CN108998914A - Yarn break checkout gear and sizing machine system - Google Patents

Yarn break checkout gear and sizing machine system Download PDF

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Publication number
CN108998914A
CN108998914A CN201811215250.1A CN201811215250A CN108998914A CN 108998914 A CN108998914 A CN 108998914A CN 201811215250 A CN201811215250 A CN 201811215250A CN 108998914 A CN108998914 A CN 108998914A
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China
Prior art keywords
sensor
induction pieces
board
checkout gear
alarm
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Granted
Application number
CN201811215250.1A
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Chinese (zh)
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CN108998914B (en
Inventor
林志锋
田柱安
问晓锋
黎敏腾
李冰
罗雄波
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Guangdong Esquel Textiles Co Ltd
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Guangdong Esquel Textiles Co Ltd
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Priority to CN201811215250.1A priority Critical patent/CN108998914B/en
Publication of CN108998914A publication Critical patent/CN108998914A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Filamentary Materials, Packages, And Safety Devices Therefor (AREA)

Abstract

The present invention relates to a kind of Yarn break checkout gears, the device includes mounting bracket, induction pieces, sensor and alarm, induction pieces and sensor are mounted in mounting bracket, induction pieces are used to be arranged close to board deflector roll, sensor is connect with induction pieces, sensor is connect with alarm signal, sensor is able to detect the stress condition of induction pieces, when sensor sensing is more than preset value to induction pieces stress variation, sensor sends alarm signal to alarm, and alarm receives alarm signal and alarms.The Yarn break checkout gear can automatically detect broken yarn without manual patrol, improve production efficiency, and be conducive to control the quality of production.

Description

Yarn break checkout gear and sizing machine system
Technical field
The present invention relates to textile technology fields, more particularly to Yarn break checkout gear and sizing machine system.
Background technique
In field of textiles, sizing operation is the important procedure of Weaving prepartion, but since more through the number of axle, volume is larger, is Guarantee sizing quality, at least needs a front truck worker and a rear car worker in process of production, some workshops even need More workers are wanted to carry out touring, to make an inspection tour either with or without broken yarn, convenient for finding the quality problems in production process and processing in time. The after table high-speed rotation however, sizing is switched on leads to sometimes that broken yarn is not but since yarn will pass through multiple groups deflector roll in the process It can find in time, if there is broken yarn fails to find in time in warp beam, will cause quality accident, influence the quality of production and life Produce efficiency.
Summary of the invention
Based on this, it is necessary to aiming at the problem that being difficult to find broken yarn in time in sizing production process, provide a kind of broken yarn inspection Survey device and sizing machine system.
A kind of Yarn break checkout gear, including mounting bracket, induction pieces, sensor and alarm;
The induction pieces and the sensor are mounted in the mounting bracket, and the induction pieces are used to lead close to board Roller is arranged and has gap between the board deflector roll, and the sensor is connect with the induction pieces, the sensor and institute The connection of alarm signal is stated, the sensor can incude the stress condition of the induction pieces, when the sensor sensing to institute When stating the variation of induction pieces stress more than preset value, the sensor sends alarm signal to the alarm, and the alarm connects It receives the alarm signal and alarms.
The mounting bracket includes fixing piece and bolster in one of the embodiments, and the fixing piece is for installing On board, the bolster is connected with the fixing piece, and the sensor is mounted on the bolster.
In one of the embodiments, the bolster be equipped with for adjust the induction pieces and the board deflector roll it Between distance detent.
The alarm is voice guard and/or light crossing-signal in one of the embodiments,.
The voice guard is alarm bell in one of the embodiments, when the sensor sensing to the induction pieces When stress variation is more than preset value, the sensor sends alarm signal, the alarm bell response to the alarm bell.
The light crossing-signal is sense light in one of the embodiments, when the sensor sensing to the induction pieces When stress variation is more than preset value, the sensor sends alarm signal, the sense light response to the sense light.
In one of the embodiments, the mounting bracket be set to the board deflector roll both ends, the two of the induction pieces End connects the sensor in the mounting bracket, and the induction pieces are parallel to the board deflector roll.
A kind of sizing machine system, including Yarn break checkout gear described in sizing machine and above-mentioned any one, the broken yarn Detection device is mounted on the board and close to the board deflector roll.
The sizing machine system further includes Yarn break checkout gear controller in one of the embodiments, the broken yarn inspection Survey the on or off that Setup Controller is used to control the Yarn break checkout gear on the board.
The sensor connects board speed controller in one of the embodiments, when the sensor experiences institute When stating the variation of induction pieces stress more than preset value, the board speed controller controls board fall-back.
Above-mentioned Yarn break checkout gear includes mounting bracket, induction pieces, sensor and alarm;Induction pieces and sensor It is mounted in mounting bracket, induction pieces are arranged close to board deflector roll, and sensor is connect with induction pieces, sensor and alarm signal Connection, sensor are able to detect the stress condition of induction pieces, when sensor sensing is more than preset value to the variation of induction pieces stress, Sensor sends alarm signal to alarm, and alarm receives alarm signal and alarms.Specifically, when there is broken yarn When, broken yarn can constantly be wound on board deflector roll, and the yarn wound on board deflector roll can slowly become as board deflector roll rotates Greatly, induction pieces stress is caused to change so as to touch induction pieces, and sensor is able to detect that induction pieces conduction Stress variation, and can be responded when stress variation is greater than preset value, alarm is according to the letter of the sensor received It number alarms.The Yarn break checkout gear broken yarn detect when be not necessarily to manual patrol, can automatic broken yarn detecting, improve production effect Rate, and be conducive to control the quality of production.
A kind of sizing machine system, including sizing machine and Yarn break checkout gear, the sizing machine system can automatically detect disconnected Yarn improves the quality of production and production efficiency.
Further, above-mentioned sizing machine system further includes Yarn break checkout gear controller, is controlled using Yarn break checkout gear The Yarn break checkout gear that device control any bar is installed close to board deflector roll, so as to the induction of control each deflector roll of concentration Device facilitates centralized control and management.
Further, sensor connects board speed controller, experiences the variation of induction pieces stress when sensor and is more than When preset value, board speed will slow down automatically, and board speed is slowed down in time when sizing machine being made to occur broken yarn situation at work Caused by lose smaller, further reduce production cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of Yarn break checkout gear of the present invention.
Detailed description of the invention is as follows:
100: Yarn break checkout gear;110: mounting bracket;111: fixing piece;112: bolster;120: sensor;130: sense Answer part;140: board;141: board deflector roll;150: broken yarn;160: alarm.
Specific embodiment
To facilitate the understanding of the present invention, a more comprehensive description of the invention is given in the following sections with reference to the relevant attached drawings.In attached drawing Give presently preferred embodiments of the present invention.But the invention can be realized in many different forms, however it is not limited to this paper institute The embodiment of description.On the contrary, purpose of providing these embodiments is keeps the understanding to the disclosure more thorough Comprehensively.
It should be noted that it can be straight when element is referred to as " being fixed on ", " being set to " or " being installed on " another element It connects on the other element or there may also be elements placed in the middle.When an element is considered as " connection " another element, It can be directly to another element or may be simultaneously present centering elements.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention The normally understood meaning of technical staff is identical.Term as used herein in the specification of the present invention is intended merely to description tool The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term as used herein "and/or" includes one or more phases Any and all combinations of the listed item of pass.
Incorporated by reference to Fig. 1, one embodiment of the invention provides a kind of Yarn break checkout gear 100 comprising mounting bracket 110, Induction pieces 130, sensor 120 and alarm 160.Induction pieces 130 and sensor 120 are mounted in mounting bracket 110, sense Answer part 130 for being arranged close to board deflector roll 141, sensor 120 connect with induction pieces 130, sensor 120 and alarm 160 Signal connection.Sensor 120 is able to detect the stress condition of induction pieces 130, when sensor 120 senses 130 stress of induction pieces When variation is more than preset value, sensor 120 sends alarm signal to alarm 160, and alarm 160 receives alarm signal and carries out Alarm.
Specifically, in the specific example of diagram, mounting bracket 110 includes fixing piece 111 and bolster 112, bolster 112 are connected with fixing piece 111, and for connecting with board 140, bolster 112 is connect fixing piece 111 with induction pieces 130.It is fixed It is some movable can be but not limited to clamping, threaded connection and others for movable connection between part 111 and board 140 Connection type is conveniently replaceable.Bolster 112 and 111 bracket of fixing piece can also use movable connection, when to damage only more The element of damage is changed, without whole replacement, reduces maintenance cost.Similarly, it is also adopted between induction pieces 130 and sensor 120 With movable connection.
Further, it is additionally provided with detent on bolster 112, by adjusting detent to adjust induction pieces 130 and board deflector roll Distance between 141.The Yarn break checkout gear 100 is in different environments in use, to board deflector roll 141 and induction pieces 130 The distance between requirement may be different, therefore be equipped on bolster 112 detent make induction pieces 130 and board deflector roll 141 it Between distance adjusting it is more easy.
Bolster 112 can be spring arrangement, when broken yarn 150 occurs, since board deflector roll 141 is ceaselessly rotating, It is wrapped in broken yarn 150 constantly on board deflector roll 141, the winding of broken yarn 150, which becomes larger, touches induction pieces 130, induction pieces 130 stress becomes larger, and can induction pieces 130 be caused with certain deformation.Because induction pieces 130 connect sensor 120, induction pieces 130 deformation can to a certain extent affect to sensor 120, and the setting of spring can play certain delay Punching effect, plays a certain protective role induction pieces 130 and sensor 120.
Alarm 160 can be but be not limited to voice guard and/or light crossing-signal, and alarm 160 can be close to machine Platform deflector roll 141 is arranged, the side for the position that can also be easy to find or recognize 150 place board deflector roll 141 of broken yarn by other Formula and be arranged.As shown in Figure 1, alarm 160 is mounted on sensor 120.Yarn break checkout gear 100, purpose are exactly disconnected It when yarn 150 occurs, can timely be found by worker, solve the problems, such as broken yarn 150 in time, reduce loss, reduce production cost.
Specifically, voice guard can be alarm bell, when sensor 120 senses that the variation of 130 stress of induction pieces is more than pre- If when value, sensor 120 sends alarm signal, alarm bell response to alarm bell.When light crossing-signal is sense light, when sensor 120 is felt When should arrive the variation of 130 stress of induction pieces more than preset value, sensor 120 sends alarm signal, sense light response to sense light.When Voice guard and light crossing-signal are simultaneously in use, better effect.
As shown in Figure 1, induction pieces 130 can be filiform, bar or shaft etc., such as metal strip.Mounting bracket 110 There are two, it is respectively arranged on the both ends of board deflector roll 141.Induction pieces 130 are parallel to the setting of board deflector roll 141, and connect board and lead Sensor 120 in the mounting bracket 110 at 141 both ends of roller.
The present invention further additionally provides a kind of sizing machine system comprising sizing machine and above-mentioned Yarn break checkout gear 100, Yarn break checkout gear 100 is mounted on board 140, and close to board deflector roll 141.The sizing machine system is in the process used In can automatically detect broken yarn 150, in time find broken yarn 150.The sizing machine system improves the production efficiency of sizing machine, and And reduce the loss generated when broken yarn 150 occurs.
Further, sizing machine system further includes Yarn break checkout gear controller, and Yarn break checkout gear controller is for controlling The on or off of Yarn break checkout gear 100 on board 140 processed, convenient for the centralized management of Yarn break checkout gear 100 on sizing machine.
Further, in sizing machine system, sensor 120 is connect with board speed controller, when broken yarn 150 occurs When, when sensor 120 experiences the variation of 130 stress of induction pieces more than preset value, board speed controller controls board reduction of speed fortune Row.Board speed can adjust speed according to sensor 120, avoid when broken yarn 150 occurs, because board speed is excessive to be made Broken yarn 150 winds excessive, damage Yarn break checkout gear 100 on board deflector roll 141, also avoids when broken yarn 150 occurs, work People does not rush in time, and broken yarn 150 is caused to wind excessive damage Yarn break checkout gear 100 in board deflector roll 141.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited In contradiction, all should be considered as described in this specification.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention Range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.

Claims (10)

1. a kind of Yarn break checkout gear, which is characterized in that including mounting bracket, induction pieces, sensor and alarm;
The induction pieces and the sensor are mounted in the mounting bracket, and the induction pieces are used to set close to board deflector roll It sets and there is gap between the board deflector roll, the sensor is connect with the induction pieces, the sensor and the report Alert device signal connection, the sensor can incude the stress condition of the induction pieces, when the sensor sensing to the sense When the variation of part stress being answered to be more than preset value, the sensor sends alarm signal to the alarm, and the alarm receives institute It states alarm signal and alarms.
2. Yarn break checkout gear according to claim 1, which is characterized in that the mounting bracket includes fixing piece and buffering Part, the fixing piece is for being mounted on board, and the bolster is connected with the fixing piece, and the sensor is mounted on institute It states on bolster.
3. Yarn break checkout gear according to claim 2, which is characterized in that the bolster is equipped with described for adjusting The detent of distance between induction pieces and the board deflector roll.
4. Yarn break checkout gear according to claim 1, which is characterized in that the alarm be voice guard and/or Light crossing-signal.
5. Yarn break checkout gear according to claim 4, which is characterized in that the voice guard is alarm bell, when described When sensor sensing is more than preset value to induction pieces stress variation, the sensor sends alarm signal to the alarm bell, The alarm bell response.
6. Yarn break checkout gear according to claim 4, which is characterized in that the light crossing-signal is sense light, when described When sensor sensing is more than preset value to induction pieces stress variation, the sensor sends alarm signal to the sense light Number, the sense light response.
7. described in any item Yarn break checkout gears according to claim 1~6, which is characterized in that the mounting bracket is set to institute The both ends of board deflector roll are stated, the both ends of the induction pieces connect the sensor in the mounting bracket, and the induction pieces are flat Row is in the board deflector roll.
8. a kind of sizing machine system, which is characterized in that including broken yarn described in sizing machine and claim 1~7 any one Detection device, the Yarn break checkout gear are mounted on the board and close to the board deflector rolls.
9. sizing machine system according to claim 8, which is characterized in that the sizing machine system further includes broken yarn detection dress Controller is set, the Yarn break checkout gear controller is used to control the on or off of the Yarn break checkout gear on the board.
10. sizing machine system according to claim 8 or claim 9, which is characterized in that the sensor connection board speed control Device, when the sensor, which experiences the induction pieces stress variation, is more than preset value, the board speed controller controls machine Platform fall-back.
CN201811215250.1A 2018-10-18 2018-10-18 Broken yarn detection device and sizing machine system Active CN108998914B (en)

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CN201811215250.1A CN108998914B (en) 2018-10-18 2018-10-18 Broken yarn detection device and sizing machine system

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Application Number Priority Date Filing Date Title
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CN108998914B CN108998914B (en) 2024-01-30

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109881464A (en) * 2019-03-28 2019-06-14 广东溢达纺织有限公司 Broken yarn cutter device and sizing machine

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0012235A1 (en) * 1978-12-13 1980-06-25 Hacoba Textilmaschinen GmbH & Co KG Device and method for winding yarns
GB8924268D0 (en) * 1988-11-07 1989-12-13 Appalachian Electronic Instr High speed precision yarn winding system
DE3917055A1 (en) * 1989-05-25 1990-11-29 Schlafhorst & Co W METHOD AND DEVICE FOR MONITORING THE YARN SPOOL PRODUCTION PROCESS
JPH04148775A (en) * 1990-10-09 1992-05-21 Toray Ind Inc Detecting method for thread breakage
JPH0620367U (en) * 1992-02-28 1994-03-15 村田機械株式会社 Winder winding tension control device
DE10112679A1 (en) * 2000-03-28 2001-10-04 Barmag Barmer Maschf System for the detection of clinging wound yarn around a roller has a feeler which is oscillated by any yarn to generate a noise which is registered and converted into electrical voltage signals
CN204039725U (en) * 2014-08-22 2014-12-24 上海煌星电子科技有限公司 A kind of Yarn break checkout gear
CN204325646U (en) * 2014-12-08 2015-05-13 杭州萧山凤凰纺织有限公司 Yarn thread break stop motion
CN105525465A (en) * 2016-03-08 2016-04-27 广东溢达纺织有限公司 Sizing machine
CN107740238A (en) * 2017-11-23 2018-02-27 广东溢达纺织有限公司 Yarn break checkout gear and warp sizing machine

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0012235A1 (en) * 1978-12-13 1980-06-25 Hacoba Textilmaschinen GmbH & Co KG Device and method for winding yarns
GB8924268D0 (en) * 1988-11-07 1989-12-13 Appalachian Electronic Instr High speed precision yarn winding system
DE3917055A1 (en) * 1989-05-25 1990-11-29 Schlafhorst & Co W METHOD AND DEVICE FOR MONITORING THE YARN SPOOL PRODUCTION PROCESS
JPH04148775A (en) * 1990-10-09 1992-05-21 Toray Ind Inc Detecting method for thread breakage
JPH0620367U (en) * 1992-02-28 1994-03-15 村田機械株式会社 Winder winding tension control device
DE10112679A1 (en) * 2000-03-28 2001-10-04 Barmag Barmer Maschf System for the detection of clinging wound yarn around a roller has a feeler which is oscillated by any yarn to generate a noise which is registered and converted into electrical voltage signals
CN204039725U (en) * 2014-08-22 2014-12-24 上海煌星电子科技有限公司 A kind of Yarn break checkout gear
CN204325646U (en) * 2014-12-08 2015-05-13 杭州萧山凤凰纺织有限公司 Yarn thread break stop motion
CN105525465A (en) * 2016-03-08 2016-04-27 广东溢达纺织有限公司 Sizing machine
CN107740238A (en) * 2017-11-23 2018-02-27 广东溢达纺织有限公司 Yarn break checkout gear and warp sizing machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109881464A (en) * 2019-03-28 2019-06-14 广东溢达纺织有限公司 Broken yarn cutter device and sizing machine

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