CN109014133A - A kind of pneumatic lubricating system of aluminium alloy casting mould - Google Patents

A kind of pneumatic lubricating system of aluminium alloy casting mould Download PDF

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Publication number
CN109014133A
CN109014133A CN201811182501.0A CN201811182501A CN109014133A CN 109014133 A CN109014133 A CN 109014133A CN 201811182501 A CN201811182501 A CN 201811182501A CN 109014133 A CN109014133 A CN 109014133A
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CN
China
Prior art keywords
oil
syringe
graphite
ring
crystallizer
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Pending
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CN201811182501.0A
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Chinese (zh)
Inventor
王庆庆
魏礼运
陈啸
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Jiangsu Asia Pacific Aviation Technology Co Ltd
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Jiangsu Asia Pacific Aviation Technology Co Ltd
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Priority to CN201811182501.0A priority Critical patent/CN109014133A/en
Publication of CN109014133A publication Critical patent/CN109014133A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/04Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/06Vacuum casting, i.e. making use of vacuum to fill the mould

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pistons, Piston Rings, And Cylinders (AREA)

Abstract

The present invention relates to a kind of pneumatic lubricating systems of aluminium alloy casting mould, including cast reservoir, drum pump, syringe pump, syringe and crystallizer;Oil mass low sensors are provided in syringe pump fuel reserve tank, syringe has multiple injecting units, and multiple injecting units are connected in parallel with each other, and crystallizer includes crystallizer ontology, Re Ding, graphite oil ring, graphite compression ring and water ring;It is provided with water inlet on crystallizer ontology, forms a water outlet after water ring and the assembly of crystallizer ontology;Drum pump, syringe pump, syringe, crystallizer are set gradually and adjacent structure is connected by fuel feed pump;Cast reservoir is located at turn around the lower end of pump, and syringe includes for oil-in, syringe piston, pressure chamber, delivery valve, oil outlet, measuring room and meter indication;The system can accurately regulate and control injected in single graphite oil ring on each crystallizer casting lubrication oil content, it is ensured that graphite oil ring oil film uniformity while reduce casting lubricating oil usage amount.

Description

A kind of pneumatic lubricating system of aluminium alloy casting mould
Technical field
The present invention relates to aluminium alloy casting mould field, especially a kind of pneumatic lubricating system of aluminium alloy casting mould.
Background technique
In wrought aluminium alloy manufacture field, the surface quality and internal soundness of casting rod are to its subsequent processed and applied (as squeezed Pressure, rolling, drawing etc.) generate vital influence.To obtain superior in quality casting rod, in traditional heat top foundry engieering neck Domain, mostly uses greatly porous graphite oil lubrication technology, and casting lubricating oil enters graphite annulus inner wall by the micropore permeation of graphite annulus and formed One layer of oil film, to reduce the friction in casting process between casting rod outer wall and graphite annulus inner wall.However, being injected into graphite annulus Oil about 80% eventually flows into cooling water, and the quenching intensity that casting oil will substantially reduce cooling water is mixed into cooling water, thus Reduce the quality of casting rod.
Summary of the invention
The purpose of the present invention is overcome the deficiencies of the prior art and provide a kind of low-voltage vacuum casting system to be cast with aluminium alloy The pneumatic lubricating system of mold, the system can accurately regulate and control the casting lubricating oil injected in single graphite oil ring on each crystallizer Content, it is ensured that graphite oil ring oil film uniformity while reduce casting lubricating oil usage amount.
According to technical solution provided by the invention:
A kind of pneumatic lubricating system of aluminium alloy casting mould, it is characterised in that:
Including cast reservoir, drum pump, syringe pump, syringe and crystallizer;
Oil mass low sensors are provided in the syringe pump fuel reserve tank, which drives drum pump,
The syringe has multiple injecting units, and multiple injecting units are connected in parallel with each other,
The crystallizer includes crystallizer ontology, Re Ding, graphite oil ring, graphite compression ring and water ring;The crystallizer ontology On be provided with water inlet, form a water outlet after water ring and the assembly of crystallizer ontology;
The drum pump, syringe pump, syringe, crystallizer are set gradually and adjacent structure is connected by fuel feed pump;It is described Cast reservoir is located at turn around the lower end of pump;
Improvement to above-mentioned technical proposal, syringe include for oil-in, syringe piston, pressure chamber, delivery valve, fuel-displaced Mouth, measuring room and meter indication;
It is connected for oil-in main body with pressure chamber main body screw, syringe piston is connected by spring with pressure chamber;
Meter is connected with pressure chamber main body screw, and meter indication is connected by spring with meter;
Oil for oil-in through entering, and under spring collective effect, pushes syringe piston and back and forth slides in pressure chamber periodically It is dynamic;When syringe piston advances, pressure chamber front end shoe cream room inner fluid is pushed to spray through oil outlet, while pressure chamber middle-end oil liquid is pushed away Enter measuring room;When syringe piston retreats, measuring room inner fluid is pushed to pressure chamber front end shoe cream room under meter indication effect, To spray standby oil next time.
Improvement to above-mentioned technical proposal, crystallizer include crystallizer ontology, Re Ding, graphite oil ring, graphite compression ring and water Ring;The crystallizer ontology embeds graphite compression ring and graphite oil ring, graphite oil ring are located on graphite compression ring, is clamped and is filled by lower part It sets and fixes to clamp crystallizer ontology and graphite compression ring, graphite oil ring;Heat top is fixed by gripping means grips.
Improvement to above-mentioned technical proposal, the single or multiple injecting units of syringe and corresponding single or multiple crystallizations Graphite oil ring in device is connected.
Improvement to above-mentioned technical proposal, graphite compression ring are connected with the mixed gas that external argon gas and compressed air are formed.
The present invention has the advantages that
1, casting lubricating oil quantitatively controls, the effective usage amount of control casting lubricating oil while sufficient lubrication graphite annulus.
2, casting lubricating oil usage amount is greatly decreased;Due to the self-lubricating function of gas, molten aluminum and graphite annulus is effectively reduced The probability of contact, so the lubricating oil that gas assisted casting needs is made compared to the hot direct casting of tradition and wants much less.
3, less lubricating oil is mixed into, and can effectively be ensured the cooling effect of cooling water, is more conducively obtained superior in quality casting Stick.
Detailed description of the invention
Fig. 1 is structure diagram of the invention.
Fig. 2 is the structural schematic diagram that syringe runs the low pressure preparation stage.
Fig. 3 is the structural schematic diagram in syringe high-pressure injection stage.
Fig. 4 is the syringe high pressure measurement stage.
Fig. 5 is the structural schematic diagram in syringe low pressure oil return stage.
M- pressure schematic diagram when cycling service when Fig. 6 is syringe of the present invention operation.
Fig. 7 is to be cast in embodiment one using present systemCasting rod grain size picture.
Fig. 8 is to be cast in embodiment two using present systemCasting rod inverse segregation layer picture.
Fig. 9 is to be cast in embodiment three using present systemCasting rod inverse segregation layer and grain size Picture.
In figure: 1- cast reservoir, 2- drum pump, 3- syringe pump, 4- syringe, 4.1- injecting unit, 5- graphite oil ring, 6- Fuel feed pump, 7- crystallizer, 8- oil mass low sensors, 9- for oil-in, 10- syringe piston, 11- pressure chamber, 12- delivery valve, 13- oil outlet, 14- measuring room, 15- meter indication, 16- heat top, 17- graphite compression ring, 18- water ring, 19- water inlet, 20- go out The mouth of a river, 21- compressed air, 22- meter, 23- dummy bar head.
Specific embodiment
Below with reference to specific drawings and examples, the invention will be further described.In figure → signal casting lubrication oil stream To.
As shown in figs 1-9, a kind of pneumatic lubricating system of aluminium alloy casting mould, it is characterised in that:
Including cast reservoir 1, drum pump 2, syringe pump 3, syringe 4 and crystallizer;
Oil mass low sensors 8 are provided in the syringe pump fuel reserve tank, which drives drum pump 2,
The syringe 4 has multiple injecting units 4.1, and multiple injecting units are connected in parallel with each other,
The crystallizer includes crystallizer ontology 7, heat top 16, graphite oil ring 5, graphite compression ring 17 and water ring 18;The knot It is provided with water inlet 19 on brilliant device ontology 7, forms a water outlet 20 after water ring and the assembly of crystallizer ontology;
The drum pump 2, syringe pump 3, syringe 4, crystallizer 7 are set gradually and adjacent structure is connected by fuel feed pump 6; The cast reservoir 1 is located at turn around the lower end of pump 2, and compressed air 21 is accessed by pipeline in the side of the drum pump;
Improvement to above-mentioned technical proposal, syringe include for oil-in 9, syringe piston 10, pressure chamber 11, delivery valve 12, oil outlet 13, measuring room 14 and meter indication 15;
It is connected for 9 main body of oil-in with 11 main body screw of pressure chamber, syringe piston 10 is connected by spring and pressure chamber 11;
Meter 22 is connected with 11 main body screw of pressure chamber, and meter indication 15 is connected by spring and meter 22;
Under spring collective effect, it is past in 11 periodically of pressure chamber to push syringe piston 10 through entering for oil-in 9 for oil Multiple sliding;When syringe piston 10 advances, 11 front end shoe cream room inner fluid of pressure chamber is pushed to spray through oil outlet 13, while pressure chamber 11 Middle-end oil liquid is pushed into measuring room 14;When syringe piston 10 retreats, 14 inner fluid of measuring room is under the effect of meter indication 15 It is pushed to 11 front end shoe cream room of pressure chamber, for the standby oil of injection next time.
Improvement to above-mentioned technical proposal, crystallizer include crystallizer ontology 7, heat top 16, graphite oil ring 5, graphite compression ring 17 and water ring 18;The crystallizer ontology 7 embeds graphite compression ring 17 and graphite oil ring 5, and graphite oil ring 5 is located at graphite compression ring 17 On, crystallizer ontology 7 and graphite compression ring 17, graphite oil ring 5 are fixed to clamp by lower part clamping device;Heat top 16 passes through clamping Device is fixedly clamped;
The clamping device used in the present invention is clamping ring, by clamping ring by crystallizer ontology 7 and graphite compression ring 17, stone Black oil ring 5 is fixed to clamp by clamping ring;Heat top 16 is clamped on clamping ring.
Improvement to above-mentioned technical proposal, the single or multiple injecting units 4.1 of syringe with it is corresponding single or multiple Graphite oil ring 5 in crystallizer 7 is connected.
Improvement to above-mentioned technical proposal, the mixed gas phase that graphite compression ring 17 is formed with external argon gas and compressed air Even.
In casting process, casting control room injection time cycle set according to as defined in casting technique is inputted to syringe pump to swash It signals.Under the action of compressed air 21, syringe pump 3 is made in oil pressure to each syringe 4 in the pressure that syringe pump 3 gives Under, syringe 4 can inject quantitative casting lubricating oil into corresponding graphite oil ring 5;It opens 10 position of syringe piston When beginning mobile, lubricating oil gradually fills full measuring room 14, and meter indication 15 is pushed out;After load time, syringe pump 3 is certainly Dynamic to stop, pressure lets out load.After pressure release, under the action of the underpressure, syringe piston 10 is retracted, the casting lubricating oil quilt in measuring room 14 It shifts onto pressure chamber 11, meter indication 15 retracts original position, and the lower period pressure injection of syringe 4 prepares in place.
4 cycling service of syringe, the operation of signal period different phase are described as follows:
1, the low pressure preparation stage: being full of lubricating oil at this time in pressure chamber 11, prepares injection;
2, the high-pressure injection stage: under the high pressure effect of compressed air 21, syringe piston 10 is pushed ahead, will be quantitative Casting lubricating oil is injected into corresponding graphite oil ring 5;
3, the high pressure measurement stage: when 10 position of syringe piston starts mobile, casting lubricating oil gradually fills full measuring room 14, meter indication 15 is pushed out;
4, the low pressure oil return stage: under the action of the underpressure, syringe piston 10 is retracted, the casting lubricating oil quilt in measuring room 14 It shifts onto pressure chamber 11, meter indication 15 retracts original position, and the lower period pressure injection of syringe 4 prepares in place.
Single syringe oiling during single injection is primary, and the metered capacity range of single operation is 1.6~ 4.8ml can be manually rotated meter 22 and be adjusted;According to the single syringe single operation of the adjustable section of casting rod diameter Metered capacity, the effective usage amount of control casting lubricating oil while sufficient lubrication graphite annulus.
In casting process, the pneumatic lubricating system is lubricated graphite oil ring 5 through the invention, and graphite compression ring 17 is logical The mixed gas for crossing argon gas and compressed air formation forms air pressure lubrication;Meanwhile pneumatic lubricating oil is under the effect of gravity from graphite 5 inner wall fair current of oil ring forms oil gas and is atomized separating layer, effectively to 17 inner wall of graphite compression ring under the action of mixture pressure The friction between casting rod and crystallizer is reduced, surface and the excellent casting rod of internal soundness are obtained.
Embodiment one
Cast specification3003 aluminium alloy cast rods, every furnace casting rod total amount about 25t, every furnace casting rod 40 crystallization Device, every casting rod length about 7100mm.
Graphite oil ring in crystallizer is furnished with 1 syringe and its pneumatic lubricating system, process stipulation note Emitter high-pressure injection metering phase used time 7S, low pressure prepare oil return stage used time 21S, and each cycle period is 7+21=28S.
Graphite oil ring diameterIts perimeter is about 637mm, the meter of the single syringe single operation of process stipulation Amount range of capacity is 4.0ml.
When casting, the casting speed of the aluminium alloy cast rod is 120mm/min.
Thus it calculates, in the furnace casting process, every rice bran oil of single branch casting rod consumes are as follows:
Total oil consumption of single branch casting rod are as follows: 71.4 × 7.1=507ml
The oil consumption of every furnace casting rod are as follows: 507 × 40=20285ml=20.3l
Convert the oil consumption of casting rod per ton are as follows: 20.3 ÷ 25=0.81l/t
The excellent surface quality of gained casting rod, no inverse segregation layer, about 30-40 μm of average grain size.
Embodiment two
Cast specificationAHS aluminium alloy cast rod, every furnace casting rod total amount about 25t, every furnace casting rod 24 crystallization Device, every casting rod length about 7400mm.
Graphite oil ring in Φ 254mm crystallizer is furnished with 1 syringe and its pneumatic lubricating system, process stipulation syringe High-pressure injection metering phase used time 7S, low pressure prepare oil return stage used time 21S, and each cycle period is 7+21=28S.
Graphite oil ring diameterIts perimeter is about 798mm, the meter of the single syringe single operation of process stipulation Amount range of capacity is 4.8ml.
When casting, the casting speed of the aluminium alloy cast rod is 105mm/min.
Thus it calculates, in the furnace casting process, every rice bran oil of single branch casting rod consumes are as follows:
Total oil consumption of single branch casting rod are as follows: 98.0 × 7.5=737.7ml
The oil consumption of every furnace casting rod are as follows: 737.7 × 24=17703ml=17.7l
Convert the oil consumption of casting rod per ton are as follows: 17.7 ÷ 25=0.71l/t
The excellent surface quality of gained casting rod, about 320 μm of inverse segregation thickness degree, the casting rod inverse segregation of same level Air-slip Casting Thickness degree is greater than 1mm.
Embodiment three
Cast specification6110AH aluminium alloy cast rod, every furnace casting rod total amount about 25t, every furnace casting rod 6 knot Brilliant device, every casting rod length about 7200mm.
Graphite oil ring in Φ 520mm crystallizer is furnished with 2 syringes and its pneumatic lubricating system, process stipulation syringe High-pressure injection metering phase used time 7S, low pressure prepare oil return stage used time 14S, and each cycle period is 7+14=21S.
Graphite oil ring diameterIts perimeter is about 1633mm, the meter of the single syringe single operation of process stipulation Amount range of capacity is 4.8ml.
When casting, the casting speed of the aluminium alloy cast rod is 28mm/min.
Thus it calculates, in the furnace casting process, every rice bran oil of single branch casting rod consumes are as follows:
Total oil consumption of single branch casting rod are as follows: 979.6 × 7.2=7040ml
The oil consumption of every furnace casting rod are as follows: 7040 × 6=42240ml=42.24l
Convert the oil consumption of casting rod per ton are as follows: 42.24 ÷ 25=1.69l/t
The excellent surface quality of gained casting rod, about 330 μm of inverse segregation thickness degree, about 200-220 μm of average grain size.
It should be noted last that the above specific embodiment is only used to illustrate the technical scheme of the present invention and not to limit it, Although being described the invention in detail referring to example, those skilled in the art should understand that, it can be to the present invention Technical solution be modified or replaced equivalently, without departing from the spirit and scope of the technical solution of the present invention, should all cover In the scope of the claims of the present invention.

Claims (5)

1. a kind of pneumatic lubricating system of aluminium alloy casting mould, it is characterised in that:
Including cast reservoir (1), drum pump (2), syringe pump (3), syringe (4) and crystallizer;
Oil mass low sensors (8) are provided in the syringe pump fuel reserve tank, which drives drum pump (2),
The syringe (4) has multiple injecting units (4.1), and multiple injecting units are connected in parallel with each other,
The crystallizer includes crystallizer ontology (7), heat top (16), graphite oil ring (5), graphite compression ring (17) and water ring (18); It is provided with water inlet (19) on the crystallizer ontology (7), forms a water outlet (20) after water ring and the assembly of crystallizer ontology;
The drum pump (2), syringe pump (3), syringe (4), crystallizer (7) is set gradually and adjacent structure passes through fuel feed pump (6) it is connected;The cast reservoir (1) is located at turn around the lower end of pump (2).
2. a kind of pneumatic lubricating system of aluminium alloy casting mould according to claim 1, which is characterized in that the injection Device include for oil-in (9), syringe piston (10), pressure chamber (11), delivery valve (12), oil outlet (13), measuring room (14) and Meter indication (15);
It is connected for oil-in (9) main body with pressure chamber (11) main body screw, syringe piston (10) is connected by spring and pressure chamber (11) It connects;
Meter (22) is connected with pressure chamber (11) main body screw, and meter indication (15) is connected by spring and meter (22);
Oil under spring collective effect, pushes syringe piston (10) in pressure chamber (11) periodically through entering for oil-in (9) It reciprocatingly slides;When syringe piston (10) advances, pressure chamber (11) front end shoe cream room inner fluid is pushed to spray through oil outlet (13), together When pressure chamber (11) middle-end oil liquid be pushed into measuring room (14);When syringe piston (10) retreats, measuring room (14) inner fluid is being counted It is pushed to pressure chamber (11) front end shoe cream room under amount indicator (15) effect, for the standby oil of injection next time.
3. a kind of pneumatic lubricating system of aluminium alloy casting mould according to claim 1, which is characterized in that the crystallization Device includes crystallizer ontology (7), heat top (16), graphite oil ring (5), graphite compression ring (17) and water ring (18);The crystallizer sheet Body (7) embeds graphite compression ring (17) and graphite oil ring (5), and graphite oil ring (5) is located on graphite compression ring (17),
Crystallizer ontology (7) and graphite compression ring (17), graphite oil ring (5) are fixed to clamp by lower part clamping device;Heat top (16) it is fixed by gripping means grips.
4. a kind of pneumatic lubricating system of aluminium alloy casting mould according to claim 1, which is characterized in that syringe Single or multiple injecting units (4.1) are connected with the graphite oil ring (5) in corresponding single or multiple crystallizers (7).
5. a kind of pneumatic lubricating system of aluminium alloy casting mould according to claim 1, which is characterized in that the graphite Compression ring (17) is connected with the mixed gas that external argon gas and compressed air are formed.
CN201811182501.0A 2018-10-11 2018-10-11 A kind of pneumatic lubricating system of aluminium alloy casting mould Pending CN109014133A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09253825A (en) * 1996-03-27 1997-09-30 Hitachi Metals Ltd Device for supplying cooling water for low pressure casting metallic mold
CN2295103Y (en) * 1997-01-17 1998-10-21 铜陵市纺织配件厂 Quantitative oil-dropping device
CN107377912A (en) * 2017-09-01 2017-11-24 佛山市科立天源冶金技术有限公司 A kind of oil-air lubrication casting system
CN107534399A (en) * 2015-04-29 2018-01-02 固瑞克明尼苏达有限公司 Lubrication syringe with collection of energy
CN207013702U (en) * 2017-07-03 2018-02-16 秦皇岛戴卡兴龙轮毂有限公司 A kind of lubrication system of low-pressure casting hub die
CN209189781U (en) * 2018-10-11 2019-08-02 江苏亚太航空科技有限公司 A kind of pneumatic lubricating system of aluminium alloy casting mould

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09253825A (en) * 1996-03-27 1997-09-30 Hitachi Metals Ltd Device for supplying cooling water for low pressure casting metallic mold
CN2295103Y (en) * 1997-01-17 1998-10-21 铜陵市纺织配件厂 Quantitative oil-dropping device
CN107534399A (en) * 2015-04-29 2018-01-02 固瑞克明尼苏达有限公司 Lubrication syringe with collection of energy
CN207013702U (en) * 2017-07-03 2018-02-16 秦皇岛戴卡兴龙轮毂有限公司 A kind of lubrication system of low-pressure casting hub die
CN107377912A (en) * 2017-09-01 2017-11-24 佛山市科立天源冶金技术有限公司 A kind of oil-air lubrication casting system
CN209189781U (en) * 2018-10-11 2019-08-02 江苏亚太航空科技有限公司 A kind of pneumatic lubricating system of aluminium alloy casting mould

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