CN109004485A - A kind of vehicular modular harness production technology - Google Patents
A kind of vehicular modular harness production technology Download PDFInfo
- Publication number
- CN109004485A CN109004485A CN201810794017.7A CN201810794017A CN109004485A CN 109004485 A CN109004485 A CN 109004485A CN 201810794017 A CN201810794017 A CN 201810794017A CN 109004485 A CN109004485 A CN 109004485A
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- CN
- China
- Prior art keywords
- sheath
- harness
- terminal
- wire
- conducting wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Insulated Conductors (AREA)
Abstract
The invention discloses a kind of vehicular modular harness production technologies, comprising the following steps: goes six conductors and six terminals, the pulling-out force of one end of each wire all crimp type terminals, terminal will be reached 150N；One end of above-mentioned non-pressure side of conducting wire is passed through into sheath, and terminal is placed in sheath；With the card slot of swage it is corresponding with sheath after, shift sealing ring onto bottom down；The boss of locking lid is inwardly packed into sheath；With swage and sheath planes align before welding, locking lid is welded on sheath later；O-ring is covered in the engine cylinder of sheath lower end on connecting portion；Six conductors are made in order, by being clamped on stranding machine will carry out twisted wire by conducting wire two-by-two, the stranding distance of twisted wire is 25-35mm；The high temperature heat-resistant draw will be worn on conducting wire, blows heat-shrink tube, and by one end crimp type terminal of non-pressure side of conducting wire；It is sealed in heat-shrink tube from terminal head portion 5mm；By 80 ° of terminal bending, harness is flattened, harness is detected using detection original part.
Description
Technical field
The present invention relates to harness technical fields, and in particular to a kind of vehicular modular harness production technology.
Background technique
Modularized design refers to certain factor combinations of product together, constitutes the subsystem with specific function
System carries out multiple combinations for this subsystem as the module of versatility and other product elements, constitutes new system, generates more
On the one hand the series of products of kind different function, different performance, modular design method can shorten research and development of products and manufacturing cycle,
Increase product line, improve product quality, quickly cope with turn of the market, on the other hand, it is possible to reduce or eliminate to environment not
Benefit influences, disassembly, recycling and processing after facilitating reuse, upgrading, maintenance and product abandonment.
Automotive wire bundle manufacturing industry of today, automotive wire bundle wiring are the difficult points a one by one of Automobile Design manufacture, at present, with
Centered on Europe, the United States, Japanese automobile company, automotive wire bundle modularized production mode is constantly promoted the use of, modularized production is by zero
Part assembles a kind of mode that big assembly carries out general assembly, of the modularization harness production technology in the prior art for harness
Property applicability is not strong, and production efficiency is low.
Summary of the invention
The present invention is intended to provide a kind of vehicular modular harness production technology.
The invention provides the following technical scheme:
A kind of vehicular modular harness production technology, comprising the following steps:
(1) six conductors and six terminals are gone, the pulling-out force of one end of each wire all crimp type terminals, terminal will be reached
150N；
(2) one end of above-mentioned non-pressure side of conducting wire is passed through into sheath, and terminal is placed in sheath；
(3) after using the card slot of swage corresponding with sheath, sealing ring is shifted onto bottom down；By the boss of locking lid to
Interior loading sheath；
(4) locking lid is welded on sheath later with swage and sheath planes align before welding；
(5) O-ring is covered in the engine cylinder of sheath lower end on connecting portion；
(6) six conductors are made in order, by being clamped on stranding machine will carries out twisted wire by conducting wire two-by-two, the stranding distance of twisted wire is 25-
35mm；The high temperature heat-resistant draw will be worn on conducting wire, blows heat-shrink tube, and by one end crimp type terminal of non-pressure side of conducting wire；
(7) it is sealed in heat-shrink tube from terminal head portion 5mm；By 80 ° of terminal bending, harness is flattened, detection is utilized
Original part detects harness.
Six terminals are using metal terminal resistant to high temperature and high temperature resistant wire matching is cooperated to use, and reduce interface end
The diameter of son.
The detecting element includes travel switch, pressure switch speed relay and overcurrent relay.
The harness screed step includes harness leveling setting, and setting is straightened in harness, harness is bent setting, harness full circle is set
It sets to elongate with beam size and be arranged；Simulate the on-off of harness；It is imported by the principle of route.
Compared with prior art, the beneficial effects of the present invention are: six terminals are set together by the present invention, pass through selection
High temperature resistant terminal and conducting wire cooperation, reduce terminal diameter size, to reduce the volume of entire harness, saved material at
This, while also reducing influence of the harness to engine.
Specific embodiment
Below in conjunction with the embodiment of the present invention, technical scheme in the embodiment of the invention is clearly and completely described,
Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based in the present invention
Embodiment, every other embodiment obtained by those of ordinary skill in the art without making creative efforts, all
Belong to the scope of protection of the invention.
A kind of vehicular modular harness production technology of embodiment, comprising the following steps:
(1) six conductors and six terminals are gone, the pulling-out force of one end of each wire all crimp type terminals, terminal will be reached
150N；
(2) one end of above-mentioned non-pressure side of conducting wire is passed through into sheath, and terminal is placed in sheath；
(3) after using the card slot of swage corresponding with sheath, sealing ring is shifted onto bottom down；By the boss of locking lid to
Interior loading sheath；
(4) locking lid is welded on sheath later with swage and sheath planes align before welding；
(5) O-ring is covered in the engine cylinder of sheath lower end on connecting portion；
(6) six conductors are made in order, by being clamped on stranding machine will carries out twisted wire by conducting wire two-by-two, the stranding distance of twisted wire is 25-
35mm；The high temperature heat-resistant draw will be worn on conducting wire, blows heat-shrink tube, and by one end crimp type terminal of non-pressure side of conducting wire；
(7) it is sealed in heat-shrink tube from terminal head portion 5mm；By 80 ° of terminal bending, harness is flattened, detection is utilized
Original part detects harness.
Six terminals are using metal terminal resistant to high temperature and high temperature resistant wire matching is cooperated to use, and reduce interface end
The diameter of son.
The detecting element includes travel switch, pressure switch speed relay and overcurrent relay.
The harness screed step includes harness leveling setting, and setting is straightened in harness, harness is bent setting, harness full circle is set
It sets to elongate with beam size and be arranged；Simulate the on-off of harness；It is imported by the principle of route.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the exemplary embodiment, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit require rather than it is described illustrate to limit, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.In addition, it should be understood that although this specification is described in terms of embodiments, but it is not each
Embodiment only contains an independent technical solution, and this description of the specification is merely for the sake of clarity, this field
Technical staff should consider the specification as a whole, and the technical solutions in the various embodiments may also be suitably combined, form this
The other embodiments that field technical staff is understood that.
Claims (4)
1. a kind of vehicular modular harness production technology, which comprises the following steps:
(1) six conductors and six terminals are gone, the pulling-out force of one end of each wire all crimp type terminals, terminal will be reached
150N；
(2) one end of above-mentioned non-pressure side of conducting wire is passed through into sheath, and terminal is placed in sheath；
(3) after using the card slot of swage corresponding with sheath, sealing ring is shifted onto bottom down；By the boss of locking lid to built-in
Enter sheath；
(4) locking lid is welded on sheath later with swage and sheath planes align before welding；
(5) O-ring is covered in the engine cylinder of sheath lower end on connecting portion；
(6) six conductors are made in order, by being clamped on stranding machine will carries out twisted wire by conducting wire two-by-two, the stranding distance of twisted wire is 25-35mm；
The high temperature heat-resistant draw will be worn on conducting wire, blows heat-shrink tube, and by one end crimp type terminal of non-pressure side of conducting wire；
(7) it is sealed in heat-shrink tube from terminal head portion 5mm；By 80 ° of terminal bending, harness is flattened, utilizes detection original part
Harness is detected.
2. a kind of vehicular modular harness production technology according to claim 1, it is characterised in that: six terminals are adopted
With metal terminal resistant to high temperature and high temperature resistant wire matching is cooperated to use, reduces the diameter of Interface Terminal.
3. a kind of vehicular modular harness production technology according to claim 1, it is characterised in that: the detecting element packet
Include travel switch, pressure switch speed relay and overcurrent relay.
4. a kind of vehicular modular harness production technology according to claim 1, it is characterised in that: the harness leveling step
It suddenly include harness leveling setting, harness is straightened setting, harness bending setting, the setting of harness full circle and beam size and elongates setting；
Simulate the on-off of harness；It is imported by the principle of route.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810794017.7A CN109004485A (en) | 2018-07-19 | 2018-07-19 | A kind of vehicular modular harness production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810794017.7A CN109004485A (en) | 2018-07-19 | 2018-07-19 | A kind of vehicular modular harness production technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109004485A true CN109004485A (en) | 2018-12-14 |
Family
ID=64600569
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810794017.7A Pending CN109004485A (en) | 2018-07-19 | 2018-07-19 | A kind of vehicular modular harness production technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109004485A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113809612A (en) * | 2021-07-31 | 2021-12-17 | 重庆长安汽车股份有限公司 | Design method of HSD automobile wire harness |
| CN115497767A (en) * | 2022-10-25 | 2022-12-20 | 宁波奥博汽车电器有限公司 | Processing technology and equipment for electromagnetic switch of automobile starter |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104078818A (en) * | 2014-07-07 | 2014-10-01 | 南通大地电气有限公司 | Production technology of valve chamber harness |
-
2018
- 2018-07-19 CN CN201810794017.7A patent/CN109004485A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104078818A (en) * | 2014-07-07 | 2014-10-01 | 南通大地电气有限公司 | Production technology of valve chamber harness |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113809612A (en) * | 2021-07-31 | 2021-12-17 | 重庆长安汽车股份有限公司 | Design method of HSD automobile wire harness |
| CN113809612B (en) * | 2021-07-31 | 2022-10-11 | 重庆长安汽车股份有限公司 | Design method of HSD automobile wire harness |
| CN115497767A (en) * | 2022-10-25 | 2022-12-20 | 宁波奥博汽车电器有限公司 | Processing technology and equipment for electromagnetic switch of automobile starter |
| CN115497767B (en) * | 2022-10-25 | 2023-09-01 | 宁波奥博汽车电器有限公司 | Processing technology and equipment for electromagnetic switch of automobile starter |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181214 |