CN108993516B - Composite oxide catalyst with nickel-titanium hydrotalcite as precursor and preparation method and application thereof - Google Patents

Composite oxide catalyst with nickel-titanium hydrotalcite as precursor and preparation method and application thereof Download PDF

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CN108993516B
CN108993516B CN201810940600.4A CN201810940600A CN108993516B CN 108993516 B CN108993516 B CN 108993516B CN 201810940600 A CN201810940600 A CN 201810940600A CN 108993516 B CN108993516 B CN 108993516B
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吴旭
杜亚丽
王若男
李晓建
邹春蕾
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Taiyuan University of Technology
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Abstract

The invention discloses a composite oxide catalyst taking nickel-titanium hydrotalcite (NiTi-LDH) as a precursor, and a preparation method and application thereof, belonging to the field of pollution control and technology. The method takes nickel nitrate hexahydrate and butyl titanate as raw materials, urea as a precipitator, deionized water as a solvent and a detergent, and prepares a NiTi-LDH precursor through the steps of solution preparation, oil bath condensation reflux, suction filtration washing, drying and the like; the precursor is roasted and pressed into sheets to prepare the nickel-titanium composite oxide (NiTi-LDO) denitration catalyst. The invention also provides the selective catalytic reduction (NH) of the catalyst in ammonia gas3-SCR) denitration reaction. The NiTi-LDO denitration catalyst prepared by the method has NO in the range of 240-360 DEG CxConversion rate over 90%, N2The selectivity is close to 95 percent, and the sulfur poisoning resistance is better.

Description

Composite oxide catalyst with nickel-titanium hydrotalcite as precursor and preparation method and application thereof
Technical Field
The invention relates to a composite oxide catalyst taking nickel-titanium hydrotalcite as a precursor, and a preparation method and application thereof, and belongs to the technical field of preparation of denitration catalysts.
Background
With the development of the coal burning industry and the rapid increase in the holding capacity of motor vehicles, a large amount of fossil fuels are consumed, resulting in Nitrogen Oxides (NO)x) Excessive discharge causes serious harm to human health and living environment. With the enhancement of environmental awareness and the stricter of laws and regulations, research and governance of NOxHas become an important content in the international environmental protection field. NH (NH)3The SCR technology becomes a mainstream denitration technology at home and abroad due to the mature and efficient characteristics of the SCR technology, and the key for the performance of the SCR technology is the preparation of a suitable catalyst under the operating condition. At present, vanadium-titanium catalysts are widely used, but the negative effects caused by component toxicity in the post-treatment process cannot be ignored. Therefore, the development of a novel, environment-friendly and efficient catalyst system is still a key topic in the research field of denitration.
Disclosure of Invention
The invention aims to provide a composite oxide catalyst taking nickel-titanium hydrotalcite as a precursor and a preparation method and application thereof, and particularly takes the advantages of Ni and Ti as entry points to be synergistically exerted, NiTi-LDH is prepared in situ to effectively assemble Ni and Ti, and the redox property and the acid-base property of the obtained composite metal oxide catalyst are optimized by adjusting the roasting temperature and the proportion of Ni and Ti, so that the composite oxide catalyst with good activity and N-nickel hydrotalcite is prepared2NH with high selectivity and strong water and sulfur resistance3-an SCR catalyst.
The reason for selecting Ni and Ti metal in the invention is that: the Ni-based oxide catalyst has the characteristics of rich acid sites, strong oxidation-reduction capability and environmental friendliness, and is applied to NH3SCR denitration reaction, N thereof2The selectivity is close to 100 percentCan effectively avoid N2And secondary generation of harmful gases such as O and the like. TiO 22The catalyst is an excellent catalyst carrier, has the characteristics of large specific surface area, low price and no toxicity, and simultaneously has good sulfur resistance. Hydrotalcite-like compounds (LDHs) are excellent precursors for preparing composite metal oxide (LDO) catalysts, and the prepared composite oxides usually have high specific surface area and regular ordered mesoporous structure, and the lattice confinement effect of the composite oxides can effectively promote the dispersion of active components and is beneficial to the electron transfer among metal ions. The invention prepares the NH with excellent catalytic performance and environmental friendliness by effectively assembling Ni and Ti by means of the hydrotalcite-like precursor and cooperatively playing the roles of the Ni and the Ti3-an SCR denitration catalyst.
The invention provides a composite oxide catalyst taking nickel-titanium hydrotalcite as a precursor, which takes nickel nitrate hexahydrate and butyl titanate as raw materials, urea as a precipitator, deionized water as a solvent and a detergent, and prepares a NiTi-LDH precursor through the steps of solution preparation, oil bath condensation reflux reaction, suction filtration washing and drying; the precursor is roasted and pressed into sheets to prepare the nickel-titanium composite oxide (NiTi-LDO) catalyst.
The invention provides a preparation method of the composite oxide catalyst taking nickel-titanium hydrotalcite as a precursor, which comprises the following steps:
(1) preparing a mixed solution: weighing nickel nitrate hexahydrate and urea in a round-bottom flask according to a proportion, weighing butyl titanate, adding deionized water, and magnetically stirring until the nickel nitrate hexahydrate and the urea are fully dissolved;
in the step, 2-3 mL of ethanol is dripped to promote the dissolution of the raw materials;
(2) preparation of NiTi-LDH: placing the mixed solution prepared in the step (1) into a magnetic stirring pot, carrying out oil bath condensation reflux, dissolving at 80-90 ℃ for 3-12 h, adjusting the oil bath temperature to 100-110 ℃, reacting for 12-48 h to obtain a NiTi-LDH turbid solution, and measuring the pH value of the obtained turbid solution;
(3) and (3) suction filtration and washing: carrying out suction filtration and water washing on the turbid liquid obtained in the step (2) to be neutral, and drying at the temperature of 60-80 ℃ overnight to obtain a NiTi-LDH precursor;
(4) roasting: and (3) roasting the prepared NiTi-LDH precursor in a muffle furnace to obtain the nickel-titanium composite oxide NiTi-LDO catalyst.
In the preparation method, in the step (1), the total concentration of the metal cations in the mixed solution is 0.0065 mol L-1And is andc(Ni2+): c(Ti4+) Controlling the ratio to be 2:1-6: 1; whereinc(Ni2+) Refers to the quantity concentration of nickel ion substances in the mixed solution,c(Ti4+) The quantity concentration of the titanium ion substances in the mixed solution is referred to; n (NO)3 -) N (urea) =1:1-2:1, wherein N (NO)3 -) Refers to NO in the mixed solution3 -N (urea) means the amount of urea in the mixed solution.
In the preparation method, in the step (2), the pH value of the turbid liquid is controlled to be 7.0-10.0.
In the preparation method, in the step (4), the obtained NiTi-LDH precursor is roasted in the air atmosphere, the roasting temperature is 400-.
The invention provides the selective catalytic reduction (NH) of the composite oxide catalyst taking the nickel-titanium hydrotalcite as the precursor in ammonia gas3-SCR) denitration reaction.
When in use, the catalyst is firstly tabletted: placing a NiTi-LDO catalyst sample in a tablet press, keeping the NiTi-LDO catalyst sample for 5-10 min under 20 MPa, grinding the NiTi-LDO catalyst sample by using a pestle, and screening the NiTi-LDO catalyst sample into particles of 40-60 meshes, wherein the particles can be directly applied to catalytic reaction;
the catalytic reaction tests were carried out in a fixed bed continuous flow quartz reactor. The granularity of the catalyst is 40-60 meshes, and the dosage is 0.29-0.35 g; the reaction gas composition is: [ NO ]]=600 ppm,[NH3]=600 ppm,[O2]=5.0 vol%,[SO2]=0 or 100 ppm, [ H ]2O]=0 or 10.0 vol%, N2As balance gas, the space velocity of the reaction gas is 45000 h-1(ii) a The catalytic reaction was carried out at 90-450 ℃ and activity data were collected after the reaction reached equilibrium. The product was analyzed by Thermofisiher IS10 FTIR detection, NO conversion and N2The selectivity is calculated by the following formula:
Figure 239071DEST_PATH_IMAGE002
wherein [ NO ]]in、[NH3]inRespectively NO and NH at the inlet of the reactor3The concentration of the gas; [ NO ]]out、[NO2]out、[N2O]outRespectively indicating reactor outlet NO, NO2And N2The concentration of O.
The invention uses X-ray diffractometer to characterize and analyze the crystal structures of hydrotalcite-like precursor and roasted product.
The invention utilizes an automatic adsorption instrument to carry out sample determination on the calcined product of the hydrotalcite-like compound. The specific surface area was analyzed by the BET method, and the pore size and pore size distribution were analyzed by the BJH method.
The invention has the beneficial effects that:
(1) the invention prepares the NiTi-LDH precursor by means of urea uniform coprecipitation method in an oil bath condensation reflux mode, and prepares the NiTi-LDO catalyst by roasting, wherein the NiTi-LDO catalyst has larger specific surface area, regular and ordered mesoporous structure and uniformly dispersed active centers.
(2) The NiTi-LDO catalyst prepared by the invention is applied to NH3SCR reaction with over 90% catalytic activity in the temperature range of 240 ℃ and 360 ℃, N close to 95%2Selectivity and good sulfur poisoning resistance.
(3) The catalyst provided by the invention has the advantages of simple preparation method, low cost and environmental friendliness.
Drawings
FIG. 1 is the XRD patterns of NiTi-LDH and NiTi-LDO in example 1.
FIG. 2 shows the NOx conversion and N of the NiTi-LDO catalyst in example 22Selectivity curve: a represents NOx conversion and b represents N2Selectivity profile.
FIG. 3 is a graph showing the water and sulfur resistance of the NiTi-LDO catalyst of example 2.
FIG. 4 is the nitrogen adsorption/desorption curve and the pore size distribution diagram of NiTi-LDO in example 3.
Detailed Description
The present invention is further illustrated by, but is not limited to, the following examples.
Example 1: (Ni: Ti =2:1, firing temperature 600 ℃ C.)
(1) Preparing a mixed solution: weighing 1.3 g of nickel nitrate hexahydrate and 1.1 g of urea by using an analytical balance, weighing 0.8 mL of butyl titanate and 100 mL of distilled water by using a measuring cylinder, respectively adding the butyl titanate and the distilled water into a 250 mL round-bottom flask, dropwise adding 3 mL of absolute ethyl alcohol by using a rubber head dropper, and magnetically stirring until the mixture is fully and uniformly mixed.
(2) Preparation of NiTi-LDH: and (3) placing the prepared mixed solution into a magnetic stirring pot, carrying out oil bath condensation reflux, dissolving at 90 ℃ for 12 hours, adjusting the oil bath temperature to 100 ℃, and reacting for 48 hours to obtain the NiTi-LDH turbid solution.
(3) And (3) suction filtration and washing: and (3) carrying out suction filtration and water washing on the turbid solution obtained in the step (2) to neutrality, and drying at the temperature of 60 ℃ overnight to obtain a NiTi-LDH precursor.
(4) Preparation of NiTi-LDO: and placing the NiTi-LDH powder in a crucible, placing the crucible in a muffle furnace, and roasting for 3 h at 600 ℃ to finally obtain the NiTi-LDO catalyst.
Performing X-ray diffraction analysis on the crystal fine powder products obtained in the steps (3) and (4), wherein the diffraction spectrogram is shown as an attached figure 1, and the NiTi-LDH spectrogram shows a special hydrotalcite diffraction peak and has a single crystal phase; the spectrogram of NiTi-LDO shows that the oxide of the NiTi-LDO mainly consists of NiO and TiO2And NiTiO3The composition and the crystallinity are higher.
Example 2: (Ni: Ti =4:1, firing temperature 500 ℃ C.)
(1) Preparing a mixed solution: weighing 1.5 g of nickel nitrate hexahydrate and 1.1 g of urea by using an analytical balance, weighing 0.5 mL of butyl titanate and 100 mL of distilled water by using a measuring cylinder, respectively adding the butyl titanate and the distilled water into a 250 mL round-bottom flask, dropwise adding 3 mL of absolute ethyl alcohol by using a rubber head dropper, and magnetically stirring until the mixture is fully and uniformly mixed.
(2) Preparation of NiTi-LDH: and (3) placing the prepared mixed solution into a magnetic stirring pot, carrying out oil bath condensation reflux, dissolving at 90 ℃ for 12 hours, adjusting the oil bath temperature to 100 ℃, and reacting for 48 hours to obtain the NiTi-LDH turbid solution.
(3) And (3) suction filtration and washing: and (3) carrying out suction filtration and water washing on the turbid solution obtained in the step (2) to neutrality, and drying at the temperature of 60 ℃ overnight to obtain a NiTi-LDH precursor.
(4) Preparation of NiTi-LDO: and placing the NiTi-LDH powder in a crucible, placing the crucible in a muffle furnace, and roasting for 3 hours at 500 ℃ to finally obtain the NiTi-LDO catalyst.
The product is used for denitration reaction, and is prepared into 40-60 mesh granules through tabletting.
(5) 0.38 g of the particles obtained in step (4) were weighed and the catalytic reaction test was carried out in a fixed bed continuous flow quartz reactor. The reaction gas composition is: [ NO ]]=600 ppm,[NH3]=600 ppm,[O2]=5.0 vol%, N2As balance gas, the space velocity of the reaction gas is 45000 h-1. The catalytic reaction was carried out at 90-450 ℃ and activity data were collected after the reaction reached equilibrium. The product was analyzed by Thermofisiher IS10 FTIR detection, NO conversion and N2The selectivity is calculated by the following formula:
Figure 687370DEST_PATH_IMAGE002
wherein [ NO ]]in,[NH3]inRespectively NO and NH at the inlet of the reactor3The concentration of the gas; [ NO ]]out,[NO2]out,[N2O]outRespectively meaning reactor outlet NO, NO2And N2The concentration of O.
The catalytic activity results are shown in FIG. 2, where FIG. 2 shows the NOx conversion and N for the NiTi-LDO catalyst of this example2Selectivity curve: a represents NOx conversion and b represents N2Selectivity profile. The figure shows that: the catalyst has good catalytic performance, and has more than 90% of catalytic activity and N close to 95% under the window of 240-plus-360 DEG C2And (4) selectivity.
(6) And (3) weighing 0.38 g of the particles obtained in the step (4), filling the particles into a quartz tube, and evaluating the sulfur resistance and the water resistance of the catalyst. The conditions are as follows: test temperature 240 ℃; n is a radical of2For balance gas, [ NO ]]=600 ppm,[NH3]=600 ppm,[O2]=5.0 vol%,[SO2]=100 ppm,[H2O]=10 vol%; the space velocity of the mixed gas is 45000 h-1. The curve of the sulfur resistance and the water resistance is shown in the attached figure 3. First, 100 ppm SO was introduced2The catalyst NOx conversion decreased from 92.5% to 89.8%, followed by 10 vol% H2The conversion rate of O and NOx is reduced from 89.8 percent to 85.1 percent and is only reduced by about 4 percent, and when SO is removed2And H2After O, the catalyst NOx conversion gradually returns to the initial value. The test result shows that the NiTi-LDO catalyst has good water resistance and sulfur resistance.
Example 3: (Ni: Ti =6:1, firing temperature 400 ℃ C.)
(1) Preparing a mixed solution: weighing 1.6 g of nickel nitrate hexahydrate and 1.1 g of urea by using an analytical balance, weighing 0.3 mL of butyl titanate and 100 mL of distilled water by using a measuring cylinder, respectively adding the butyl titanate and the distilled water into a 250 mL round-bottom flask, dropwise adding 3 mL of absolute ethyl alcohol by using a rubber head dropper, and magnetically stirring until the mixture is fully and uniformly mixed.
(2) Preparation of NiTi-LDH: and (3) placing the prepared mixed solution into a magnetic stirring pot, carrying out oil bath condensation reflux, dissolving at 90 ℃ for 12 hours, adjusting the oil bath temperature to 100 ℃, and reacting for 48 hours to obtain the NiTi-LDH turbid solution.
(3) And (3) suction filtration and washing: and (3) carrying out suction filtration and water washing on the turbid solution obtained in the step (2) to neutrality, and drying at the temperature of 60 ℃ overnight to obtain a NiTi-LDH precursor.
(4) Preparation of NiTi-LDO: and placing the NiTi-LDH powder in a crucible, placing the crucible in a muffle furnace, and roasting for 3 h at 400 ℃ to finally obtain the NiTi-LDO catalyst.
(5) The particles obtained in step (4) were subjected to specific surface analysis, specific surface area analysis by the BET method, and pore size distribution analysis by the BJH method, and the results are shown in FIG. 4. As can be seen, the NiTi-LDO catalyst has a large specific surface area (225 m)2 g-1) Has obvious mesoporous structure and uniform pore size distribution (1-4 nm).

Claims (8)

1. A method for preparing a composite oxide catalyst by taking nickel-titanium hydrotalcite as a precursor is characterized by comprising the following steps: preparing a NiTi-LDH precursor by using nickel nitrate hexahydrate and butyl titanate as raw materials, urea as a precipitator, deionized water as a solvent and a detergent through the steps of solution preparation, oil bath condensation reflux reaction, suction filtration washing and drying; roasting and tabletting the precursor to prepare the nickel-titanium composite oxide catalyst;
the preparation method comprises the following steps:
(1) preparing a mixed solution: weighing nickel nitrate hexahydrate and urea in a round-bottom flask according to a proportion, weighing butyl titanate, adding deionized water, and magnetically stirring until the nickel nitrate hexahydrate and the urea are fully dissolved;
(2) preparation of NiTi-LDH: placing the mixed solution prepared in the step (1) into a magnetic stirring pot, carrying out oil bath condensation reflux, dissolving at 80-90 ℃ for 3-12 h, adjusting the oil bath temperature to 100-110 ℃, reacting for 12-48 h to obtain a NiTi-LDH turbid solution, and measuring the pH value of the obtained turbid solution;
(3) and (3) suction filtration and washing: carrying out suction filtration and water washing on the turbid liquid obtained in the step (2) to be neutral, and drying at the temperature of 60-80 ℃ overnight to obtain a NiTi-LDH precursor;
(4) roasting: and (3) roasting the prepared NiTi-LDH precursor in a muffle furnace to obtain the nickel-titanium composite oxide NiTi-LDO catalyst.
2. The method for preparing the composite oxide catalyst using the nickel titanium hydrotalcite as the precursor according to claim 1, wherein the method comprises the following steps: in the step (1), the total concentration of metal cations in the mixed solution is 0.0065 mol L-1And is andc(Ni2+): c(Ti4+) Controlling the ratio to be 2:1-6: 1; whereinc(Ni2+) Refers to the quantity concentration of nickel ion substances in the mixed solution,c(Ti4+) The quantity concentration of the titanium ion substances in the mixed solution is referred to; n (NO)3 -) N (urea) =1:1-2:1, wherein N (NO)3 -) Refers to NO in the mixed solution3 -N (urea) means the amount of urea in the mixed solution.
3. The method for preparing the composite oxide catalyst using the nickel titanium hydrotalcite as the precursor according to claim 1, wherein the method comprises the following steps: in the step (1), 2-3 mL of ethanol is added dropwise to promote the dissolution of the raw materials.
4. The method for preparing the composite oxide catalyst using the nickel titanium hydrotalcite as the precursor according to claim 1, wherein the method comprises the following steps: in the step (2), the pH value of the turbid liquid is controlled to be 7.0-10.0.
5. The method for preparing the composite oxide catalyst using the nickel titanium hydrotalcite as the precursor according to claim 1, wherein the method comprises the following steps: in the step (4), the obtained NiTi-LDH precursor is roasted in the air atmosphere, the roasting temperature is 400-700 ℃, and the roasting time is 2-5 h.
6. The application of the composite oxide catalyst prepared by the method of claim 1 and taking the nickel-titanium hydrotalcite as the precursor in the selective catalytic reduction denitration reaction of ammonia gas.
7. Use according to claim 6, characterized in that: when in use, the catalyst is firstly tabletted: placing a NiTi-LDO catalyst sample in a tablet press, keeping the NiTi-LDO catalyst sample for 5-10 min under 20 MPa, grinding the NiTi-LDO catalyst sample by using a pestle, and screening the NiTi-LDO catalyst sample into particles of 40-60 meshes, wherein the particles can be directly applied to catalytic reaction;
the catalytic reaction test is carried out in a fixed bed continuous flow quartz reactor; the granularity of the catalyst is 40-60 meshes, and the dosage is 0.29-0.35 g; the reaction gas composition is: [ NO ]]=600 ppm,[NH3]=600 ppm,[O2]=5.0 vol%,[SO2]=0 or 100 ppm, [ H ]2O]=0 or 10 vol%, N2As balance gas, the space velocity of the reaction gas is 45000 h-1(ii) a The catalytic reaction was carried out at 90-450 ℃ and activity data were collected after the reaction reached equilibrium.
8. Use according to claim 7, characterized in that: the resulting product was analyzed by Thermofisiher IS10 FTIR detection, NO conversion and N2The selectivity is calculated by the following formula:
Figure DEST_PATH_IMAGE002
Figure DEST_PATH_IMAGE004
wherein [ NO ]]in、[NH3]inRespectively NO and NH at the inlet of the reactor3The concentration of the gas; [ NO ]]out、[NO2]out、[N2O]outRespectively indicating reactor outlet NO, NO2And N2The concentration of O.
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