CN108998912B - Pad dyeing equipment for improving cloth dyeing efficiency - Google Patents
Pad dyeing equipment for improving cloth dyeing efficiency Download PDFInfo
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- CN108998912B CN108998912B CN201811253795.1A CN201811253795A CN108998912B CN 108998912 B CN108998912 B CN 108998912B CN 201811253795 A CN201811253795 A CN 201811253795A CN 108998912 B CN108998912 B CN 108998912B
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- cloth
- dyeing
- movable cavity
- mounting seat
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/18—Sealing arrangements
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses pad dyeing equipment for improving cloth dyeing efficiency, which comprises a dip dyeing pool and a pad dyeing box, wherein the dip dyeing pool is connected with the pad dyeing box, two sides of the top of the dip dyeing pool are respectively provided with a first mounting seat, and a first cloth feeding shaft is arranged on the first mounting seats; a feed port is arranged on the side wall of one side of the rolling dyeing box, a discharge port is arranged on the side wall of the other side of the rolling dyeing box, and the feed port is arranged above the first cloth feeding shaft; the padding box top is equipped with the air pump, be equipped with sixth movable chamber on the padding box lateral wall, sixth movable chamber is located the discharge gate below, the discharge gate bottom is equipped with first commentaries on classics roller, the discharge gate top be equipped with first commentaries on classics roller matched with second commentaries on classics roller, sixth movable intracavity is equipped with and is used for controlling the second changes the roller and does the control assembly of up-and-down motion.
Description
Technical Field
The invention belongs to the technical field of printing and dyeing, and particularly relates to pad dyeing equipment for improving cloth dyeing efficiency.
Background
At present, the dyeing and finishing printing and dyeing processing industry still belongs to three high industries of high energy consumption, high water consumption and high pollution, namely the dyeing and finishing printing and dyeing processing industry is the most serious pollution link in the whole textile industry industrial chain.
According to the pad dyeing equipment for the cloth disclosed by the Chinese patent CN206858813U, the transition box is arranged between the pre-drying box and the baking box, so that the dyed cloth is guided out of the pre-drying box and then enters the baking box, and is positioned in the transition box between the pre-drying box and the baking box instead of being directly exposed in the atmosphere, and the loss of heat caused by direct exposure in the atmosphere is avoided; however, due to the arrangement of the transition box, the transportation of the equipment becomes more inconvenient due to the increased volume of the equipment, the structure of the equipment is more complex, the rolling treatment effect of the cloth is not improved by the equipment, and the basic cloth dyeing process of the cloth is not perfect.
Disclosure of Invention
The invention provides pad dyeing equipment for improving the cloth dyeing efficiency in order to overcome the defects of the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme: the pad dyeing equipment for improving the cloth dyeing efficiency comprises a dip dyeing tank and a pad dyeing box, wherein the dip dyeing tank is connected with the pad dyeing box, two sides of the top of the dip dyeing tank are respectively provided with a first mounting seat, and a first cloth feeding shaft is arranged on the first mounting seats; a feed port is arranged on the side wall of one side of the rolling dyeing box, a discharge port is arranged on the side wall of the other side of the rolling dyeing box, and the feed port is arranged above the first cloth feeding shaft; the top of the pad dyeing box is provided with an air pump, the side wall of the pad dyeing box is provided with a sixth movable cavity, the sixth movable cavity is arranged below the discharge port, the bottom of the discharge port is provided with a first rotating roller, the top of the discharge port is provided with a second rotating roller matched with the first rotating roller, and the sixth movable cavity is internally provided with a control assembly for controlling the second rotating roller to move up and down; after the short-time dipping treatment is carried out on the cloth in the dip dyeing tank, the cloth is sent into the treatment cavity under the action of the first cloth feeding shaft and is rolled and pressed, when the cloth is rolled and pressed in the treatment cavity, the height of the second rotating roller is adjusted through the control assembly, the second rotating roller is matched with the first rotating roller, certain clamping effect is achieved on the cloth, certain sealing effect is achieved on the discharge port under the action of the first rotating roller and the second rotating roller, air pressure in the treatment cavity is higher than external pressure under the action of the air pump, the treatment cavity is in a high-pressure environment, certain pressure is generated on the cloth, rolling and pressing treatment is convenient to the cloth, the treatment effect on the cloth is improved, and the treatment efficiency on the cloth is further improved.
Preferably, a seventh movable cavity is arranged at the top of the discharge port, a mounting plate is arranged in the seventh movable cavity, the second rotating roller is arranged at the bottom of the mounting plate, a connecting spring is arranged at the top of the mounting plate, and one end of the connecting spring is connected with the top of the seventh movable cavity; the seventh movable cavity provides a reserved movable space for the mounting plate, so that the mounting plate can move in the seventh movable cavity; through mutually supporting of coupling spring and control assembly, adjust the position of mounting panel, make the mounting panel descend to a take the altitude when the cloth passes through from the discharge gate, reduce the bore of discharge gate to reduce the gaseous scattering and disappearing of treatment intracavity, play certain sealed effect to the treatment intracavity, make the treatment intracavity be in high-pressure state, promote the treatment effect of treatment chamber to the cloth.
Preferably, the control assembly comprises a fourth connecting rod arranged on the side wall of the mounting plate, a transmission rod movably connected in the sixth movable cavity, and a push block arranged on the transmission rod; the push block is used for controlling the transmission rod, so that the fourth connecting rod is controlled, the mounting plate is driven to move by the fourth connecting rod in the moving process, and the effect of controlling the height of the mounting plate is achieved; the height of the mounting plate is controlled by pushing the push block, so that the mounting plate is more conveniently controlled, and the operation flow of pad dyeing equipment is simplified.
Preferably, a second movable groove is formed in the side wall of the sixth movable cavity, a push rod is arranged on the push block, and the push rod penetrates through the second movable groove; the second movable groove is matched with the push rod to limit the push block, and the push block can only move along the direction limited by the second movable groove, so that the mounting plate can be controlled conveniently through the push block; simultaneously, through the matching of the push block and the second movable groove, the push rod is prevented from being separated from the second movable groove, and the stability of the equipment structure is improved.
Preferably, both sides of the second movable groove are respectively provided with a sixth mounting seat, a limiting rod is movably connected to the sixth mounting seats, and the limiting rod is matched with the push rod; after pushing into second activity tank bottom with the push rod, rotate the gag lever post, make gag lever post and push rod form the cooperation, play good limiting displacement to the push rod through the effect of gag lever post, avoid the push rod to move second activity tank top along second activity tank, make the mounting panel be in seventh activity chamber top all the time under the effect of ejector pad, make the discharge gate be in the state of opening, be convenient for place the cloth in discharge gate department.
Preferably, a treatment cavity is arranged in the rolling dyeing box, a second mounting seat is arranged at the top of the treatment cavity, a third mounting seat capable of doing lifting motion is arranged on the second mounting seat, a first roller is arranged on the third mounting seat, a fourth mounting seat matched with the third mounting seat is arranged at the bottom of the treatment cavity, and a second roller matched with the first roller is arranged on the fourth mounting seat; the bottom of the treatment cavity is provided with a water storage tank which is communicated with the dip-dyeing tank; the dip dyeing tank and the pad dyeing box are connected together, so that the cloth is quickly soaked in the dye liquor and then quickly enters the pad dyeing box, and the pad pressing treatment is carried out on the cloth through a roller in the pad dyeing box, so that the cloth treatment efficiency is improved; when the cloth is treated by the roller, dye liquor in the cloth is extruded out of the cloth under the action of pressure, so that the dye liquor in the cloth falls into a water storage tank at the bottom of the treatment cavity, the dye liquor is collected through the water storage tank, the dye liquor falling in the water storage tank flows back into the dip-dyeing tank again, the dye liquor is quickly recycled, the utilization effect of the dye liquor is improved, and the waste of the dye liquor is reduced; the distance between the first roller and the second roller is controlled through the lifting movement of the third mounting seat, so that the first roller and the second roller are suitable for multiple kinds of cloth with different thicknesses, the contact effect of the first roller and the second roller with the cloth is improved, and the pad dyeing effect on the cloth is improved.
Preferably, a second cloth feeding shaft and a third cloth feeding shaft are arranged in the dip-dyeing pool, a pressing plate is further arranged in the dip-dyeing pool, and the second cloth feeding shaft and the third cloth feeding shaft can drive the pressing plate to move up and down; through the matching action of the first cloth feeding shaft, the second cloth feeding shaft and the third cloth feeding shaft and the cloth, the retention time of the cloth in the dip dyeing tank is prolonged, so that the cloth is in a tensioning state, the dye liquor is convenient to contact with the cloth better, and the dyeing effect on the cloth is improved; second work feed axle and third work feed axle drive the clamp plate and move down when moving, and the clamp plate pushes down the dye liquor surface when moving down, makes the inside pressure increase of dye liquor to make the dye liquor produce the squeezing action to the cloth, make the dye liquor better dye for the cloth under the effect of pressure, further promotion is to the dyeing effect of cloth, makes the cloth attach to more dyestuff on its surface when passing through fast.
The invention has the following advantages: after the short-time dipping treatment is carried out on the cloth in the dip dyeing tank, the cloth is sent into the treatment cavity under the action of the first cloth feeding shaft and is rolled and pressed, when the cloth is rolled and pressed in the treatment cavity, the height of the second rotating roller is adjusted through the control assembly, the second rotating roller is matched with the first rotating roller, certain clamping effect is achieved on the cloth, certain sealing effect is achieved on the discharge port under the action of the first rotating roller and the second rotating roller, air pressure in the treatment cavity is higher than external pressure under the action of the air pump, the treatment cavity is in a high-pressure environment, certain pressure is generated on the cloth, rolling and pressing treatment is convenient to the cloth, the treatment effect on the cloth is improved, and the treatment efficiency on the cloth is further improved.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic cross-sectional view of the present invention.
FIG. 3 is a schematic structural diagram of the impregnation tank of the present invention.
FIG. 4 is an exploded view of the impregnation tank of the present invention.
FIG. 5 is a first schematic sectional view of the impregnation tank of the present invention.
FIG. 6 is a schematic cross-sectional view of a second embodiment of the present invention.
FIG. 7 is a third schematic sectional view of the impregnation tank of the present invention.
FIG. 8 is a schematic view of the structure of the platen of the present invention.
Fig. 9 is a schematic structural view of the first driving wheel according to the present invention.
Fig. 10 is a schematic structural diagram of a fifth mounting seat according to the present invention.
FIG. 11 is a schematic view of the structure of the padding box of the present invention.
FIG. 12 is a first schematic cross-sectional view of the padding box of the present invention.
FIG. 13 is a second schematic cross-sectional view of the padding box of the present invention.
Fig. 14 is an enlarged view of a portion a in fig. 13.
FIG. 15 is a third schematic cross-sectional view of a dyebox of the present invention.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-15, a pad dyeing device for improving the cloth dyeing efficiency comprises a dip dyeing tank 1 and a pad dyeing box 2, wherein the dip dyeing tank 1 is connected with the pad dyeing box 2, one side wall of the dip dyeing tank is attached to one side wall of the pad dyeing box, the pad dyeing box is higher than the dip dyeing tank, two sides of the top of the dip dyeing tank 1 are respectively provided with a first mounting seat 11, the first mounting seat 11 is provided with a first cloth feeding shaft 111, one side of the first mounting seat is provided with a driving motor, an output shaft of the driving motor is connected with the first cloth feeding shaft, and the first cloth feeding shaft can be driven to rotate by the driving motor; a feeding hole 21 is formed in the side wall of one side of the rolling dyeing box 2, a discharging hole 22 is formed in the side wall of the other side of the rolling dyeing box, and the feeding hole 21 is formed above the first cloth feeding shaft 111; a treatment cavity 26 is arranged in the padding and dyeing box 2, a second mounting seat 220 is arranged at the top of the treatment cavity 2, a third mounting seat 230 capable of doing lifting motion is arranged on the second mounting seat 220, a first roller 24 is arranged on the third mounting seat 230, a fourth mounting seat 210 matched with the third mounting seat 230 is arranged at the bottom of the treatment cavity 26, and a second roller 25 matched with the first roller 24 is arranged on the fourth mounting seat 210; the first roller and the second roller are positioned on the same vertical plane, and the cloth is rolled and pressed through the mutual matching of the first roller and the second roller; the bottom of the treatment cavity 26 is provided with a water storage tank 27, and the water storage tank 27 is communicated with the dip dyeing tank 1; the four sides of the water storage tank are sunken towards the center, so that an inclined plane is formed inside the water storage tank, and the dye solution is convenient to collect towards the middle part along the inclined plane of the inner wall of the water storage tank after falling into the water storage tank; the middle part of the water storage tank is provided with a water drainage hole 28 which is provided with the bottommost part of the inclined surface of the water storage tank; a first water delivery pipe 29 is arranged below the water storage tank, the first water delivery pipe is obliquely arranged, one end of the first water delivery pipe is connected with the lower water hole, and the other end of the first water delivery pipe is communicated with the outer side of the pad dyeing box; a second water delivery pipe 110 is arranged in the dip-dyeing tank, one end of the second water delivery pipe is communicated with the inside of the dip-dyeing tank, and the other end of the second water delivery pipe is communicated with the outside of the dip-dyeing tank; when the dip dyeing tank and the pad dyeing box are installed together, the first water delivery pipe and the second water delivery pipe are matched with each other, so that the first water delivery pipe and the second water delivery pipe are connected, and under the action of the first water delivery pipe and the second water delivery pipe, the dye liquor in the water storage tank is conveniently introduced into the dip dyeing tank, and the dye liquor is recycled.
When padding is carried out on the cloth, the cloth is placed on a first cloth feeding shaft, the cloth is fed into a padding pool for padding under the action of the first cloth feeding shaft, the cloth enters a treatment cavity from a feed inlet after padding, the first roller and the second roller are matched with each other by adjusting the height of a third mounting seat, padding treatment is carried out on the cloth, the cloth extrudes dye liquor into tissue gaps of the textile under the action of the rollers, and redundant dye liquor is removed, so that the dye is uniformly distributed on the textile; the cloth is conveyed out from the discharge port after being processed by the roller, and the subsequent processing is carried out on the cloth; the dye liquor which falls after being extruded by the roller falls into the water storage tank at the bottom of the treatment cavity, under the action of the inclined plane of the inner wall of the water storage tank, the dye liquor is gathered towards the middle along the inner wall of the water storage tank, so that the dye liquor enters the water drainage hole, and the dye liquor enters the first water delivery pipe through the water drainage hole, so that the dye liquor is conveyed into the second water delivery pipe along the first water delivery pipe, the dye liquor flows back into the dip-dyeing tank again, the dye liquor falling from the cloth is recycled, the dye liquor is rapidly recycled, the waste of the dye liquor is reduced, the dye liquor is prevented from being accumulated in the water storage tank for a long time to be attached to the bottom of the water storage tank, and the inside of the water storage tank is convenient to clean; the distance between the first roller and the second roller is controlled through the lifting movement of the third mounting seat, so that the first roller and the second roller are suitable for multiple kinds of cloth with different thicknesses, the contact effect of the first roller and the second roller with the cloth is improved, and the pad dyeing effect on the cloth is improved.
A second cloth feeding shaft 13 and a third cloth feeding shaft 14 are arranged in the dip dyeing tank 1, and the second cloth feeding shaft and the third cloth feeding shaft are rotatably connected to the inner wall of the dip dyeing tank; a pressing plate 12 is further arranged in the dip dyeing tank 1, and the second cloth feeding shaft 13 and the third cloth feeding shaft 14 can drive the pressing plate 12 to move up and down; the pressing plate is made of plastic materials, the density of the pressing plate is less than that of the dye liquor, and the pressing plate can float on the liquid level of the dye liquor; when the cloth is installed, the cloth is placed on the first cloth feeding shaft, the stay time of the cloth in the dip dyeing tank is prolonged through the second cloth feeding shaft and the third cloth feeding shaft, so that the cloth is in a tensioning state, the dye liquor is convenient to contact with the cloth better, and the dyeing effect on the cloth is improved; when adding the dye liquor in the dip-dyeing pond, along with the addition of dye liquor, the clamp plate up-moves under the buoyancy effect of dye liquor, make the clamp plate be in dye liquor top position always, second send cloth axle and third send cloth axle to drive the clamp plate down-motion when the motion, the clamp plate pushes down the dye liquor surface down in the down-motion, make the inside pressure increase of dye liquor, thereby make the dye liquor produce the squeezing action to the cloth, make the dye liquor better dye for the cloth under the effect of pressure, further promotion is to the dyeing effect of cloth, make the cloth attach to more dyestuff on its surface when passing through fast.
The press plate 12 is provided with a mounting groove 121, the inside of the mounting groove 121 is rotatably connected with the rotating plate 15, the bottom of the rotating plate 15 is provided with a first connecting rod 151, the bottom of the rotating plate is also provided with a stirring rod 152, the stirring rods are uniformly arranged at the bottom of the rotating plate, the bottom of the rotating plate protrudes out of the mounting groove, and the rotating plate drives the stirring rods to rotate when rotating, so that the stirring effect of the dyeing liquid of the rotating plate is improved; the dip dyeing tank 1 is internally provided with nut seats 16 matched with the first connecting rods 151, the nut seats are arranged above the second cloth feeding shaft and the third cloth feeding shaft, the nut seats 16 are fixedly connected in the dip dyeing tank 1 through second connecting rods 161, and the second connecting rods are four groups and symmetrically arranged in the dip dyeing tank; a first connecting rod penetrates through the nut seat, and an external thread matched with the nut seat 16 is arranged on the first connecting rod 151; when dye liquor is injected into a dip dyeing tank, the pressing plate rises under the action of dye liquor buoyancy, the first connecting rod moves upwards along the inner wall of the nut seat, the first connecting rod rotates under the mutual matching of the external thread and the nut seat, the first connecting rod rotates to drive the rotating plate to rotate, the stirring rod rotates along with the rotating plate, the dye liquor is stirred, the dye liquor is in a moving state, the mixing effect of the dye and the dye liquor is improved, the dye is prevented from being deposited at the bottom of the dye liquor, and the dyeing effect of cloth is improved; when the cloth is dyed in the dip dyeing tank, the second cloth feeding shaft and the third cloth feeding shaft drive the pressing plate to move downwards under the action of the second cloth feeding shaft and the third cloth feeding shaft, the pressing plate drives the first connecting rod to move downwards when moving downwards, the first connecting rod moves downwards along the inner wall of the nut seat, the first connecting rod drives the rotating plate to rotate under the action of the external threads and the nut seat, the pressing plate rotates along with a certain angle during each lifting motion, a certain stirring effect is achieved on dye liquor, and the mutual dissolving effect of the dye and the dye liquor is improved; the rotating plate is limited by the nut seat, and the lowest position of the rotating plate is the position of the nut seat, so that the rotating plate is always positioned at the top of the dip dyeing tank, the rotating plate is prevented from contacting with the cloth when rotating, the cloth is protected, and the rotating plate can not influence the transportation of the cloth when stirring the dye liquor.
A fifth mounting seat 18 is arranged in the impregnation tank 1, a first connecting block 181 is arranged on the side wall of the fifth mounting seat 18, a first limiting plate 182 is arranged on the first connecting block 181, a first movable cavity 19 matched with the first limiting plate 182 is arranged on the inner wall of the impregnation tank 1, and a first movable groove 191 matched with the first connecting block 181 is arranged on the side wall of the first movable cavity 19; the pressing plate 12 is arranged on the fifth mounting seat 18; the length of the first movable cavity is greater than that of the first limiting plate, the first limiting plate can move in the first movable cavity, the first movable groove is matched with the first movable cavity, the first movable groove provides a reserved space for movement of the first connecting block, and the fifth mounting plate is convenient to drive the pressing plate to move.
The fifth mounting seat 18 is provided with a second movable cavity 183, the bottom of the pressing plate 12 is provided with two groups of connecting plates 122 which are respectively arranged at two sides of the bottom of the pressing plate, and the corresponding fifth mounting seats are also two groups which are respectively arranged at two sides of the bottom of the dip-dyeing tank; the connecting plate 122 penetrates through the second movable cavity 183, and a second limiting plate 123 is arranged at the bottom of the connecting plate 122; a support spring 192 is further arranged at the bottom of the fifth mounting seat 18; the top of the second movable cavity is provided with a limiting block, the limiting block is matched with the second limiting plate, the second limiting plate cannot be separated from the second movable cavity under the action of the limiting block, and the limiting block has a limiting effect on the connecting plate; the connecting plate can move in the second movable cavity, and has a limiting effect on the connecting plate under the action of the second movable cavity, so that the pressing plate can move up and down in the vertical direction under the action of the dye liquor.
The two ends of the third cloth feeding shaft 14 are respectively provided with a connecting seat 141, the connecting seat 141 is provided with a plurality of first transmission teeth 142, the first transmission teeth are arranged on the side wall of one side of the connecting seat, the first transmission teeth do not completely cover the side wall of the connecting seat, and the side wall of the fifth mounting seat 18 is provided with second transmission teeth 184 matched with the first transmission teeth 142; a first transmission wheel 17 is arranged on one side of the fifth mounting seat 18, a third transmission tooth 172 matched with the second transmission tooth 184 is arranged on the first transmission wheel 17, the third transmission tooth does not completely cover the side wall of the first transmission wheel, and the third transmission tooth is only arranged on the side wall of one side of the first transmission wheel; the second cloth feeding shaft 13 is arranged below the first driving wheel 17, a second driving wheel 131 is arranged on the second cloth feeding shaft 13, a driving groove 171 matched with the second driving wheel 131 is formed in the first driving wheel 17, fourth driving teeth are arranged on the side wall of the second driving wheel, fifth driving teeth matched with the fourth driving teeth are arranged in the driving groove, and the first driving wheel can be driven to rotate under the action of the fourth driving teeth and the fifth driving teeth when the second driving wheel rotates.
After the cloth is installed, the cloth is transmitted under the action of the first cloth feeding shaft, the first cloth feeding shaft provides transmission power for the cloth, the cloth can obtain the power to be transmitted, the cloth is contacted with the second cloth feeding shaft and the third cloth feeding shaft in the transportation process, the second cloth feeding shaft and the third cloth feeding shaft are driven to rotate under the action of the cloth, the second cloth feeding shaft rotates to drive the second transmission wheel to rotate, the first transmission wheel is driven to rotate through the mutual matching of the fourth transmission tooth and the fifth transmission tooth, the first transmission wheel drives the third transmission tooth to rotate when rotating, the third transmission tooth is matched with the second transmission tooth, and the fifth installation seat is pushed to move downwards; the third cloth feeding shaft drives the connecting seat to rotate when rotating, so that the first transmission teeth on the connecting seat are matched with the second transmission teeth on the side wall of the fifth mounting seat, and the fifth mounting seat is pushed to move downwards; under the combined action of the second cloth feeding shaft and the third cloth feeding shaft, pressure is respectively provided for the fifth mounting seats from two sides, so that the fifth mounting seats are uniformly stressed, and the fifth mounting seats can conveniently move along the vertical direction; the fifth mounting seat moves downwards for a certain distance, and the limiting block is matched with the second limiting plate, so that the fifth mounting seat drives the pressing plate to move downwards together when moving downwards, the pressing plate presses the surface of the dye liquor, the pressing plate generates pressure on the interior of the dye liquor, and the dyeing effect of the dye liquor on the cloth is improved; the second cloth feeding shaft and the third cloth feeding shaft continuously rotate along with the transportation of cloth, the first transmission gear, the second transmission gear, the third transmission gear and the second transmission gear are disengaged under the rotation of the second cloth feeding shaft and the third cloth feeding shaft, the fifth mounting seat loses downward pressure, the pressing plate quickly rises above the dye liquor under the action of the reset spring and the buoyancy of the dye liquor, and the dye liquor is prevented from overflowing the dyeing tank due to the fact that the pressing plate continuously presses the liquid level of the dye liquor; the pressing plate is driven to move downwards by the power of the cloth feeding shaft, so that pressure is generated in the dye liquor, the kinetic energy on the cloth feeding shaft is reasonably utilized, the utilization of the kinetic energy is maximized, and the energy consumption of equipment is reduced; through mutually supporting of first driving gear and second driving gear, third driving gear and second driving gear, make the lower pressure dye liquor that the clamp plate can be intermittent type nature, increase the inside pressure of dye liquor, make the dyestuff better under the effect of pressure enter into the cloth, promote the dyeing effect to the cloth.
A third movable cavity 2201 is arranged in the second mounting seat 220, an air pump 23 is arranged at the top of the dye padding box 2, and an air pipe of the air pump 23 is communicated with the third movable cavity 2201; a third connecting rod 2301 is arranged on the third mounting seat 230, and the third connecting rod 2301 is arranged in the third movable cavity 2201 in a penetrating manner; a third limiting plate 2302 is arranged at one end of the third connecting rod 2301, and a return spring 2202 is sleeved on the third connecting rod 2301; one end of the return spring is in contact with the third limiting plate, and the other end of the return spring is in contact with the inner wall of the third movable cavity; a plurality of air holes 2203 are formed in the side wall of the third movable cavity 2201; the third limiting plate plays a sealing role on the air hole, the air hole is formed in the middle of the side wall of the third movable cavity, the reset spring is located at the original length, the third limiting plate is located at the top of the third movable cavity, and gas in the third movable cavity cannot flow out of the air hole under the effect of the third limiting plate.
After the cloth enters the treatment cavity from the feeding hole, the cloth is placed between the first roller and the second roller, the air pump is started, compressed air is conveyed into the third movable cavity under the action of the air pump, the air continuously enters the third movable cavity along with the air, the air pressure in the third movable cavity is gradually increased, and after the air pressure in the third movable cavity is increased to a preset value, the third limiting plate is pushed to move downwards under the action of the air pressure, so that the third limiting plate moves downwards along the third movable cavity, the third limiting plate moves downwards to push the third connecting rod to move downwards, the third mounting seat and the first roller are pushed to move downwards together, the first roller and the second roller are in mutual contact, the cloth is clamped between the first roller and the second roller, and the cloth is rolled and pressed; when the first roller moves downwards to be in contact with the second roller, the third limiting plate moves to a position below the middle of the third movable cavity, the air holes are in an open state, and compressed air in the third movable cavity overflows from the air holes and enters the treatment cavity, so that the pressure in the treatment cavity is increased, the cloth in the treatment cavity is extruded under the action of the pressure, redundant dye in the cloth is better extruded into the water storage tank, and the rolling effect on the cloth is improved; the air holes are formed in the side wall of the third movable cavity, so that the pressure in the treatment cavity is gradually increased, gas is prevented from directly leaking from the feed inlet and the discharge outlet after entering the treatment cavity, a good high-pressure environment is formed in the treatment cavity, and the treatment effect on the cloth is improved; the height of the first roller is controlled through the air pump, the rolling effect of the first roller and the second roller on the cloth is improved, the application range of the first roller and the second roller is increased, the pad dyeing equipment is suitable for the cloth with various thicknesses, and the practicability of the pad dyeing equipment is improved.
A fourth movable cavity 2303 is arranged on the third mounting seat 230, and a guide rod 240 penetrates through the fourth movable cavity 2303; a fifth movable cavity 2101 is arranged on the fourth mounting seat 210, the other end of the guide rod 240 penetrates through the fifth movable cavity 2101, a first limiting spring 2304 matched with the guide rod 240 is arranged in the fourth movable cavity 2303, and a second limiting spring 2102 matched with the guide rod 240 is arranged in the fifth movable cavity 2101; a fourth limiting plate 2401 is arranged at one end of the guide rod, a fifth limiting plate 2402 is arranged at the other end of the guide rod, the fourth limiting plate is arranged in a fourth movable cavity, the fifth limiting plate is arranged in a fifth movable cavity, and the guide rod cannot be separated from the third mounting seat and the fourth mounting seat under the action of the fourth limiting plate and the fifth limiting plate; the first limiting spring is arranged at the top of the fourth limiting plate, and the second limiting spring is arranged at the top of the fifth limiting plate; when the first roller moves downwards under the action of the air pump, the fourth limiting plate and the fifth limiting plate respectively compress the first limiting spring and the second limiting spring, the first roller is buffered through the first limiting spring and the second limiting spring, the first roller is prevented from directly falling on the second roller to damage equipment, the maximum distance of the first roller descending is limited under the action of the limiting springs, and the first roller is prevented from excessively descending; meanwhile, under the action of the guide rod, the first roller always moves along the vertical direction, so that the matching effect of the first roller and the second roller is improved; the first roller and the second roller are buffered through the first limiting spring and the second limiting spring, the influence on the surface of the cloth caused by the fact that the first roller and the second roller are directly pressed on the cloth is avoided, and the quality of the finished cloth product is improved.
A sixth movable cavity 250 is arranged on the side wall of the rolling dyeing box 2, the sixth movable cavity 250 is arranged below the discharge port 22, a first rotating roller 221 is arranged at the bottom of the discharge port 22, a second rotating roller 2701 matched with the first rotating roller 221 is arranged at the top of the discharge port 22, the first rotating roller and the second rotating roller can rotate, and the friction force between the cloth and the discharge port is reduced through the rotation of the first rotating roller and the second rotating roller, so that the cloth is prevented from being damaged at the discharge port, and the quality of a finished cloth product is improved; a control component for controlling the second rotating roller 2701 to move up and down is arranged in the sixth movable cavity 250; the cloth is handled the back by the roll in the treatment chamber, the discharge treatment chamber in the discharge gate is followed to the cloth, when the cloth passes through discharge gate department, change the high regulation of roller through the control assembly to the second, make the second change the roller and descend to the position department that is close to first commentaries on classics roller, change the effect of roller at first commentaries on classics roller and second and reduce the bore of discharge gate department, make the cloth play certain sealed effect to the discharge gate under the prerequisite that can follow discharge gate department and pass through, avoid gaseous too much from discharge gate and feed inlet department to reveal, make the treatment chamber keep in highly compressed environment, the cooperation roll is played the nip effect to the cloth to the roll, be convenient for extrude the unnecessary dye liquor in the cloth from the cloth, make the dye liquor drop and be convenient for carry out recovery processing to the dye liquor in the catch basin, promote the treatment effect to the cloth.
A seventh movable cavity 260 is arranged at the top of the discharge port 22, a mounting plate 270 is arranged in the seventh movable cavity 260, the second rotating roller 2701 is arranged at the bottom of the mounting plate 270, a connecting spring 2702 is arranged at the top of the mounting plate 270, and one end of the connecting spring 2702 is connected with the top of the seventh movable cavity 260; the seventh movable cavity provides a reserved movable space for the mounting plate, so that the mounting plate can move in the seventh movable cavity; through mutually supporting of coupling spring and control assembly, adjust the position of mounting panel, make the mounting panel descend to a take the altitude when the cloth passes through from the discharge gate, reduce the bore of discharge gate to reduce the gaseous scattering and disappearing of treatment intracavity, play certain sealed effect to the treatment intracavity, make the treatment intracavity be in high-pressure state, promote the treatment effect of treatment chamber to the cloth.
The control assembly comprises a fourth connecting rod 2703 arranged on the side wall of the mounting plate 270, a transmission rod 2501 movably connected in the sixth movable cavity 250 and a push block 2502 arranged on the transmission rod 2501, the movable link is hinged, a hinge point of the transmission rod is close to one side of the fourth connecting rod, the distance from the hinge point to the push block is larger than that from the fourth connecting rod, and the purpose of saving labor is achieved by arranging the hinge point, so that the push block is more easily pushed to control the fourth connecting rod; a second movable groove 280 is formed in the side wall of the sixth movable cavity 250, a push rod 2503 is arranged on the push block 2502, and the push rod 2503 penetrates through the second movable groove 280; the second movable groove is matched with the push rod to limit the push block, and the push block can only move along the direction limited by the second movable groove, so that the mounting plate can be controlled conveniently through the push block; simultaneously, through the matching of the push block and the second movable groove, the push rod is prevented from being separated from the second movable groove, and the stability of the equipment structure is improved.
The two sides of the second movable slot 280 are respectively provided with a sixth mounting seat 290, the sixth mounting seat 290 is hinged with a limiting rod 2901, and the limiting rod 2901 is matched with the push rod 2503; when the cloth does not pass through the discharge hole, the push rod is pushed to the bottom of the second movable groove, the push rod drives the push block to move, the push block pushes one end of the transmission rod to move downwards in the downward moving process, the other end of the transmission rod turns upwards around a hinge point until the push rod moves to the bottom of the second movable groove, the transmission rod is in a horizontal position, the other end of the transmission rod pushes the fourth connecting rod to move upwards for a certain distance, the fourth connecting rod pushes the mounting plate to move to the top of the seventh movable cavity, the connection spring is in a compression state, the discharge hole is in an opening state, the cloth is placed at the discharge hole, the limiting rod is rotated to turn over the second movable groove, the limiting rod and the push rod are matched with each other, the push rod is limited under the action of the limiting rod, and the push rod is fixed to the bottom of the second movable groove, the mounting plate is prevented from moving downwards under the action of the connecting spring; when the cloth passes through the discharge gate department, the gag lever post turns, make gag lever post and push rod throw off the cooperation, the push rod of being convenient for removes, the mounting panel moves down under coupling spring's effect, promote the fourth connecting rod and push down transfer line one end, make the transfer line rotate round the pin joint, the other end of transfer line promotes the ejector pad and moves up, make the push rod move the second movable groove top, the second changes the roller and descends to first roller top position under the effect of mounting panel, shorten the distance between first roller and the second roller, thereby reduce the bore of discharge gate department, certain sealed effect has been played to the treatment intracavity portion, avoid gaseous too much from the discharge of treatment intracavity, make the treatment intracavity keep high pressure state, promote the treatment effect to the cloth.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (1)
1. The pad dyeing equipment for improving the cloth dyeing efficiency comprises a dip dyeing tank (1) and a pad dyeing box (2), wherein the dip dyeing tank (1) is connected with the pad dyeing box (2), two sides of the top of the dip dyeing tank (1) are respectively provided with a first mounting seat (11), and a first cloth feeding shaft (111) is arranged on the first mounting seats (11); a feeding hole (21) is formed in the side wall of one side of the padding and dyeing box (2), a discharging hole (22) is formed in the side wall of the other side of the padding and dyeing box, and the feeding hole (21) is formed above the first cloth feeding shaft (111); the method is characterized in that: the top of the roll dyeing box (2) is provided with an air pump (23), the side wall of the roll dyeing box (2) is provided with a sixth movable cavity (250), the sixth movable cavity (250) is arranged below the discharge port (22), the bottom of the discharge port (22) is provided with a first rotary roller (221), the top of the discharge port (22) is provided with a second rotary roller (2701) matched with the first rotary roller (221), and a control assembly for controlling the second rotary roller (2701) to move up and down is arranged in the sixth movable cavity (250);
a seventh movable cavity (260) is formed in the top of the discharge hole (22), a mounting plate (270) is arranged in the seventh movable cavity (260), the second rotating roller (2701) is arranged at the bottom of the mounting plate (270), a connecting spring (2702) is arranged at the top of the mounting plate (270), and one end of the connecting spring (2702) is connected with the top of the seventh movable cavity (260);
the control assembly comprises a fourth connecting rod (2703) arranged on the side wall of the mounting plate (270), a transmission rod (2501) movably connected in the sixth movable cavity (250) and a push block (2502) arranged on the transmission rod (2501);
a second movable groove (280) is formed in the side wall of the sixth movable cavity (250), a push rod (2503) is arranged on the push block (2502), and the push rod (2503) penetrates through the second movable groove (280);
a sixth mounting seat (290) is respectively arranged at two sides of the second movable groove (280), a limiting rod (2901) is movably connected to the sixth mounting seat (290), and the limiting rod (2901) is matched with the push rod (2503);
a treatment cavity (26) is arranged in the rolling dyeing box (2), a second mounting seat (220) is arranged at the top of the treatment cavity (2), a third mounting seat (230) capable of doing lifting motion is arranged on the second mounting seat (220), a first roller (24) is arranged on the third mounting seat (230), a fourth mounting seat (210) matched with the third mounting seat (230) is arranged at the bottom of the treatment cavity (26), and a second roller (25) matched with the first roller (24) is arranged on the fourth mounting seat (210); the bottom of the treatment cavity (26) is provided with a water storage tank (27), and the water storage tank (27) is communicated with the dip dyeing tank (1);
a second cloth feeding shaft (13) and a third cloth feeding shaft (14) are arranged in the dip dyeing tank (1), a pressing plate (12) is further arranged in the dip dyeing tank (1), and the second cloth feeding shaft (13) and the third cloth feeding shaft (14) can drive the pressing plate (12) to move up and down;
the four sides of the water storage tank (27) are sunken towards the center, so that an inclined surface is formed inside the water storage tank (27), a water drainage hole (28) is formed in the middle of the water storage tank, and the water drainage hole is provided with the bottommost part of the inclined surface of the water storage tank; a first water delivery pipe (29) is arranged below the water storage tank, the first water delivery pipe is obliquely arranged, one end of the first water delivery pipe is connected with the lower water hole, and the other end of the first water delivery pipe is communicated with the outer side of the pad dyeing box; a second water delivery pipe (110) is arranged in the dip-dyeing tank, one end of the second water delivery pipe is communicated with the inside of the dip-dyeing tank, and the other end of the second water delivery pipe is communicated with the outside of the dip-dyeing tank;
the automatic cloth-soaking and dyeing machine is characterized in that a mounting groove (121) is formed in the pressing plate (12), a rotating plate (15) is rotatably connected in the mounting groove (121), a first connecting rod (151) is arranged at the bottom of the rotating plate (15), a stirring rod (152) is further arranged at the bottom of the rotating plate, the stirring rods are uniformly arranged at the bottom of the rotating plate, the bottom of the rotating plate protrudes out of the mounting groove, nut seats (16) matched with the first connecting rod (151) are arranged in the soaking and dyeing tank (1), the nut seats are arranged above a second cloth feeding shaft and a third cloth feeding shaft, the nut seats (16) are fixedly connected into the soaking and dyeing tank (1) through second connecting rods (161), the second connecting rods are four groups and are symmetrically arranged in the soaking and dyeing tank, the first connecting rods penetrate through the nut seats, and external threads matched with the nut seats (16) are arranged on the first connecting rods (151;
a fifth mounting seat (18) is arranged in the dip-dyeing tank (1), a first connecting block (181) is arranged on the side wall of the fifth mounting seat (18), a first limiting plate (182) is arranged on the first connecting block (181), a first movable cavity (19) matched with the first limiting plate (182) is arranged on the inner wall of the dip-dyeing tank (1), and a first movable groove (191) matched with the first connecting block (181) is arranged on the side wall of the first movable cavity (19); the pressing plate (12) is arranged on the fifth mounting seat (18);
a second movable cavity (183) is arranged on the fifth mounting seat (18), two groups of connecting plates (122) are arranged at the bottom of the pressing plate (12) and are respectively arranged at two sides of the bottom of the pressing plate, and two groups of corresponding fifth mounting seats are respectively arranged at two sides of the bottom of the dip dyeing tank; the connecting plate (122) penetrates through the second movable cavity (183), and a second limiting plate (123) is arranged at the bottom of the connecting plate (122); a supporting spring (192) is further arranged at the bottom of the fifth mounting seat (18);
two ends of the third cloth conveying shaft (14) are respectively provided with a connecting seat (141), the connecting seat (141) is provided with a plurality of first transmission teeth (142), the first transmission teeth are arranged on the side wall of one side of the connecting seat, the first transmission teeth do not completely cover the side wall of the connecting seat, and the side wall of the fifth mounting seat (18) is provided with second transmission teeth (184) matched with the first transmission teeth (142); a first transmission wheel (17) is arranged on one side of the fifth mounting seat (18), a third transmission tooth (172) matched with the second transmission tooth (184) is arranged on the first transmission wheel (17), the third transmission tooth does not completely cover the side wall of the first transmission wheel, and the third transmission tooth is only arranged on the side wall of one side of the first transmission wheel; the second cloth feeding shaft (13) is arranged below the first transmission wheel (17), a second transmission wheel (131) is arranged on the second cloth feeding shaft (13), a transmission groove (171) matched with the second transmission wheel (131) is formed in the first transmission wheel (17), fourth transmission teeth are arranged on the side wall of the second transmission wheel, and fifth transmission teeth matched with the fourth transmission teeth are arranged in the transmission groove;
the air delivery pipe of the air pump (23) is communicated with the third movable cavity (2201); a third connecting rod (2301) is arranged on the third mounting seat (230), and the third connecting rod (2301) is arranged in the third movable cavity (2201) in a penetrating manner; a third limiting plate (2302) is arranged at one end of the third connecting rod (2301), and a return spring (2202) is sleeved on the third connecting rod (2301); one end of the return spring is in contact with the third limiting plate, the other end of the return spring is in contact with the inner wall of the third movable cavity, and a plurality of air holes (2203) are formed in the side wall of the third movable cavity (2201);
a fourth movable cavity (2303) is arranged on the third mounting seat (230), and a guide rod (240) penetrates through the fourth movable cavity (2303); a fifth movable cavity (2101) is arranged on the fourth mounting seat (210), the other end of the guide rod (240) penetrates through the fifth movable cavity (2101), a first limiting spring (2304) matched with the guide rod (240) is arranged in the fourth movable cavity (2303), and a second limiting spring (2102) matched with the guide rod (240) is arranged in the fifth movable cavity (2101); one end of the guide rod is provided with a fourth limiting plate (2401), the other end of the guide rod is provided with a fifth limiting plate (2402), the fourth limiting plate is arranged in the fourth movable cavity, and the fifth limiting plate is arranged in the fifth movable cavity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811253795.1A CN108998912B (en) | 2018-10-26 | 2018-10-26 | Pad dyeing equipment for improving cloth dyeing efficiency |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811253795.1A CN108998912B (en) | 2018-10-26 | 2018-10-26 | Pad dyeing equipment for improving cloth dyeing efficiency |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108998912A CN108998912A (en) | 2018-12-14 |
| CN108998912B true CN108998912B (en) | 2021-03-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811253795.1A Active CN108998912B (en) | 2018-10-26 | 2018-10-26 | Pad dyeing equipment for improving cloth dyeing efficiency |
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| Country | Link |
|---|---|
| CN (1) | CN108998912B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115398055B (en) * | 2021-07-15 | 2023-11-28 | 吴江市涂泰克纺织后整理有限公司 | Heat-resistant flame-retardant fabric dipping processing mechanism |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205012008U (en) * | 2015-09-02 | 2016-02-03 | 杭州钱江印染化工有限公司 | Dye vat padder device |
| CN106835555A (en) * | 2017-04-05 | 2017-06-13 | 刘德平 | A kind of garment production non-woven fabrics lift dye device |
| CN206858813U (en) * | 2017-06-16 | 2018-01-09 | 福建佶龙机械科技股份有限公司 | A kind of pad dyeing equipment of cloth |
-
2018
- 2018-10-26 CN CN201811253795.1A patent/CN108998912B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205012008U (en) * | 2015-09-02 | 2016-02-03 | 杭州钱江印染化工有限公司 | Dye vat padder device |
| CN106835555A (en) * | 2017-04-05 | 2017-06-13 | 刘德平 | A kind of garment production non-woven fabrics lift dye device |
| CN206858813U (en) * | 2017-06-16 | 2018-01-09 | 福建佶龙机械科技股份有限公司 | A kind of pad dyeing equipment of cloth |
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| CN108998912A (en) | 2018-12-14 |
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