CN108998769A - A kind of two-part pulsed magnetron sputtering method - Google Patents
A kind of two-part pulsed magnetron sputtering method Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F4/00—Processes for removing metallic material from surfaces, not provided for in group C23F1/00 or C23F3/00
- C23F4/04—Processes for removing metallic material from surfaces, not provided for in group C23F1/00 or C23F3/00 by physical dissolution
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/35—Sputtering by application of a magnetic field, e.g. magnetron sputtering
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/3435—Applying energy to the substrate during sputtering
- C23C14/345—Applying energy to the substrate during sputtering using substrate bias
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/3485—Sputtering using pulsed power to the target
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/3492—Variation of parameters during sputtering
Abstract
The invention discloses a kind of two-part pulsed magnetron sputtering methods, two-part impulse electric field environment is constructed mainly between cathode targets and anode vacuum cavity, pass through the allotment to two sections of stage pulse intrinsic parameters, Various Tissues and film of good performance can quickly be prepared, such as: C base, Ti base, Cr base or Si base film etc., anti-attrition film, the TiO of the ganoine thin film of especially TiN/CrN series, Ti-C-N/Cr-C-N series2The photocatalysis film of series or the semiconductive thin film of Si series.Traditional pulse magnetron sputtering can be collected and prepare the advantages that morphology is fine and close, surface is smooth and film base is well combined, and pulsed magnetron sputtering can be improved there are extremely low deposition rate and avoid the defective workmanships such as more difficult maintenance high-power gas discharge.On the other hand, the simple and direct stabilization of preparation method, process is few, and yield is high, is able to satisfy the requirement of industrialized production.
Description
Technical field
The invention belongs to material manufacture technical fields, and in particular to a kind of two-part pulsed magnetron sputtering method.
Background technique
Magnetically controlled DC sputtering technology is one of PVD vacuum coating technology of current main-stream, and because having, depositing temperature is low, prepares
The advantages that film surface is smooth, component can be matched accurately, is widely used in semiconductor, optics, dicoration and light metal surface
Simple substance or compound film preparation field.But it is because deposited particles ionization level is low, on the one hand causes deposited particles around plating property
Difference, it is difficult to obtain film layer in homogeneous thickness in large scale or complex-shaped workpiece surface, on the other hand easily cause stringer
The defective workmanships such as poor are closed by tissue looseness, film base junction, therefore influence the production efficiency of magnetically controlled DC sputtering and the service life of film layer.
There is many technical deficiencies caused by lower ionization level, research for deposited particles in magnetically controlled DC sputtering technology
Personnel develop high-power magnetron sputtering technique, by significantly promoting yin-yang interpolar DC electric field power, increase yin-yang interpolar
The ionization degree of Ar atom, increases Ar with this+The intensity and the frequency of bombarding cathode target surface, realize deposited particles miss the target quantity with from
The promotion of rate.But be constrained to the heat-sinking capability of target surface and the general power setting of power supply, for a long time powerful gas etc. from
Daughter electric discharge necessarily causes the melting of target part to damage.Therefore pulsed magnetron sputtering technology is developed, on the one hand, utilize pulse
The on-off characteristic of electric field reduces the thermal accumlation of target, and the melting of target is avoided to damage;On the other hand, impulse electric field is utilized
Isoflux principle obtains high peak value target power density (1~3kW/cm under lesser duty cycle condition2), reached with this and is mentioned
Deposited particles are risen to miss the target the purpose of quantity and ionization level.But the technological effect of the technology in actual application reaches far away
To expection, mainly due under lower duty cycle condition, the inert gas transient state of yin-yang interpolar is induced to be formed it is strong equal from
When daughter, not only need power supply that there is extremely accurate and quick feedback regulation system, but also biggish reaction gas need to be provided
Pressure could induce the progress with the strong plasma gas discharge of maintenance in stage pulse.And the raising of reaction pressure can substantially drop
The deposition rate of low film.Also, since the gas discharge of magnetron sputtering technique belongs to the abnormal glow discharge stage, it is high-power must
So biggish electric field strength need to be generated in interpolar, the deposited particles of ionization is caused to return vulnerable to the attraction of the strong electric field of negative polarity of cathode
Target surface.It is above to influence to limit pulsed magnetic so that the deposition rate of film occurs significantly reducing compared with magnetically controlled DC sputtering
Control successful popularization of the sputtering technology in industrial circle.
Summary of the invention
For the technical deficiency of existing pulsed magnetron sputtering, the object of the present invention is to provide a kind of two-part impulse magnetrons to splash
Shooting method, collection pulsed magnetron sputtering prepares the advantages that morphology is fine and close, surface is smooth and film base is well combined, and can change
Kind pulsed magnetron sputtering is there are extremely low deposition rate and avoids one kind of the defective workmanships such as more difficult maintenance high-power gas discharge new
Type magnetic control sputtering vacuum coating method,
To achieve the above object the invention adopts the following technical scheme:
The core of two-part pulsed magnetron sputtering technology is the building of novel two-part impulse electric field, two-part impulse electric field
Mode is that there are two continuous and relatively independent adjustable plasmas for tool within the pulsed discharge stage in a complete pulse period
Discharge regime.And the two different discharge regimes are respectively defined as 1 grade of stage pulse and 2 grades of stage pulses (such as Fig. 1 institute
Show), or referred to as prime stage pulse and rear class stage pulse.The two-part pulse power usually 1 grade of stage pulse apply compared with
Low power density is gradually ionized with to induce the inert gas between cathode target surface and anode cavity and forms weak plasma, and 2
Grade stage pulse then applies biggish power density, ionizes the weak plasma of interpolar largely rapidly and forms strong plasma.
Since the formation of weak plasma in 1 grade of stage pulse has conducive to the acquisition of plasma strong in 2 grades of stage pulses, reduce
The critical voltage for inducing the strong plasma of yin-yang interpolar, can reduce the probability that depositing ions again return to cathode target surface, with this
Improve the technical deficiency that traditional pulse electric field magnetron sputtering technique has extremely low deposition rate.Meanwhile 1 grade of stage pulse can also
Giving the certain ion bombardment of matrix makes its temperature rise, in 2 grades of stage pulses that film deposition mainly occurs, particle deposition to base
When body surface face, good surface-active and diffusion energy can get, not only grow conducive to the densification of Thin Film Tissue, but also can subtract
Few film stress because of caused by lattice lattice mismatch falls off, and for quick preparation structure densification and film base junction is closed good film and mentioned
Advantage is supplied.In addition, according to the service condition of film itself, the power density and duty of Reasonable Regulation And Control two-stage stage pulse
Than etc. parameters, to thin film growth process be oriented regulation, it can be achieved that special construction and performance film preparation.
In simple terms, the purpose of the present invention can be realized by following committed step: first with three phase full wave rectification, IGBT
The main circuit of inversion and high frequency transformer boosting, which opens up benefit structure, reaches the output characteristics of power supply: 1 grade of stage pulse maximum output
Power 4kW, 2 grades of stage pulse peak power output 6kW, output voltage zero load be greater than -1200V (peak value), band carry 0~-
1000V, two-stage pulse output average current are that 0.1~8.0A is continuously adjusted, Maximum Peak Impulse Current is up to 1000A, arteries and veins
Rush that 10~100Hz of working frequency is continuously adjustable, 40~60kHz of pulse modulation frequency is continuously adjustable, two-stage pulse duty factor is
2.5~80% continuously adjustable, the total largest duty cycle 90% of two-stage pulse, supply voltages and current precision≤1%.Two-stage pulse rank
Section is mutually indepedent, and parameter setting is non-interference, is mutually matched to be formed with the stair-stepping two-part of continous way by control system
Pulse signal;The novel two-part impulse electric field cathode terminal of building is loaded on into the circular cathode target that area is Φ 100mm, sun
The cylinder vacuum cavity that volume is Φ 450mm × H400mm is extremely loaded on, four cathode targets are installed on vacuum chamber side
304 stainless steel framework of circle on surface having a size of Φ 225mm, framework are mutually in 90 ° uniformly to divide apart from cathode target outer 5mm
Cloth, surface roughness is less than 0.8 μm;Heating device is also equipped in vacuum chamber, it can be by temperature control system to the temperature in vacuum chamber
Degree is adjusted, to regulate and control depositing temperature when film growth.
A kind of two-part pulsed magnetron sputtering method, comprising the following steps:
Sample to be coated is immersed in alcoholic solution after ultrasonic cleaning 10min by step 1, is taken out with pure N2Air-blowing
It is dry, it is placed in vacuum chamber on sample workpiece frame, vacuum chamber is evacuated to 6 × 10 by work rest revolving speed 5r/min-5~9 × 10-4Pa,
It is passed through argon gas and vacuum degree is maintained at 0.1~1.2Pa;
Step 2, unlatching two-part pulse target power supply and pulsed negative bias matrix power supply carry out icon bombardment cleaning to sample,
Control parameter are as follows: 1 grade of pulse target voltage is -300~-400V, 2 grades of pulses -400~-500V of target voltage, 10~100Hz of frequency,
1 grade of pulse duty factor, 2.5~80%, 2 grades of pulse duty factors 2.5~80%, total duty ratio≤90%, stage pulse modulating frequency
40~60kHz, the back bias voltage of the matrix pulse power are -400~-600V, duty ratio 80~98%, 50~250kHz of frequency, from
Sub- 10~30min of scavenging period;
Step 3 is passed through reactant gas (Ar, N2、O2、CH4Deng) and vacuum degree in vacuum chamber maintained 0.4~
1.0Pa connects adjustable inductance for 1 grade of pulse target voltage and decays to -400~-600V, and 2 grades of pulse target voltages decay to -600
~-900V, pulse frequency are adjusted to 20~90Hz, 1 grade of pulse duty factor, 10~70%, 2 grades of pulse duty factors 2.5~40%,
Total duty ratio≤90%, 40~60kHz of stage pulse modulating frequency, 1 grade of peak value of pulse target current are 10~100A, 2 grades of pulses
Peak value target current is 100~400A, and the back bias voltage of the matrix pulse power is -60~-90V, duty ratio 80~98%, frequency 40~
60kHz, 45~120min of film sedimentation time;
After the completion of step 4, film deposition, the two-part pulse power, pulsed negative bias matrix power supply and reaction gas are closed
Valve takes out after sample is cooling.
It further include constructing the novel two-part pulse power, wherein utilize three phase full wave rectification, IGBT inversion and high frequency transformation
The main circuit of device boosting, which opens up benefit structure, reaches the output characteristics of power supply: 1 grade of stage pulse peak power output 4kW, 2 grades of pulses
Stage peak power output 6kW, output voltage zero load is greater than -1200V (peak value), band carries 0~-1000V, and two-stage pulse output is flat
Equal electric current is that 0.1~8.0A is continuously adjusted, Maximum Peak Impulse Current connects up to 1000A, 10~100Hz of pulsed operation frequency
It is continuously adjustable to continue adjustable, 40~60kHz of stage pulse modulating frequency, two-stage pulse duty factor be it is 2.5~80% continuously adjustable,
The total largest duty cycle 90% of two-stage pulse, supply voltage and current precision≤1%, then by the novel two-part pulse electricity of building
Field cathode terminal loads on the circular cathode target that area is Φ 100mm, and it is Φ 450mm × H400mm's that anode tap, which loads on volume,
Cylinder vacuum cavity, four cathode targets are installed on 304 stainless steel of circle on vacuum cavity side surface having a size of Φ 225mm
Framework, framework is apart from cathode target outer 5mm, and mutually in 90 ° to be uniformly distributed, surface roughness is less than 0.8 μm.
It, can be as desired by temperature control system to vacuum chamber in application two-part pulsed magnetron sputtering method of the invention
Interior temperature is adjusted, and controls the film deposition temperature in vacuum chamber with this, convenient for the growth pattern and knot of tissue to film
Structure is regulated and controled.
It, can be excellent before deposited compound film as needed in application two-part pulsed magnetron sputtering method of the invention
Transition zone similar in pure metal prime coat of a layer thickness less than 300nm or structure is deposited, first to improve between film and matrix
Binding force.Such as: on steel/iron sample deposit hard TiAlN thin film when, can after plasma clean one layer of preferential deposition it is pure
The film-substrate cohesion between TiAlN thin film and sample can be improved then in depositing TiN thin film in the prime coat of Ti.
The cooling and taking-up of step 4 use any one following mode: the sample for completing plated film is cooled in vacuum chamber
It takes out after 30~50 DEG C, is then cooled to room temperature in atmospheric environment;Or the sample of completion plated film is directly cold in vacuum chamber
But to taking out after room temperature.
It is Ar, N that step 3, which is passed through reactant gas,2、O2、CH4Deng.
Two-part pulsed magnetron sputtering method is applied to all kinds of membrane samples to be plated of plated film field, including M2 high-speed steel, magnesium
Aluminium light-alloy, stainless steel select film coating composition according to the service condition of sample use environment and determine organization structure of film
To regulation, including plated film C base, Ti base, Cr base, Si base film, the ganoine thin film of TiN/CrN series, Ti-C-N/Cr-C-N series
Anti-attrition film, TiO2The photocatalysis film of series or the semiconductive thin film of Si series.
The invention has the following advantages that two-part pulsed magnetron sputtering method of the invention, can collect traditional pulse magnetic control and splash
It penetrates and prepares the advantages that morphology is fine and close, surface is smooth and film base is well combined, and pulsed magnetron sputtering can be improved there are poles
Low deposition rate and avoid the defective workmanships such as more difficult maintenance high-power gas discharge.On the other hand, the simple and direct stabilization of preparation method, work
Sequence is few, and yield is high, is able to satisfy the requirement of industrialized production.
Detailed description of the invention
Fig. 1 is the waveform diagram of the pulse current different ratio of the two-part pulse power.
Specific embodiment
The present invention is further elaborated in the following with reference to the drawings and specific embodiments.
Embodiment 1
It is thin that in monocrystalline silicon piece and M2 high-speed steel sample surfaces hard TiN is prepared by two-part pulsed magnetron sputtering method
Film is implemented according to the following steps:
Step 1: by the M2 high speed steel sample of the monocrystalline silicon piece of size 20mm × 20mm and Φ 50mm through alcoholic solution ultrasound
After wave cleans 10min, with pure N2On the dry rotational workpieces frame being put into vacuum chamber of air-blowing, revolving speed 5r/min, target and sample it
Between distance be set as 130mm, vacuum degree will be then evacuated in vacuum chamber less than 9 × 10-5Argon gas is passed through when Pa, argon flow is
60mL/min, holding vacuum degree are 0.5Pa.
Icon bombardment cleaning, control are carried out to sample Step 2: opening two-part pulse Ti target power supply and the matrix pulse power
Parameter processed are as follows: the Ti target voltage of 1 grade of stage pulse is -394V, average target current is 1.2A, duty ratio 40%, 2 grades of pulse ranks
The Ti target voltage of section is 0V, average target current is 0A, duty ratio 0%, pulse frequency 50Hz, pulse modulation frequency 50kHz;
The back bias voltage of the matrix pulse power is -500V, frequency 40kHz, duty ratio 95%.Ion Cleaning time 15min.
Step 3: depositing Ti prime coat, control parameter are as follows: the Ti target voltage of 1 grade of stage pulse is -402V, average target is electric
Stream is 2.0A, duty ratio 40%, and the Ti target voltage of 2 grades of stage pulses is 0V, average target current is 0A, duty ratio 0%, arteries and veins
Rushing frequency is 50Hz, pulse modulation frequency 50kHz;The back bias voltage of the matrix pulse power is adjusted to -120V, frequency 60kHz, duty
Than being 90%.Duration of deposition 5min.
Step 4: starting to be passed through N2Gas, flow set 20mL/min, vacuum degree maintain 0.8Pa, start depositing TiN
Film.Control parameter are as follows: the Ti target voltage of 1 grade of stage pulse is -329V, average target current is 0.9A, duty ratio 40%, 2
The Ti target voltage of grade stage pulse is -615V, average target current is 3.6A, duty ratio 8%, pulse frequency 50Hz, pulse
Modulating frequency 50kHz;The back bias voltage of the matrix pulse power is adjusted to -60V, frequency 60kHz, duty ratio 90%.Deposition continues
Time 40min.
Step 5: closing the two-part pulse power, pulsed negative bias matrix power supply and reaction gas after the completion of film deposition
Valve takes out after sample is cooled to 40 DEG C, is cooled to room temperature under atmospheric environment.
The tissue topography and physical property of depositing TiN thin film are determined, wherein the surface topography of film and section
Pattern is observed by scanning electron microscope (SEM), and film thickness is directly measured by section SEM photograph and obtained;Roughness is using former
Sub- force microscope (AFM) is at 5 × 5 μm2Measurement in range;The crystal structure of film is detected by X-ray diffractometer (XRD),
Film is calculated along each with halfwidth numerical value using the diffraction peak intensity in the XRD spectrum of pure Ti film using Scherrer formula
Crystal face grows the size of crystal grain, and is averaged the average grain size as film.With receiving equipped with Bo Shi diamond penetrator
Rice pression sclerometer calculates hardness, and the depth that pressure head is vertically pressed into sample surfaces is the 1/10 of film thickness, uses Oliver-
Pharr formula is calculated, and Poisson's ratio takes 0.25;Using ball-disc type micro tribology experiment instrument (temperature 25 ± 1 in atmospheric environment
DEG C, 20 ± 1RH% of relative air humidity) measurement coefficient of friction, pressure 2N, using laser co-focusing to the progress of film wear volume
It measures and calculates wear rate (WC-Co hard alloy abrading-ball slides 150m in sample surfaces with the linear velocity of 25mm/s).
Test result is as follows:
Fine and close columnar crystal structure is presented in TiAlN thin film, with a thickness of 3.117 μm, deposition rate 70nm/min, average crystal grain ruler
Very little is 13nm, surface roughness Ra 10nm, hardness 29.6GPa, coefficient of friction 0.65, wear rate 1.42 × 10-14m3/N·
m。
Embodiment 2
M2 high-speed steel sample surfaces by two-part pulsed magnetron sputtering method in mirror finish deposit low-friction coefficient
Cr-C film, according to the following steps implement:
Step 1: M2 high-speed steel sample surfaces are ground through 400,600,800,1000,1200 and No. 1500 waterproof abrasive papers respectively
It is flat, then mirror-finished, sample is then dipped to progress ultrasonic cleaning 10min in alcoholic solution, is used after the completion of cleaning
Pure N2Air-blowing dry doubling is placed in vacuum chamber on rotatable workpiece frame, and revolving speed is set as 4r/min, between target and sample away from
From 130mm is set as, vacuum will be evacuated in vacuum chamber less than 9 × 10-5Argon gas is passed through when Pa, argon stream amount is 30mL/min,
Vacuum degree maintains 0.2Pa.
Step 2: it is clear to sample surfaces progress plasma etching to open a direct current Cr target power supply and the matrix pulse power
It washes, control parameter are as follows: direct current Cr target voltage is -420V, and Cr target current is 0.3A;The back bias voltage of the matrix pulse power is set as-
500V, frequency 40kHz, duty ratio 95%.Ion Cleaning time 15min.
Step 3: depositing pure Cr prime coat, control parameter are as follows: direct current Cr target voltage is set as -550V, Cr target current
1.5A;The back bias voltage of the matrix pulse power is adjusted to -150V, frequency 60kHz, duty ratio 90%.Duration of deposition 5min.
It is left three two-part pulse C target power supplies Step 4: opening, starts to deposit Cr-C film transition layer.Control parameter
Are as follows: two-part pulse C target current, 1 grade of pulse C target voltage are gradually decrease to -450V from 0V, and target current is progressively increased to by 0A
0.5A, duty ratio 70%;2 grades of pulse C target voltages are gradually decrease to -650V from 0V, and target current has 0A to be gradually increased to 1.5A,
Duty ratio is 10%;Pulse frequency is set as 80Hz, and pulse modulation frequency is set as 50kHz;The back bias voltage of the matrix pulse power
It is gradually adjusted by -150V to -120V, frequency 60kHz, duty ratio 90%.Duration of deposition 10min.
Step 5: fixed C target electrical parameter is constant, Cr-C working lining is deposited.Control parameter are as follows: two-part pulse C target current,
1 grade of pulse C target voltage -450V, target current 0.5A, duty ratio 70%;2 grades of pulse C target voltage -650V, target current 1.5A are accounted for
Sky is than being 10%;Pulse frequency 80Hz, pulse modulation frequency 50kHz;Direct current Cr target voltage is set as -330V, and target current is
0.05A;The back bias voltage of the matrix pulse power is adjusted to -60V, frequency 60kHz, duty ratio 90%.Duration of deposition
40min。
Step 6: being cooled to room temperature after the completion of plated film and taking out sample.
The institutional framework and physical property of deposition Cr-C film are determined, wherein the surface topography of film and section
Pattern is observed by scanning electron microscope (SEM), and film thickness is directly measured by section SEM photograph and obtained;Roughness is using former
Sub- force microscope (AFM) is at 5 × 5 μm2Measurement in range;It is hard with the nanometer pression sclerometer measuring and calculating equipped with Bo Shi diamond penetrator
Degree, the vertical compression distance of pressure head are the 1/10 of film thickness, are calculated using Oliver-Pharr formula, Poisson's ratio takes
0.25;(25 ± 1 DEG C of temperature, 20 ± 1RH% of the relative air humidity) surveys in atmospheric environment using ball-disc type micro tribology experiment instrument
Coefficient of friction is measured, pressure 5N measures film wear volume using laser co-focusing and calculates wear rate (WC-Co is hard
Matter Alloy Balls In Milling slides 150m in sample surfaces with the linear velocity of 25mm/s).
Test result is as follows:
Cr-C film shows fine and close institutional framework, and with a thickness of 914nm, surface roughness Ra 3nm, hardness is
18.5GPa, coefficient of friction 0.05, wear rate 4.71 × 10-17m3/N·m。
Embodiment 3
It is thin in monocrystalline silicon piece or the 304 stainless steel sample surfaces deposition pure Ti of nanometer by two-part pulsed magnetron sputtering method
Film is implemented according to the following steps:
Step 1: by the M2 high speed steel sample of the monocrystalline silicon piece of size 20mm × 20mm or Φ 50mm through alcoholic solution ultrasound
After wave cleans 15min, with pure N2Air-blowing is dry to be put into vacuum chamber on rotational workpieces frame, work rest revolving speed 5r/min, target and sample
The distance between product are set as 130mm, and vacuum in vacuum chamber is evacuated to 9 × 10-5Argon gas (argon flow 80mL/ is passed through when Pa
Min), vacuum degree maintains 0.6Pa.
Plasma etching is carried out to sample surfaces Step 2: opening two-part pulse Ti target power supply and the matrix pulse power
Cleaning, control parameter are as follows: two-part pulse Ti target power supply, 1 grade of pulse Ti target voltage are -400V, target current 0.8A, and duty ratio is
10%;2 grades of pulse Ti target voltages are 0V, target current 0A;Pulse frequency is 50Hz, pulse modulation frequency 60kHz;Matrix pulse
Power supply back bias voltage is set as -500V, frequency 40kHz, duty ratio 98.5%.Ion Cleaning time 15min.
Step 3: depositing pure Ti film layer, control parameter are as follows: two-part pulse Ti target power supply, 1 grade of pulse Ti target voltage is-
420V, target current 1.0A, duty ratio 10%;2 grades of pulse Ti target voltages are -635V, target current 5.8A, duty ratio 10%;
Pulse frequency is 50Hz, pulse modulation frequency 60kHz;It is gradually adjusted to -70V within matrix pulse power back bias voltage 3min,
Frequency 40kHz, duty ratio 90%.Film sedimentation time 60min.
Step 4: sample takes out after being cooled to room temperature in vacuum chamber after the completion of plated film.
The pattern and physical property of pure Ti film obtained are determined, wherein the surface topography of film and section shape
Looks are observed by scanning electron microscope (SEM), and film thickness is directly measured by section SEM photograph and obtained;Roughness uses atom
Force microscope (AFM) is at 5 × 5 μm2Measurement in range;The crystal structure of film is detected by X-ray diffractometer (XRD), is made
Film is calculated along each crystalline substance with halfwidth numerical value using the diffraction peak intensity in the XRD spectrum of pure Ti film with Scherrer formula
It looks unfamiliar the size of germination, and is averaged the average grain size as film.With the nanometer that Bo Shi diamond penetrator is housed
Pression sclerometer calculates hardness, and pressure head is vertically pressed into sample surfaces 200nm depth, is counted using Oliver-Pharr formula
It calculates, Poisson's ratio takes 0.25.
Test result is as follows:
Film thickness is 8.798 μm, deposition rate 147nm/min, surface roughness Ra 15nm, average grain size
For 18nm, hardness 3.67GPa.
The above is present pre-ferred embodiments, for the ordinary skill in the art, according to the present invention
Introduction, in the case where not departing from the principle of the present invention and spirit, changes, modifications, replacement and change that embodiment is carried out
Type is still fallen within protection scope of the present invention.
Claims (7)
1. a kind of two-part pulsed magnetron sputtering method, which comprises the following steps:
Sample to be coated is immersed in alcoholic solution after ultrasonic cleaning 10min by step 1, is taken out with pure N2Air-blowing is dry, puts
It is placed in vacuum chamber on sample workpiece frame, vacuum chamber is evacuated to 6 × 10 by work rest revolving speed 5r/min-5~9 × 10-4Pa is passed through
Vacuum degree is simultaneously maintained at 0.1~1.2Pa by argon gas;
Step 2 opens two-part pulse target power supply and pulsed negative bias matrix power supply to sample progress icon bombardment cleaning, control
Parameter are as follows: 1 grade of pulse target voltage is -300~-400V, 2 grades of pulse -400~-500V of target voltage, frequency 10~100Hz, 1 grade
2.5~80%, 2 grades of pulse duty factors 2.5~80% of pulse duty factor, total duty ratio≤90%, stage pulse modulating frequency 40
~60kHz, the back bias voltage of the matrix pulse power are -400~-600V, duty ratio 80~98%, 50~250kHz of frequency, ion
10~30min of scavenging period;
Step 3 is passed through reactant gas (Ar, N2、O2、CH4Deng) and vacuum degree in vacuum chamber is maintained into 0.4~1.0Pa, it connects
1 grade of pulse target voltage is decayed to -400~-600V by logical adjustable inductance, 2 grades of pulse target voltages decay to -600~-900V,
Pulse frequency is adjusted to 20~90Hz, 1 grade of pulse duty factor, 10~70%, 2 grades of pulse duty factors 2.5~40%, total duty ratio
≤ 90%, 40~60kHz of stage pulse modulating frequency, 1 grade of peak value of pulse target current be 10~100A, 2 grades of peak value of pulse targets electricity
Stream is 100~400A, and the back bias voltage of the matrix pulse power is -60~-90V, duty ratio 80~98%, frequency 40~60kHz, thin
45~120min of film sedimentation time;
After the completion of step 4, film deposition, the two-part pulse power, pulsed negative bias matrix power supply and reaction gas valve are closed,
It is taken out after sample is cooling.
2. a kind of two-part pulsed magnetron sputtering method as described in claim 1, which is characterized in that further include building novel two
The segmentation pulse power, wherein opening up benefit structure using the main circuit that three phase full wave rectification, IGBT inversion and high frequency transformer boost makes
The output characteristics of power supply reaches: 1 grade of stage pulse peak power output 4kW, 2 grades of stage pulse peak power output 6kW, output
Voltage zero load is greater than -1200V (peak value), band carries 0~-1000V, and it is 0.1~8.0A continuous that two-stage pulse, which exports average current,
Adjustable, Maximum Peak Impulse Current is up to 1000A, and 10~100Hz of pulsed operation frequency is continuously adjustable, stage pulse modulating frequency
40~60kHz is continuously adjustable, and two-stage pulse duty factor is 2.5~80% continuously adjustable, the total largest duty cycles of two-stage pulse
90%, supply voltage and current precision≤1%, the novel two-part impulse electric field cathode terminal of building, which is then loaded on area, is
The circular cathode target of Φ 100mm, anode tap load on volume be Φ 450mm × H400mm cylinder vacuum cavity, four
Cathode targets are installed on the 304 stainless steel framework of circle on vacuum cavity side surface having a size of Φ 225mm, and framework is apart from cathode target
Outer 5mm, mutually in 90 ° to be uniformly distributed, surface roughness is less than 0.8 μm.
3. a kind of two-part pulsed magnetron sputtering method as described in claim 1, which is characterized in that applying of the invention two
When segmentation pulsed magnetron sputtering method, the temperature in vacuum chamber can be adjusted as desired by temperature control system, be controlled with this
Film deposition temperature in vacuum chamber processed, convenient for film growth pattern and institutional framework regulate and control.
4. a kind of two-part pulsed magnetron sputtering method as described in claim 1, which is characterized in that applying of the invention two
When segmentation pulsed magnetron sputtering method, can as needed before deposited compound film preferential deposition a layer thickness be less than 300nm
Pure metal prime coat or structure similar in transition zone, to improve the binding force between film and matrix.
5. a kind of two-part pulsed magnetron sputtering method as described in claim 1, it is characterised in that the cooling and taking-up of step 4
Using any one following mode: complete plated film sample 30~50 DEG C are cooled in vacuum chamber after take out, then in atmosphere
It is cooled to room temperature in environment;The sample that person completes plated film takes out after being directly cooled to room temperature in vacuum chamber.
6. a kind of two-part pulsed magnetron sputtering method as described in claim 1, which is characterized in that step 3 is passed through reactivity
Gas is Ar, N2、O2、CH4Deng.
7. a kind of two-part pulsed magnetron sputtering method as described in claim 1, which is characterized in that two-part impulse magnetron splashes
Shooting method is applied to all kinds of membrane samples to be plated of plated film field, including M2 high-speed steel, magnalium light-alloy, stainless steel, according to sample
The service condition selection film coating composition of use environment and regulation is oriented to organization structure of film, including plated film C base, Ti base,
Cr base, Si base film, the ganoine thin film of TiN/CrN series, Ti-C-N/Cr-C-N series anti-attrition film, TiO2The light of series
The semiconductive thin film of catalytic film or Si series.
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CN110468381A (en) * | 2019-08-30 | 2019-11-19 | 西安理工大学 | A kind of higher-order of oscillation pulsed magnetron sputtering method |
CN115125488A (en) * | 2022-07-08 | 2022-09-30 | 成都市精鹰光电技术有限责任公司 | Thermosensitive film prepared based on frequency mixing pulse reaction magnetron sputtering |
CN115717210A (en) * | 2022-11-08 | 2023-02-28 | 北京科技大学 | Method for inhibiting titanium-containing steel fish formation phenomenon by using pulse current |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110468381A (en) * | 2019-08-30 | 2019-11-19 | 西安理工大学 | A kind of higher-order of oscillation pulsed magnetron sputtering method |
CN110468381B (en) * | 2019-08-30 | 2021-08-10 | 西安理工大学 | High-frequency oscillation pulse magnetron sputtering method |
CN115125488A (en) * | 2022-07-08 | 2022-09-30 | 成都市精鹰光电技术有限责任公司 | Thermosensitive film prepared based on frequency mixing pulse reaction magnetron sputtering |
CN115125488B (en) * | 2022-07-08 | 2023-11-03 | 成都市精鹰光电技术有限责任公司 | Thermosensitive film prepared based on mixed pulse reaction magnetron sputtering |
CN115717210A (en) * | 2022-11-08 | 2023-02-28 | 北京科技大学 | Method for inhibiting titanium-containing steel fish formation phenomenon by using pulse current |
CN115717210B (en) * | 2022-11-08 | 2023-11-24 | 北京科技大学 | Method for inhibiting titanium-containing steel-bonded fish phenomenon by using pulse current |
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