile mechanical property of stud welding. In addition, due to the uniqueness of the shape of the stud welding tensile sample, the diameter of the stud is smaller and the stud is provided with threads, so that the conventional clamp type tensile clamp cannot be used normally, if the clamping problem of the stud is solved by changing the size of the clamp head, the original clamp needs to be disassembled and a new clamp needs to be redesigned, and thousands of elements are needed for the new clamp, so that the time and the labor are consumed, and the follow-up work of a tensile test can be influenced. Meanwhile, in a plate tensile test, when the plate cannot be fastened by the clamping head and the slipping phenomenon occurs due to insufficient stress, the problem of slipping of the plate in the tensile process is effectively solved by punching two ends of the plate and fixing the plate by using a screw rod. Similar to the stretching of a plate, the bar can also have the inconvenient clamping phenomenon of a sample in the stretching test process, and the clamp provided by the invention is effectively matched with threads at two ends of the bar through the cylindrical groove with threads and the hollow cylindrical small part, so that the inconvenient clamping problem of the bar in the stretching process is solved.
Disclosure of Invention
The invention aims to solve the problems of singleness of mechanical property test of a stud welding joint, inconvenience in clamping of plates and bars and the like, and provides a combined stretching tool applied to a stud welding stretching sample, a plate stretching sample and a bar standard stretching sample.
In order to achieve the above purpose, the technical scheme adopted by the invention for achieving the purpose is as follows:
a multifunctional combined stretching clamp comprises an upper body 1 and a lower body 2; the upper body 1 is a stepped cylinder with a large diameter and a small diameter, wherein a threaded hole 1-1 is formed in the end face with a large diameter along the axis, the lower body 2 is a stepped cylinder with a large diameter and a small diameter, cross-shaped grooves 2-1 are formed in the end face with a large diameter along the axial direction and the radial direction, the groove width of the upper end of each cross-shaped groove is larger than that of the lower end of each cross-shaped groove, a central threaded hole 2-2 with the diameter larger than that of each groove is further formed in each groove of the lower end, radial through holes 2-3 penetrating through bolts 3 are formed in two opposite sides of each groove of the vertical lower end, two planes which are bilaterally symmetrical are respectively arranged on the circumferential surfaces of the small-diameter cylinders of the upper body 1 and the lower body 2, and corrugations are arranged on the planes.
Further preferably, hollow cylinders 4 with different inner diameters and provided with threads on the inner surface and the outer surface are further arranged in the central threaded hole 2-2, and grooves are formed in the upper end face and the lower end face of the hollow cylinders, so that clamping is facilitated.
It is further preferred that the threads of the threaded bore 1-1 and the central threaded bore 2-2 match the threads of the test bar 6.
Further preferably, the upper body 1 and the lower body 2 are made of steel materials, the hardness after quenching is 54HRC, and the hardness of the stretched test piece is smaller than that of the upper body and the lower body.
Further preferably, the length of the latch 3 is greater than the diameter of the large diameter cylinder of the lower body 2.
The application method of the multifunctional combined tensile clamp comprises the following three combined application methods according to the type of the test piece:
1. the combined use method for clamping the round bar test piece comprises the following steps:
(1) Two combination modes are as follows: first, an upper body 1+a lower body 2+a hollow cylinder 4;
second, lower body 2+ hollow cylinder 4
(2) The using method comprises the following steps: firstly, installing an upper chuck and a lower chuck on a testing machine, then, upwards adjusting the upper chuck of the testing machine to a proper position, respectively sleeving two ends of a round bar type test piece into a hollow cylinder 4, effectively matching the threads of the round bar type test piece with the internal threads of the hollow cylinder 4, then screwing one end of the hollow cylinder 4 at two ends of the round bar type test piece into a threaded hole 1-1 of an upper body 1, screwing the other end of the hollow cylinder into a threaded hole 2-2 of a lower body 2, or screwing the other end of the hollow cylinder into the threaded holes 2-2 of two lower bodies 2 respectively, then, putting the upper body 1 or one of the lower bodies 2 into the lower chuck and fastening, then, downwards adjusting the upper chuck and clamping and fastening the other lower body 2, thus, a tensile test can be performed;
2. the combined use method for clamping the T-shaped test piece comprises the following steps:
(1) The combination mode is as follows: upper body 1+ lower body 2
(2) The using method comprises the following steps: firstly, installing an upper chuck and a lower chuck on a testing machine, then, upwards adjusting the upper chuck of the testing machine to a proper position, then, sleeving the upper part of a T-shaped test piece into a cross-shaped groove 2-1 of a lower body 2, screwing threads on the lower part of the T-shaped test piece into a threaded hole 1-1 of an upper body 1, then, putting the lower body 2 into the lower chuck and fastening, downwards adjusting the upper chuck and clamping and fastening the upper body 1, thus, a tensile test can be performed;
3. the combined use method for clamping the I-shaped plate test piece comprises the following steps:
(1) The combination mode is as follows: lower body 2+ bolt 3
(2) The using method comprises the following steps: firstly, installing an upper chuck and a lower chuck on a testing machine, then, upwards adjusting the upper chuck of the testing machine to a proper position, then, sleeving one end of an I-shaped test piece into a cross-shaped groove 2-1 of a lower body 2, enabling a through hole formed in the I-shaped test piece to be coaxial with a radial through hole 2-3 of the lower body 2, enabling a bolt 3 to penetrate through the radial through hole 2-3 of the lower body 2, fixing the I-shaped test piece, and fixing the other end of the I-shaped test piece in the same mode; and then one lower body 2 is placed into the lower chuck and fastened, the upper chuck is adjusted downwards, and the other lower body 2 is clamped and fastened, so that a tensile test can be performed.
The invention has the advantages and beneficial effects that:
1. the invention relates to a multifunctional combined stretching clamp for a multi-specification stud welding joint, a plate and bar stretching test on a testing machine;
2. the invention solves the problems that the mechanical property test of the stud welding joint only depends on the singleness of the torsion test, and the clamping of the plate and the bar is inconvenient.
3. The invention has reasonable structure, simple operation and low cost, can complete the stretching experiment without disassembling the clamping mechanism of the testing machine, reduces the labor intensity of the experiment and improves the working efficiency. A 'V' -shaped structure
Drawings
FIG. 1 is a front view of an upper body
In the figure: 1-1 screw holes;
FIG. 2 is a front view of the lower body
In the figure: 2-1 grooves, 2-2 center threaded holes and 2-3 through holes;
FIG. 3 is a front view of the latch;
FIG. 4 is a front view of a hollow cylinder;
FIG. 5 is a front view of a stud welded weld joint tensile specimen;
FIG. 6 is a front view of a bar extension sample;
FIG. 7 is a front view of a sheet stretch sample;
FIG. 8 is a schematic diagram of a T-shaped test piece, namely, a combined use schematic diagram of an upper body 1 and a lower body 2;
fig. 9 is a schematic diagram of clamping an i-shaped plate test piece, namely a combined use schematic diagram of a lower body 2 and a bolt 3;
fig. 10 is a schematic diagram of a round bar specimen, i.e. the upper body 1+lower body 2+hollow cylinder 4 or the lower body 2+hollow cylinder 4 is combined for use.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1-4 and 8, the multifunctional combined stretching clamp comprises an upper body 1 and a lower body 2; the upper body 1 is a stepped cylinder with a large diameter and a small diameter, wherein a threaded hole 1-1 is formed in the end face with a large diameter along the axis, the lower body 2 is a stepped cylinder with a large diameter and a small diameter, cross-shaped grooves 2-1 are formed in the end face with a large diameter along the axial direction and the radial direction, the groove width of the upper end of each cross-shaped groove is larger than that of the lower end of each cross-shaped groove, a central threaded hole 2-2 with the diameter larger than that of each groove is further formed in each groove of the lower end, radial through holes 2-3 penetrating through bolts 3 are formed in two opposite sides of each groove of the vertical lower end, two planes which are bilaterally symmetrical are respectively arranged on the circumferential surfaces of the small-diameter cylinders of the upper body 1 and the lower body 2, and corrugations are arranged on the planes. Hollow cylinders 4 with threads on the inner surface and the outer surface and different inner diameters are further arranged in the central threaded hole 2-2, grooves are formed in the upper end face and the lower end face of the hollow cylinders, and clamping is facilitated. The threads of the threaded hole 1-1 and the central threaded hole 2-2 are matched with the threads of the test bar 6. The upper body 1 and the lower body 2 are made of steel materials, the hardness after quenching is 54HRC, and meanwhile, the hardness of the stretched test piece is smaller than that of the upper body and the lower body. The length of the bolt 3 is larger than the diameter of the large-diameter cylinder of the lower body 2.
The application method of the multifunctional combined tensile clamp comprises the following three combined application methods according to the type of the test piece:
1. method for combined use of clamping round bar type test piece (test bar 6 in fig. 6) (see fig. 10):
(1) Two combination modes are as follows: first, an upper body 1+a lower body 2+a hollow cylinder 4;
second, lower body 2+ hollow cylinder 4
(2) The using method comprises the following steps: firstly, installing an upper chuck and a lower chuck on a testing machine, then, upwards adjusting the upper chuck of the testing machine to a proper position, respectively sleeving two ends of a round bar type test piece into a hollow cylinder 4, effectively matching the threads of the round bar type test piece with the internal threads of the hollow cylinder 4, then screwing one end of the hollow cylinder 4 at two ends of the round bar type test piece into a threaded hole 1-1 of an upper body 1, screwing the other end of the hollow cylinder into a threaded hole 2-2 of a lower body 2, or screwing the other end of the hollow cylinder into the threaded holes 2-2 of two lower bodies 2 respectively, then, putting the upper body 1 or one of the lower bodies 2 into the lower chuck and fastening, then, downwards adjusting the upper chuck and clamping and fastening the other lower body 2, thus, a tensile test can be performed;
2. method of combined use of clamping a T-shaped test piece (T-shaped test piece 5 in fig. 5) (see fig. 8):
(1) The combination mode is as follows: upper body 1+ lower body 2
(2) The using method comprises the following steps: firstly, installing an upper chuck and a lower chuck on a testing machine, then, upwards adjusting the upper chuck of the testing machine to a proper position, then, sleeving the upper part of a T-shaped test piece into a cross-shaped groove 2-1 of a lower body 2, screwing threads on the lower part of the T-shaped test piece into a threaded hole 1-1 of an upper body 1, then, putting the lower body 2 into the lower chuck and fastening, downwards adjusting the upper chuck and clamping and fastening the upper body 1, thus, a tensile test can be performed;
3. a combined use method (see fig. 9) for clamping an i-shaped sheet material type test piece (i-shaped sheet material type test piece 7 in fig. 7):
(1) The combination mode is as follows: lower body 2+ bolt 3
(2) The using method comprises the following steps: firstly, installing an upper chuck and a lower chuck on a testing machine, then, upwards adjusting the upper chuck of the testing machine to a proper position, then, sleeving one end of an I-shaped test piece into a cross-shaped groove 2-1 of a lower body 2, enabling a through hole formed in the I-shaped test piece to be coaxial with a radial through hole 2-3 of the lower body 2, enabling a bolt 3 to penetrate through the radial through hole 2-3 of the lower body 2, fixing the I-shaped test piece, and fixing the other end of the I-shaped test piece in the same mode; and then one lower body 2 is placed into the lower chuck and fastened, the upper chuck is adjusted downwards, and the other lower body 2 is clamped and fastened, so that a tensile test can be performed.
An auxiliary tensile fixture for a tensile test specimen of a stud welding joint on a testing machine, which is provided by the invention, is further described in detail by taking an M8 stud as an example with reference to the accompanying figure 8.
Referring to fig. 8, the invention relates to a combined tensile clamp for an M8 stud welding joint tensile sample on a testing machine, which comprises an upper body 1 and a lower body 2. Wherein the main body of the upper body 1 isA cylinder of diameter, wherein diameter->Screw holes are formed in the end faces corresponding to the inner sides of the cylinders, the screw holes are effectively matched with an M8 stud tensile sample, the dimension of the tensile sample is M8 x 30mm x 17mm, and the diameter is +.>Clamp of No. 45 quenched and tempered steel matrix of cylinder and testing machineThe head is matched, the main body of the lower body 2 isA cylinder of diameter and diameter->The cylinder has a cross-shaped recess 2-1 which can be effectively embedded in the stretch-like.
When the clamp is used, firstly, the clamp is installed on a testing machineThe upper clamping head of the testing machine is then adjusted upwards to a proper position, then the lower part of the tensile sample of the M8 stud welding joint is sleeved into the cross-shaped groove 2-1 of the lower body 2, the lower plate is ensured to be effectively embedded into the cross-shaped groove 2-1, and then the upper body 1 with a screw hole is used for rotating clockwise, so that the stud is embedded into the upper body 1. The lower body 2 is placed into the lower chuck and fastened, then the upper chuck is adjusted downwards, the upper body 1 is clamped and fastened, and then a tensile test is performed.
A combined tensile fixture for a tensile specimen of a sheet material on a testing machine of the present invention will be described in further detail with reference to FIG. 9, taking an example of a 4mm thick I-shaped sheet material.
Referring to fig. 9, the combined tensile fixture for the tensile test pieces of the upper plate of the testing machine comprises two lower bodies 2 and a bolt 3. The dimension of the stretched sample of the I-shaped plate is 60mm, 25mm, 4mm and the diameter of the lower body 2The 45 # quenched and tempered steel matrix of the cylinder is matched with the clamping head of the testing machine, and the main body of the lower body 2 is +.>A cylinder of diameter and diameter->The cylinder can be effectively embedded and stretchedCross-shaped grooves 2-1 of the sample.
When the clamp is used, the clamp is firstly installed on a testing machineThe upper clamping head of the testing machine is then adjusted upwards to a proper position, one end of the stretched sample of the I-shaped plate is sleeved into the cross-shaped groove 2-1 of the lower body 2, the pin 3 penetrates through the through hole of the clamping head to be fixed, and the other end of the I-shaped plate is fixed in the same way. One lower body 2 is put into a lower chuck and fastened, then the upper chuck is adjusted downwards and the other lower body 2 is clamped and fastened, and then a tensile test is performed.
A combined tensile fixture for a bar tensile specimen on a testing machine of the present invention will be described in further detail with reference to FIG. 10, taking a 6mm diameter bar as an example.
Referring to fig. 10, the combined stretching clamp for the bar stretching sample on the testing machine comprises two lower bodies 2 and a hollow cylinder 4. The bar stretching sample has the size ofThe diameter of the lower body 2->The 45 # quenched and tempered steel matrix of the cylinder is matched with the clamping head of the testing machine, and the main body of the lower body 2 is +.>A cylinder of diameter and diameterThe cylinder has a cross-shaped recess 2-1 which can be effectively embedded in the stretch-like.
When the clamp is used, the clamp is firstly installed on a testing machineIs then adjusted upward to a position corresponding to the upper chuck of the testing machineAnd two ends of the bar material stretching sample are sleeved into the hollow cylinder 4 at proper positions, the bar material threads are effectively matched with the internal threads of the hollow cylinder 4, and then the two ends of the bar material are screwed into the cylinder grooves of the lower bodies 2 respectively, so that the central axes of the two lower bodies 2 are in a straight line. Firstly, putting one lower body 2 into a lower chuck and fastening, then, adjusting an upper chuck downwards and clamping and fastening the other lower body 2, then, carrying out a tensile test, removing bars by using a vice after the test is finished, and if the hollow cylinder 4 is to be replaced, inserting a straight screwdriver into the notch of the end face of the hollow cylinder 4 for disassembly.
The foregoing description is only of the preferred embodiments of the invention. Of course, the invention is capable of other various embodiments and its several details are capable of modification in various, equivalent arrangements and changes, all of which are within the purview of one skilled in the art and capable of modification in accordance with the invention without departing from the spirit and intended scope of the invention as defined in the appended claims.

Claims (4)

1. A multifunctional combined stretching clamp comprises an upper body (1) and a lower body (2); the novel high-strength steel wire rope is characterized in that the upper body (1) is a stepped cylinder with a large diameter and a small diameter, a threaded hole (1-1) is formed in the large diameter end face along the axis, the lower body (2) is a stepped cylinder with a large diameter and a small diameter, cross-shaped grooves (2-1) are formed in the large diameter end face along the axial direction and the radial direction, the width of the grooves at the upper end of each cross-shaped groove is larger than that of the grooves at the lower end of each cross-shaped groove, central threaded holes (2-2) with the diameters larger than that of the grooves are further formed in the grooves at the lower end of each cross-shaped groove, radial through holes (2-3) penetrating through bolts (3) are formed in the two opposite sides of the grooves at the lower end of each cross-shaped groove, two planes which are bilaterally symmetrical are respectively formed in the circumferential surfaces of the small diameter cylinder of the upper body (1) and the lower body (2), and the waves are formed in the planes;
hollow cylinders (4) with threads and different inner diameters are further arranged in the central threaded holes (2-2), and grooves are formed in the upper end face and the lower end face of each hollow cylinder, so that clamping is facilitated;
the threads of the threaded hole (1-1) and the central threaded hole (2-2) are matched with the threads of the test bar (6).
2. The multifunctional combined stretching jig according to claim 1, wherein: the upper body (1) and the lower body (2) are made of steel, the hardness after quenching is 54HRC, and the hardness of the stretched test piece is smaller than that of the upper body and the lower body.
3. The multifunctional combined stretching jig according to claim 1, wherein: the length of the bolt (3) is larger than the diameter of the large-diameter cylinder of the lower body (2).
4. A method of using the multifunctional combined tensile jig according to any one of claims 1 to 3, characterized in that the jig is divided into three combined methods according to the type of test piece:
(1) The combined use method of the clamping round bar test piece comprises the following steps:
1) Two combination modes are as follows: first, upper body (1) +lower body (2) +hollow cylinder (4);
second, lower body (2) +hollow cylinder (4);
2) The using method comprises the following steps: firstly, installing an upper chuck and a lower chuck on a testing machine, then, upwards adjusting the upper chuck of the testing machine to a proper position, then, respectively sleeving two ends of a round bar type test piece into a hollow cylinder (4), effectively matching the threads of the round bar type test piece with the internal threads of the hollow cylinder (4), then, screwing one end of the hollow cylinder (4) at two ends of the round bar type test piece into a threaded hole (1-1) of an upper body (1), screwing the other end of the hollow cylinder into a central threaded hole (2-2) of a lower body (2), or screwing the other end of the hollow cylinder into the central threaded holes (2-2) of two lower bodies (2) respectively, then, putting the upper body (1) or one of the lower bodies (2) into the lower chuck for fastening, then, downwards adjusting the upper chuck, and clamping and fastening the other lower body (2) for clamping, thus, a tensile test can be performed;
(2) The combined use method of the clamping T-shaped test piece comprises the following steps:
1) The combination mode is as follows: an upper body (1) +a lower body (2);
2) The using method comprises the following steps: firstly, installing an upper chuck and a lower chuck on a testing machine, then, upwards adjusting the upper chuck of the testing machine to a proper position, then, sleeving the upper part of a T-shaped test piece into a cross-shaped groove (2-1) of a lower body (2), screwing the lower part of the T-shaped test piece into a threaded hole (1-1) of the upper body (1), then, putting the lower body (2) into the lower chuck and fastening, downwards adjusting the upper chuck and clamping and fastening the upper body (1), thus, a tensile test can be performed;
(3) The combined use method for clamping the I-shaped plate test piece comprises the following steps:
1) The combination mode is as follows: a lower body (2) +a bolt (3);
2) The using method comprises the following steps: firstly, installing an upper chuck and a lower chuck on a testing machine, then, upwards adjusting the upper chuck of the testing machine to a proper position, then, sleeving one end of an I-shaped test piece into a cross-shaped groove (2-1) of a lower body (2), enabling a through hole formed in the I-shaped test piece to be coaxial with a radial through hole (2-3) of the lower body (2), enabling a bolt (3) to penetrate through the radial through hole (2-3) of the lower body (2), and fixing the I-shaped test piece and the other end of the I-shaped test piece in the same mode; and then one lower body (2) is placed into the lower chuck and fastened, the upper chuck is adjusted downwards, and the other lower body (2) is clamped and fastened, so that a tensile test can be performed.
CN201810885324.6A 2018-08-06 2018-08-06 Multifunctional combined stretching clamp and use method thereof Active CN109030211B (en)

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