CN109020184A - A kind of production method and equipment of porous basalt cellucotton - Google Patents
A kind of production method and equipment of porous basalt cellucotton Download PDFInfo
- Publication number
- CN109020184A CN109020184A CN201810748561.8A CN201810748561A CN109020184A CN 109020184 A CN109020184 A CN 109020184A CN 201810748561 A CN201810748561 A CN 201810748561A CN 109020184 A CN109020184 A CN 109020184A
- Authority
- CN
- China
- Prior art keywords
- basalt
- parts
- cellucotton
- production method
- porous
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C13/00—Fibre or filament compositions
- C03C13/06—Mineral fibres, e.g. slag wool, mineral wool, rock wool
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Artificial Filaments (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Chemical Treatment Of Fibers During Manufacturing Processes (AREA)
Abstract
The invention discloses the production method and equipment of a kind of porous basalt cellucotton, preparation step: basalt, quartz and inorganic salts are put into pulverizer and are crushed, mixed powder is made；The powder being mixed to get is added in blast furnace, and being heated to 1450 DEG C ~ 1500 DEG C melts powder, and solution is made；Toughener is added in solution, being sufficiently stirred makes its cooling, and spinning melt is made；Obtained spinning melt is stood, and nylon is added, and basalt composite fibre cotton is made by bushing；Obtained basalt composite fibre cotton immerses size, makes sufficiently its cooling；Obtained composite fibre, which is immersed in water, to be dissolved, and addition ultrasonic oscillator accelerates dissolution, dries to obtain porous basalt cellucotton；Porous basalt cellucotton is made by techniques such as stock, melting, mixing, spinning, cooling, dissolutions using basalt raw material, quartz, nylon, toughener, inorganic salts on material of the present invention.
Description
Technical field
The present invention relates to the production methods and equipment of a kind of porous basalt cellucotton, belong to basalt fiber cotton manufacture skill
Art field.
Background technique
Basalt fibre is a kind of emerging novel inorganic environment-friendly and green high performance fibre material, is following China's emphasis
One of the four big high-performance fibers of development, it is aoxidized by silica, aluminium oxide, calcium oxide, iron oxide and titanium dioxide etc.
The basalt building stones of object composition are prepared after high-temperature fusion by spinning technique.Basalt continuous fiber is not only stable
Property it is good, but also there are a variety of excellent properties such as electrical insulating property, anticorrosive, flame resistant, high temperature resistant, moreover, basalt fibre
The waste that production technology generates is few, and environmental pollution is small, can directly be transferred in ecological environment after product abandonment, without any danger
Evil, thus be the qualified green of one kind, environment-friendly materials.Basalt fibre fibre reinforced composites, friction material,
The many aspects such as shipbuilding materials, heat-barrier material, automobile industry, high temperature filtration fabric and protection field have obtained widely answering
With.
Basalt fibre is added together in cotton spinning, can form basalt fiber cotton, but existing basalt fiber cotton
Have the defects that water penetration, drainage performance are poor, intensity is inadequate.
Summary of the invention
The present invention provides the production method and equipment of a kind of porous basalt cellucotton.
In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions:
A kind of production method of porous basalt cellucotton of the present invention, preparation step are as follows:
S1) basalt, quartz and inorganic salts are put into pulverizer and are crushed, mixed powder is made；
S2) powder being mixed to get in step S1) is added in blast furnace, being heated to 1450 DEG C ~ 1500 DEG C melts powder, is made
Solution；
S3 toughener) is added in the solution of step S2), being sufficiently stirred makes its cooling, and spinning melt is made；
S4) step S3) obtained spinning melt is stood, and nylon is added, basalt composite fibre cotton is made by bushing；
S5) the basalt composite fibre cotton for obtaining S4) immerses size, makes sufficiently its cooling；
S6) the obtained composite fibre of S5) is immersed in water and is dissolved, addition ultrasonic oscillator accelerates dissolution, dries to obtain more
Hole basalt fiber cotton.
As a preferred technical solution of the present invention, raw material is prepared including following parts by weight: basalt raw material 35-45
Part, 10-15 parts of quartz, 35-45 parts of nylon, 1-5 parts of toughener, 4-7 parts of inorganic salts.
As a preferred technical solution of the present invention, raw material is prepared including following parts by weight: 40 parts of basalt raw material,
Quartzy 10 parts, 40 parts of nylon, 5 parts of toughener, 5 parts of inorganic salts.
As a preferred technical solution of the present invention, ceramic raw material includes that following parts by weight prepare raw material: porcelain stone powder
50 parts, 20 parts of kaolin, 10 parts of lime stone, 10 parts of cullet, 10 parts of quartz
As a preferred technical solution of the present invention, toughener is silica, silicon carbide, silicon nitride particle, titanium nitride, carbon
Change one of aluminium, calcium silicide or a variety of.
As a preferred technical solution of the present invention, in the size aqueous polyurethane, water-soluble epoxy resin
It is one or more.
As a preferred technical solution of the present invention, the infiltration temperature of the size is 0-50 degrees Celsius.
The present invention also provides the making apparatus of above-mentioned porous basalt cellucotton:
It is set including ore melt furnace 1, heating device 2, mixing plant 3, microwave concussion equipment 4, size coating apparatus 5 and drying
Standby 6.Wherein ore melt furnace 1 includes melting furnace, input and output material equipment and fume extractor with bushing.
The present invention a kind of production method and equipment of porous basalt cellucotton, wherein process equipment is mainly molten including ore
Change furnace 1, heating device 2, mixing plant 3, microwave concussion equipment 4, size coating apparatus 5 and drying equipment 6, in process
In, it is necessary first to former stone is processed into powder, then passes through the techniques machine-shaping such as thawing, mixing, spinning, cooling, dissolution process,
Porous basalt cellucotton is made, the fibre diameter of finished product is 0.5-50 μm, porosity 10%-80%；With good permeable, guarantor
Water, orientation drainage performance, have some strength.
The beneficial effects obtained by the present invention are as follows being: on material of the present invention using basalt raw material, quartz, nylon, toughener,
Porous basalt cellucotton is made by techniques such as stock, melting, mixing, spinning, cooling, dissolutions in inorganic salts, and finished product is whole
Permeable, water conservation, drainage performance it is good, and operation difficulty is low in entire manufacturing process, and the processing is simple, and finished product also has good
Intensity；It is suitble to promote the use of.
Detailed description of the invention
Fig. 1 is a kind of production equipment structural schematic diagram of porous basalt cellucotton of the present invention；
In figure: 1, ore melt furnace；2, heating device；3, mixing plant；4, microwave shakes equipment；5, size coating apparatus；
6, drying equipment.
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described, it should be understood that preferred embodiment described herein is only used
In the description and interpretation present invention, it is not intended to limit the present invention.
Embodiment 1
A kind of production method of porous basalt cellucotton of invention, preparation step are as follows:
S1) basalt, quartz and inorganic salts are put into pulverizer and are crushed, mixed powder is made；
S2) powder being mixed to get in step S1) is added in blast furnace, being heated to 1450 DEG C ~ 1500 DEG C melts powder, is made
Solution；
S3 toughener) is added in the solution of step S2), being sufficiently stirred makes its cooling, and spinning melt is made；
S4) step S3) obtained spinning melt is stood, and nylon is added, basalt composite fibre cotton is made by bushing；
S5) the basalt composite fibre cotton for obtaining S4) immerses size, makes sufficiently its cooling；
S6) the obtained composite fibre of S5) is immersed in water and is dissolved, addition ultrasonic oscillator accelerates dissolution, dries to obtain more
Hole basalt fiber cotton.
Prepare raw material including following parts by weight: 35-45 parts of basalt raw material, 35-45 parts of nylon, increases 10-15 parts of quartz
Tough dose 1-5 parts, 4-7 parts of inorganic salts.Raw material is prepared including following parts by weight: 40 parts of basalt raw material, quartzy 10 parts, nylon 40
Part, 5 parts of toughener, 5 parts of inorganic salts.The toughener be silica, silicon carbide, silicon nitride particle, titanium nitride, aluminium carbide,
One of calcium silicide is a variety of.One of the size aqueous polyurethane, water-soluble epoxy resin are a variety of.The leaching
The infiltration temperature for moistening agent is 0-50 degrees Celsius.
Making apparatus are as follows:
It is set including ore melt furnace 1, heating device 2, mixing plant 3, microwave concussion equipment 4, size coating apparatus 5 and drying
Standby 6.Wherein ore melt furnace 1 includes melting furnace, input and output material equipment and fume extractor with bushing.
The present invention a kind of production method and equipment of porous basalt cellucotton, wherein process equipment is mainly molten including ore
Change furnace 1, heating device 2, mixing plant 3, microwave concussion equipment 4, size coating apparatus 5 and drying equipment 6, in process
In, it is necessary first to former stone is processed into powder, then passes through the techniques machine-shaping such as thawing, mixing, spinning, cooling, dissolution process,
Porous basalt cellucotton is made, the fibre diameter of finished product is 0.5-50 μm, porosity 10%-80%；With good permeable, guarantor
Water, orientation drainage performance, have some strength.
In conclusion basalt raw material, quartz, nylon, toughener, inorganic salts are used on material of the present invention, by stocking up,
Porous basalt cellucotton, finished product whole permeable, water conservation, draining is made in the techniques such as melting, mixing, spinning, cooling, dissolution
Performance is good, and operation difficulty is low in entire manufacturing process, and the processing is simple, and finished product also has good intensity；Suitable popularization makes
With.
Finally, it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features.
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in of the invention
Within protection scope.
Claims (8)
1. a kind of production method of porous basalt cellucotton, which is characterized in that preparation step is as follows:
S1 it) crushes: basalt, quartz and inorganic salts being put into pulverizer and are crushed, mixed powder is made；
S2) heating and melting: the powder being mixed to get in step S1) is added in blast furnace, being heated to 1450 DEG C ~ 1500 DEG C makes powder
Melt, solution is made；
S3) cool down: toughener being added in the solution of step S2), being sufficiently stirred makes its cooling, and spinning melt is made；
S4) step S3) obtained spinning melt is stood, and nylon is added, basalt composite fibre cotton is made by bushing；
S5) cooling: the basalt composite fibre cotton that S4) is obtained immerses size, makes sufficiently its cooling；
S6 it) dissolves drying: the obtained composite fibre of S5) being immersed in water and is dissolved, addition ultrasonic oscillator accelerates dissolution, dries in the air
It is dry to obtain porous basalt cellucotton.
2. a kind of production method of porous basalt cellucotton according to claim 1, which is characterized in that including following heavy
Amount part prepares raw material: 35-45 parts of basalt raw material, 10-15 parts of quartz, 35-45 parts of nylon, 1-5 parts of toughener, inorganic salts 4-
7 parts.
3. a kind of production method of porous basalt cellucotton according to claim 2, which is characterized in that including following heavy
Amount part prepares raw material: 40 parts of basalt raw material, quartzy 10 parts, 40 parts of nylon, 5 parts of toughener, 5 parts of inorganic salts.
4. a kind of production method of porous basalt cellucotton according to claim 3, which is characterized in that the toughener
For one of silica, silicon carbide, silicon nitride particle, titanium nitride, aluminium carbide, calcium silicide or a variety of.
5. a kind of production method of porous basalt cellucotton according to claim 1, which is characterized in that the size
One of aqueous polyurethane, water-soluble epoxy resin are a variety of.
6. a kind of production method of porous basalt cellucotton according to claim 5, which is characterized in that the size
Infiltration temperature be 0-50 degrees Celsius.
7. a kind of making apparatus of porous basalt cellucotton according to claim 1, which is characterized in that molten including ore
Change furnace (1), heating device (2), mixing plant (3), microwave concussion equipment (4), size coating apparatus (5) and drying equipment
(6).
8. a kind of making apparatus of porous basalt cellucotton according to claim 7, which is characterized in that ore melt furnace
It (1) include melting furnace, input and output material equipment and fume extractor with bushing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810748561.8A CN109020184A (en) | 2018-07-10 | 2018-07-10 | A kind of production method and equipment of porous basalt cellucotton |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810748561.8A CN109020184A (en) | 2018-07-10 | 2018-07-10 | A kind of production method and equipment of porous basalt cellucotton |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109020184A true CN109020184A (en) | 2018-12-18 |
Family
ID=64640793
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810748561.8A Pending CN109020184A (en) | 2018-07-10 | 2018-07-10 | A kind of production method and equipment of porous basalt cellucotton |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109020184A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109678340A (en) * | 2019-02-26 | 2019-04-26 | 东南大学 | A kind of basaltic magma adjustable microwave heating wire-drawing frame and drawing process |
| CN111470779A (en) * | 2020-04-03 | 2020-07-31 | 深圳中科氢能科技有限公司 | Process for manufacturing basalt capillary tube by using stretching method |
| CN112080815A (en) * | 2020-08-29 | 2020-12-15 | 河南交通职业技术学院 | Extrusion type basalt steel fiber production equipment |
| CN113860796A (en) * | 2021-10-29 | 2021-12-31 | 北京金隅节能保温科技(大厂)有限公司 | Ecological porous cellucotton and preparation process thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1789187A (en) * | 2004-12-14 | 2006-06-21 | 玄武岩纤维复合材料科技发展有限公司 | Method and equipment for producing basalt fiber |
| CN101492243A (en) * | 2009-03-13 | 2009-07-29 | 宋朋泽 | Method for producing ultra-fine basalt continuous filament |
| KR100919638B1 (en) * | 2009-05-08 | 2009-09-30 | 경기수 | Underfloor-heating using the power wave water and porous whinstone |
| CN102786220A (en) * | 2012-08-07 | 2012-11-21 | 宋朋泽 | Production method for ultrafine continuous basalt fibers |
| CN105506782A (en) * | 2015-12-29 | 2016-04-20 | 四川力久知识产权服务有限公司 | Preparation method of porous basalt fibers |
-
2018
- 2018-07-10 CN CN201810748561.8A patent/CN109020184A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1789187A (en) * | 2004-12-14 | 2006-06-21 | 玄武岩纤维复合材料科技发展有限公司 | Method and equipment for producing basalt fiber |
| CN101492243A (en) * | 2009-03-13 | 2009-07-29 | 宋朋泽 | Method for producing ultra-fine basalt continuous filament |
| KR100919638B1 (en) * | 2009-05-08 | 2009-09-30 | 경기수 | Underfloor-heating using the power wave water and porous whinstone |
| CN102786220A (en) * | 2012-08-07 | 2012-11-21 | 宋朋泽 | Production method for ultrafine continuous basalt fibers |
| CN105506782A (en) * | 2015-12-29 | 2016-04-20 | 四川力久知识产权服务有限公司 | Preparation method of porous basalt fibers |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109678340A (en) * | 2019-02-26 | 2019-04-26 | 东南大学 | A kind of basaltic magma adjustable microwave heating wire-drawing frame and drawing process |
| CN109678340B (en) * | 2019-02-26 | 2021-07-02 | 东南大学 | Adjustable microwave heating wire drawing device and method for basalt slurry |
| CN111470779A (en) * | 2020-04-03 | 2020-07-31 | 深圳中科氢能科技有限公司 | Process for manufacturing basalt capillary tube by using stretching method |
| CN112080815A (en) * | 2020-08-29 | 2020-12-15 | 河南交通职业技术学院 | Extrusion type basalt steel fiber production equipment |
| CN112080815B (en) * | 2020-08-29 | 2022-09-09 | 河南交通职业技术学院 | Extrusion type basalt steel fiber production equipment |
| CN113860796A (en) * | 2021-10-29 | 2021-12-31 | 北京金隅节能保温科技(大厂)有限公司 | Ecological porous cellucotton and preparation process thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109020184A (en) | A kind of production method and equipment of porous basalt cellucotton | |
| JP7038708B2 (en) | Lightweight and high-strength ceramic particles and their manufacturing method | |
| CN105506782B (en) | A kind of preparation method of porous basalt fiber | |
| CN106082927B (en) | A kind of alkali-activated slag system geopolymer concrete and preparation method thereof | |
| CN103467023B (en) | Method for preparing low density oil well cementing cement test blocks by using pitchstone | |
| CN105837024A (en) | Preparation method of continuous basalt fibers | |
| CN104844078A (en) | Polymer repairing mortar and preparation method thereof | |
| CN104860696A (en) | Anti-crack ceramic tile and preparation method thereof | |
| CN106699222A (en) | High-performance flat sheet ceramic membrane support and preparation method thereof | |
| CN104860712B (en) | A kind of method for preparing light porous heat-insulated aggregate using discarded fused silica crucible | |
| CN106518156A (en) | Method for producing lightweight wall body material | |
| CN115027072A (en) | High-durability composite rock wool processing technology and structure thereof | |
| CN108164271A (en) | A kind of preparation method of kiln flame-proof pouring material special | |
| CN108503327B (en) | Low-cost aerogel thermal insulation material, preparation method and application thereof | |
| CN103979787B (en) | A kind of method utilizing high-calcium fly ass to prepare mineral wool | |
| CN105837234B (en) | A kind of high-intensitive, low thermal conductivity zirconium oxide fiber board and preparation method thereof | |
| CN106630862A (en) | 3D substrate dry-mixed mortar raw material ratio and production technology | |
| CN104086205B (en) | A kind of heat-insulation and heat-preservation ceramic plate and preparation technology thereof | |
| CN105271780A (en) | Nickel slag-flyash foam glass and preparation method thereof | |
| CN105801085A (en) | Method for preparing porcelain building ceramic from fully-lean waste porcelain through gelling formation | |
| CN105601315B (en) | A kind of lightweight aggregate and preparation method thereof | |
| CN113402290B (en) | Method for preparing porous ceramic material by utilizing spodumene flotation tailings through low-temperature sintering | |
| CN105621967A (en) | Energy-saving wall thermal-insulation material | |
| CN111056811A (en) | Preparation method of aerated concrete block | |
| KR20210054414A (en) | Basalt powder sludge block for rock wool and fabrication for basalt rock wool |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181218 |