CN109025068A - A kind of micro- muscle and preparation method of cross rib enhancing basalt chopped fiber beam stem - Google Patents
A kind of micro- muscle and preparation method of cross rib enhancing basalt chopped fiber beam stem Download PDFInfo
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- CN109025068A CN109025068A CN201811097028.6A CN201811097028A CN109025068A CN 109025068 A CN109025068 A CN 109025068A CN 201811097028 A CN201811097028 A CN 201811097028A CN 109025068 A CN109025068 A CN 109025068A
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- micro
- muscle
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- fiber
- cross rib
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/07—Reinforcing elements of material other than metal, e.g. of glass, of plastics, or not exclusively made of metal
- E04C5/073—Discrete reinforcing elements, e.g. fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Reinforcement Elements For Buildings (AREA)
- Building Environments (AREA)
- Bridges Or Land Bridges (AREA)
Abstract
A kind of micro- muscle and preparation method of cross rib enhancing basalt chopped fiber beam stem, belong to advanced composite material (ACM) field.Micro- muscle includes: chopped filaments fiber, chopped fiber bundle stem, bonding size, continuous fiber and cross rib.Wherein, chopped filaments fiber and continuous fiber are basalt fibre；Chopped fiber bundle stem is formed by 500-1500 root parallel filaments fiber by bonding size boundling bonding, hardening, cutting, and cross rib is formed by continuous basalt fiber transverse direction vertical wrap fibre bundle stem.Micro- muscle has high-elastic mould, high-tensile, and especially higher section rigidity can improve the clustering phenomena in concrete whipping process, be distributed micro- muscle in the base more uniform；The adhesion strength and toughness of micro- muscle and concrete substrate can be improved in the cross rib on micro- muscle surface simultaneously；In addition, micro- muscle has good corrosion resistance, the durability of concrete can be improved.
Description
Technical field
The present invention relates to the micro- muscle and preparation method of a kind of cross rib enhancing basalt chopped fiber beam stem, belong to novel
Field of compound material.
Background technique
When resisting the crack of concrete, basalt fibre has different advantages from steel fibre.
Steel fibre tensile strength with higher and bullet mould (intensity 1000N/mm2Left and right plays mould 210GPa or so)；This
Outside, there are preferable adhesive property (Fig. 1) between the hooked steel fibre of waveform or end and concrete interface；But steel fibre
There are problems that corrosion, since concrete structure is usually work with cracking in serviceability limit stage, crack is aggravated
Concrete structure durability caused by steel fibre corrodes reduces, the collective effect of especially coastal high temperature, high humidity, hypersaline environment
By the corrosion of steel fibre and the deterioration of steel fiber reinforced concrete structure durability at significant aggravation distress in concrete.
Basalt fibre has high-strength (tensile strength > 3000N/mm2), lightweight (2.6-2.8g/cm3), it is corrosion-resistant etc. excellent
Point, but it (is made of, length 30- as chopped filaments fiber (8-18 μm of diameter) or chopped bundle monofilament boundling bonding
50mm, width or diameter 0.2-0.4mm) it is had the following problems: when use in concrete substrate
1) basalt chopped filaments fiber, the main function in concrete substrate are the extensions for bridging and limiting crack
(see Fig. 1), to improve the toughness after concrete cracking；Fig. 2 compared currently used basalt fibre (filament length l=
30mm, d=15 μm of diameter, 0.71 hundred million/kg, volume 5kg/m3), structural steel shape fiber (l=35mm, d=0.5mm, 1.45 ten thousand
Root/kg, volume 50kg/m3), full curve is extended with load-crack of plain concrete beam；The volume of different fibers is to be based on newly mixing
The upper limit setting of concrete similar operation degree；As seen from Figure 2, since the lower rigidity of traditional basalt fibre (plays mould 80-
100GPa) and the high number of fiber of per kilogram (5,000 ten thousand -1 hundred million/kg) to the negative effect of fresh concrete workability compared with
Greatly, there are difficulties in dispersion, easy to knot groups (Fig. 3 a) when stirring, fibers content is difficult to improve, very to the activeness and quietness effect of matrix
Limited (Fig. 2) causes the waste of material property mainly as non-structural type fiber to confined shrinkage crack.
2) adhesive property of basalt bundle and matrix mainly provides (figure by the frictional force of fiber surface/shear stress τ
4)；Compared with basalt bundle, the steel fibre of end crotch and the adhesive property of concrete substrate in addition to interface friction,
Oblique compression power γ (Fig. 5) suffered by the crotch of end is depended primarily on, bearing capacity continues to rise after unsticking；We also once imitated
Steel fibre does end to basalt bundle and bends up processing, but due to its lower bullet mould and rigidity, will in loading process
It is straightened quickly.This is also one of the reason of basalt bundle influences far below steel fibre toughness of concrete.
3) and as basalt bundle in use, bonding size is mainly gathered in fibre bundle outer layer, exist inwardly
Portion fiber pervasion is uneven and the lesser problem (Fig. 6 a) of penetration depth, and then when leading to fiber tension, the distribution of normal section tensile stress
Unevenly (in Fig. 7 shown in dotted line).
Summary of the invention
In view of the problems of the existing technology, the present invention provide one kind can in mechanical property equivalent alternative structure fashioned iron it is fine
Dimension, but micro- muscle (see Fig. 6 b, Fig. 8) of more corrosion resistant cross rib enhancing basalt chopped fiber beam stem, mix coagulation soil matrix
Not easy to knot groups in body, and there is good adhesive property between matrix, it is remarkably improved its volume in concrete, and improve
The intensity, toughness and durability of concrete.
In order to achieve the above objectives, The technical solution adopted by the invention is as follows:
A kind of micro- muscle of cross rib enhancing basalt chopped fiber beam stem, including chopped filaments fiber 1, chopped fiber bundle
Stem 2, bonding size 3, continuous fiber 4 and cross rib 5.The chopped fiber bundle stem 2 is by 1 boundling of chopped filaments fiber
Molding, surface infiltration bonding size 3 are equidistantly set to chopped fiber bundle core by the cross rib 5 that continuous fiber 4 is entwined
2 surface of column.
The chopped fiber bundle stem 2 bonds size 3 by surface by the parallel monfil of 500-1500 root and collects
Beam bonding obtains after hardening, cutting, and length 30-60mm, diameter 0.5-1mm, draw ratio are not less than 50.The cross rib 5
It is formed by continuous fiber 4 in fibre bundle stem surface transverse direction vertical wrap, rib is away from 20-30mm, the high 0.3-1mm of rib.
The chopped filaments fiber 1 is basalt fibre；The continuous fiber 4 is basalt fibre；Described is viscous
Knot size 3 is resin.
A kind of preparation method of micro- muscle of cross rib enhancing basalt chopped fiber beam stem, comprising the following steps:
The first step is squeezed by 500-1500 root parallel filaments fiber by bonding 3 boundling of size bonding using particular manufacturing craft
Swaging is at fibre bundle stem.
Second step, bonding size 3 harden before, formation fibre bundle stem surface every 20-30mm vertical wrap
Continuous fiber 4 forms cross rib 5, controls a height of 0.3-1mm of rib.
Third step again infiltrates the fibre bundle stem with cross rib 5 in bonding size 3.
4th step is cut to the chopped fiber bundle stem 2 of 30-60mm after drying hardening, obtains a kind of cross rib increasing
Micro- muscle of strong basalt chopped fiber beam stem.
Effect and benefit of the invention:
1) micro- muscle structure of the present invention is simple, and compared with basalt fibre traditional at present, which has very high
Rigidity, the clustering phenomena in concrete whipping process can be reduced, significantly improve the volume of micro- muscle, and make micro- muscle in the base
It is distributed more uniform.
2) by the rib that laterally winds, the bonding of micro- muscle and concrete substrate is other than the friction between interface, mainly
Depending on the extrusion stress γ (Fig. 8) between cross rib and concrete substrate, this is remarkably improved micro- muscle and concrete substrate
Adhesive property.
3) using lateral vertical wrap, the spacing between the monfil for constituting stem can be reduced (as shown in fig. 6, fiber
Spacing is from dlIt is reduced to ds), to guarantee that the tensile stress distribution of micro- muscle normal section is more uniform (shown in solid in Fig. 7).
Detailed description of the invention
Fig. 1 is that fiber limits distress in concrete schematic diagram；
Fig. 2 is that different fibers extend full curve comparison diagram to concrete load-crack；
Fig. 3 is fiber stiffness and conglomeration schematic diagram when concrete stirs: (a) basalt fibre；(b) the micro- muscle of basalt；
Fig. 4 is bonding-sliding curve of basalt fibre；
Fig. 5 is bonding-sliding curve of end hooked steel fibre；
Fig. 6 is cross-sectional view: (a) basalt chopped fiber beam；(b) micro- muscle；
Fig. 7 is the influence that cross rib is distributed micro- muscle cross section tensile stress；
Fig. 8 is stress diagram of micro- muscle in concrete substrate.
In figure: 1 chopped filaments fiber, 2 chopped fiber bundle stems, 3 bonding sizes, 4 continuous fibers, 5 cross ribs.
Specific embodiment
Below in conjunction with drawings and the specific embodiments, the present invention will be further described.
A kind of micro- muscle of cross rib enhancing basalt chopped fiber beam stem, including chopped filaments fiber 1, chopped fiber bundle
Stem 2, bonding size 3, continuous fiber 4 and cross rib 5.The chopped fiber bundle stem 2 is fine by more parallel monofilament
Dimension bonds 3 boundling of size bonding by surface, obtains chopped fiber bundle stem 2, chopped fiber bundle stem 2 after hardening, cutting
Length 1=40mm, diameter d=0.8mm, more parallel chopped filaments fibers 1 are contained in chopped fiber bundle stem 2.It is described
Cross rib 5 as continuous fiber 4 made of 2 surface transverse direction vertical wrap of chopped fiber bundle stem, rib is away from 30mm, the high h=of rib
0.5mm.Since micro- muscle rigidity significantly improves, easily disperses in concrete stirring, is not susceptible to conglomeration, work fresh concrete
The negative effect of degree is little (Fig. 3 b), while micro- muscle volume is significantly improved, clearly demarcated to the activeness and quietness effect ten of concrete
It is aobvious, 40kg/m3It is 50kg/m that influence of the micro- muscle of volume to concrete strength and toughness, which has been approached volume,3Steel fibre (see Fig. 2)
Fig. 6 a, b are the cross-sectional view of fibre bundle and micro- muscle respectively.As can be seen from Figure, horizontal relative to fibre bundle
To the constraint of rib so that the spacing between monfil at the same position of micro- muscle cross section substantially reduces (dl>ds)。
Fig. 7 is the influence that cross rib is distributed micro- muscle cross section tensile stress.It can be seen from the figure that the fiber without cross rib
As shown in phantom in FIG., distributed pole is uneven for the tensile stress distribution of beam cross section.And micro- muscle is due to the effect of contraction of cross rib, and
Spacing between monfil reduces, interface friction force is improved, and tensile stress distribution in cross section is more uniform, sees real in figure
Line.
Embodiment described above only expresses embodiments of the present invention, and but it cannot be understood as to the invention patent
Range limitation, it is noted that for those skilled in the art, without departing from the inventive concept of the premise, also
Several modifications and improvements can be made, these are all belonged to the scope of protection of the present invention.
Claims (6)
1. a kind of micro- muscle of cross rib enhancing basalt chopped fiber beam stem, which is characterized in that micro- muscle includes being chopped
Monfil (1), chopped fiber bundle stem (2), bonding size (3), continuous fiber (4) and cross rib (5)；More parallel
Monfil bonds size (3) boundling bonding by surface, obtains chopped fiber bundle stem (2) after hardening, cutting, and be chopped fibre
The length 30-60mm, diameter 0.5-1mm, draw ratio for tieing up beam stem (2) are not less than 50, contain in chopped fiber bundle stem (2) more
The parallel chopped filaments fiber (1) of root；Cross rib (5) is laterally vertical on chopped fiber bundle stem (2) surface by continuous fiber (4)
It is entwined, rib is away from 20-30mm, the high 0.3-1mm of rib.
2. a kind of micro- muscle of cross rib enhancing basalt chopped fiber beam stem according to claim 1, which is characterized in that
The chopped filaments fiber (1) is basalt fibre.
3. a kind of micro- muscle of cross rib enhancing basalt chopped fiber beam stem according to claim 1 or 2, feature exist
In the continuous fiber (4) is basalt fibre.
4. a kind of micro- muscle of cross rib enhancing basalt chopped fiber beam stem according to claim 1 or 2, feature exist
In the bonding size (3) is resin.
5. a kind of micro- muscle of cross rib enhancing basalt chopped fiber beam stem according to claim 3, which is characterized in that
The bonding size (3) is resin.
6. a kind of preparation side of micro- muscle of any cross rib enhancing basalt chopped fiber beam stem of claim 1-5
Method, it is characterised in that following steps:
The first step is squeezed by 500-1500 root parallel filaments fiber by bonding size (3) boundling bonding using particular manufacturing craft
Form fibre bundle stem；
Second step before bonding size (3) hardening, connects on the surface of the fibre bundle stem of formation every 20-30mm vertical wrap
Continuous fiber (4) form cross rib (5), control a height of 0.3-1mm of rib；
Third step, again will the infiltration in bonding size (3) of the fibre bundle stem with cross rib (5)；
4th step is cut to the chopped fiber bundle stem (2) of 30-60mm after drying hardening, obtains a kind of cross rib enhancing
Micro- muscle of basalt chopped fiber beam stem.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811097028.6A CN109025068A (en) | 2018-09-20 | 2018-09-20 | A kind of micro- muscle and preparation method of cross rib enhancing basalt chopped fiber beam stem |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811097028.6A CN109025068A (en) | 2018-09-20 | 2018-09-20 | A kind of micro- muscle and preparation method of cross rib enhancing basalt chopped fiber beam stem |
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| Publication Number | Publication Date |
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| CN109025068A true CN109025068A (en) | 2018-12-18 |
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| CN201811097028.6A Withdrawn CN109025068A (en) | 2018-09-20 | 2018-09-20 | A kind of micro- muscle and preparation method of cross rib enhancing basalt chopped fiber beam stem |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5613334A (en) * | 1994-12-15 | 1997-03-25 | Cornell Research Foundation, Inc. | Laminated composite reinforcing bar and method of manufacture |
| CN201236420Y (en) * | 2008-07-31 | 2009-05-13 | 四川航天拓鑫玄武岩实业有限公司 | Fibre composite reinforcement material |
| CN101671137A (en) * | 2008-09-08 | 2010-03-17 | 浙江石金玄武岩纤维有限公司 | Twisted and plied basalt chopped fiber |
| CN102108758A (en) * | 2011-03-02 | 2011-06-29 | 大连理工大学 | Fiber reinforced polymer-steel stranded wire composite bar concrete beam |
| CN205348581U (en) * | 2015-11-24 | 2016-06-29 | 王林 | Fibre reinforced plastic rib |
| CN107009647A (en) * | 2017-03-14 | 2017-08-04 | 海宁安捷复合材料有限责任公司 | A kind of basalt composite reinforcing and its preparation technology |
| CN208934261U (en) * | 2018-09-20 | 2019-06-04 | 大连理工大学 | A kind of micro- muscle of cross rib enhancing basalt chopped fiber beam stem |
-
2018
- 2018-09-20 CN CN201811097028.6A patent/CN109025068A/en not_active Withdrawn
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5613334A (en) * | 1994-12-15 | 1997-03-25 | Cornell Research Foundation, Inc. | Laminated composite reinforcing bar and method of manufacture |
| CN201236420Y (en) * | 2008-07-31 | 2009-05-13 | 四川航天拓鑫玄武岩实业有限公司 | Fibre composite reinforcement material |
| CN101671137A (en) * | 2008-09-08 | 2010-03-17 | 浙江石金玄武岩纤维有限公司 | Twisted and plied basalt chopped fiber |
| CN102108758A (en) * | 2011-03-02 | 2011-06-29 | 大连理工大学 | Fiber reinforced polymer-steel stranded wire composite bar concrete beam |
| CN205348581U (en) * | 2015-11-24 | 2016-06-29 | 王林 | Fibre reinforced plastic rib |
| CN107009647A (en) * | 2017-03-14 | 2017-08-04 | 海宁安捷复合材料有限责任公司 | A kind of basalt composite reinforcing and its preparation technology |
| CN208934261U (en) * | 2018-09-20 | 2019-06-04 | 大连理工大学 | A kind of micro- muscle of cross rib enhancing basalt chopped fiber beam stem |
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Application publication date: 20181218 |