CN109022668A - Converter oxygen lance control method - Google Patents
Converter oxygen lance control method Download PDFInfo
- Publication number
- CN109022668A CN109022668A CN201710438863.0A CN201710438863A CN109022668A CN 109022668 A CN109022668 A CN 109022668A CN 201710438863 A CN201710438863 A CN 201710438863A CN 109022668 A CN109022668 A CN 109022668A
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- CN
- China
- Prior art keywords
- converter
- computer
- rifle
- noise
- level
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 title claims abstract description 47
- 229910052760 oxygen Inorganic materials 0.000 title claims abstract description 47
- 239000001301 oxygen Substances 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000003723 Smelting Methods 0.000 claims abstract description 8
- XWHPIFXRKKHEKR-UHFFFAOYSA-N iron silicon Chemical compound [Si].[Fe] XWHPIFXRKKHEKR-UHFFFAOYSA-N 0.000 claims description 3
- 230000011664 signaling Effects 0.000 claims description 3
- 239000002893 slag Substances 0.000 abstract description 13
- 238000006243 chemical reaction Methods 0.000 abstract description 4
- 238000005187 foaming Methods 0.000 abstract description 4
- 230000005236 sound signal Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000009628 steelmaking Methods 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 230000000881 depressing effect Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/30—Regulating or controlling the blowing
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
Abstract
A converter oxygen lance control method is characterized in that the acquisition of converter mouth noise audio frequency is utilized for signal processing, the noise signal of the converter mouth is fed back to a converter secondary model control computer, the secondary model control computer timely and automatically adjusts the oxygen lance position according to the audio frequency digital signal of noise, and the automatic control of the oxygen lance in the smelting process is realized; the specific method comprises the following steps: compared with the prior art, the invention has the beneficial effects that: a converter oxygen lance control method is characterized in that a noise acquisition device is arranged at a converter mouth, acquired audio signals are subjected to digital signal processing, the foaming state of slag in a converter can be reflected more accurately in time, and the audio signals are fed back to a secondary computer to adjust the position of an oxygen lance, so that the reaction is more timely and more accurate than that of an operator, the labor intensity of the operator is reduced, and the full-automatic control of the oxygen lance is realized.
Description
Technical field
The present invention relates to one of converter steelmaking process oxygen rifle control methods.
Background technique
Under normal conditions, converter lifting of oxygen rifle in smelting process mainly relies on the experience of operator to judge,
When smelting process is returned it is dry when oxygen rifle up promote oxygen lance position, oxygen rifle rifle can be reduced when the serious foamed of smelting process slag
Position.Under the conditions of automatic Steelmaking, oxygen lance position is controlled by the rifle position that level two computer gives, but due to raw strip
The influence of the external factors such as the variation of part, oxygen lance position also need operator to be adjusted according to slag state.
It needs to participate in chemical reaction by the way that flux is added to effectively remove harmful element in molten steel in converter steelmaking process
P and s, when foaming slag forms more early in smelting process, foamed is held time longer, the removing to phosphorus, element sulphur
It is more advantageous.The foamed of slag is better, smaller in the noise that converter mouth generates, on the contrary, fire door is made an uproar when molten bath occurs returning dry
Sound is bigger.Converter second level can be transmitted signals to by going forward side by side after digitized is handled in fire door installation noise gathering device,
To automatically control oxygen lance lifting.
Summary of the invention
The object of the present invention is to provide a kind of converter oxygen gun control method, gone forward side by side line number by the acquisition of converter mouth noise
After word signal processing, more can foaming slag state in reaction converter promptly and accurately, and timely feedback to level two computer pair
Oxygen lance position is adjusted, and reacts more timely, more acurrate than operator, and reduce the labor intensity of operator.
To achieve the above object, the present invention is implemented with the following technical solutions:
A kind of converter oxygen gun control method, this method are the acquisitions using converter mouth noise audio and carry out at signal
The noise signal of converter mouth is fed back to converter second-level model control computer by reason, and second-level model controls computer according to making an uproar
The in due course adjust automatically oxygen lance position of the audio digital signals of sound realizes that smelting process oxygen rifle automatically controls;The specific method is as follows:
1) level two computer will be sent to after converter mouth noise digital signal processing;
2) converter level two computer is shown in Table 1 to the setting of the initial rifle position of oxygen rifle:
Table 1
Molten iron silicon % | Early period rifle position | Mid-term rifle position | Later period rifle position |
Si < 0.3 | 225~235cm | 255~265cm | 235~245cm |
0.3≤Si < 0.4 | 225~235cm | 250~260cm | 235~245cm |
0.4≤Si < 0.5 | 225~235cm | 245~255cm | 235~245cm |
0.5≤Si < 0.6 | 215~225cm | 240~250cm | 230~240cm |
Si≥0.6 | 215~225cm | 235~245cm | 225~235cm |
3) it bessemerizes fire door noise gathering after beginning and goes forward side by side and be constantly sent to level two computer after line number word processing;
4) after level two computer is to the processing of noise digital signaling moduleization, the corresponding initial rifle position of oxygen rifle is divided into 9 classes and carries out oxygen
The control setting of rifle rifle position;
5) level two computer gives an order with the rifle position movement table of comparisons to primary computer according to noise signal classification, and rifle position is dynamic
It compares table and is shown in Table 2:
Table 2
6) it calculates within the instruction that level two computer acts primary computer oxygen lance position every 30 seconds primary.
Compared with prior art, the beneficial effects of the present invention are:
A kind of converter oxygen gun control method is to install noise gathering device in fire door, and the audio signal of acquisition is carried out
Digital Signal Processing, more can foaming slag state in reaction converter promptly and accurately, and timely feedback to level two computer pair
Oxygen lance position is adjusted, and is reacted more timely, more acurrate than operator, and reduce the labor intensity of operator, is realized oxygen
The Automatic Control of rifle.
Specific embodiment
Embodiments of the present invention are further illustrated below:
A kind of converter oxygen gun control method, this method are the acquisitions using converter mouth noise audio and carry out at signal
The noise signal of converter mouth is fed back to converter second-level model control computer by reason, and second-level model controls computer according to making an uproar
The in due course adjust automatically oxygen lance position of the audio digital signals of sound realizes that smelting process oxygen rifle automatically controls;The specific method is as follows:
1) level two computer will be sent to after converter mouth noise digital signal processing;
2) converter level two computer is shown in Table 1 to the setting of the initial rifle position of oxygen rifle:
Table 1
Molten iron silicon % | Early period rifle position | Mid-term rifle position | Later period rifle position |
Si < 0.3 | 225~235cm | 255~265cm | 235~245cm |
0.3≤Si < 0.4 | 225~235cm | 250~260cm | 235~245cm |
0.4≤Si < 0.5 | 225~235cm | 245~255cm | 235~245cm |
0.5≤Si < 0.6 | 215~225cm | 240~250cm | 230~240cm |
Si≥0.6 | 215~225cm | 235~245cm | 225~235cm |
3) it bessemerizes fire door noise gathering after beginning and goes forward side by side and be constantly sent to level two computer after line number word processing;
4) after level two computer is to the processing of noise digital signaling moduleization, the corresponding initial rifle position of oxygen rifle is divided into 9 classes and carries out oxygen
The control setting of rifle rifle position;
Noise signal 1~3 representative return it is dry, 1 for seriously return it is dry, 2 for return it is dry, 3 most it is weak return it is dry;Noise signal 5~7, which represents, to be run
Slag, 7 run slag to be serious, and 6 is run slag, and 5 be the slag that overflows;4 to represent slag state normal, that is, meets dephosphorization, desulfurization requirement, and will not make
At race slag.
5) level two computer gives an order with the rifle position movement table of comparisons to primary computer according to noise signal classification, and rifle position is dynamic
It compares table and is shown in Table 2:
Table 2
The corresponding initial rifle position of oxygen rifle, according to the lifting or depressing and carry out automatically controlling to oxygen rifle of 9 kinds of situations in table 2, table 2
In positive sign (+) indicate oxygen rifle lift, negative sign (-) indicate oxygen rifle pressure.
6) it calculates within the instruction that level two computer acts primary computer oxygen lance position every 30 seconds primary.
Heretofore described level two computer is responsible for the setting of program and sends operational order, level-one to primary computer
Computer is PLC programming, is responsible for receiving second level instruction and carries out operation control to oxygen rifle according to instruction.
Claims (1)
1. a kind of converter oxygen gun control method, which is characterized in that this method is gone forward side by side using the acquisition of converter mouth noise audio
The noise signal of converter mouth is fed back to converter second-level model control computer by row signal processing, and second-level model control calculates
Machine realizes that smelting process oxygen rifle automatically controls according to the in due course adjust automatically oxygen lance position of audio digital signals of noise;Specific side
Method is as follows:
1) level two computer will be sent to after converter mouth noise digital signal processing;
2) converter level two computer is shown in Table 1 to the setting of the initial rifle position of oxygen rifle:
Table 1
3) it bessemerizes fire door noise gathering after beginning and goes forward side by side and be constantly sent to level two computer after line number word processing;
4) after level two computer is to the processing of noise digital signaling moduleization, the corresponding initial rifle position of oxygen rifle is divided into 9 classes and carries out oxygen rifle rifle
Position control setting;
5) level two computer gives an order with the rifle position movement table of comparisons to primary computer according to noise signal classification, rifle position movement pair
2 are shown in Table according to table:
Table 2
6) it calculates within the instruction that level two computer acts primary computer oxygen lance position every 30 seconds primary.
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CN201710438863.0A CN109022668A (en) | 2017-06-12 | 2017-06-12 | Converter oxygen lance control method |
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CN201710438863.0A CN109022668A (en) | 2017-06-12 | 2017-06-12 | Converter oxygen lance control method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111411192A (en) * | 2020-04-07 | 2020-07-14 | 山东莱钢永锋钢铁有限公司 | System for monitoring state of slag in converter |
CN114018187A (en) * | 2021-10-29 | 2022-02-08 | 衡阳镭目科技有限责任公司 | Converter steelmaking slag thickness detection method and device and electronic equipment |
Citations (6)
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---|---|---|---|---|
JPH06158140A (en) * | 1992-11-27 | 1994-06-07 | Sumitomo Metal Ind Ltd | Method for operating refining furnace |
CN101000326A (en) * | 2006-12-27 | 2007-07-18 | 山东建筑大学 | Method for investigating noise character of converter steelmaking blowing slag-making |
CN203546065U (en) * | 2013-11-22 | 2014-04-16 | 湖南镭目科技有限公司 | Audio type converter splashing prediction system |
CN105695660A (en) * | 2016-03-21 | 2016-06-22 | 河北钢铁股份有限公司邯郸分公司 | Method for dynamically judging state of slags in converter smelting process |
CN205974576U (en) * | 2016-08-17 | 2017-02-22 | 本钢板材股份有限公司 | Sonar accuse rifle device |
CN106755712A (en) * | 2015-11-19 | 2017-05-31 | 鞍钢股份有限公司 | Later-period control method for converter oxygen lance |
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2017
- 2017-06-12 CN CN201710438863.0A patent/CN109022668A/en active Pending
Patent Citations (6)
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JPH06158140A (en) * | 1992-11-27 | 1994-06-07 | Sumitomo Metal Ind Ltd | Method for operating refining furnace |
CN101000326A (en) * | 2006-12-27 | 2007-07-18 | 山东建筑大学 | Method for investigating noise character of converter steelmaking blowing slag-making |
CN203546065U (en) * | 2013-11-22 | 2014-04-16 | 湖南镭目科技有限公司 | Audio type converter splashing prediction system |
CN106755712A (en) * | 2015-11-19 | 2017-05-31 | 鞍钢股份有限公司 | Later-period control method for converter oxygen lance |
CN105695660A (en) * | 2016-03-21 | 2016-06-22 | 河北钢铁股份有限公司邯郸分公司 | Method for dynamically judging state of slags in converter smelting process |
CN205974576U (en) * | 2016-08-17 | 2017-02-22 | 本钢板材股份有限公司 | Sonar accuse rifle device |
Non-Patent Citations (1)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111411192A (en) * | 2020-04-07 | 2020-07-14 | 山东莱钢永锋钢铁有限公司 | System for monitoring state of slag in converter |
CN114018187A (en) * | 2021-10-29 | 2022-02-08 | 衡阳镭目科技有限责任公司 | Converter steelmaking slag thickness detection method and device and electronic equipment |
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Application publication date: 20181218 |
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