CN108985636B - Empty card management and control method and computer readable medium - Google Patents

Empty card management and control method and computer readable medium Download PDF

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Publication number
CN108985636B
CN108985636B CN201810811096.8A CN201810811096A CN108985636B CN 108985636 B CN108985636 B CN 108985636B CN 201810811096 A CN201810811096 A CN 201810811096A CN 108985636 B CN108985636 B CN 108985636B
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storage area
empty
cards
level
empty card
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CN108985636A (en
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李选彪
杨海军
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BOE Technology Group Co Ltd
Chongqing BOE Optoelectronics Technology Co Ltd
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BOE Technology Group Co Ltd
Chongqing BOE Optoelectronics Technology Co Ltd
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0631Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06315Needs-based resource requirements planning or analysis
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0631Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06313Resource planning in a project environment
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Abstract

The invention discloses a management and control method of empty cards and a computer readable medium, wherein the quantity demand and the priority of the empty cards in each storage area contained in a production factory are calculated at intervals of a first set time length, so that the management and control limit of the storage level quantity of each storage area is determined according to the quantity demand of the empty cards in each storage area and the type of the required empty cards, and when the quantity of the empty cards in the storage area reaches the corresponding management and control limit of the storage area level quantity, the required type of empty cards are directly acquired from the storage area with low priority. And according to the priority level determined at present, when the empty card is required, the empty card is pulled to move in a balanced manner in a production plant, so that the congestion problem is solved, the smoothness of logistics carrying is ensured, the storage space of each storage area in the production plant is utilized to the maximum extent, the required number of the empty cards in each storage area is effectively ensured, the occurrence of secondary carrying of the empty cards is reduced as much as possible, the equipment utilization rate and the carrying resource utilization rate are improved, and the equipment idle time is reduced.

Description

Empty card management and control method and computer readable medium
Technical Field
The invention relates to the technical field of intelligent manufacturing, in particular to a management and control method of an empty card and a computer readable medium.
Background
In the manufacturing process of the display panel, the substrate needs to be transported by the card slot between each manufacturing device of the production factory (Cell), and after the production factory completes the manufacture of the substrates of different models, the substrate needs to be transported to the Module factory (Module) by the card slot for assembly and other processes, and then the empty cards (i.e. the cards not bearing any substrate) suitable for different models are returned to the production factory for subsequent production and use. The following problems are likely to occur during empty card transportation:
1. in the actual operation process of a production factory, the empty card conveying distance is too long, so that the problems of resource occupation, conveying efficiency reduction and the like are caused.
2. The Cell factory has different product structures, so that under the condition that the demands for the empty cards are different, the empty card types without demands occupy storage resources, or the empty cards with demands cannot be accurately conveyed to corresponding positions.
3. When the storage space is large, the logistics path is single, the position of the empty card is not accurate, and the problems of secondary transportation waste or inverse logistics and the like are caused.
Therefore, how to accurately control the empty card transportation process is a technical problem which needs to be solved urgently in the field.
Disclosure of Invention
In view of the above, embodiments of the present invention provide a method for managing and controlling empty cards and a computer readable medium for providing precise transportation control of empty cards.
The embodiment of the invention provides a method for managing and controlling an empty card, which comprises the following steps:
determining the empty card quantity requirement and priority of each storage area contained in a production factory at intervals of a first set time length;
determining storage level quantity control limit of each storage area according to the empty card quantity requirement and the required empty card type of each storage area;
determining whether the number of the empty cards in each storage area reaches the corresponding storage area level number control limit;
and when the number of the empty cards in the storage area is determined not to reach the corresponding storage area level number control limit, acquiring the empty cards of the required type from the storage area with low priority.
In a possible implementation manner, in the foregoing management and control method provided in an embodiment of the present invention, the determining whether the number of empty cards in each storage area reaches the corresponding storage area level number management and control limit specifically includes:
and according to the sequence of the priorities of the storage areas from high to low, determining whether the number of the empty cards in the storage areas reaches the corresponding storage area level number control limit step by step.
In a possible implementation manner, in the foregoing management and control method provided in this embodiment of the present invention, when it is determined that the number of empty cards in the storage area does not reach the corresponding storage area level number management and control limit, acquiring an empty card of a required type from a storage area with a low priority includes:
when the number of the empty cards in the storage area of the level does not reach the corresponding storage area level number control limit, judging whether the storage area with the low priority has the empty cards of the type required by the storage area of the level step by step according to the sequence of the priority of the storage areas from high to low until the storage area of the level with the low priority is judged to have the empty cards of the type required by the storage area of the level;
and carrying the empty card of the type required by the storage area of the certain level into the storage area of the certain level from the storage area of the certain level with low priority.
In a possible implementation manner, in the foregoing management and control method provided in this embodiment of the present invention, when it is determined that the number of empty cards in the storage area does not reach the corresponding storage area level number management and control limit, obtaining an empty card of a required type from a storage area with a low priority, further includes:
when the number of the empty cards in the storage area with the lowest priority does not reach the corresponding storage area level number control limit, judging whether a set area of the production factory has the empty cards of the type required by the storage area with the lowest priority or not;
if yes, the empty card of the type required by the storage area with the lowest priority is conveyed to the storage area with the lowest priority from the set area of the production factory.
In a possible implementation manner, in the foregoing management and control method provided in the embodiment of the present invention, the method further includes:
when the production factory receives an empty card unloading request sent after the production of an empty card in a module factory is finished, determining whether the number of the type of empty cards in the production factory reaches factory level number management and control limit; the factory level quantity control limit is the accumulated sum of the storage level quantity control limits of the current storage areas;
if yes, storing the generated empty card in the module factory;
and if not, carrying the empty card generated in the module factory to a set area of the production factory for storage.
In a possible implementation manner, in the above managing and controlling method provided in an embodiment of the present invention, the conveying empty cards generated in the module factory to a set area of the production factory for storage specifically includes:
judging the type of an empty card generated in the module factory;
and carrying the empty card generated in the module factory to a set area matched with the type of the empty card in the production factory for storage according to the judged type of the empty card.
In a possible implementation manner, in the foregoing method for managing and controlling provided in an embodiment of the present invention, after storing the generated empty card in the module factory, the method further includes:
determining whether the empty card is needed in the production factory every a second set time period until the empty card is determined to be needed in the production factory;
and carrying the empty card to the storage area which needs the empty card and has the highest priority.
In a possible implementation manner, in the foregoing control method provided in an embodiment of the present invention, the determining a demand for the number of empty cards in each storage area included in a production plant specifically includes:
calculating the empty card quantity requirement of each storage area according to the following formula:
the number of empty cards in the storage area is equal to (the storage capacity of the storage area is equal to the full bin rate of the storage area-the average relative production speed difference is equal to the acceptable product storage time)/the number of devices needing empty cards.
In a possible implementation manner, in the foregoing management and control method provided in an embodiment of the present invention, the determining, according to the empty card quantity requirement and the required empty card type of each storage area, a storage level quantity management and control limit of each storage area specifically includes:
calculating the storage level quantity control limit of each storage area according to the following formula:
and the storage level quantity management and control limit of the storage area is equal to the empty card quantity requirement of the storage area corresponding to the empty card type required in the storage area.
On the other hand, the embodiment of the present invention further provides a computer-readable medium, which includes a program code, and when the program code runs on a computing device, the program code is configured to enable the computing device to execute the steps of the above management and control method provided by the embodiment of the present invention.
The embodiment of the invention has the beneficial effects that:
according to the empty card control method and the computer readable medium provided by the embodiment of the invention, the empty card quantity requirement and the priority of each storage area included in a production factory are recalculated at intervals of the first set time length, so that the storage level quantity control limit of each storage area is determined according to the empty card quantity requirement and the required empty card type of each storage area, the empty card quantity in each storage area is accurately controlled, and when the empty card quantity in the storage area reaches the corresponding storage area level quantity control limit, the empty card of the required type is directly acquired from the storage area with the low priority, so that the total demand of controlling the empty card in real time is realized. And according to the priority level determined at present, when the empty card is required, the empty card is pulled to move in a balanced manner in a production factory, so that the congestion problem is solved, the smoothness of logistics carrying is ensured, and the factory production is smoothly carried out. Through accurate empty card carrying management, the storage space of each storage area in a production factory is utilized to the maximum extent, the required quantity of empty cards in each storage area is effectively guaranteed, the occurrence of empty card secondary carrying is reduced as much as possible, the equipment utilization rate and the carrying resource utilization rate are improved, and the equipment idle time is reduced.
Drawings
Fig. 1 is a schematic flow chart of an empty card management and control method according to an embodiment of the present invention;
fig. 2 is another schematic flow chart of a method for managing and controlling an empty card according to an embodiment of the present invention;
fig. 3 is another schematic flow chart of a method for managing and controlling an empty card according to an embodiment of the present invention;
fig. 4 is another schematic flow chart of a method for managing and controlling an empty card according to an embodiment of the present invention;
fig. 5 is another schematic flow chart illustrating an empty card management and control method according to an embodiment of the present invention;
fig. 6 is another schematic flow chart of a method for managing and controlling an empty card according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings, and it is apparent that the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The shapes and sizes of the various elements in the drawings are not to scale and are merely intended to illustrate the invention.
The method for managing and controlling the empty card provided by the embodiment of the invention, as shown in fig. 1, specifically comprises the following steps:
s101, every interval of a first set time length;
s102, determining the empty card quantity requirement and priority of each storage area contained in a production factory;
s103, determining storage level quantity management and control limits of each storage area according to the empty card quantity requirements of each storage area and the required empty card types;
s104, determining whether the number of the empty cards in each storage area reaches the corresponding storage area level number control limit; if yes, returning to the step S101; if not, executing step S105;
and S105, acquiring the empty card of the required type from the storage area with low priority.
Specifically, according to the empty card management and control method provided by the embodiment of the present invention, at intervals of a first set time length, the empty card quantity requirement and the priority of each storage area included in the production plant are recalculated, so as to determine the storage level quantity management and control limit of each storage area according to the empty card quantity requirement and the required empty card type of each storage area, accurately control the empty card quantity in each storage area, and directly acquire an empty card of a required type from a storage area with a low priority when it is determined that the empty card quantity of the storage area reaches the corresponding storage area level quantity management and control limit, thereby realizing the overall demand of real-time control of the empty card. And according to the priority level determined at present, when the empty card is required, the empty card is pulled to move in a balanced manner in a production factory, so that the congestion problem is solved, the smoothness of logistics carrying is ensured, and the factory production is smoothly carried out. Through accurate empty card carrying management, the storage space of each storage area in a production factory is utilized to the maximum extent, the required number of empty cards in each storage area is effectively guaranteed, the occurrence of empty card secondary carrying is reduced as much as possible, the improvement of equipment utilization rate and carrying resource utilization rate is facilitated, and the Idle (Idle) time of equipment is reduced.
Optionally, in the management and control method provided in the embodiment of the present invention, the step S101 may be implemented by setting a Timer (Timer) every interval of the first set time period, and the specifically set first set time period may be set according to actual needs, which is not limited herein.
Optionally, in the management and control method provided in the embodiment of the present invention, in the step S102, the empty card quantity requirement of each storage area included in the production plant is determined, and specifically, the empty card quantity requirement of each storage area may be calculated according to the following formula:
the number of empty cards in the storage area is (storage capacity of the storage area, full storage rate of the storage area, average relative production speed difference and acceptable product storage time)/the number of devices needing empty cards.
The acceptable product storage time is, for example, 24 hours, which is determined by the product in process (WIP) storage time acceptable in the production plant. It is noted that the number of devices requiring empty cards is multiplied by the number of types of empty cards required for the devices simultaneously using two or more types of empty cards at the same time.
Optionally, in the management and control method provided in the embodiment of the present invention, in the step S103, the management and control limit on the number of storage levels of each storage area is determined according to the empty card number requirement and the required empty card type of each storage area, and specifically, the management and control limit on the number of storage levels of each storage area may be calculated according to the following formula:
and the storage level quantity management and control limit of the storage area is equal to the empty card quantity requirement of the storage area corresponding to the type of the empty card required in the storage area.
And calculating a factory level quantity control limit, wherein the specific factory level quantity control limit is the accumulated sum of the storage level quantity control limits of the current storage areas.
Specifically, in the management and control method provided by the embodiment of the present invention, the empty card management and control reference information table is a basis for empty card management and control judgment, and accuracy of the definition data in the empty card management and control reference information table is an important reference basis for ensuring the quality of the implementation result of the management and control method. The following table schematically lists some information of the empty card management control reference information table, and the above steps S102 and S103 may be implemented in combination with information in the empty card management control reference information table.
STOCKER DURABLESPEC QUANTITY PRIORITY
PFST01 8PCA 3 2
PFST01 8PCB 3 2
PFST02 8PCB 4 1
PFST02 8PCA 3 1
PFST03 8PCA 3 3
Specifically, the storer in the above table indicates the name of the storage area requiring an empty card; the DURABLESPEC represents the type of empty cards which can appear in the current memory area, the queue represents the number requirement of empty cards needed by each device, and the PRIORITY represents the PRIORITY of the type of empty cards corresponding to the current memory area in all memory areas.
Optionally, in the foregoing management and control method provided in the embodiment of the present invention, in order to ensure that the storage area with a lower priority has empty cards required by the storage area with a higher priority, several virtual devices may be established in the storage area, and various types of empty cards are registered on the virtual devices, so as to implement the minimum holding capacity of each type of empty card.
Optionally, in the management and control method provided in the embodiment of the present invention, the step S104 determines whether the number of empty cards in each storage area reaches the corresponding storage area level number management and control limit, as shown in fig. 2, specifically may be implemented in the following manner:
and determining whether the number of the empty cards in the storage area reaches the corresponding storage area level number control limit step by step according to the sequence of the priority of the storage areas from high to low. For example, as shown in fig. 2, step S1041 may be performed first to determine whether the number of empty cards in the storage area with the highest priority reaches the corresponding storage area level number management limit, step S1042 may be performed to determine whether the number of empty cards in the storage area with the next priority reaches the corresponding storage area level number management limit, and so on, and step S104n may be performed finally to determine whether the number of empty cards in the storage area with the lowest priority reaches the corresponding storage area level number management limit.
Specifically, a priority of transportation is formed by setting the priority in each storage area, the storage area with high priority is used for pulling the empty card in the storage area with low priority, and the empty card is pulled to a required place step by step one by one, so that the occupation of resources by long-distance transportation can be avoided, and the reaction speed and the reaction efficiency can be improved.
Optionally, in the foregoing management and control method provided in this embodiment of the present invention, when it is determined that the number of empty cards in the storage area does not reach the corresponding storage area level number management and control limit, step S105 obtains an empty card of a required type from a storage area with a low priority, as shown in fig. 3, and may specifically be implemented as follows:
when the number of the empty cards in the storage area of the level does not reach the control limit of the number of the corresponding storage area levels, judging whether the storage area with low priority has the empty cards of the type required by the storage area of the level step by step according to the sequence of the priority of the storage areas from high to low until the storage area of a certain level with low priority is judged to have the empty cards of the type required by the storage area of the level;
and carrying the empty card of the type required by the level storage area into the level storage area from the level storage area with low priority.
For example, as shown in fig. 3, taking the storage area with the highest priority as an example, after step S1041 is executed, when it is determined that the number of empty cards in the storage area with the highest priority does not reach the corresponding storage area level number control limit, step S1051 is executed to determine whether an empty card of the type required by the storage area with the highest priority is present in the storage area with the lower priority, if so, step S1051 'is executed to transfer the empty card of the type required by the storage area with the highest priority into the storage area with the highest priority, if not, step S1052 is executed to determine whether an empty card of the type required by the storage area with the highest priority is present in the storage area with the lower priority, and so on, until step S105n is executed to determine whether an empty card of the type required by the storage area with the highest priority is present in the storage area with the lowest priority, if so, step S105 n' is executed from the storage area with the lowest priority, and carrying the empty card of the type required by the storage area with the highest priority into the storage area with the highest priority, and if not, exiting the process.
Specifically, by setting the priorities in each storage area, a priority for carrying is formed in a production factory, when the storage area with the highest priority does not reach the control limit, the empty card in the storage area with the lowest priority difference is pulled to be carried to the storage area, the empty card is pulled to the required place step by step, the distance for carrying the empty card can be shortened as much as possible, and the reaction speed and the reaction efficiency are improved.
Optionally, in the foregoing management and control method provided in this embodiment of the present invention, when it is determined that the number of empty cards in the storage area does not reach the corresponding storage area level number management and control limit, in step S104, a required type of empty card is acquired from a storage area with a low priority, as shown in fig. 3, specifically, the following method may also be implemented:
after executing step S104n, when it is determined that the number of empty cards in the storage area with the lowest priority does not reach the corresponding storage area level number control limit, executing step S106 to determine whether the set area of the production plant has an empty card of the type required by the storage area with the lowest priority; if yes, go to step S107; if not, the process is exited;
s107, the empty card of the type required by the storage area with the lowest priority is conveyed to the storage area with the lowest priority from the set area of the production factory.
Specifically, for the storage area with the lowest priority, the empty cards stored in the set area of the production factory can be pulled, so that the distance for conveying the empty cards is shortened as much as possible, and the reaction speed and the reaction efficiency are improved.
Specifically, in the management and control method provided in the embodiment of the present invention, on one hand, empty cards in each storage area inside a production plant can be determined, and when a storage area with an incorrect location and a higher priority is required, a response is made in time to automatically adjust the distribution of the empty cards.
On the other hand, optionally, in the management and control method provided in the embodiment of the present invention, an empty card of the module factory may also be managed and controlled, as shown in fig. 4, specifically, the method may include the following steps:
s401, a production factory receives an empty card unloading Request (Unload Request) sent after the module factory finishes producing empty cards;
s402, determining whether the number of the empty cards of the type in the production plant reaches the plant level number control limit; the factory level quantity control limit is the accumulated sum of the storage level quantity control limits of the current storage areas; if yes, go to step S403; if not, go to step S404;
s403, storing the generated empty card in a module factory;
s404, the empty card generated in the module factory is conveyed to a set area of the production factory for storage.
Specifically, in the management and control method provided in the embodiment of the present invention, after the module factory completes production, an empty card unloading request is sent to the production factory; under the condition that the production factory meets basic conditions, logic of empty card management and control is triggered, information judgment is conducted on currently generated empty cards, whether the current type of empty cards reaches factory level quantity management and control limits or not is judged, if yes, the currently generated empty cards are left in the module factory, and if not, the generated empty cards are conveyed to the production factory so as to adjust distribution of the empty cards in the module factory.
Optionally, in the management and control method provided in the embodiment of the present invention, the step S404 transports the empty card generated in the module factory to a set area of a production factory for storage, and may be specifically implemented by:
firstly, judging the type of an empty card generated in a module factory;
and then, according to the judged type of the empty card, the empty card generated in the module factory is conveyed to a set area matched with the type of the empty card in the production factory for storage.
Specifically, for example, as shown in fig. 5, step S501 determines whether the type of the empty card generated in the module factory is I-type; if yes, executing step S502, transporting the empty card generated in the module factory to the production factory and storing in the I-type setting area; if not, step S503 is executed to transfer the empty card generated in the module factory to the type II setting area in the production factory for storage. For example, the type I card slot may be a PCA card slot and a PCB card slot, and the type II card slot may be a PCA card slot, a PCB card slot and a PCC card slot, which are specifically classified according to actual production, and are not limited herein.
Specifically, under the restriction of quantity management and control of carrying is not reached, the destinations of carrying are screened, the destinations are carried to different types of set areas according to different empty card types, the accuracy of carrying can be improved, situations such as secondary carrying and reverse logistics carrying are avoided, and the set areas generally arrive the fastest after being returned to a production factory from a module factory and belong to requisite storage areas.
Optionally, in the control method provided in the embodiment of the present invention, after the step S403 deposits the generated empty card in the module factory, as shown in fig. 6, the method may further include:
s601, every second set time interval; specifically, the method can be implemented by setting a Timer (Timer), and the second set time period of the specific setting can be set according to actual needs, which is not limited herein;
s602, determining whether an empty card is needed in a production factory, if so, executing a step S603, otherwise, executing a step S601;
and S603, conveying the empty card to a storage area which needs the empty card and has the highest priority.
Specifically, the empty card of depositing at module factory has an important role just in order to practice thrift the storage space of production factory, under the inconsistent condition of product structure, the condition that production factory only used single type draw-in groove can appear, because the quantity of draw-in groove is limited, how quick circulation just becomes the key consequently, if the empty card that will not use is deposited the module factory, can practice thrift a large amount of spaces for the production factory, makes the commodity circulation of production factory better smooth and easy.
To sum up, the above control method provided by the embodiment of the present invention mainly implements two functions: 1. and (4) judging the unloading of the empty cards after the production of the module factory is finished, judging whether the production factory needs the type of empty cards, and then carrying out corresponding operation. 2. The operation of the timer is carried out at regular time, the empty cards staying in the module factory and the production factory are judged, and the distribution of the empty cards is automatically adjusted in time in response to the condition that the positions are not right and the storage areas with higher priority have requirements.
In addition, the control method provided by the embodiment of the invention aims at the problems that the carrying of empty cards from the existing module factory to the production factory is too long and the space of the production factory is limited. There are two main directions of regulation, one for quantity and one for location. There are two aspects to quantity management and control, and one aspect is factory level quantity management and control: the specific required quantity of the production factory for various types of empty cards is calculated according to different product combinations, and on the other hand, the storage area quantity management and control is as follows: and calculating the specific requirement of the corresponding number of the empty cards according to the different process procedures in the storage area. There are two aspects to location management, one is factory level location management: automatically judging whether the total number of the empty cards in the production factory meets the requirements or not under different product combinations, and if not, pulling the empty cards in the module factory to return to the production factory; another aspect is storage area location management: the number of the empty cards in each storage area is changed continuously, and the required empty cards are automatically obtained from the storage area with lower priority according to the requirement. By the management and control method provided by the embodiment of the invention, empty card conveying management can be improved, and conveying efficiency and equipment utilization rate are improved.
Based on the same inventive concept, an embodiment of the present invention further provides a computer-readable medium, which includes program code, and when the program code runs on a computing device, the program code is configured to enable the computing device to execute the steps of the above method for managing and controlling an empty card. Because the principle of solving the problem of the computer-readable medium is similar to the aforementioned management and control method for the empty card, the implementation of the computer-readable medium may refer to the implementation of the management and control method, and repeated details are not repeated.
The program product may employ any combination of one or more readable media. The readable medium may be a readable signal medium or a readable storage medium. A readable storage medium may be, for example, but not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any combination of the foregoing. More specific examples (a non-exhaustive list) of the readable storage medium include: an electrical connection having one or more wires, a portable disk, a hard disk, a Random Access Memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disc read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing.
A display product according to an embodiment of the present invention may employ a portable compact disc read only memory (CD-ROM) and include program code, and may be run on a server device. However, the program product of the present invention is not limited thereto, and in this document, the readable storage medium may be any tangible medium containing or storing the program, which can be used by or in connection with an information transmission, apparatus, or device.
A readable signal medium may include a propagated data signal with readable program code embodied therein, for example, in baseband or as part of a carrier wave. Such a propagated data signal may take any of a variety of forms, including, but not limited to, electro-magnetic, optical, or any suitable combination thereof. A readable signal medium may also be any readable medium other than a readable storage medium that can transmit, propagate, or transport the program for use by or in connection with the periodic network action system, apparatus, or device.
Program code embodied on a readable medium may be transmitted using any appropriate medium, including but not limited to wireless, wireline, optical fiber cable, RF, etc., or any suitable combination of the foregoing.
Program code for carrying out operations for aspects of the present invention may be written in any combination of one or more programming languages, including an object oriented programming language such as Java, C + + or the like and conventional procedural programming languages, such as the "C" programming language or similar programming languages. The program code may execute entirely on the user's computing device, partly on the user's device, as a stand-alone software package, partly on the user's computing device and partly on a remote computing device, or entirely on the remote computing device or server. In the case of a remote computing device, the remote computing device may be connected to the user computing device through any kind of network, including a Local Area Network (LAN) or a Wide Area Network (WAN), or may be connected to an external computing device.
Through the above description of the embodiments, it is clear to those skilled in the art that the embodiments of the present invention may be implemented by hardware, or by software plus a necessary general hardware platform. Based on such understanding, the technical solutions of the embodiments of the present invention may be embodied in the form of a software product, which may be stored in a non-volatile storage medium (which may be a CD-ROM, a usb disk, a removable hard disk, etc.), and includes several instructions for enabling a computer device (which may be a personal computer, a server, or a network device, etc.) to execute the methods according to the embodiments of the present invention.
Those skilled in the art will appreciate that the drawings are merely schematic representations of one preferred embodiment and that the blocks or flow diagrams in the drawings are not necessarily required to practice the present invention.
Those skilled in the art will appreciate that the modules in the devices in the embodiments may be distributed in the devices in the embodiments according to the description of the embodiments, and may be correspondingly changed in one or more devices different from the embodiments. The modules of the above embodiments may be combined into one module, or further split into multiple sub-modules.
The above-mentioned serial numbers of the embodiments of the present invention are merely for description and do not represent the merits of the embodiments.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (10)

1. A control method of an empty card is characterized by comprising the following steps:
determining the empty card quantity requirement and priority of each storage area contained in a production factory at intervals of a first set time length;
determining storage level quantity control limit of each storage area according to the empty card quantity requirement and the required empty card type of each storage area;
determining whether the number of the empty cards in each storage area reaches the corresponding storage area level number control limit;
and when the number of the empty cards in the storage area is determined not to reach the corresponding storage area level number control limit, acquiring the empty cards of the required type from the storage area with low priority.
2. The management and control method according to claim 1, wherein the determining whether the number of empty cards in each of the storage areas reaches the corresponding storage area level number management and control limit specifically includes:
and according to the sequence of the priorities of the storage areas from high to low, determining whether the number of the empty cards in the storage areas reaches the corresponding storage area level number control limit step by step.
3. The management and control method according to claim 1, wherein when it is determined that the number of empty cards in the storage area does not reach the corresponding storage area level number management and control limit, acquiring an empty card of a required type from a storage area with a low priority level specifically includes:
when the number of the empty cards in the storage area of the level does not reach the corresponding storage area level number control limit, judging whether the storage area with the low priority has the empty cards of the type required by the storage area of the level step by step according to the sequence of the priority of the storage areas from high to low until the storage area of the level with the low priority is judged to have the empty cards of the type required by the storage area of the level;
and carrying the empty card of the type required by the storage area of the certain level into the storage area of the certain level from the storage area of the certain level with low priority.
4. The management and control method according to claim 3, wherein when it is determined that the number of empty cards in the storage area does not reach the corresponding storage area level number management limit, acquiring an empty card of a required type from a storage area with a low priority, further comprising:
when the number of the empty cards in the storage area with the lowest priority does not reach the corresponding storage area level number control limit, judging whether a set area of the production factory has the empty cards of the type required by the storage area with the lowest priority or not;
if yes, the empty card of the type required by the storage area with the lowest priority is conveyed to the storage area with the lowest priority from the set area of the production factory.
5. The management and control method according to any one of claims 1 to 4, further comprising:
when the production factory receives an empty card unloading request sent after the production of an empty card in a module factory is finished, determining whether the number of the type of empty cards in the production factory reaches factory level number management and control limit; the factory level quantity control limit is the accumulated sum of the storage level quantity control limits of the current storage areas;
if yes, storing the generated empty card in the module factory;
and if not, carrying the empty card generated in the module factory to a set area of the production factory for storage.
6. The method according to claim 5, wherein the step of transporting the empty cards generated in the module factory to a set area of the production factory for storage comprises:
judging the type of an empty card generated in the module factory;
and carrying the empty card generated in the module factory to a set area matched with the type of the empty card in the production factory for storage according to the judged type of the empty card.
7. The management and control method according to claim 5, further comprising, after storing the generated empty card in the module factory:
determining whether the empty card is needed in the production factory every a second set time period until the empty card is determined to be needed in the production factory;
and carrying the empty card to the storage area which needs the empty card and has the highest priority.
8. The management and control method according to any one of claims 1 to 4, wherein the determining of the empty card quantity requirement of each storage area included in the production plant specifically includes:
calculating the empty card quantity requirement of each storage area according to the following formula:
the number of empty cards in the storage area is equal to (the storage capacity of the storage area is equal to the full bin rate of the storage area-the average relative production speed difference is equal to the acceptable product storage time)/the number of devices needing empty cards.
9. The method according to claim 8, wherein the determining, according to the empty card quantity requirement and the required empty card type of each storage area, a storage level quantity management limit of each storage area specifically includes:
calculating the storage level quantity control limit of each storage area according to the following formula:
and the storage level quantity management and control limit of the storage area is equal to the empty card quantity requirement of the storage area corresponding to the empty card type required in the storage area.
10. A computer-readable medium, characterized in that it comprises program code for causing a computing device to carry out the steps of a method for managing an empty card according to any one of claims 1 to 9, when said program code is run on said computing device.
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