CN109027345B - A self-cleaning dust-proof safety valve - Google Patents
A self-cleaning dust-proof safety valve Download PDFInfo
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- CN109027345B CN109027345B CN201810915020.XA CN201810915020A CN109027345B CN 109027345 B CN109027345 B CN 109027345B CN 201810915020 A CN201810915020 A CN 201810915020A CN 109027345 B CN109027345 B CN 109027345B
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- 238000004140 cleaning Methods 0.000 title claims abstract description 29
- 239000012535 impurity Substances 0.000 claims abstract description 5
- 239000000428 dust Substances 0.000 claims description 5
- 239000004568 cement Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/02—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
- F16K17/04—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded
- F16K17/06—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded with special arrangements for adjusting the opening pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
- B01D46/12—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/68—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements
- B01D46/681—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements by scrapers, brushes or the like
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K37/00—Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
- F16K37/0008—Mechanical means
- F16K37/0016—Mechanical means having a graduated scale
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Safety Valves (AREA)
- Indication Of The Valve Opening Or Closing Status (AREA)
Abstract
本发明公开了一种自清洁式防尘安全阀,包括阀体、阀盖、安全套、精密滤网、自清洁式叶轮、粗滤网、上下活动推杆、测量弹簧、调整螺杆、调整螺母和安全弹簧;阀体上设有气压口与泄压口,气压口内依次安装有粗滤网、自清洁式叶轮、密滤网和安全套,叶轮两面都带有毛刷,气流可带动叶轮转动使毛刷清洁滤网上的杂质;调整螺杆穿过阀盖上端与调整螺母螺纹连接,调整螺杆与阀盖内部两侧装有安全弹簧,调整螺杆与上下活动推杆之间装有测量弹簧,测量弹簧保护安全阀的同时,与指针相连穿过阀体上的槽孔指示槽孔两侧的刻度,对应不同的内部压力,起到测量内部压力的作用。本发明结构紧凑,自动清洁内部杂质,可测量内部压力,双重弹簧保护,安全可靠。
The invention discloses a self-cleaning dust-proof safety valve, comprising a valve body, a valve cover, a condom, a precision filter screen, a self-cleaning impeller, a coarse filter screen, an upper and lower movable push rod, a measuring spring, an adjusting screw, an adjusting nut and a Safety spring; the valve body is provided with an air pressure port and a pressure relief port. The air pressure port is equipped with a coarse filter screen, a self-cleaning impeller, a dense filter screen and a condom in sequence. Brush to clean the impurities on the filter screen; the adjusting screw passes through the upper end of the bonnet and is threadedly connected to the adjusting nut, the adjusting screw and the inner two sides of the bonnet are equipped with safety springs, and there are measuring springs between the adjusting screw and the upper and lower movable push rods, which are protected by the measuring springs. At the same time as the safety valve, it is connected with the pointer and passes through the slot on the valve body to indicate the scale on both sides of the slot, which corresponds to different internal pressures and plays the role of measuring the internal pressure. The invention has a compact structure, can automatically clean the internal impurities, can measure the internal pressure, is protected by double springs, and is safe and reliable.
Description
技术领域technical field
本发明涉及安全阀技术领域,具体涉及一种自清洁式防尘安全阀。The invention relates to the technical field of safety valves, in particular to a self-cleaning dust-proof safety valve.
背景技术Background technique
我国是生产水泥的大国之一,采用散装水泥罐车与散装水泥罐装船运输是目前最佳运输方式,它既保证水泥质量,又利于环境不受水泥粉尘的污染。而水泥罐安全阀防尘装置及可靠性设计是水泥罐研究中亟待解决的关键问题。水泥罐安全阀的设计关乎整个罐体的安全,目前,只有通过滤网防止安全阀堵塞。但是长时间的使用,安全阀滤网也会有堵塞的可能,单个的弹簧会有失效的可能,会对安全阀的正常工作带来危险,危及罐体及操作者的人身安全。my country is one of the major countries in the production of cement. The best way of transportation is to use bulk cement tankers and bulk cement tankers. It not only ensures the quality of cement, but also helps the environment not be polluted by cement dust. The dustproof device and reliability design of the safety valve of the cement tank are the key issues to be solved urgently in the research of the cement tank. The design of the safety valve of the cement tank is related to the safety of the entire tank. At present, only the filter screen is used to prevent the safety valve from being blocked. However, after prolonged use, the safety valve filter may be blocked, and a single spring may fail, which will bring danger to the normal operation of the safety valve and endanger the personal safety of the tank and the operator.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的在于提供一种自清洁式防尘安全阀,目的在于使安全阀有自清洁功能,防止堵塞,使用双重弹簧增加其可靠性,同时可测量罐体内部压力。In view of this, the purpose of the present invention is to provide a self-cleaning dust-proof safety valve, the purpose is to make the safety valve have a self-cleaning function, prevent clogging, use double springs to increase its reliability, and can measure the internal pressure of the tank.
为了达到上述目的,本发明采用的技术方案是:一种自清洁式防尘安全阀,包括阀体、与阀体固定连接的阀盖、安全套、精精密滤网、粗滤网,还包括清洁式叶轮、上下活动推杆、测量弹簧、调整螺杆、调整螺母和安全弹簧;In order to achieve the above purpose, the technical solution adopted in the present invention is: a self-cleaning dust-proof safety valve, comprising a valve body, a valve cover fixedly connected with the valve body, a condom, a fine and precise filter screen, a coarse filter screen, and a cleaning Type impeller, upper and lower movable push rod, measuring spring, adjusting screw, adjusting nut and safety spring;
所述阀体上设有气压口和泄压口,气压口自内向外依次安装粗滤网、清洁式叶轮、精密滤网和安全套;The valve body is provided with an air pressure port and a pressure relief port, and the air pressure port is sequentially installed with a coarse filter screen, a cleaning impeller, a precision filter screen and a condom from the inside to the outside;
所述调整螺杆穿过阀盖上端与调整螺母螺纹连接,所述调整螺杆内部中空,所述上下活动推杆包括活塞杆和活塞,活塞杆安装在调整螺杆内可相对调整螺杆滑动,活塞与阀体内部的阀腔配合设置在所述泄压口处;The adjusting screw thread is connected with the adjusting nut through the upper end of the valve cover. The inside of the adjusting screw is hollow. The upper and lower movable push rods include a piston rod and a piston. The piston rod is installed in the adjusting screw and can slide relative to the adjusting screw. The piston is connected to the valve. The valve cavity inside the body is matched and arranged at the pressure relief port;
所述测量弹簧套设在所述活塞杆上安装在所述活塞与调整螺杆之间。The measuring spring is sleeved on the piston rod and installed between the piston and the adjusting screw.
进一步,所述清洁式叶轮包括叶片和外圈轮毂,所述叶片固定在外圈轮毂内,所述阀体内设有直径大于气压口的滚珠槽,所述外圈轮毂外侧也设有滚珠槽,所述外圈轮毂和阀体的滚珠槽之间设有滚珠。Further, the cleaning impeller includes blades and an outer ring hub, the blades are fixed in the outer ring hub, the valve body is provided with a ball groove with a diameter larger than the air pressure port, and the outer ring hub is also provided with a ball groove, so Balls are arranged between the outer ring hub and the ball groove of the valve body.
进一步,所述清洁式叶轮的叶片双面分别带有可清理精密滤网和粗滤网上灰尘杂质的毛刷。Further, both sides of the blades of the cleaning impeller are respectively provided with brushes that can clean dust and impurities on the fine filter and the coarse filter.
进一步,所述安全套与阀体过盈配合。Further, the condom is in an interference fit with the valve body.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1.气压口内安装了粗滤网和精密滤网,安装两层滤网可以保证在较大压力作用下不变形及脱落。1. Coarse filter screen and precision filter screen are installed in the air pressure port. The installation of two layers of filter screen can ensure that it will not deform and fall off under the action of large pressure.
2.本发明安全性强,清洁式叶轮在气流的作用下可在阀体内旋转,叶片上的毛刷可清洁粗滤网和精密滤网,可实现安全阀的自动清理,防止堵塞。2. The invention has strong safety, the clean impeller can rotate in the valve body under the action of air flow, the brush on the blade can clean the coarse filter screen and the fine filter screen, can realize the automatic cleaning of the safety valve and prevent clogging.
3.本发明通过自清洁式滤网,减少了进入空气的粉尘,达到了环保的目的。3. The present invention reduces the dust entering the air through the self-cleaning filter screen and achieves the purpose of environmental protection.
4.本发明通过双重弹簧保护,当测量弹簧失效时,安全弹簧可对安全阀起保护作用,大大地增加了安全阀的可靠性。4. The present invention is protected by double springs. When the measuring spring fails, the safety spring can protect the safety valve, which greatly increases the reliability of the safety valve.
5.本发明测量弹簧上设有指针,槽孔两侧设有压力指示刻度,实现了罐体内部压力数据实时可读。5. The measuring spring of the present invention is provided with a pointer, and the two sides of the slot are provided with pressure indicating scales, which realizes the real-time readability of the pressure data inside the tank.
附图说明Description of drawings
图1为本发明整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明安装底盘示意图;Fig. 2 is the schematic diagram of the installation chassis of the present invention;
其中,1-阀体、2-阀盖、3-安全套、4-精密滤网、5-粗滤网、6-清洁式叶轮、601-叶片、602-外圈轮毂、7-上下活动推杆、8-测量弹簧、9-调整螺杆、10-调整螺母、11-安全弹簧、12-气压口、13-泄压口、14-指针、15-槽孔、16-滚珠。Among them, 1- valve body, 2- valve cover, 3- condom, 4- precision filter screen, 5- coarse filter screen, 6- clean impeller, 601- blade, 602- outer ring hub, 7- upper and lower movable push rod , 8-measurement spring, 9-adjustment screw, 10-adjustment nut, 11-safety spring, 12-air pressure port, 13-pressure relief port, 14-pointer, 15-slot hole, 16-ball.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步的详细描述。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
本发明为一种自清洁式防尘安全阀,包括阀体1、与阀体固定连接的阀盖2、安全套3、精密滤网4、粗滤网5、清洁式叶轮6、上下活动推杆7、测量弹簧8、调整螺杆9、调整螺母10和安全弹簧11;The present invention is a self-cleaning dust-proof safety valve, comprising a
阀体1上设有气压口12和泄压口13,气压口12自内向外依次安装粗滤网5、清洁式叶轮6、精密滤网4和安全套3;The
调整螺杆9穿过阀盖2上端与调整螺母10螺纹连接,所述调整螺杆9内部中空,所述上下活动推杆7包括活塞杆和活塞,活塞杆安装在调整螺杆9内可相对调整螺杆9滑动,活塞与阀体1内部的阀腔配合设置在所述泄压口13处;The adjusting screw 9 passes through the upper end of the valve cover 2 and is threadedly connected with the adjusting
测量弹簧8套设在所述活塞杆上安装在所述活塞与调整螺杆9之间。The measuring spring 8 is sleeved on the piston rod and installed between the piston and the adjusting screw 9 .
所述测量弹簧上安装指针14,所述阀体1侧面设有可供指针14穿过的轴向槽孔15,所述槽孔15两侧设有压力指示刻度。安全弹簧11分别安装在调整螺杆9与阀盖2之间位于调整螺杆9两侧的位置。A
如图2所示,清洁式叶轮6包括叶片601和外圈轮毂602,所述叶片601固定在外圈轮毂602内,所述阀体1内设有直径大于气压口12的滚珠槽,所述外圈轮毂602外侧也设有滚珠槽,所述外圈轮毂602和阀体1的滚珠槽之间设有滚珠16。As shown in FIG. 2 , the
在上述实施例中,安全套3与阀体1过盈配合,对内部装置起固定作用;清洁式叶轮6的叶片601双面分别带有可清理精密滤网4和粗滤网5上的灰尘杂质的毛刷,清洁式叶轮6在气流的作用下可在阀体1内旋转,叶片601上的毛刷可清洁粗滤网和精密滤网,可实现安全阀的自动清理,防止堵塞。In the above embodiment, the condom 3 is in interference fit with the
调整螺杆9穿过阀盖2上端与调整螺母10螺纹连接,可旋转调整螺母10来调节调整螺杆9与阀盖2之间的距离从而调节安全弹簧11的预紧力来调节泄压压力,在罐体内部压力较小时,上下活动推杆7堵住泄压口13,防止气压外泄;上下活动推杆7与调整螺杆9之间装有测量弹簧8,当罐体内部压力较大时,气流推动上下活动推杆7向上运动,逐渐将泄压口13漏出来进行泄压;罐体内部压力越大,活塞向上运动的位移越大,从而漏出的泄压口13的口径越大,泄压越快,测量弹簧9上带有指针,阀体1侧面设有可供指针14穿过的轴向槽孔15,所述槽孔15两侧设有压力指示刻度,测量弹簧8在对安全阀器保护作用的同时,可实时显示罐体内部压力,槽孔两侧压力指示刻度在生产时进行标定。当测量弹簧8失效不压缩时,当罐体内压力过大时,会推动上下活动推杆7以及调整螺杆9和调整螺母10一起向上运动,此时安全弹簧11起到保护的作用。The adjusting screw 9 passes through the upper end of the valve cover 2 and is threadedly connected with the adjusting
本发明有自清洁功能,防止堵塞,使用双重弹簧增加其可靠性,同时可测量罐体内部压力,制造简单方便,有效避免罐体因超压而引起的安全隐患。The invention has a self-cleaning function, prevents clogging, uses double springs to increase its reliability, can measure the internal pressure of the tank, is simple and convenient to manufacture, and effectively avoids potential safety hazards caused by overpressure in the tank.
以上对本发明的具体实施例进行了详细描述,但其只是作为其中的一种实施例,本发明并不限制于以上描述的具体实施例。对于本领域技术人员而言,任何对本发明进行的等同修改和替代也都在本发明的范畴之中。因此,在不脱离本发明的精神和范围下所作的均等变换和修改,都应涵盖在本发明的范围内。The specific embodiments of the present invention have been described above in detail, but they are only one of the embodiments, and the present invention is not limited to the specific embodiments described above. For those skilled in the art, any equivalent modifications and substitutions to the present invention are also within the scope of the present invention. Therefore, equivalent changes and modifications made without departing from the spirit and scope of the present invention should be included within the scope of the present invention.
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CN114046494B (en) * | 2021-09-23 | 2024-03-22 | 华能山东发电有限公司烟台发电厂 | Communication system and standby method for industrial steam extraction |
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CN204226766U (en) * | 2014-11-05 | 2015-03-25 | 浙江海洋学院 | A kind of pressure regulator valve |
CN105461180A (en) * | 2016-01-12 | 2016-04-06 | 浙江大学 | Water quality purification integrated device and method for eutrophic water |
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