CN108994086B - Strip steel width feedback correction method - Google Patents
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Abstract
本发明实施例提供的一种带钢宽度反馈修正方法及系统,针对现有技术的宽度控制方案,本发明具体通过获取所述产品加工过程中的当前带钢块的第n道次的目标宽度,第n‑1道次的道次修正值,以及上一带钢块的第n道次块间修正值。然后再根据所述获取的所述产品加工过程中的当前带钢块的第n道次的目标宽度,第n‑1道次的道次修正值,以及上一带钢块的第n道次块间修正值,得到当前带钢块的第n道次的使用宽度。本发明综合考虑了当前带钢块本身的进行参数,以及与之相邻带钢块之间所存在的误差联系,最后获得精度更高的使用宽度数据。
A strip width feedback correction method and system provided by the embodiment of the present invention, in view of the width control scheme of the prior art, the present invention specifically obtains the target width of the nth pass of the current strip steel block in the product processing process. , the pass correction value of the n‑1th pass, and the interblock correction value of the nth pass with the previous steel block. Then, according to the obtained target width of the nth pass of the current strip in the product processing process, the pass correction value of the n-1th pass, and the nth pass of the previous strip of the steel block Correction value between blocks to get the current width of the nth pass of the strip. The present invention comprehensively considers the progress parameters of the current strip steel block itself and the error relationship existing between the adjacent steel strip blocks, and finally obtains the use width data with higher precision.
Description
技术领域technical field
本发明涉及生产控制技术领域,具体而言,涉及一种带钢宽度反馈修正方法。The invention relates to the technical field of production control, in particular to a feedback correction method for strip width.
背景技术Background technique
在热轧带钢生产流程中,带钢宽度控制主要在粗轧区域完成。粗轧区域主要轧制设备包括粗除鳞机、压力定宽机、粗轧机等。其中粗轧机由立辊轧机和水平辊轧机组成。其中压力定宽机、立辊轧机具备减宽控制能力,而轧件通过水平辊轧机后会出现展宽现象。粗轧宽度控制就是对减宽过程和展宽过程的交替控制,以实现目标宽度的过程。In the hot-rolled strip production process, strip width control is mainly done in the rough rolling area. The main rolling equipment in the rough rolling area includes rough descaling machine, pressure setting machine, rough rolling mill, etc. The rough rolling mill consists of vertical rolling mill and horizontal rolling mill. Among them, the pressure setting machine and the vertical rolling mill have the ability to control the width, and the rolling phenomenon will appear after passing through the horizontal rolling mill. Rough rolling width control is the process of alternately controlling the widening process and the widening process to achieve the target width.
粗轧宽度控制模型主要是根据来料数据和产品数据,将宽度控制目标分配至轧制的各个道次。各道次的宽度模型的准确性,直接影响关系着宽度控制的准确性。例如,引入摩擦因素提高计算物理模型计算精度;再例如,在宽度自学习过程中,对实测值的采集过程进行了优化,提高了自学习系数的计算精度;再例如,对来料的宽度进行检测,以减少宽度波动对模型的影响等等。但上述采用的宽度控制模型中,在同加工要求、同规格的带钢块加工时,仅对加工的当前带钢块本身的进行参数,忽略了相邻带钢块与当前带钢块之间所存在的联系,故对带钢块的当前道次的宽度控制数据的精确度难以进一步提高。The rough rolling width control model mainly allocates the width control target to each pass of rolling according to the incoming material data and product data. The accuracy of the width model of each pass directly affects the accuracy of the width control. For example, the friction factor is introduced to improve the calculation accuracy of the calculation physical model; for another example, in the process of width self-learning, the acquisition process of the measured value is optimized, which improves the calculation accuracy of the self-learning coefficient; another example, the width of the incoming material is carried out. detection to reduce the impact of width fluctuations on the model, etc. However, in the width control model adopted above, when processing strips with the same processing requirements and specifications, only the parameters of the current strip to be processed are carried out, ignoring the difference between adjacent strips and the current strip. Due to the existing relationship, it is difficult to further improve the accuracy of the width control data for the current pass of the strip.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明实施例的目的在于提供一种带钢宽度反馈修正方法,解决了现有技术中由在带钢块加工时,由于忽略了相邻带钢块与当前带钢块之间所存在的联系,导致的带钢块的当前道次的宽度控制数据的精确度较低的技术问题。In view of this, the purpose of the embodiments of the present invention is to provide a strip width feedback correction method, which solves the problem of ignoring the gap between the adjacent strip and the current strip when processing the strip in the prior art. The existing link leads to the technical problem of lower accuracy of the width control data of the current pass of the strip.
本发明的实施例是这样实现的:Embodiments of the present invention are implemented as follows:
一种带钢宽度反馈修正方法,应用于带钢块轧制过程中的宽度控制,包括:在同规格产品生产过程中,获取所述产品加工过程中的当前带钢块的第n道次的目标宽度,所述当前带钢块的第n-1道次的道次修正值,以及上一带钢块的第n道次块间修正值;其中,所述当前带钢块的第n-1道次的道次修正值表征所述当前带钢块在第n-1道次后的轧制生产系统模型计算宽度与所述当前带钢块在第n-1道次后的实测宽度值的第一偏差量;所述上一带钢块的第n道次的块间修正值表征所述上一带钢块在第n道次后的轧制生产系统模型计算宽度与所述上一带钢块在第n道次后的实测宽度值的第二偏差量;n为进行宽度控制计算的道次数;根据所述获取的所述产品加工过程中的当前带钢块的第n道次的目标宽度,所述当前带钢块的第n-1道次的道次修正值,以及上一带钢块的第n道次块间修正值,得到当前带钢块的第n道次的使用宽度。A strip width feedback correction method, which is applied to width control in the rolling process of strip steel, comprising: in the production process of products of the same specification, obtaining the nth pass of the current strip in the processing of the product. target width, the pass correction value of the n-1th pass of the current strip, and the inter-block correction value of the n-th pass of the previous strip; wherein, the n-th pass of the current strip The pass correction value of 1 pass represents the calculated width of the rolling production system model of the current strip after the n-1th pass and the measured width value of the current strip after the n-1th pass The first deviation of The second deviation of the measured width value of the strip after the nth pass; n is the number of passes for the width control calculation; according to the obtained nth pass of the current strip in the product processing process The target width of , the correction value of the n-1th pass of the current strip, and the correction value of the nth pass of the previous strip, to obtain the nth pass of the current strip. Use width.
优选地,当所述道次数n为1的时候,所述当前带钢块的第0道次的道次修正值为0。Preferably, when the number of passes n is 1, the pass correction value of the 0th pass of the current steel strip is 0.
优选地,在根据所述获取的所述产品加工过程中的当前带钢块的第n道次的目标宽度,所述当前带钢块的第n-1道次的道次修正值,以及上一带钢块的第n道次块间修正值,得到当前带钢块的第n道次的使用宽度的步骤之后,还包括:更新所述当前带钢块的第n道次的道次修正值,和/或更新所述当前带钢块的第n道次的块间修正值。Preferably, according to the obtained target width of the nth pass of the current steel strip in the product processing process, the pass correction value of the n-1th pass of the current steel strip, and the above After the step of obtaining the use width of the nth pass of the steel strip with the inter-block correction value of the nth pass of the steel strip, the step further includes: updating the pass correction of the nth pass of the current strip of the steel block value, and/or update the interblock correction value for the nth pass of the current strip.
优选地,所述更新所述当前带钢块的第n道次的道次修正值的步骤,具体包括:获取所述当前带钢块的物理参数,与所述当前带钢块的第n道次的实测宽度值;所述当前带钢块的物理参数包括:厚度与减宽量;根据所述获取的所述当前带钢块的物理参数,所述当前带钢块的第n道次的实测宽度值,所述当前带钢块的第n-1道次的道次修正值,与所述当前带钢块的第n道次的使用宽度,得到所述当前带钢块的第n道次的道次修正值。Preferably, the step of updating the pass correction value of the nth pass of the current steel strip specifically includes: acquiring the physical parameters of the current steel strip and the nth pass of the current strip of steel. The physical parameters of the current strip steel block include: thickness and width reduction; according to the obtained physical parameters of the current steel strip block, the nth pass of the current strip steel block The measured width value, the pass correction value of the n-1th pass of the current strip block, and the used width of the nth pass of the current strip block to obtain the nth pass of the current strip block times the correction value of the pass.
优选地,所述根据所述获取的所述当前带钢块的物理参数,所述当前带钢块的第n道次的实测宽度值,所述当前带钢块的第n-1道次的道次修正值,与所述当前带钢块的第n道次的使用宽度,得到所述第n道次的道次修正值的步骤,具体包括:根据公式:计算获取所述当前带钢块的第n道次的道次修正值;对于所述当前带钢块其中,cp,new为第n道次的道次修正值;cp,old为第n-1道次的道次修正值;w0为第n道次的使用宽度;w*为第n道次的实测宽度值;H为第n道次的带钢块厚度;Δw为第n道次的减宽量;β为平滑系数;Hm、Wm、ΔWm分别为厚度系数、宽度系数、减宽量系数。Preferably, according to the obtained physical parameters of the current steel strip, the measured width value of the nth pass of the current steel strip, the width of the n-1th pass of the current strip The step correction value of the pass, and the use width of the nth pass of the current strip block, the steps of obtaining the pass correction value of the nth pass specifically include: according to the formula: Calculate and obtain the pass correction value of the nth pass of the current strip block; for the current strip block, cp,new is the pass correction value of the nth pass; cp,old is the nth pass -1 pass correction value; w 0 is the use width of the nth pass; w * is the measured width value of the nth pass; H is the strip thickness of the nth pass; Δw is the nth pass β is the smoothing coefficient; H m , W m , ΔW m are the thickness coefficient, width coefficient, and widening coefficient, respectively.
优选地,所述更新所述当前带钢块的第n道次的块间修正值的步骤,具体包括:获取所述当前带钢块的第n道次的实测宽度值;根据所述上一带钢块的第n道次的块间修正值,所述当前带钢块的第n道次的目标宽度与实测宽度值,以及所述当前带钢块的第n道次的道次修正值,得到所述当前带钢块的第n道次的块间修正值;在所述更新所述当前带钢块的第n道次的块间修正值的步骤之后,还包括:将所述当前带钢块的第n道次的块间修正值进行存储,供下一带钢块使用。Preferably, the step of updating the inter-block correction value of the nth pass of the current strip specifically includes: acquiring the measured width value of the nth pass of the current strip; The interblock correction value of the nth pass of the strip, the target width and the measured width value of the nth pass of the current strip, and the pass correction value of the nth pass of the current strip , obtain the inter-block correction value of the n-th pass of the current strip; after the step of updating the inter-block correction value of the n-th pass of the current strip, further comprising: changing the current The inter-block correction value of the n-th pass of the strip is stored and used for the next strip.
优选地,所述根据所述上一带钢块的第n道次的块间修正值,所述当前带钢块的第n道次的目标宽度与实测宽度值,以及所述当前带钢块的第n道次的道次修正值,得到所述当前带钢块的第n道次的块间修正值的步骤,具体包括:根据公式:cb,new=α·cb,old+(1-α)·(w-w*-cp,new),计算获得所述当前带钢块的第n道次的块间修正值;对于当前带钢块,其中,w为第n道次的目标宽度,cb,new为第n道次的块间修正值;cb,old为上一带钢块的第n道次的块间修正值;cp,new为第n道次的道次修正值;α表示平滑系数。Preferably, the block-to-block correction value based on the nth pass of the previous strip steel block, the target width and the measured width value of the nth pass of the current strip steel block, and the current strip steel block The step of obtaining the correction value of the n-th pass of the current strip block, specifically includes: according to the formula: c b,new =α·c b,old +( 1-α)·(ww * -c p,new ), calculate and obtain the inter-block correction value of the nth pass of the current strip; for the current strip, where w is the target of the nth pass Width, c b,new is the inter-block correction value of the nth pass; c b,old is the inter-block correction value of the nth pass with the previous steel block; c p,new is the nth pass. Correction value; α represents the smoothing coefficient.
优选地,每块带钢轧制的总道次为6次,依次编号为1-6,其中编号为3、5的轧制方向与编号为1、2、4、6的轧制方向相反;所进行计算的道次为编号为1、2、4、6的道次。Preferably, the total number of rolling passes for each strip is 6 times, numbered 1-6 in sequence, wherein the rolling directions numbered 3 and 5 are opposite to the rolling directions numbered 1, 2, 4, and 6; The calculated passes are the passes numbered 1, 2, 4, and 6.
优选地,所述根据所述获取的所述产品加工过程中的当前带钢块的第n道次的目标宽度,第n-1道次的道次修正值,以及上一带钢块的第n道次块间修正值,得到当前带钢块的第n道次的使用宽度的步骤,具体包括:根据w0=w-cb,old-cp,old,计算获得所述当前带钢块的第n道次的使用宽度;对于所述当前带钢块,其中w0为第n道次的使用宽度;w为第n道次的目标宽度;cb,old为上一带钢块的第n道次的块间修正值;cp,old为第n-1道次的道次修正值。Preferably, the target width of the nth pass of the current strip steel block in the product processing process obtained from the said acquisition, the pass correction value of the n-1th pass, and the previous strip steel block No. The step of obtaining the use width of the nth pass of the current strip steel block specifically includes: according to w 0 =wc b,old -c p,old , calculating and obtaining the current strip steel block with the correction value between blocks The use width of the nth pass; for the current strip, w 0 is the use width of the nth pass; w is the target width of the nth pass; cb,old is the first strip of the previous strip. The inter-block correction value of n passes; c p,old is the pass correction value of the n-1th pass.
一种带钢宽度反馈修正系统,应用于带钢块轧制过程中的宽度控制,包括:参数获取模块,用于在同规格产品生产过程中,获取所述产品加工过程中的当前带钢块的第n道次的目标宽度,第n-1道次的道次修正值,以及上一带钢块的第n道次块间修正值;其中,所述当前带钢块的第n-1道次的道次修正值表征所述当前带钢块在第n-1道次后的轧制生产系统模型计算宽度与所述当前带钢块在第n-1道次后的实测宽度值的偏差量;所述上一带钢块的第n道次的块间修正值表征所述上一带钢块在第n道次后的轧制生产系统模型计算宽度与所述上一带钢块在第n道次后的实测宽度值得偏差量;n为进行宽度控制计算的道次数;使用宽度计算模块,用于根据所述获取的所述产品加工过程中的当前带钢块的第n道次的目标宽度,第n-1道次的道次修正值,以及上一带钢块的第n道次块间修正值,得到当前带钢块的第n道次的使用宽度。A strip width feedback correction system, which is applied to the width control in the rolling process of strip steel blocks, includes: a parameter acquisition module, which is used for acquiring the current strip steel blocks in the process of product processing during the production process of products of the same specification. The target width of the nth pass, the pass correction value of the n-1th pass, and the interblock correction value of the nth pass of the previous strip; wherein, the n-1th of the current strip The pass correction value of the pass represents the difference between the calculated width of the rolling production system model of the current strip after the n-1th pass and the measured width value of the current strip after the n-1th pass. Deviation; the inter-block correction value of the nth pass of the previous strip of steel ingots represents the calculated width of the rolling production system model of the previous strip of steel ingots after the nth pass and the width of the previous strip of steel ingots The deviation of the measured width value after the nth pass; n is the number of passes for the width control calculation; the width calculation module is used to obtain the nth pass of the current strip in the processing of the product according to the obtained The target width of the second pass, the pass correction value of the n-1th pass, and the inter-block correction value of the nth pass of the previous strip of steel block, obtain the use width of the nth pass of the current strip of steel block.
本发明实施例的一种带钢宽度反馈修正方法,在同规格产品生产过程中,将所获取的所述产品加工过程中的当前带钢块的第n道次的目标宽度,以及第n-1道次的道次修正值用于当前带钢块的第n道次的使用宽度计算,考虑到了当前带钢块在相邻轧制道次中模型计算宽度与实测宽度值得偏差量;同时还结合上一带钢块在第n道次的块间修正值用于当前带钢块的第n道次的使用宽度计算,考虑到了加工控制系统中在相邻的带钢块的同轧制道次中的模型计算宽度与实测宽度值得偏差量。最后综合得到当前带钢块的第n道次的使用宽度;与现有技术相比,该使用宽度相对于单独考虑当前带钢块的自身参数而言,还将当前带钢块的上一带钢块的在第n道次轧制过程中已经存在的误差(上一带钢块的第n道次块间修正值)进行了综合考虑,进一步提高了当前第n道次的使用宽度的准确度,也保证了后续加工道次中的带钢块的入口宽度的控制精度。In a strip width feedback correction method according to an embodiment of the present invention, in the production process of a product of the same specification, the obtained target width of the nth pass of the current strip steel block in the product processing process, and the nth - The pass correction value of 1 pass is used for the calculation of the used width of the nth pass of the current strip, taking into account the deviation between the calculated width and the measured width of the current strip in the adjacent rolling passes; Combined with the inter-block correction value of the nth pass of the previous strip, it is used for the calculation of the use width of the nth pass of the current strip, taking into account the same rolling pass of the adjacent strip in the processing control system. The amount of deviation between the calculated width of the model and the measured width in the second time. Finally, the use width of the n-th pass of the current steel strip is obtained comprehensively; compared with the prior art, the use width of the current steel strip is compared with the independent consideration of the parameters of the current steel strip. The existing error of the steel block during the n-th pass rolling (the correction value between the n-th pass of the previous steel block) has been comprehensively considered, which further improves the accuracy of the current n-th pass. It also ensures the control accuracy of the entrance width of the strip in the subsequent processing passes.
为使本发明的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附附图,作详细说明如下。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below, and are described in detail as follows in conjunction with the accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1为本发明较佳实施例提供的带钢生产线的结构示意图。FIG. 1 is a schematic structural diagram of a strip steel production line provided by a preferred embodiment of the present invention.
图2为本发明较佳实施例提供的一种带钢宽度反馈修正方法的实施方式之一的方法流程图。FIG. 2 is a method flow chart of one of the embodiments of a strip width feedback correction method provided by a preferred embodiment of the present invention.
图3为本发明较佳实施例提供的一种带钢宽度反馈修正方法的实施方式之二的方法流程图。FIG. 3 is a method flow chart of Embodiment 2 of a strip width feedback correction method provided by a preferred embodiment of the present invention.
图4为图3的步骤S21具体实施方式之一的方法流程图。FIG. 4 is a flow chart of a method of one of the specific implementations of step S21 in FIG. 3 .
图5为图3的步骤S21具体实施方式之二的方法流程图。FIG. 5 is a flow chart of the method of the second embodiment of step S21 in FIG. 3 .
图6为较佳实施例提供的一种带钢宽度反馈修正系统的功能模块示意图。FIG. 6 is a schematic diagram of functional modules of a strip width feedback correction system provided by a preferred embodiment.
图标:100-带钢生产线;101-除磷装置;102-压力定宽机;103-第一粗轧机;104-立辊轧机;105-第二粗轧机;106-第一测宽仪;107-第二测宽仪;108-生产线;300-带钢宽度反馈修正系统;301-参数获取模块;302-使用宽度计算模块。Icons: 100-strip steel production line; 101-phosphor removal device; 102-pressure sizing machine; 103-first roughing mill; 104-vertical rolling mill; 105-second roughing mill; 106-first width gauge; 107 -Second width measuring instrument; 108-Production line; 300-Strip width feedback correction system; 301-Parameter acquisition module; 302-Used width calculation module.
具体实施方式Detailed ways
下面将结合本发明实施例中附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations. Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。同时,在本发明的描述中,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures. Meanwhile, in the description of the present invention, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
如图1所示的带钢生产线100,未完整示出,仅示出与本发明控制相关部分,该带钢生产线100为本发明的应用场景示意图之一,仅仅用于对本发明进行解释说明,以便理解,不应当作为对本发明保护范围的限定。The strip
其中,带钢块轧制过程中的按照生产线108进行的顺序,以此安装的设备为除磷装置101、压力定宽机102、第一粗轧机103、第一测宽仪106、第二粗轧机105、立辊轧机104、第二测宽仪107。加工过程中,带钢块在生产线上移动,每经过一次第一粗轧机103或第二粗轧机105可记录为一次轧制加工,同时所述第一测宽仪106或所述第二测宽仪107每测量一次带刚块的宽度值记录为实测宽度值,并且将当前次的轧制加工定义为一个宽度控制计算道次,记为第n道次。Among them, in the rolling process of the strip steel block, in the order of the
在本发明中,若简化工序,其中第一粗轧机103与第二粗轧机105可以采用其中之一,并且第一测宽仪106或第二测宽仪107可同时安装在所采用的粗轧机的两侧,也可只用第一测宽仪106或第二测宽仪107安装在所采用的粗轧机的一侧进行测量。不作限定。In the present invention, if the process is simplified, one of the
对上述的生产线各参数运行,可通过一轧制生产系统模型进行控制调整。The operation of each parameter of the above-mentioned production line can be controlled and adjusted through a rolling production system model.
其参照图2,是本发明较佳实施例提供的可应用于图1所示的带钢生产线100场景中的一种带钢宽度反馈修正方法的方法流程图。下面将对图2所示的具体流程进行详细阐述。Referring to FIG. 2 , it is a method flowchart of a strip width feedback correction method provided by a preferred embodiment of the present invention and applicable to the strip
步骤S11:获取所述产品加工过程中的当前带钢块的第n道次的目标宽度,所述当前带钢块的第n-1道次的道次修正值,以及上一带钢块的第n道次块间修正值。Step S11: Obtain the target width of the nth pass of the current strip in the product processing process, the pass correction value of the n-1th pass of the current strip, and the last strip of the strip. Correction value between blocks for the nth pass.
其中,目标宽度为该当前带钢块的第n道次轧制时,在轧制的出口处已经设置的带钢块宽度值(即想要得到带钢块宽度值,作为下一轧制加工过程入口的带钢块宽度值)。所述当前带钢块的第n-1道次的道次修正值表征所述当前带钢块在第n-1道次后的轧制生产系统模型计算宽度与所述当前带钢块在第n-1道次后的实测宽度值的第一偏差量;实测宽度值可为第一测宽仪106或第二测宽仪107测得;轧制生产系统模型计算宽度为轧制生产系统(设备)中的具体参数值。Among them, the target width is the strip width value that has been set at the exit of rolling during the nth pass of the current strip (that is, the width value of the strip is to be obtained, as the next rolling process strip width value at the process inlet). The pass correction value of the n-1 th pass of the current strip represents the calculated width of the rolling production system model of the current strip after the n-1 pass and the current strip in the n-1 pass. The first deviation of the measured width value after n-1 passes; the measured width value can be measured by the
所述上一带钢块的第n道次的块间修正值表征所述上一带钢块在第n道次后的轧制生产系统模型计算宽度与所述上一带钢块在第n道次后的实测宽度值的第二偏差量;n为进行宽度控制计算的道次数。The block-to-block correction value of the nth pass of the previous strip of steel ingots represents the calculated width of the rolling production system model of the previous strip of steel ingots after the nth pass and the calculated width of the previous strip of steel ingots at the nth pass. The second deviation of the measured width value after the pass; n is the number of passes for the width control calculation.
上述的第一偏差量与第二偏差量均表征偏差程度大小的数值,不一定为偏差的具体长度值,第一偏差量与第二偏差量的计算(获取)方法可以不相同(如下文所述cb,old和cp,old)。The above-mentioned first deviation and second deviation are numerical values representing the degree of deviation, not necessarily the specific length value of the deviation, and the calculation (acquisition) methods of the first deviation and the second deviation may be different (as described below). c b,old and c p,old ).
步骤S12:根据所述获取的所述产品加工过程中的当前带钢块的第n道次的目标宽度,第n-1道次的道次修正值,以及上一带钢块的第n道次块间修正值,得到当前带钢块的第n道次的使用宽度。Step S12: According to the obtained target width of the nth pass of the current strip steel block in the product processing process, the pass correction value of the n-1th pass, and the nth pass of the previous strip steel block The correction value between sub-blocks is used to obtain the use width of the nth pass of the current strip.
其中,使用宽度,为该当前带钢块的第n道次轧制时,轧制生产系统模型中的出口处的当前带钢块预设宽度被修正后得到的实际使用的参数值(出口宽度)。此时,轧制生产系统模型会根据此使用宽度,计算出各类控制参数,并下发至执行机构,实现高精度的宽度控制。Wherein, the used width is the actual used parameter value obtained after the preset width of the current strip at the exit in the rolling production system model is corrected during the nth pass of the current strip (exit width ). At this time, the rolling production system model will calculate various control parameters based on the used width, and send them to the actuator to achieve high-precision width control.
步骤S12中具体的计算方式可以为:根据w0=w-cb,old-cp,old,计算获得所述当前带钢块的第n道次的使用宽度。对于所述当前带钢块,其中w0为第n道次的使用宽度;w为第n道次的目标宽度;cb,old为上一带钢块的第n道次的块间修正值;cp,old为所述当前带钢块的第n-1道次的道次修正值。The specific calculation method in step S12 may be: according to w 0 =wc b,old -c p,old , calculate and obtain the use width of the nth pass of the current steel strip. For the current strip, w 0 is the used width of the nth pass; w is the target width of the nth pass; cb,old is the block correction value of the nth pass of the previous strip ; c p,old is the pass correction value of the n-1th pass of the current strip.
需要说明的是在第1道次计算的时候,由于在此之前没有第一测宽仪106没有测得当前带钢块的实测宽度值,及不产生道次修正值。道次修正值为0。即,当所述道次数n为1的时候,所述当前带钢块的第0道次的道次修正值为0。It should be noted that in the calculation of the first pass, since there is no first
如图3所示,在步骤S12之后,还包括:As shown in Figure 3, after step S12, it also includes:
步骤S21:更新所述当前带钢块的第n道次的道次修正值,和/或更新所述当前带钢块的第n道次的块间修正值。Step S21 : updating the pass correction value of the nth pass of the current steel strip, and/or updating the interblock correction value of the nth pass of the current strip.
其中,所述当前带钢块的更新后的第n道次的道次修正值可用于当前带钢块的下一道次(第n+1道次)的计算,若没有下一道次则停止计算;更新所述当前带钢块的第n道次的块间修正值,可用于下一带钢块的相同道次(第n道次)的计算。Wherein, the updated pass correction value of the nth pass of the current strip can be used for the calculation of the next pass (n+1 pass) of the current strip, and the calculation is stopped if there is no next pass ; Update the inter-block correction value of the nth pass of the current strip, which can be used for the calculation of the same pass (nth pass) of the next strip.
具体的,如图4所示,步骤S21中,所述更新所述当前带钢块的第n道次的道次修正值的具体方式,包括:Specifically, as shown in FIG. 4 , in step S21, the specific method for updating the pass correction value of the nth pass of the current strip includes:
步骤S211a:获取所述当前带钢块的物理参数,与所述当前带钢块的第n道次的实测宽度值;所述当前带钢块的物理参数包括:厚度与减宽量;Step S211a: obtaining the physical parameters of the current steel strip, and the measured width value of the nth pass of the current steel strip; the physical parameters of the current steel strip include: thickness and width reduction;
其中减宽量为:带钢在轧制道次的宽度减少量,等于带钢道次入口宽度减去带钢结束该道次时出口的目标宽度。The width reduction is: the reduction in the width of the strip in the rolling pass, which is equal to the width of the entrance of the strip minus the target width of the exit when the strip ends the pass.
步骤S212a:根据所述获取的所述当前带钢块的物理参数,所述当前带钢块的第n道次的实测宽度值,所述当前带钢块的第n-1道次的道次修正值,与所述当前带钢块的第n道次的使用宽度,得到当前带钢块的第n道次的道次修正值。Step S212a: According to the acquired physical parameters of the current steel strip, the measured width value of the nth pass of the current strip, and the pass of the n-1th pass of the current strip The correction value is combined with the use width of the nth pass of the current strip to obtain the pass correction value of the nth pass of the current strip.
进一步的,所述步骤S212a的具体计算方式可以为:Further, the specific calculation method of the step S212a may be:
根据公式:计算获取所述当前带钢块的第n道次的道次修正值;对于所述当前带钢块,其中,cp,new为第n道次的道次修正值;cp,old为第n-1道次的道次修正值;w0为第n道次的使用宽度;w*为第n道次的实测宽度值;H为第n道次的带钢块厚度;Δw为第n道次的减宽量;β为平滑系数;Hm、Wm、ΔWm分别为厚度系数、宽度系数、减宽量系数,均为一预设的常数(与钢种有关)。According to the formula: Calculate and obtain the pass correction value of the nth pass of the current strip; for the current strip, where c p,new is the pass correction value of the nth pass; c p,old is the pass correction value of the nth pass; Pass correction value of n-1 pass; w 0 is the use width of the nth pass; w * is the measured width value of the nth pass; H is the strip thickness of the nth pass; Δw is the nth pass The width reduction of the pass; β is the smoothing coefficient; H m , W m , and ΔW m are the thickness coefficient, width coefficient, and width reduction coefficient, all of which are preset constants (related to steel grades).
具体的,如图5所示,步骤S21中,所述更新所述当前带钢块的第n道次的块间修正值的步骤,具体包括:Specifically, as shown in FIG. 5 , in step S21, the step of updating the inter-block correction value of the n-th pass of the current strip specifically includes:
步骤S211b:获取所述当前带钢块的第n道次的实测宽度值。Step S211b: Obtain the measured width value of the nth pass of the current steel strip.
步骤S212b:根据所述上一带钢块的第n道次的块间修正值,所述当前带钢块的第n道次的目标宽度与实测宽度值,以及所述当前带钢块的第n道次的道次修正值,得到所述当前带钢块的第n道次的块间修正值。Step S212b: According to the inter-block correction value of the nth pass of the previous strip, the target width and the measured width value of the nth pass of the current strip, and the current strip of the nth pass. The pass correction value of the n-pass is obtained, and the inter-block correction value of the n-th pass of the current strip steel block is obtained.
在所述更新所述当前带钢块的第n道次的块间修正值的步骤之后,还包括:After the step of updating the inter-block correction value of the nth pass of the current strip, the method further includes:
步骤S213b:将所述当前带钢块的第n道次的块间修正值进行存储,供下一带钢块使用。可存储在该轧制生产系统模型的硬盘中。Step S213b: Store the inter-block correction value of the n-th pass of the current strip for use by the next strip. Can be stored on the hard disk of this rolling production system model.
其中,步骤S212b的具体获取计算方式为:Wherein, the specific acquisition and calculation method of step S212b is:
根据公式:cb,new=α·cb,old+(1-α)·(w-w*-cp,new),计算获得所述当前带钢块的第n道次的块间修正值;对于当前带钢块,其中,w为第n道次的目标宽度,cb,new为第n道次的块间修正值;cb,old为上一带钢块的第n道次的块间修正值;cp,new为第n道次的道次修正值;α表示平滑系数。According to the formula: c b,new =α·c b,old +(1-α)·(ww * -c p,new ), calculate and obtain the inter-block correction value of the nth pass of the current strip steel block; For the current strip, where w is the target width of the nth pass, cb,new is the inter-block correction value of the nth pass; cb,old is the nth pass of the previous strip with the steel block time correction value; c p,new is the pass correction value of the nth pass; α represents the smoothing coefficient.
假如,每块带钢轧制的总道次为6次,可将轧制道次依次编号为1-6。在图1所示的应用场景中,其中编号为3、5的轧制方向与编号为1、2、4、6的轧制方向相反;若第一测宽仪106仅测量第一粗轧机103的出口的带钢宽度,第二测宽仪107只测量第二粗轧机105的出口宽度。由于,带钢块在第二粗轧机105中往返轧制5次,所以所进行计算的道次为编号为1、2、4、6的道次。If the total number of rolling passes for each strip is 6, the rolling passes can be numbered 1-6 in sequence. In the application scenario shown in FIG. 1, the rolling directions numbered 3 and 5 are opposite to the rolling directions numbered 1, 2, 4, and 6; if the
以SPHC(钢种牌号,热轧钢板)钢种为例,描述自学习模型的具体实施方式。当本块带钢块进入轧线之前,轧制生产系统模型会获取该钢种轧制的基础参数和自学习系数参数。基础参数主要包括负荷分配后各道次的出入口厚度和出入口宽度;自学习参数主要包括块间修正值和道次修正值,块间修正值来自上一带钢块的相同道次的自学习更新计算,道次修正值初始化为0。宽度模型基础信息表如下表所示。Taking SPHC (steel grade, hot-rolled steel plate) steel grade as an example, the specific implementation of the self-learning model is described. Before this strip enters the rolling line, the rolling production system model will obtain the basic parameters and self-learning coefficient parameters of the steel rolling. The basic parameters mainly include the thickness and width of the entrance and exit of each pass after load distribution; the self-learning parameters mainly include the correction value between blocks and the correction value of the pass, and the correction value between blocks comes from the self-learning update of the same pass of the previous steel block. Calculated, the pass correction value is initialized to 0. The basic information table of the width model is shown in the following table.
表1宽度模型基础信息表Table 1 Width model basic information table
采用步骤S12中的使用宽度获取公式:Adopt the used width acquisition formula in step S12:
w0=w-cb,old-cp,old 公式1)w 0 =wc b,old -c p,old Formula 1)
进行目标宽度修正计算。修正计算后得到的w0,是实际轧制生产系统模型采用的使用宽度。轧制生产系统模型会根据此使用宽度计算出各类控制参数,并下发至执行机构,实现宽度控制。带钢块进入粗轧区域前,各道次修正后的控制宽度如下表所示:A target width correction calculation is performed. The w 0 obtained after the correction calculation is the working width adopted by the actual rolling production system model. The rolling production system model will calculate various control parameters according to the use width, and send them to the actuator to realize the width control. Before the strip enters the rough rolling area, the corrected control width of each pass is shown in the following table:
表2第一次设定计算实际使用宽度表Table 2. The first setting to calculate the actual use width table
带钢进行第1道次计算后,通过第一测宽仪106进行宽度测量得到实测宽度值。本例中实测宽度值为1534.72mm,获取实测宽度值后,根据步骤S212a可更新道次反馈自学习值,其计算公式可以表示如下:After the strip is calculated for the first pass, the width is measured by the first
本实例中系数β=0.8,Hm=350mm,Wm=1500mm,ΔWm=60mm。根据表1中第1道次计算后的数据和实测值,可以计算出cp,new=2.38mm。In this example the coefficient β=0.8, Hm =350mm, Wm =1500mm, ΔWm =60mm. According to the calculated data and the measured value of the first pass in Table 1, it can be calculated that cp ,new =2.38mm.
根据步骤S212b再更新块间修正值,其计算公式表示如下:The inter-block correction value is updated again according to step S212b, and its calculation formula is expressed as follows:
cb,new=α·cb,old+(1-α)·(w-w*-cp,new) (公式3)c b,new =α·c b,old +(1-α)·(ww * -c p,new ) (Equation 3)
本实例中系数α=0.8。根据表1中第1道次数据和实测值,可以计算出cb,new=11.23mm。道次修正值将用于当前带钢块额后续道次或计算道次的修正;块间修正值将保存到数据库中,用于下一带钢的该道次的宽度修正。道次修正值与块间修正值更新计算更新完后,触发第二次后续道次的设定计算。剩余各轧制道次的控制宽度如下表所示:The coefficient α = 0.8 in this example. According to the first pass data and measured values in Table 1, it can be calculated that c b,new =11.23mm. The correction value of the pass will be used for the correction of the subsequent pass or calculation pass of the current strip block; the correction value between blocks will be saved in the database and used for the width correction of this pass of the next strip. After the update calculation of the correction value of the pass and the correction value between blocks is updated, the setting calculation of the second subsequent pass is triggered. The control widths of the remaining rolling passes are shown in the table below:
表3第二次计算实际出口宽度表Table 3 The second calculation of the actual outlet width table
当第2道次轧制完成后,获取第二测宽仪107测量的实测宽度值1502.13mm。采用公式2、公式3更新自学习值,计算出本计算道次的cp,new=0.99mm,cp,new=7.34mm。更新计算完后,触发第3次计算道次的设定计算。剩余各轧制道次的控制宽度如下表所示:After the second pass of rolling is completed, the measured width value of 1502.13 mm measured by the second
表4第三次计算实际出口宽度表Table 4 The third calculation of the actual outlet width table
当第3轧制道次轧制完成后,由于是逆行道次,无实测宽度值,不进行自学计算和设定计算。When the third rolling pass is completed, since it is a reverse pass, there is no measured width value, and self-learning calculation and setting calculation are not performed.
当第4道次轧制完成后,获的第二测宽仪107测量的实测宽度值为1483.26mm。采用公式2、公式3更新自学习值,计算出本道次的cp,new=-0.23mm,cp,new=3.22mm。计算更新完后,触发第四次后续道次的设定计算。剩余各道次的控制宽度如下表所示:When the 4th pass of rolling is completed, the obtained width measured by the
表5第四次计算实际出口宽度表Table 5 The fourth calculation of the actual outlet width table
当第5道次轧制完成后,由于是逆行道次,不进行自学计算和设定计算。When the 5th pass rolling is completed, since it is a reverse pass, self-learning calculation and setting calculation are not performed.
当第6道次轧制完成后,获取测宽仪测量宽度1483.26mm。采用公式2、公式3更新自学习值,计算出本道次的cp,new=0.34mm,cp,new=2.62mm。由于没有后续道次,不会进行设定计算。将块间修正值保存至数据库,最终得到一组块间修正值表,如表6所示,用于修正下一块带钢的使用宽度。轧制完成,结束计算更新。When the 6th pass of rolling is completed, a width gauge is obtained to measure the width of 1483.26mm. The self-learning value is updated by formula 2 and formula 3, and cp, new =0.34mm and cp ,new =2.62mm of this pass are calculated. Since there are no subsequent passes, no set calculation will be performed. Save the correction value between blocks to the database, and finally get a set of correction value table between blocks, as shown in Table 6, which is used to correct the use width of the next strip. The rolling is completed, and the calculation update is ended.
表6块间自学习值更新表Table 6 Self-learning value update table between blocks
如图6所示,本发明还提供一种带钢宽度反馈修正系统300,应用于带钢块轧制过程中的宽度控制,该系统包括:参数获取模块301和使用宽度计算模块302。As shown in FIG. 6 , the present invention further provides a strip width
其中,参数获取模块301,用于在同规格产品生产过程中,获取所述产品加工过程中的当前带钢块的第n道次的目标宽度,第n-1道次的道次修正值,以及上一带钢块的第n道次块间修正值;使用宽度计算模块302,用于根据所述获取的所述产品加工过程中的当前带钢块的第n道次的目标宽度,第n-1道次的道次修正值,以及上一带钢块的第n道次块间修正值,得到当前带钢块的第n道次的使用宽度。Wherein, the
其中,参数获取模块301和使用宽度计算模块302之间可进行数据交换。Wherein, data exchange can be performed between the
综上所述:In summary:
本发明提供的带钢宽度反馈修正方法及系统,该方法使用块间自学习(获得块间修正值)和道次反馈自学(获得道次修正值)的方式,同时对轧制生产系统模型使用的目标宽度进行修正得到使用宽度。通过上一带钢块的块间修正值消除了当前次带钢块的轧制生产系统模型与实际轧制过程的偏差。通过道次修正值利用前道次的计算偏差,以反馈的方式调整轧制生产系统模型,提高后续道次的计算精度。本发明有效的提了高轧制生产系统模型的计算精度,维持使用宽度计算稳定性准确度,提高了宽度控制精度。The strip width feedback correction method and system provided by the present invention use the methods of inter-block self-learning (obtaining the correction value between blocks) and pass feedback self-learning (obtaining the correction value of the pass), and at the same time use the rolling production system model The target width is corrected to get the used width. The deviation between the rolling production system model of the current secondary strip and the actual rolling process is eliminated by the correction value between the blocks of the previous strip. Using the calculation deviation of the previous pass through the pass correction value, the rolling production system model is adjusted in a feedback manner, and the calculation accuracy of the subsequent pass is improved. The present invention effectively improves the calculation precision of the high rolling production system model, maintains the stability and accuracy of the use width calculation, and improves the width control precision.
在本申请所提供的几个实施例中,应该理解到,所揭露的系统和方法,也可以通过其它的方式实现。以上所描述的系统实施例仅仅是示意性的,例如,附图中的流程图和框图显示了根据本发明的多个实施例的系统、方法和计算机程序产品的可能实现的体系架构、功能和操作。在这点上,流程图或框图中的每个方框可以代表一个模块、程序段或代码的一部分,所述模块、程序段或代码的一部分包含一个或多个用于实现规定的逻辑功能的可执行指令。也应当注意,在有些作为替换的实现方式中,方框中所标注的功能也可以以不同于附图中所标注的顺序发生。例如,两个连续的方框实际上可以基本并行地执行,它们有时也可以按相反的顺序执行,这依所涉及的功能而定。也要注意的是,框图和/或流程图中的每个方框、以及框图和/或流程图中的方框的组合,可以用执行规定的功能或动作的专用的基于硬件的系统来实现,或者可以用专用硬件与计算机指令的组合来实现。In the several embodiments provided in this application, it should be understood that the disclosed system and method can also be implemented in other manners. The system embodiments described above are merely illustrative, for example, the flowcharts and block diagrams in the Figures illustrate the architecture, functionality, and possible implementations of systems, methods and computer program products according to various embodiments of the present invention. operate. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code that contains one or more functions for implementing the specified logical function(s) executable instructions. It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It is also noted that each block of the block diagrams and/or flowchart illustrations, and combinations of blocks in the block diagrams and/or flowchart illustrations, can be implemented in dedicated hardware-based systems that perform the specified functions or actions , or can be implemented in a combination of dedicated hardware and computer instructions.
另外,在本发明各个实施例中的各功能模块可以集成在一起形成一个独立的部分,也可以是各个模块单独存在,也可以两个或两个以上模块集成形成一个独立的部分。In addition, each functional module in each embodiment of the present invention may be integrated to form an independent part, or each module may exist independently, or two or more modules may be integrated to form an independent part.
所述功能如果以软件功能模块的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本发明的技术方案本质上或者说对现有技术做出贡献的部分或者该技术方案的部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行本发明各个实施例所述方法的全部或部分步骤。而前述的存储介质包括:U盘、移动硬盘、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、磁碟或者光盘等各种可以存储程序代码的介质。需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。If the functions are implemented in the form of software function modules and sold or used as independent products, they can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present invention can be embodied in the form of a software product in essence, or the part that contributes to the prior art or the part of the technical solution. The computer software product is stored in a storage medium, including Several instructions are used to cause a computer device (which may be a personal computer, a server, or a network device, etc.) to execute all or part of the steps of the methods described in the various embodiments of the present invention. The aforementioned storage medium includes: U disk, mobile hard disk, Read-Only Memory (ROM, Read-Only Memory), Random Access Memory (RAM, Random Access Memory), magnetic disk or optical disk and other media that can store program codes . It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention. It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应所述以权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention. should be included within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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