CN108994160A - A kind of production technology of full automatic cable gantry connection sheet - Google Patents
A kind of production technology of full automatic cable gantry connection sheet Download PDFInfo
- Publication number
- CN108994160A CN108994160A CN201810677812.8A CN201810677812A CN108994160A CN 108994160 A CN108994160 A CN 108994160A CN 201810677812 A CN201810677812 A CN 201810677812A CN 108994160 A CN108994160 A CN 108994160A
- Authority
- CN
- China
- Prior art keywords
- connection sheet
- full automatic
- production technology
- automatic cable
- cable gantry
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a kind of production technologies of full automatic cable gantry connection sheet, comprising the following steps: (1) blowing；(2) it smooths；(3) servo feeding；(4) punching, molding, cutting；(5) it discharges.Wherein blowing carries out blowing using feeding machine, wherein plate width≤230mm；1.0 ~ 2.0mm of material thickness；Material volume internal diameter: φ 508mm；Internal diameter harmomegathus range ф 480-520 mm；Material volume maximum outside diameter: φ 1200mm；Load capacity :≤3ton.Smoothing uses seven roll smoothing progress machines, with material Overbridge device is drawn before and after levelling machine, photosignal living is set between levelling machine and feed appliance, is issued feedback signal and is entered control system, control system issues instructions to variable-frequency motor speed change, to control the storage capacity of material strip in storing area.A kind of production technology of full automatic cable gantry connection sheet of the invention realizes the integrated molding of connection sheet for cable bridge stand, and continuous production greatly improves production efficiency compared to traditional production method, and machining accuracy is high.
Description
Technical field
The invention belongs to gantry connection sheet production technical fields, and in particular to a kind of life of full automatic cable gantry connection sheet
Production. art.
Background technique
The connection sheet of gantry is commonly used a kind of accessory in gantry production, and purposes is to connect adjacent gantry, even
The traditional mode of production of contact pin is carrying out the operations such as bending, punching molding, this processing technology work after needing first to cut galvanized steel plain sheet
Sequence is complicated, and production efficiency is low, is not easy to be mass produced.
Summary of the invention
Goal of the invention: the present invention aiming at the shortcomings in the prior art, proposes a kind of life of full automatic cable gantry connection sheet
Production. art, realizes the integrated molding of connection sheet for cable bridge stand, and continuous production is greatly improved compared to traditional production method
Production efficiency, and machining accuracy is high.
A kind of technical solution: production technology of full automatic cable gantry connection sheet of the present invention, comprising the following steps:
(1) blowing；
(2) it smooths；
(3) servo feeding；
(4) punching, molding, cutting；
(5) it discharges.
Further, step (1) blowing carries out blowing using feeding machine, wherein plate width≤230mm；Material is thick
Spend 1.0 ~ 2.0mm；Material volume internal diameter: φ 508mm；Internal diameter harmomegathus range ф 480-520 mm；Material volume maximum outside diameter: φ 1200mm；
Load capacity :≤3ton.
Further, step (2) smoothing uses seven roll smoothing progress machines, has to draw before and after levelling machine and expects dress of passing a bridge
It sets, photosignal living is set between levelling machine and feed appliance, issue feedback signal and enter control system, control system issues instructions to change
Frequency electrical motor gearshift, to control the storage capacity of material strip in storing area.
Further, step (3) servo feeding uses NCF400 servo feeder.
Further, step (4) punching, molding, cutting use high-precision Combined impact press.
Further, step (5) discharging uses pulley type discharging platform.
It further, further include electric-control system, the electric-control system is controlled using PLC, liquid crystal display touch screen, man-machine boundary
The interaction of people and PLC are realized in face.
Further, operator by set program automatic running and control process is monitored, realize operation
Personnel control production line and modification control parameter, and can real-time monitoring equipment operating status, operating parameter and indicating fault；Product
The setting of length number, product adjustable in length, real-time monitoring equipment operating status and indicating fault.
The utility model has the advantages that a kind of production technology of full automatic cable gantry connection sheet of the invention, realizes cable testing bridge company
The integrated molding of contact pin, continuous production greatly improve production efficiency, and machining accuracy compared to traditional production method
It is high.
Specific embodiment
The present invention is further explained in the light of specific embodiments:
Embodiment 1
A kind of production technology of full automatic cable gantry connection sheet, comprising the following steps:
(1) blowing.
Blowing is carried out using feeding machine, in which:
Plate width :≤230mm；1.0 ~ 2.0 mm of material thickness；
Material volume internal diameter: φ 508mm；Internal diameter harmomegathus range ф 480-520 mm；
The big outer diameter of material volume: φ 1200mm;Load capacity :≤3ton.
(2) it smooths.
A. working roll number: seven roll smoothing progress machines
B. design feature: straightener roll is conditioned, the mechanical performances such as its rigidity, surface roughness greatly improve after chromium plating process；Its
It being made of pinch roller and straightener roll, pinch roller can individually adjust, and smoothing upper roller uses overall structure, and front and back sets two adjustment points,
Certain tilt angle can be formed, convenient for improving smoothing quality.Levelling machine feeding end is with a pair of of guiding plain-barreled roll and two pairs of guiding
Edger roll, guiding edger roll can centering it is mobile and move simultaneously.Handwheel adjustment, it is with a scale, facilitate centering.
It is had before and after levelling machine and draws material Overbridge device.Photosignal living is set between levelling machine and feed appliance, issues feedback
Signal enters control system, and control system issues instructions to variable-frequency motor speed change, to control the storage capacity of material strip in storing area, reaches
The purpose uninterruptedly smoothed.
(3) servo feeding.
Using NCF400 servo feeder:
A. function: feeding.
B. it design feature: is driven using servo motor.Multisection type feeding: 10 groups of difference feed lengths, liquid crystal touching can be inputted
Display is touched convenient for changing, setting each technical parameter.Automatic sensing activation system and punching machine linkage (starting of control punching machine).
(4) punching, molding, cutting.
Press machine model: JF21-400.
Press machine: fuselage, good, the good appearance of rigidity are welded using steel plate.Using combined pneumatic friction clutch.
Die punching machine: high-precision combined punching is used.
(5) it discharges.
Structure: pulley type, it is unpowered.
Length: 6m.
Further comprise electrical control system:
A. whole line is controlled using PLC, liquid crystal display touch screen, man-machine interface.Realize the interaction of people and PLC.Operator passes through
The program automatic running (PLC technology) of setting is simultaneously monitored control process, realizes that operator controls production line and repairs
Change control parameter, and can real-time monitoring equipment operating status, operating parameter and indicating fault etc..The setting of product length number, system
Part adjustable in length.Real-time monitoring equipment operating status and indicating fault.
B. mode of operation has manual/auto two kinds.With manual, automatic switching function: under manual mode, can be carried out
Single-unit operation facilitates maintenance；Under auto state, all fronts production run, sequence starting are carried out；It is completely equipped with scram button, easily
In processing emergency episode, guarantee equipment and operator's safety.
C. it is equipped with manual operation panel by machine and facilitates worker operation.
A kind of production technology of full automatic cable gantry connection sheet of the invention, realizes the one of connection sheet for cable bridge stand
Molding, continuous production greatly improve production efficiency compared to traditional production method, and machining accuracy is high.
The above described is only a preferred embodiment of the present invention, be not intended to limit the present invention in any form, though
So the present invention has been disclosed as a preferred embodiment, and however, it is not intended to limit the invention, any technology people for being familiar with this profession
Member, without departing from the scope of the present invention, when the technology contents using the disclosure above make a little change or modification
For the equivalent embodiment of equivalent variations, but anything that does not depart from the technical scheme of the invention content, according to the technical essence of the invention
Any simple modification, equivalent change and modification to the above embodiments, all of which are still within the scope of the technical scheme of the invention.
Claims (8)
1. a kind of production technology of full automatic cable gantry connection sheet, it is characterised in that: the following steps are included:
(1) blowing；
(2) it smooths；
(3) servo feeding；
(4) punching, molding, cutting；
(5) it discharges.
2. a kind of production technology of full automatic cable gantry connection sheet according to claim 1, it is characterised in that: step
(1) blowing carries out blowing using feeding machine, wherein plate width≤230mm；1.0 ~ 2.0mm of material thickness；Material volume internal diameter:
φ508mm；Internal diameter harmomegathus range ф 480-520 mm；Material volume maximum outside diameter: φ 1200mm；Load capacity :≤3ton.
3. a kind of production technology of full automatic cable gantry connection sheet according to claim 1, it is characterised in that: step
(2) smoothing uses seven roll smoothing progress machines, has before and after levelling machine and draws material Overbridge device, sets between levelling machine and feed appliance
Photosignal living issues feedback signal and enters control system, and control system issues instructions to variable-frequency motor speed change, to control storing area
The storage capacity of middle material strip.
4. a kind of production technology of full automatic cable gantry connection sheet according to claim 1, it is characterised in that: step
(3) servo feeding uses NCF400 servo feeder.
5. a kind of production technology of full automatic cable gantry connection sheet according to claim 1, it is characterised in that: step
(4) punching, molding, cutting use high-precision Combined impact press.
6. a kind of production technology of full automatic cable gantry connection sheet according to claim 1, it is characterised in that: step
(5) discharging uses pulley type discharging platform.
7. a kind of production technology of full automatic cable gantry connection sheet according to claim 1, it is characterised in that: further include
Electric-control system, the electric-control system are controlled using PLC, liquid crystal display touch screen, and man-machine interface realizes the interaction of people and PLC.
8. a kind of production technology of full automatic cable gantry connection sheet according to claim 7, it is characterised in that: operator
Member by setting program automatic running and control process is monitored, realize operator control production line and modification control
Parameter, and can real-time monitoring equipment operating status, operating parameter and indicating fault；The setting of product length number, product length can
Adjustment, real-time monitoring equipment operating status and indicating fault.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810677812.8A CN108994160A (en) | 2018-06-27 | 2018-06-27 | A kind of production technology of full automatic cable gantry connection sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810677812.8A CN108994160A (en) | 2018-06-27 | 2018-06-27 | A kind of production technology of full automatic cable gantry connection sheet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108994160A true CN108994160A (en) | 2018-12-14 |
Family
ID=64600655
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810677812.8A Pending CN108994160A (en) | 2018-06-27 | 2018-06-27 | A kind of production technology of full automatic cable gantry connection sheet |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1416974A (en) * | 2001-11-02 | 2003-05-14 | 北新建材(集团)有限公司 | Continuous steel belt punching production line |
| CN103425104A (en) * | 2013-08-05 | 2013-12-04 | 潍坊华孚机械科技有限公司 | Method and device for controlling cold-bending forming production line |
| CN104390058A (en) * | 2014-11-11 | 2015-03-04 | 江苏跃龙电仪设备有限公司 | Light high-strength cable bridge and production process thereof |
| CN104438917A (en) * | 2014-11-25 | 2015-03-25 | 衢州市科硕电子科技有限公司 | Synchronous feeding and protecting device of high-speed die |
-
2018
- 2018-06-27 CN CN201810677812.8A patent/CN108994160A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1416974A (en) * | 2001-11-02 | 2003-05-14 | 北新建材(集团)有限公司 | Continuous steel belt punching production line |
| CN103425104A (en) * | 2013-08-05 | 2013-12-04 | 潍坊华孚机械科技有限公司 | Method and device for controlling cold-bending forming production line |
| CN104390058A (en) * | 2014-11-11 | 2015-03-04 | 江苏跃龙电仪设备有限公司 | Light high-strength cable bridge and production process thereof |
| CN104438917A (en) * | 2014-11-25 | 2015-03-25 | 衢州市科硕电子科技有限公司 | Synchronous feeding and protecting device of high-speed die |
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| PB01 | Publication | ||
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Application publication date: 20181214 |