CN109014114A - A kind of diesel engine cylinder head die casting equipment - Google Patents
A kind of diesel engine cylinder head die casting equipment Download PDFInfo
- Publication number
- CN109014114A CN109014114A CN201811035143.0A CN201811035143A CN109014114A CN 109014114 A CN109014114 A CN 109014114A CN 201811035143 A CN201811035143 A CN 201811035143A CN 109014114 A CN109014114 A CN 109014114A
- Authority
- CN
- China
- Prior art keywords
- engine cylinder
- module
- electronic
- temperature control
- die casting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004512 die casting Methods 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- 238000000465 moulding Methods 0.000 claims abstract description 17
- 239000002184 metal Substances 0.000 claims description 10
- 230000010355 oscillation Effects 0.000 claims description 10
- 230000006698 induction Effects 0.000 claims description 9
- 230000005611 electricity Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000033228 biological regulation Effects 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 230000001737 promoting effect Effects 0.000 abstract description 4
- 238000005242 forging Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000003556 assay Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000036413 temperature sense Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
- B22D17/2218—Cooling or heating equipment for dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/32—Controlling equipment
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention discloses a kind of diesel engine cylinder head die casting equipments, including board, temperature control mechanism, setting mechanism and molding mechanism.The present invention can be such that engine cylinder cap monitors in real time during die cast, and temperature regulation and mold positioning are carried out as needed, using combination Split type die, disengaging process, which is not likely to produce, scratches damage, conducive to the quality for promoting engine cylinder cap, die casting stay in grade is conducive to improving production efficiency, save the cost.
Description
[technical field]
The present invention relates to the technical field of engine fittings processing unit (plant), especially a kind of diesel engine cylinder head die casting
The technical field of device.
[background technique]
Currently, engine cylinder cap is processed generally by die casting and to be formed.Die casting is casting liquid forging
A kind of method, a kind of technique completed on dedicated die casting die forging machine, its basic craft course is molten metal elder generation low speed
Or the type that high-speed casting is filling into the mold is intracavitary, mold has movable cavity surface, it pressurizes with the cooling procedure of molten metal and forges
It makes, has both eliminated the shrinkage porosity defect of contraction cavity of blank, the interior tissue of blank is also made to reach the Broken Crystal of forging state, it is logical after the completion of die casting
It crosses power mechanism to be opened, the mode that usually upper mold is detached from lower die is opened.This die casting mode, due to that can not monitor
The real-time status of molten metal, while can not also be regulated and controled immediately, it is easy because temperature is unbalanced and mold dislocation causes to form
Engine cylinder cap quality afterwards is irregular, while being easy to scratch damage cylinder after molding during die sinking
Lid, needing to carry out secondary sorting could use, and increase workload while wasting material, seriously affect production efficiency and cost
Control
[summary of the invention]
The object of the invention is to solve the problems of the prior art, a kind of diesel engine cylinder head die casting dress is proposed
It sets, engine cylinder cap can be made to be monitored in real time during die cast, and carry out temperature regulation and mould as needed
Tool positioning, using combination Split type die, disengaging process, which is not likely to produce, scratches damage, conducive to the product for promoting engine cylinder cap
Matter, die casting stay in grade are conducive to improving production efficiency, save the cost.
To achieve the above object, the invention proposes a kind of diesel engine cylinder head die casting equipments, including board, temperature control
Mechanism, setting mechanism and molding mechanism, are provided with molding mechanism at the top of the board, the molding mechanism include lower backform, on
Pressing mold, lifting booster, translating rails and electronic sliding block, the upper die are spliced by several modules, the top of the module
End is mounted on translating rails by multiple electronic sliding blocks, and the quantity of the translating rails has more, the translating rails water
Safety mounted in lifting booster bottom, the temperature control mechanism include temperature inductor, ultrasonic oscillation device, laser heater,
Flaw detector and temperature control maincenter, the quantity of the temperature inductor have multiple, and the temperature inductor is evenly distributed on pressure
On the medial surface of mould, the quantity of the laser heater has multiple, and the laser heater is evenly distributed on the outside of lower backform
On face, the outer sheath of the laser heater is equipped with ultrasonic oscillation device, and the outside of upper die is arranged in the metal detector
On face, the temperature control maincenter setting is in lower die bottom, the temperature control maincenter and temperature inductor, ultrasonic oscillation device, laser
Heater is connected one by one with flaw detector, and the shaping mechanism includes upper mold position guiding groove and positioning inductance loop, and the upper mold is led
Position slot is vertically arranged at the top of board, and the bottom of the upper mold position guiding groove is provided with several positioning inductance loops, the bottom of the module
Portion is correspondingly arranged on positioning inductance loop, and the positioning inductance loop is connected with electronic sliding block, and the board side is provided in control
Pivot, the control axis and temperature control mechanism, setting mechanism, molding mechanism are connected one by one.
Preferably, the module is connected with electronic sliding block by electronic slip-knot, the electronic slip-knot is able to drive module
Vertical direction rotates, and one-way vent is provided at the top of the module, is provided with pressure sensitive on the inside of the one-way vent
Solenoid valve.
Preferably, seam Plane surface grinding machine structure is arranged above the module seam crossing, it includes electricity that the seam, which polishes mechanism,
Dynamic grinding wheel, electric telescopic arm, induction electric eye and electronic sliding block, the electric telescopic arm are mounted on translating rails by electronic sliding block
On, in electric telescopic arm bottom, the induction electric eye is arranged in electric wheel side, the induced electricity for the electric wheel setting
Eye is connected with electric wheel, and the electric wheel is detachably arranged.
Preferably, the bottom end of the module is connected in upper mold position guiding groove, the medial surface of the upper mold position guiding groove is symmetrical
It is provided with electronic guide push plate, the electronic guide push plate is connected with positioning inductance loop.
Beneficial effects of the present invention: the present invention is by being incorporated in one for board, temperature control mechanism, setting mechanism and molding mechanism
It rises, by assay optimization, engine cylinder cap can be made to be monitored in real time during die cast, and carry out as needed
Temperature regulation and mold positioning, can effectively exclude bubble and liquid in molten metal using vibration of ultrasonic wave during heating
Body is entangled with position, keeps molten metal more evenly closely knit, and using combination Split type die, disengaging process, which is not likely to produce, scratches damage, together
When polishing grinding can also be carried out at abutment joint, conducive to the quality for promoting engine cylinder cap, die casting stay in grade is conducive to be promoted
Production efficiency, save the cost.
Feature and advantage of the invention will be described in detail by embodiment combination attached drawing.
[Detailed description of the invention]
Fig. 1 is a kind of structural schematic diagram of diesel engine cylinder head die casting equipment of the present invention.
In figure: backform, 6- upper die, 7- lifting under 1- board, 2- temperature control mechanism, 3- setting mechanism, 4- molding mechanism, 5-
Booster, 8- translating rails, the electronic sliding block of 9-, 10- module, 11- temperature inductor, 12- ultrasonic oscillation device, 13- laser add
Hot device, 14- flaw detector, 15- temperature control maincenter, 16- upper mold position guiding groove, 17- positioning inductance loop, 18- control axis, 19- electricity
Dynamic slip-knot, 20- seam polish mechanism, 21- electric wheel, 22- electric telescopic arm, 23- induction electric eye, the electronic guide push plate of 24-,
25- one-way vent, 26- pressure sensitive solenoid valve.
[specific embodiment]
Refering to fig. 1, a kind of diesel engine cylinder head die casting equipment of the present invention, including board 1, temperature control mechanism 2, boarding machine
Structure 3 and molding mechanism 4, are provided with molding mechanism 4 at the top of the board 1, the molding mechanism 4 include lower backform 5, upper die 6,
Lifting booster 7, translating rails 8 and electronic sliding block 9, the upper die 6 are spliced by several modules 10, the module 10
Top is mounted on translating rails 8 by multiple electronic sliding blocks 9, and the quantity of the translating rails 8 has more, and the translation is led
Rail 8 be horizontally arranged at lifting booster 7 bottom, the temperature control mechanism 2 include temperature inductor 11, ultrasonic oscillation device 12,
Laser heater 13, flaw detector 14 and temperature control maincenter 15, the quantity of the temperature inductor 11 have multiple, the temperature sense
Device 11 is answered to be evenly distributed on the medial surface of upper die 6, the quantity of the laser heater 13 has multiple, the laser heater
13 are evenly distributed on the lateral surface of lower backform 5, and the outer sheath of the laser heater 13 is equipped with ultrasonic oscillation device 12, described
Metal detector is arranged on the lateral surface of upper die 6, and the temperature control maincenter 15 is arranged in lower die bottom, the temperature control maincenter
15 are connected one by one with temperature inductor 11, ultrasonic oscillation device 12, laser heater 13 and flaw detector 14, the forming machine
Structure includes upper mold position guiding groove 16 and positioning inductance loop 17, and the upper mold position guiding groove 16 is vertically arranged in 1 top of board, the upper mold
The bottom of position guiding groove 16 is provided with several positioning inductance loops 17, and the bottom of the module 10 is correspondingly arranged on positioning inductance loop 17,
The positioning inductance loop 17 is connected with electronic sliding block 9, and 1 side of board is provided with control axis 18, the control axis 18
It is connected one by one with temperature control mechanism 2, setting mechanism 3, molding mechanism 4, the module 10 passes through electronic 19 phase of slip-knot with electronic sliding block 9
Even, the electronic slip-knot 19 is able to drive the rotation of 10 vertical direction of module, and the top of the module 10 is provided with one-way vent
25, it is provided with pressure sensitive solenoid valve 26 on the inside of the one-way vent 25, seam is set above 10 seam crossing of module
Mechanism 20 is polished, it includes electric wheel 21, electric telescopic arm 22, induction electric eye 23 and electronic sliding block that the seam, which polishes mechanism 20,
9, the electric telescopic arm 22 is mounted on translating rails 8 by electronic sliding block 9, and the electric wheel 21 is arranged in electric expansion
22 bottom of arm, the induction electric eye 23 are arranged in 21 side of electric wheel, and the induction electric eye 23 is connected with electric wheel 21, institute
It states electric wheel 21 to be detachably arranged, the bottom end of the module 10 is connected in upper mold position guiding groove 16, the upper mold position guiding groove 16
Medial surface be symmetrically arranged with electronic guide push plate 24, the electronic guide push plate 24 is connected with positioning inductance loop 17.
The present invention is excellent through overtesting by the way that board 1, temperature control mechanism 2, setting mechanism 3 and molding mechanism 4 to be combined together
Change, engine cylinder cap can be made to be monitored in real time during die cast, and carries out temperature regulation and mould as needed
Tool positioning, can effectively exclude bubble in molten metal using vibration of ultrasonic wave during heating and liquid is entangled with position,
Keep molten metal more evenly closely knit, using combination Split type die, disengaging process, which is not likely to produce, scratches damage, while can also dock
Polishing grinding is carried out at seam, conducive to the quality for promoting engine cylinder cap, die casting stay in grade is conducive to improving production efficiency, section
About cost.
Above-described embodiment is the description of the invention, is not limitation of the invention, after any pair of simple transformation of the present invention
Scheme all belong to the scope of protection of the present invention.
Claims (4)
1. a kind of diesel engine cylinder head die casting equipment, it is characterised in that: including board (1), temperature control mechanism (2), boarding machine
Structure (3) and molding mechanism (4), board (1) top are provided with molding mechanism (4), and the molding mechanism (4) includes lower backform
(5), upper die (6), lifting booster (7), translating rails (8) and electronic sliding block (9), the upper die (6) is by several modules
(10) it is spliced, the top of the module (10) is mounted on translating rails (8) by multiple electronic sliding blocks (9), described flat
The quantity for moving guide rail (8) has more, and the translating rails (8) are horizontally arranged at the bottom of lifting booster (7), the temperature control
Mechanism (2) includes temperature inductor (11), ultrasonic oscillation device (12), laser heater (13), flaw detector (14) and temperature
Control maincenter (15), the quantity of the temperature inductor (11) have multiple, and the temperature inductor (11) is evenly distributed on upper die
(6) on medial surface, the quantity of the laser heater (13) has multiple, and the laser heater (13) is evenly distributed on lower top
On the lateral surface of mould (5), the outer sheath of the laser heater (13) is equipped with ultrasonic oscillation device (12), the metal detector
Be arranged on the lateral surface of upper die (6), the temperature control maincenter (15) setting in lower die bottom, the temperature control maincenter (15) with
Temperature inductor (11), ultrasonic oscillation device (12), laser heater (13) are connected one by one with flaw detector (14), described fixed
Type mechanism includes upper mold position guiding groove (16) and positioning inductance loop (17), and the upper mold position guiding groove (16) is vertically arranged in board (1)
Top, the bottom of the upper mold position guiding groove (16) are provided with several positioning inductance loops (17), and the bottom of the module (10) is corresponding
It is provided with positioning inductance loop (17), the positioning inductance loop (17) is connected with electronic sliding block (9), board (1) the side setting
Have control axis (18), the control axis (18) is connected one by one with temperature control mechanism (2), setting mechanism (3), molding mechanism (4).
2. a kind of diesel engine cylinder head die casting equipment as described in claim 1, it is characterised in that: the module (10) with
Electronic sliding block (9) is connected by electronic slip-knot (19), and the electronic slip-knot (19) is able to drive the rotation of module (10) vertical direction,
It is provided with one-way vent (25) at the top of the module (10), pressure sensitive electricity is provided on the inside of the one-way vent (25)
Magnet valve (26).
3. a kind of diesel engine cylinder head die casting equipment as described in claim 1, it is characterised in that: the module (10) connects
Seam Plane surface grinding machine structure (20) are arranged in top at seam, and it includes electric wheel (21), electric expansion that the seam, which polishes mechanism (20),
Arm (22), induction electric eye (23) and electronic sliding block (9), the electric telescopic arm (22) are mounted on translation by electronic sliding block (9)
On guide rail (8), in electric telescopic arm (22) bottom, the induction electric eye (23) is arranged electronic for electric wheel (21) setting
Grinding wheel (21) side, the induction electric eye (23) are connected with electric wheel (21), and the electric wheel (21) is detachably arranged.
4. a kind of diesel engine cylinder head die casting equipment as described in claim 1, it is characterised in that: the module (10)
Bottom end is connected in upper mold position guiding groove (16), and the medial surface of the upper mold position guiding groove (16) is symmetrically arranged with electronic guide push plate
(24), the electronic guide push plate (24) is connected with positioning inductance loop (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811035143.0A CN109014114A (en) | 2018-09-06 | 2018-09-06 | A kind of diesel engine cylinder head die casting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811035143.0A CN109014114A (en) | 2018-09-06 | 2018-09-06 | A kind of diesel engine cylinder head die casting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109014114A true CN109014114A (en) | 2018-12-18 |
Family
ID=64624255
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811035143.0A Pending CN109014114A (en) | 2018-09-06 | 2018-09-06 | A kind of diesel engine cylinder head die casting equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109014114A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2853233Y (en) * | 2005-12-30 | 2007-01-03 | 武汉理工大学 | Side parting mould of pressure chamber step positioned |
| CN203843105U (en) * | 2014-05-21 | 2014-09-24 | 天津市航宇金属加工有限公司 | Mold |
| CN104148610A (en) * | 2014-05-24 | 2014-11-19 | 浙江精一重工有限公司 | Metal piece manufacturing method and low-pressure casting forging machine used for achieving metal piece manufacturing method |
| CN205834168U (en) * | 2016-07-14 | 2016-12-28 | 黄震 | A kind of die positioning structure of die casting machine |
| CN206104858U (en) * | 2016-10-20 | 2017-04-19 | 东莞市华虹实业有限公司 | Cell -phone protecgulum forming die |
| CN106735060A (en) * | 2016-12-21 | 2017-05-31 | 宁波市北仑怡健模具制造有限公司 | It is a kind of to prevent mould from cracking and easily take off the die casting of part |
| CN207086894U (en) * | 2017-08-24 | 2018-03-13 | 太仓格瑞斯金属制品有限公司 | A kind of double aluminium alloy heating tube casting machine |
-
2018
- 2018-09-06 CN CN201811035143.0A patent/CN109014114A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2853233Y (en) * | 2005-12-30 | 2007-01-03 | 武汉理工大学 | Side parting mould of pressure chamber step positioned |
| CN203843105U (en) * | 2014-05-21 | 2014-09-24 | 天津市航宇金属加工有限公司 | Mold |
| CN104148610A (en) * | 2014-05-24 | 2014-11-19 | 浙江精一重工有限公司 | Metal piece manufacturing method and low-pressure casting forging machine used for achieving metal piece manufacturing method |
| CN205834168U (en) * | 2016-07-14 | 2016-12-28 | 黄震 | A kind of die positioning structure of die casting machine |
| CN206104858U (en) * | 2016-10-20 | 2017-04-19 | 东莞市华虹实业有限公司 | Cell -phone protecgulum forming die |
| CN106735060A (en) * | 2016-12-21 | 2017-05-31 | 宁波市北仑怡健模具制造有限公司 | It is a kind of to prevent mould from cracking and easily take off the die casting of part |
| CN207086894U (en) * | 2017-08-24 | 2018-03-13 | 太仓格瑞斯金属制品有限公司 | A kind of double aluminium alloy heating tube casting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181218 |
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| RJ01 | Rejection of invention patent application after publication |