CN109000476A - A kind of energy-efficient mineral hot furnace - Google Patents
A kind of energy-efficient mineral hot furnace Download PDFInfo
- Publication number
- CN109000476A CN109000476A CN201810785109.9A CN201810785109A CN109000476A CN 109000476 A CN109000476 A CN 109000476A CN 201810785109 A CN201810785109 A CN 201810785109A CN 109000476 A CN109000476 A CN 109000476A
- Authority
- CN
- China
- Prior art keywords
- furnace body
- energy
- mineral hot
- thermal insulation
- clarifier
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910052500 inorganic mineral Inorganic materials 0.000 title claims abstract description 22
- 239000011707 mineral Substances 0.000 title claims abstract description 22
- 238000009413 insulation Methods 0.000 claims abstract description 26
- 239000003517 fume Substances 0.000 claims abstract description 14
- 238000000746 purification Methods 0.000 claims abstract description 9
- 239000002699 waste material Substances 0.000 claims abstract description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 12
- 230000003028 elevating effect Effects 0.000 claims description 9
- 238000004321 preservation Methods 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 238000005485 electric heating Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 9
- 239000007789 gas Substances 0.000 abstract description 6
- 238000004064 recycling Methods 0.000 abstract description 3
- 238000004140 cleaning Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 6
- 239000003546 flue gas Substances 0.000 description 6
- 239000002994 raw material Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 2
- 238000010891 electric arc Methods 0.000 description 2
- 230000000505 pernicious effect Effects 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 239000005997 Calcium carbide Substances 0.000 description 1
- 229910001021 Ferroalloy Inorganic materials 0.000 description 1
- 229910000604 Ferrochrome Inorganic materials 0.000 description 1
- 229910000519 Ferrosilicon Inorganic materials 0.000 description 1
- 229910001145 Ferrotungsten Inorganic materials 0.000 description 1
- 241001062472 Stokellia anisodon Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000003317 industrial substance Substances 0.000 description 1
- DALUDRGQOYMVLD-UHFFFAOYSA-N iron manganese Chemical compound [Mn].[Fe] DALUDRGQOYMVLD-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- CLZWAWBPWVRRGI-UHFFFAOYSA-N tert-butyl 2-[2-[2-[2-[bis[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]amino]-5-bromophenoxy]ethoxy]-4-methyl-n-[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]anilino]acetate Chemical compound CC1=CC=C(N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)C(OCCOC=2C(=CC=C(Br)C=2)N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)=C1 CLZWAWBPWVRRGI-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/10—Details, accessories, or equipment peculiar to hearth-type furnaces
- F27B3/18—Arrangements of devices for charging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/10—Details, accessories, or equipment peculiar to hearth-type furnaces
- F27B3/12—Working chambers or casings; Supports therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/10—Details, accessories, or equipment peculiar to hearth-type furnaces
- F27B3/12—Working chambers or casings; Supports therefor
- F27B3/16—Walls; Roofs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/10—Details, accessories, or equipment peculiar to hearth-type furnaces
- F27B3/20—Arrangements of heating devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/004—Systems for reclaiming waste heat
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/008—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases cleaning gases
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Furnace Details (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The present invention relates to mineral hot furnace technical fields, especially a kind of energy-efficient mineral hot furnace, including furnace body, it is fixed in furnace body that there are three electrodes, the top of the furnace body is equipped with inclined stock guide, the bottom of the stock guide offers feed inlet, the feed inlet is equipped with rotary valve, the bottom of the stock guide is equidistantly equipped with the floor being vertically arranged, side wall at the top of the furnace body and below floor is connected with fume pipe, the fume pipe is connected to purification bottom of pond portion, purification mechanism is equipped in the clarifier-tank, the present invention is using the furnace body that can be gone up and down, provided with the thermal insulation pool for playing insulation effect, reduce thermal energy loss, and feed inlet is provided with the stock guide of cleaning, supplied materials is preheated using internal high temperature, reduce energy waste, its tail gas is imported in clarifier-tank and is purified, and the thermal energy of recycling is returned in thermal insulation pool by delivery pipe, Rationally utilize the thermal energy in tail gas.
Description
Technical field
The present invention relates to mineral hot furnace technical field more particularly to a kind of energy-efficient mineral hot furnaces.
Background technique
Mineral hot furnace is also known as electric-arc furnace or resistance electric furnace.It is mainly used for reducing and smelting ore, carbonaceous reducing agent and solvent
Equal raw materials.Main production ferrosilicon, manganese iron, the ferroalloys such as ferrochrome, ferrotungsten, silicomangan are essential industry raw materials in metallurgical industry
And the industrial chemicals such as calcium carbide.
Its work characteristics is to make furnace lining using carbonaceous or magnesia refractories, uses training electrode certainly.Electrode be inserted into furnace charge into
Row arc-covering slag operation generates energy because of the resistance of furnace charge and carrys out smelting metal using the energy and electric current of electric arc by furnace charge, land
Continuous charging, intermittent scum out, a kind of industrial furnace worked continuously.
Mineral hot furnace consumption in operation electric energy is larger in the prior art, and working efficiency is lower, and its thermal energy generated cannot obtain
Recycling well, causes biggish energy waste.
Summary of the invention
The purpose of the present invention is to solve the one kind for existing in the prior art the low disadvantage of high energy consumption and efficiency, and proposing
Energy-efficient mineral hot furnace.
To achieve the goals above, present invention employs following technical solutions:
Design a kind of energy-efficient mineral hot furnace, including furnace body, it is fixed there are three electrode in furnace body, it is set at the top of the furnace body
There is inclined stock guide, the bottom of the stock guide offers feed inlet, and the feed inlet is equipped with rotary valve, the stock guide
Bottom be equidistantly equipped with the floor being vertically arranged, at the top of the furnace body and the side wall that is located at below floor is connected with fume pipe, institute
It states fume pipe to be connected to purification bottom of pond portion, purification mechanism is equipped in the clarifier-tank, the clarifier-tank passes through delivery pipe and heat preservation
Pond connection, the delivery pipe are equipped with delivery pump, are equipped with elevating mechanism in the thermal insulation pool, the furnace body is located at elevating mechanism
On.
Preferably, the furnace body and fume pipe junction are equipped with filter chamber, and activated carbon block is equipped in the filter chamber, described
The side of filter chamber is equipped with removable cover.
Preferably, the purification mechanism includes the dispensing room being located at the top of clarifier-tank, and the dispensing room bottom, which is connected with, prolongs
The delivery pipe inside clarifier-tank is extended to, the delivery pipe is equipped with control valve, and the side bottom for launching room is connected with waste water
Pipe.
Preferably, the control valve is single-pass normally closed solenoid valve.
Preferably, the elevating mechanism includes that a no less than lift telescopic bar, the lift telescopic bar is located at guarantor vertically
Warm bottom of pond portion, the upper end of the lift telescopic bar and the bottom of furnace body connect, and the two sides of the bottom of the furnace body are equipped with guide plate,
Guide post is fitted on the guide plate vertically, the guide post is fixed on inside thermal insulation pool.
Preferably, the lift telescopic bar is electric telescopic rod or hydraulic cylinder.
Preferably, multiple guide wheels are rotatably equipped at the top of the thermal insulation pool, wheel face and the furnace body outer wall of the guide wheel connect
Touching, the thermal insulation pool is interior to be equipped with multiple heating tubes, and the heating tube is electric heating tube or high temperature steam pipe.
Preferably, the outer wall of the furnace body is evenly equipped with fin along its circumferential direction, and the fin is the good copper sheet of heating conduction
It is made.
A kind of energy-efficient mineral hot furnace proposed by the present invention, beneficial effect are: the present invention uses the furnace body that can be gone up and down,
Provided with the thermal insulation pool for playing insulation effect, thermal energy loss is reduced, and feed inlet is provided with the stock guide of cleaning, utilizes internal height
Temperature preheats supplied materials, reduces energy waste, tail gas is imported in clarifier-tank and purified, and the thermal energy of recycling is passed through delivery pipe
Back in thermal insulation pool, the thermal energy in tail gas is rationally utilized.
Detailed description of the invention
Fig. 1 is a kind of front view of energy-efficient mineral hot furnace proposed by the present invention；
Fig. 2 is the structural schematic diagram in Fig. 1 at A；
Fig. 3 is a kind of top view of the furnace body of energy-efficient mineral hot furnace proposed by the present invention.
In figure: furnace body 1, fin 2, electrode 3, guide plate 4, thermal insulation pool 5, guide post 6, lift telescopic bar 7, heating tube 8, defeated
Send pump 9, delivery pipe 10, clarifier-tank 11, delivery pipe 12, control valve 13, launch room 14, fume pipe 15, guide wheel 16, waste pipe 17,
Stock guide 18, feed inlet 19, rotary valve 20, floor 21, removable cover 22, filter chamber 23, activated carbon block 24.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-3, a kind of energy-efficient mineral hot furnace, including furnace body 1, it is fixed there are three electrode 3 in furnace body 1, furnace body 1
Top is equipped with inclined stock guide 18, and the bottom of stock guide 18 offers feed inlet 19, and feed inlet 19 is equipped with rotary valve 20, leads
The bottom of flitch 18 is equidistantly equipped with the floor 21 being vertically arranged, and raw material is from stock guide 18 by finally entering furnace from feed inlet 19
Inside body 1, electric energy is provided through electrode 3, completes to smelt, the heat generated in furnace body 1 heats stock guide 18, so that
Raw material can absorb heat when sliding on, and achieve the effect that preheating, and reasonable energy utilization improves metallurgical effect, floor 21
For increasing the surface area of 18 bottom of stock guide, achievees the effect that quick conductive is absorbed heat, increase heat-transfer effect.
Side wall at the top of furnace body 1 and positioned at 21 lower section of floor is connected with fume pipe 15, and furnace body 1 is set with 15 junction of fume pipe
There is filter chamber 23, is equipped with activated carbon block 24 in filter chamber 23, the side of filter chamber 23 is equipped with removable cover 22.Flue gas is from fume pipe
15 discharges, by the absorption of the activated carbon block 24 in filter chamber 23, removable cover 22 was used to open for little particle dust in flue gas
Filter chamber 23, it is convenient that activated carbon block 24 is replaced, avoid filter effect decline and internal blocking caused by being used for a long time.
Fume pipe 15 is connected to 11 bottom of clarifier-tank, and purification mechanism is equipped in clarifier-tank 11, and purification mechanism includes being located at only
The dispensing room 14 for changing 11 top of pond launches 14 bottom of room and is connected with the delivery pipe 12 extended to inside clarifier-tank 11, delivery pipe 12
It is equipped with control valve 13, the side bottom for launching room 14 is connected with waste pipe 17.Control valve 13 is single-pass normally closed solenoid valve.Flue gas
It is imported inside clarifier-tank 11 by fume pipe 15, the pernicious gas in flue gas is cleaned the liquid absorption in pond 11, while flue gas
In heat be also absorbed, launch room 14 for placing alkalinity and neutralize medicament, by delivery pipe 12 to 11 internal discharge of clarifier-tank,
To realize the purpose neutralized to the pernicious gas in flue gas, waste pipe 17 is used to discharge the waste water in clarifier-tank 11.
Clarifier-tank 11 is connected to by delivery pipe 10 with thermal insulation pool 5, and delivery pipe 10 is equipped with delivery pump 9, is equipped in thermal insulation pool 5
Elevating mechanism, furnace body 1 are located on elevating mechanism.Elevating mechanism includes that a no less than lift telescopic bar 7, lift telescopic bar 7 is
Electric telescopic rod or hydraulic cylinder.Lift telescopic bar 7 is located at 5 bottom of thermal insulation pool, the upper end of lift telescopic bar 7 and furnace body 1 vertically
Bottom connection, the two sides of the bottom of furnace body 1 are equipped with guide plate 4, are fitted with guide post 6 on guide plate 4 vertically, and guide post 6 is solid
It is scheduled on inside thermal insulation pool 5.Thermal insulation pool 5 is returned to by delivery pipe 10 after water heat absorption in clarifier-tank 11, reaches the mesh of heat reuse
, lift telescopic bar 7 can control the lifting of furnace body 1, and furnace body 1 is controlled after start-up operation and enters thermal insulation pool 5, is carried out using water temperature
Heat preservation, and absorb the thermal energy of diffusion.Furnace body 1 is controlled when stopping working to rise, and can be quickly cooled down, guide post 6 and guide plate 4
Cooperation plays the role of limiting the lifting direction of furnace body 1, realizes stable lifting.
The top of thermal insulation pool 5 is rotatably equipped with multiple guide wheels 16, and the wheel face of guide wheel 16 is contacted with 1 outer wall of furnace body, thermal insulation pool 5
Interior to be equipped with multiple heating tubes 8, heating tube 8 is electric heating tube or high temperature steam pipe.The outer wall of furnace body 1 is evenly equipped with fin along its circumferential direction
2, fin 2 is made of the good copper sheet of heating conduction.Guide wheel 16 plays the work that auxiliary is oriented to furnace body 1 in lifting process
With heating tube 8 is used to carry out the water in thermal insulation pool 5 effect of auxiliary heating, it is made preferably to complete the heat preservation function to furnace body 1
Can, fin 2 is used to increase the heat exchange effect between furnace body 1 and thermal insulation pool 5.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (8)
1. a kind of energy-efficient mineral hot furnace, including furnace body (1), fixed in furnace body (1) there are three electrode (3), it is characterised in that: institute
The top for stating furnace body (1) is equipped with inclined stock guide (18), and the bottom of the stock guide (18) offers feed inlet (19), described
Feed inlet (19) is equipped with rotary valve (20), and the bottom of the stock guide (18) is equidistantly equipped with the floor (21) being vertically arranged, institute
It states the side wall at the top of furnace body (1) and being located at below floor (21) to be connected with fume pipe (15), the fume pipe (15) and clarifier-tank
(11) bottom is connected to, and purification mechanism is equipped in the clarifier-tank (11), and the clarifier-tank (11) passes through delivery pipe (10) and heat preservation
Pond (5) connection, the delivery pipe (10) are equipped with delivery pump (9), and elevating mechanism, the furnace body are equipped in the thermal insulation pool (5)
(1) it is located on elevating mechanism.
2. a kind of energy-efficient mineral hot furnace according to claim 1, it is characterised in that: the furnace body (1) and fume pipe
(15) junction is equipped with filter chamber (23), is equipped with activated carbon block (24) in the filter chamber (23), the side of the filter chamber (23)
Face is equipped with removable cover (22).
3. a kind of energy-efficient mineral hot furnace according to claim 1, it is characterised in that: the purification mechanism includes being located at only
Change the dispensing room (14) at the top of pond (11), described room (14) bottom of launching is connected with the delivery pipe for extending to clarifier-tank (11) inside
(12), the delivery pipe (12) is equipped with control valve (13), and the side bottom for launching room (14) is connected with waste pipe (17).
4. a kind of energy-efficient mineral hot furnace according to claim 3, it is characterised in that: the control valve (13) is that single-pass is normal
Close solenoid valve.
5. a kind of energy-efficient mineral hot furnace according to claim 1, it is characterised in that: the elevating mechanism includes no less than
One lift telescopic bar (7), the lift telescopic bar (7) are located at thermal insulation pool (5) bottom vertically, the lift telescopic bar (7)
Upper end is connect with the bottom of furnace body (1), and the two sides of the bottom of the furnace body (1) are equipped with guide plate (4), on the guide plate (4)
It is fitted with guide post (6) vertically, it is internal that the guide post (6) is fixed on thermal insulation pool (5).
6. a kind of energy-efficient mineral hot furnace according to claim 5, it is characterised in that: the lift telescopic bar (7) is electricity
Dynamic telescopic rod or hydraulic cylinder.
7. a kind of energy-efficient mineral hot furnace according to claim 5, it is characterised in that: the top of the thermal insulation pool (5) turns
Dynamic to be equipped with multiple guide wheels (16), the wheel face of the guide wheel (16) is contacted with furnace body (1) outer wall, is equipped in the thermal insulation pool (5)
Multiple heating tubes (8), the heating tube (8) are electric heating tube or high temperature steam pipe.
8. a kind of energy-efficient mineral hot furnace according to claim 5, it is characterised in that: the outer wall of the furnace body (1) is along it
It is circumferentially evenly equipped with fin (2), the fin (2) is made of the good copper sheet of heating conduction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810785109.9A CN109000476B (en) | 2018-07-17 | 2018-07-17 | High-efficiency energy-saving submerged arc furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810785109.9A CN109000476B (en) | 2018-07-17 | 2018-07-17 | High-efficiency energy-saving submerged arc furnace |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109000476A true CN109000476A (en) | 2018-12-14 |
| CN109000476B CN109000476B (en) | 2024-04-12 |
Family
ID=64599761
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810785109.9A Active CN109000476B (en) | 2018-07-17 | 2018-07-17 | High-efficiency energy-saving submerged arc furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109000476B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113340112A (en) * | 2021-06-04 | 2021-09-03 | 任剑佩 | Energy-saving and environment-friendly silicomanganese alloy comprehensive smelting system |
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