CN108980377B - Double shaft bidirectional hard seal welded butterfly valve - Google Patents
Double shaft bidirectional hard seal welded butterfly valve Download PDFInfo
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- CN108980377B CN108980377B CN201810958169.6A CN201810958169A CN108980377B CN 108980377 B CN108980377 B CN 108980377B CN 201810958169 A CN201810958169 A CN 201810958169A CN 108980377 B CN108980377 B CN 108980377B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/16—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members
- F16K1/18—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps
- F16K1/22—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation crossing the valve member, e.g. butterfly valves
- F16K1/226—Shaping or arrangements of the sealing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/44—Mechanical actuating means
- F16K31/53—Mechanical actuating means with toothed gearing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/44—Mechanical actuating means
- F16K31/60—Handles
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lift Valve (AREA)
Abstract
本发明公开了双轴双向硬密封焊接蝶阀,包括涡轮驱动装置、传动装置、支撑装置、操作装置和固定外壳装置,所述涡轮驱动装置包括手轮和涡轮头,所述手轮设置在涡轮头上,所述手轮与涡轮头传动连接,所述涡轮头设置在传动装置上,所述传动装置与涡轮头传动连接,本发明通过涡轮驱动装置驱动传动装置在支撑装置内带动操作装置在固定外壳装置内传动工作,通过传动装置中的双轴连接和轴承的对称设计避免流体介质在阀板面产生过大压力时,与其连接的传动装置发生因扭力过大产生轴弯曲的状况,另外通过阀座与阀座压块的结构,使得活动阀座在受到流体介质的作用力产生位移到固定阀座,实现双向密封的效果,密封效果最佳,达到双面零泄露的目的。
The invention discloses a biaxial bidirectional hard-sealed welded butterfly valve, comprising a turbine driving device, a transmission device, a supporting device, an operating device and a fixed casing device. The turbine driving device includes a hand wheel and a turbine head, and the hand wheel is arranged on the turbine head. On the upper side, the handwheel is drivingly connected with the turbine head, the turbine head is arranged on the transmission device, and the transmission device is drivingly connected with the turbine head. The transmission works in the casing device. Through the double shaft connection in the transmission device and the symmetrical design of the bearing, it is avoided that when the fluid medium generates excessive pressure on the valve plate surface, the transmission device connected to it will be bent due to excessive torque. The structure of the valve seat and the valve seat pressure block enables the movable valve seat to be displaced to the fixed valve seat by the force of the fluid medium, so as to achieve the effect of two-way sealing, the sealing effect is the best, and the goal of zero leakage on both sides is achieved.
Description
技术领域technical field
本发明涉及焊接蝶阀领域,具体是双轴双向硬密封焊接蝶阀。The invention relates to the field of welding butterfly valves, in particular to a biaxial bidirectional hard sealing welded butterfly valve.
背景技术Background technique
随着世界经济的迅速发展,如今,石油、燃气资源紧张,能源短缺,而石油和天然气的需求却越来越大,不得不转向气候恶劣、地形地貌极差、人迹罕至的严冬、沙漠、沼泽和海洋大陆架等新的能源产地,这个给输送石油、天然气造成了极大的困难。管线输送是天然气运输的主要方式,据统计,世界上天然气的输送95%以上采用管线方式,并且采用单条大口径、较高压力的输送方式来降低投资、维护费用。With the rapid development of the world economy, today, oil and gas resources are tight and energy is in short supply, while the demand for oil and gas is increasing, and it has to turn to harsh climates, extremely poor topography, inaccessible harsh winters, deserts, swamps and New energy production areas such as ocean continental shelves have caused great difficulties in transporting oil and natural gas. Pipeline transportation is the main mode of natural gas transportation. According to statistics, more than 95% of natural gas transportation in the world adopts pipeline mode, and a single large-diameter, high-pressure transportation mode is adopted to reduce investment and maintenance costs.
在国民经济的快速发展中,管道运输成了石油、燃气、供暖的重要运输途径,而作为管道控制功能的阀门发挥着重要的作用,在能源、冶金、石化等行业的管道系统中,需要各种阀门来实现截止、调节、稳压、分流或溢流灌压等功能,阀门可用于控制空气、水、各种腐蚀性介质、泥浆、油品、液态金属和放射性介质等各种类型流体的流动,还能用于固态物质的管道运输。In the rapid development of the national economy, pipeline transportation has become an important transportation way for oil, gas and heating, and the valve as a pipeline control function plays an important role. In the pipeline system of energy, metallurgy, petrochemical and other industries, various It can be used to control various types of fluids such as air, water, various corrosive media, mud, oil, liquid metal and radioactive media. It can also be used for pipeline transportation of solid substances.
在用途各异的各种阀门中,蝶阀以其切断性能良好,泄露极少,调节性能良好、高速通量、耐腐蚀性好、尺寸小、重量低、易于配置等优点,应用范围得到不断地拓展,除了最初的常温、低压和一般介质的适用环境外,在腐蚀严重的化工行业中,蝶阀从应用效果上来考虑已经几乎可以替代过去常用的截止阀、旋塞阀和球阀等。事实上,在现代城市建设工程中,由于对环保化的要求不断提高,过去通常使用的低压铁质闸阀已经逐渐转向环保型的金属密封蝶阀等。Among various valves with different uses, the butterfly valve has the advantages of good cut-off performance, very little leakage, good adjustment performance, high-speed flux, good corrosion resistance, small size, low weight, easy configuration, etc., and its application range has been continuously expanded. Expansion, in addition to the original normal temperature, low pressure and general medium applicable environment, in the chemical industry with severe corrosion, the butterfly valve can almost replace the commonly used globe valve, plug valve and ball valve in terms of application effect. In fact, in modern urban construction projects, due to the increasing requirements for environmental protection, the low-pressure iron gate valves commonly used in the past have gradually turned to environmentally friendly metal-sealed butterfly valves.
现在市场上的单向压密封蝶阀在使用时,它的蝶板必须正面面对流体介质的流向,单向压密封蝶阀的管道中,流体介质只能向一个方向流动,因此在阀体上会有介质流动方向的箭头,在单向压密封蝶阀安装的时候尤其要注意根据箭头方向安装。为了拓宽蝶阀的适用范围,比单向压密封蝶阀更好的是双向压密封蝶阀,它可以适用于管道两端均可有介质流动的情况。When the one-way pressure-sealed butterfly valve on the market is in use, its disc must face the flow direction of the fluid medium. In the pipeline of the one-way pressure-sealed butterfly valve, the fluid medium can only flow in one direction, so the valve body will There is an arrow with the direction of the medium flow. When installing the one-way pressure sealing butterfly valve, pay special attention to the installation according to the direction of the arrow. In order to broaden the scope of application of the butterfly valve, the two-way pressure-sealed butterfly valve is better than the one-way pressure-sealed butterfly valve, which can be applied to the situation where there is medium flow at both ends of the pipeline.
双向压密封蝶阀在使用时不需要考虑蝶阀的流体介质流动的方向,但在使用的时候,由于阀杆受到两个方向上介质的压力,因此,在设计上,双向压密封蝶阀的阀杆在直径上往往要大于单向压密封蝶阀,但增大阀杆的直径以及受压力度后会造成在使用时,阀杆与与之相连的底盖之间会因为滑动摩擦而造成磨损,磨损之后,阀杆与底盖的之间会出现缝隙,当流体介质在蝶板上产生压力过大时,阀杆在阀杆轴中向上抬起或者向下降落,容易造成阀杆轴因为扭力过大造成轴弯曲的现象,另外也会导致双向压密封蝶阀密封性不好。The two-way pressure-sealed butterfly valve does not need to consider the flow direction of the fluid medium of the butterfly valve when in use, but when in use, because the valve stem is subjected to the pressure of the medium in two directions, therefore, in design, the two-way pressure-sealed butterfly valve stem is in the The diameter is often larger than that of the one-way pressure sealing butterfly valve, but increasing the diameter of the valve stem and the pressure pressure will cause wear between the valve stem and the bottom cover connected to it due to sliding friction during use. , There will be a gap between the valve stem and the bottom cover. When the fluid medium generates too much pressure on the butterfly plate, the valve stem will lift up or fall down in the valve stem shaft, which is easy to cause the valve shaft shaft to be too large due to torsion force. The phenomenon of shaft bending will also lead to poor sealing performance of the two-way pressure-sealed butterfly valve.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供双轴双向硬密封焊接蝶阀,以解决现有技术中的问题。The purpose of the present invention is to provide a biaxial bidirectional hard sealing welded butterfly valve to solve the problems in the prior art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
双轴双向硬密封焊接蝶阀,包括涡轮驱动装置、传动装置、支撑装置、操作装置和固定外壳装置,所述涡轮驱动装置包括手轮和涡轮头,所述手轮设置在涡轮头上,所述手轮与涡轮头传动连接,所述涡轮头设置在传动装置上,所述传动装置与涡轮头传动连接,所述操作装置设置在传动装置上,所述传动装置与操作装置通过螺栓固定连接,所述支撑装置设置在传动装置与固定外壳装置之间,所述支撑装置设置在传动装置外侧,所述支撑装置与传动装置通过螺栓固定连接,所述支撑装置与涡轮头通过螺栓固定连接,所述支撑装置与固定外壳装置通过电焊固定连接,所述操作装置设置在固定外壳装置内,所述传动装置伸入固定外壳装置,所述固定外壳装置与传动装置固定连接。The double-axis bidirectional hard-sealed welded butterfly valve includes a turbine drive device, a transmission device, a support device, an operating device and a fixed casing device. The turbine drive device includes a hand wheel and a turbine head, the hand wheel is arranged on the turbine head, and the The handwheel is connected with the turbine head in a transmission, the turbine head is arranged on the transmission device, the transmission device is in transmission connection with the turbine head, the operation device is arranged on the transmission device, and the transmission device and the operation device are fixedly connected by bolts, The supporting device is arranged between the transmission device and the fixed casing device, the supporting device is arranged outside the transmission device, the supporting device and the transmission device are fixedly connected by bolts, and the supporting device and the turbine head are fixedly connected by bolts, so the The supporting device is fixedly connected with the fixed casing device by electric welding, the operating device is arranged in the fixed casing device, the transmission device extends into the fixed casing device, and the fixed casing device is fixedly connected with the transmission device.
作为优化,所述支撑装置包括支撑外壳、上支撑台、下支撑台、上支撑台区和下支撑台区,所述支撑外壳设置在涡轮头与固定外壳装置之间,所述支撑外壳与涡轮头通过螺栓固定连接,所述支撑外壳与固定外壳装置通过电焊固定连接,所述上支撑台与下支撑台设置在支撑外壳内部,所述上支撑台与下支撑台通过螺栓固定连接,所述支撑外壳为中空管状,所述支撑外壳与上支撑台形成的空间为上支撑台区,所述支撑外壳与下支撑台形成的空间为下支撑台区。As an optimization, the support device includes a support shell, an upper support platform, a lower support platform, an upper support platform region and a lower support platform region, the support shell is arranged between the turbine head and the fixed shell device, the support shell is connected to the turbine The head is fixedly connected by bolts, the support shell and the fixed shell device are fixedly connected by electric welding, the upper support table and the lower support table are arranged inside the support shell, the upper support table and the lower support table are fixedly connected by bolts, the The support shell is in the shape of a hollow tube, the space formed by the support shell and the upper support platform is the upper support platform area, and the space formed by the support shell and the lower support platform is the lower support platform area.
作为优化,所述传动装置包括阀杆、上连接半轴、上双轴固定套、上轴承、上螺母、下螺母、下轴承、下连接半轴、下双轴固定套、第一密封填料和阀杆套,所述阀杆伸入涡轮头并与涡轮头固定连接,所述阀杆穿过支撑装置和固定外壳装置,所述阀杆与操作装置固定连接,所述阀杆外侧设置有上连接半轴和下连接半轴,所述上连接半轴和下连接半轴设置在上支撑台区内,所述上连接半轴和下连接半轴外侧设置有螺纹,所述上连接半轴与上螺母通过螺纹固定连接,所述下连接半轴与下螺母通过螺纹固定连接,所述上螺母上设置有上轴承,所述上轴承设置在上连接半轴的外侧,所述上轴承的外侧设置有上双轴固定套,所述上双轴固定套与上轴承嵌套连接,所述上双轴固定套设置在上螺母上,所述上双轴固定套与上螺母固定连接,所述下螺母下设置有下轴承,所述下轴承设置在下连接半轴的外侧,所述下轴承的外侧设置有下双轴固定套,所述下双轴固定套与下轴承嵌套连接,所述下双轴固定套设置在下螺母下,所述下双轴固定套与下螺母固定连接,所述下双轴固定套穿过上支撑台和下支撑台,所述下双轴固定套下设置有阀杆套,所述下双轴固定套伸入下支撑台区,所述阀杆套设置在下支撑台区内部,所述阀杆套设置在阀杆外侧,所述阀杆与阀杆套之间设置有间隙,所述间隙内设置有第一密封填料,所述第一密封填料采用石墨。As an optimization, the transmission device includes a valve stem, an upper connecting half shaft, an upper double shaft fixing sleeve, an upper bearing, an upper nut, a lower nut, a lower bearing, a lower connecting half shaft, a lower double shaft fixing sleeve, a first sealing packing and The valve stem sleeve, the valve stem extends into the turbine head and is fixedly connected with the turbine head, the valve stem passes through the support device and the fixed casing device, the valve stem is fixedly connected with the operating device, and the outer side of the valve stem is provided with an upper A connecting half shaft and a lower connecting half shaft, the upper connecting half shaft and the lower connecting half shaft are arranged in the upper support platform area, the outer sides of the upper connecting half shaft and the lower connecting half shaft are provided with threads, and the upper connecting half shaft It is fixedly connected with the upper nut through threads, the lower connecting half shaft and the lower nut are fixedly connected by threads, and an upper bearing is arranged on the upper nut, and the upper bearing is arranged on the outer side of the upper connecting half shaft. The outer side is provided with an upper double shaft fixing sleeve, the upper double shaft fixing sleeve is nested and connected with the upper bearing, the upper double shaft fixing sleeve is arranged on the upper nut, and the upper double shaft fixing sleeve is fixedly connected with the upper nut, so A lower bearing is arranged under the lower nut, the lower bearing is arranged on the outer side of the lower connecting half shaft, the outer side of the lower bearing is arranged with a lower double-shaft fixing sleeve, and the lower double-shaft fixing sleeve is nested and connected with the lower bearing, so The lower biaxial fixing sleeve is arranged under the lower nut, the lower biaxial fixing sleeve is fixedly connected with the lower nut, the lower biaxial fixing sleeve passes through the upper support table and the lower support table, and the lower biaxial fixing sleeve is arranged below There is a valve stem sleeve, the lower biaxial fixing sleeve extends into the lower support platform area, the valve stem sleeve is arranged inside the lower support platform area, the valve stem sleeve is arranged outside the valve stem, the valve stem and the valve stem sleeve A gap is arranged therebetween, and a first sealing filler is arranged in the gap, and the first sealing filler is made of graphite.
作为优化,所述操作装置包括阀座压块和阀板,所述阀座压块设置在阀板上,所述阀座压块固定连接阀板,所述阀座压块与固定外壳装置相抵触,所述阀板包括底板、密封圈和封板,所述阀杆穿过底板与底板螺栓固定连接,所述密封圈设置在底板和封板之间,所述底板、密封圈和封板通过螺栓固定连接,所述阀板为圆形阀板,所述阀杆穿过阀板圆心。As an optimization, the operating device includes a valve seat pressing block and a valve plate, the valve seat pressing block is arranged on the valve plate, the valve seat pressing block is fixedly connected to the valve plate, and the valve seat pressing block is connected to the fixed casing device. conflict, the valve plate includes a bottom plate, a sealing ring and a sealing plate, the valve rod is bolted to the bottom plate through the bottom plate, the sealing ring is arranged between the bottom plate and the sealing plate, the bottom plate, the sealing ring and the sealing plate The valve plate is a circular valve plate, and the valve stem passes through the center of the valve plate.
作为优化,所述固定外壳装置包括阀座、阀体、第二密封填料、第三轴承、阀杆固定套和底盖,所述阀座设置在阀体内,所述阀座与阀座压块相抵触,所述阀座与阀体的内侧固定连接,所述阀体为中空管状,所述阀体外侧与支撑外壳电焊固定连接,所述阀杆底端的外侧设置有阀杆固定套,所述阀杆固定套与阀杆之间设置有空隙,所述空隙内设置有第二密封填料,所述第二密封填料采用石墨,所述阀杆固定套与阀体电焊固定连接,所述阀杆下设置有底盖,所述底盖与阀杆固定套螺栓固定连接。As an optimization, the fixed shell device includes a valve seat, a valve body, a second sealing packing, a third bearing, a valve stem fixing sleeve and a bottom cover, the valve seat is arranged in the valve body, and the valve seat and the valve seat pressing block In conflict, the valve seat is fixedly connected to the inner side of the valve body, the valve body is hollow tubular, the outer side of the valve body is fixedly connected to the support shell by electric welding, and the outer side of the bottom end of the valve stem is provided with a valve stem fixing sleeve, so A gap is set between the valve stem fixing sleeve and the valve stem, a second sealing packing is arranged in the gap, and the second sealing packing is made of graphite, the valve stem fixing sleeve is fixedly connected with the valve body by electric welding, and the valve A bottom cover is arranged under the rod, and the bottom cover is fixedly connected with the valve rod fixing sleeve with bolts.
作为优化,所述阀座包括弹簧槽、弹簧、滑杆、挡片和推杆,所述弹簧槽为中空凹槽,所述弹簧槽中心的凹槽设置有弹簧,所述弹簧与弹簧槽固定连接,所述弹簧槽内设置有滑杆,所述滑杆与弹簧槽滑动连接,所述弹簧槽与阀体固定连接,所述滑杆上设置有挡片,所述挡片固定连接滑杆,所述挡片与弹簧之间设置有推杆,所述推杆为L形,所述推杆竖直一端与滑杆固定连接,所述推杆水平一端与阀座压块相抵触,所述推杆的竖直边与弹簧固定连接。As an optimization, the valve seat includes a spring groove, a spring, a sliding rod, a blocking plate and a push rod, the spring groove is a hollow groove, and a groove in the center of the spring groove is provided with a spring, and the spring is fixed to the spring groove connection, the spring groove is provided with a sliding rod, the sliding rod is slidably connected with the spring groove, the spring groove is fixedly connected with the valve body, the sliding rod is provided with a blocking piece, and the blocking piece is fixedly connected to the sliding rod , a push rod is arranged between the blocking piece and the spring, the push rod is L-shaped, the vertical end of the push rod is fixedly connected with the sliding rod, and the horizontal end of the push rod is in conflict with the valve seat pressure block, so The vertical side of the push rod is fixedly connected with the spring.
作为优化,所述涡轮头内设置有齿轮组,所述手轮上设置有传动杆,所述传动杆与手轮固定连接,所述传动杆上设置有精密螺旋凹槽,所述齿轮组与精密螺旋凹槽啮合连接,所述阀杆伸入涡轮头内与齿轮组固定连接。As an optimization, a gear set is set in the turbine head, a transmission rod is set on the hand wheel, the transmission rod is fixedly connected with the hand wheel, and a precision spiral groove is set on the transmission rod, and the gear set is connected with the hand wheel. The precise spiral groove is engaged in meshing connection, and the valve stem extends into the turbine head and is fixedly connected with the gear set.
与现有技术相比,本发明的有益效果是:本发明通过涡轮驱动装置驱动传动装置在支撑装置内带动操作装置在固定外壳装置内传动工作,通过传动装置中的双轴连接和轴承的对称设计避免流体介质在阀板面产生过大压力时,与其连接的传动装置发生因扭力过大产生轴弯曲的状况,另外通过阀座与阀座压块的结构,使得活动阀座在受到流体介质的作用力产生位移到固定阀座,实现双向密封的效果,密封效果最佳,达到双面零泄露的目的。Compared with the prior art, the beneficial effects of the present invention are: the present invention drives the transmission device through the turbine drive device to drive the operating device in the support device to drive the work in the fixed housing device, and the dual shaft connection in the transmission device and the symmetry of the bearing are used. The design avoids that when the fluid medium generates excessive pressure on the valve plate surface, the transmission device connected to it will bend the shaft due to excessive torque. The force generated by the valve is displaced to the fixed valve seat to achieve the effect of two-way sealing, the sealing effect is the best, and the purpose of zero leakage on both sides is achieved.
附图说明Description of drawings
图1为本发明双轴双向硬密封焊接蝶阀的侧面剖视图;1 is a side cross-sectional view of a biaxial bidirectional hard-sealed welded butterfly valve of the present invention;
图2为本发明双轴双向硬密封焊接蝶阀的正面剖视图;Fig. 2 is the front sectional view of the biaxial bidirectional hard sealing welded butterfly valve of the present invention;
图3为本发明双轴双向硬密封焊接蝶阀的传动装置与支撑装置剖视图;3 is a sectional view of the transmission device and the support device of the biaxial bidirectional hard-sealed welded butterfly valve of the present invention;
图4为本发明双轴双向硬密封焊接蝶阀的阀座与阀座压块结构示意图;4 is a schematic structural diagram of the valve seat and the valve seat pressing block of the biaxial bidirectional hard sealing welded butterfly valve of the present invention;
图5为本发明双轴双向硬密封焊接蝶阀的涡轮驱动装置结构示意图。FIG. 5 is a schematic structural diagram of the turbine driving device of the biaxial bidirectional hard-sealed welded butterfly valve of the present invention.
图中:1-底盖、2-第三轴承、3-第二密封填料、4-阀体、5-阀杆、6-阀座、62-弹簧、63-滑杆、64-挡片、65-推杆、66-弹簧槽、7-阀板、71-底板、72-密封圈、73-封板、8-阀座压块、9-第一密封填料、10-下双轴固定套、11-上轴承、12-上连接半轴、13-涡轮头、131-齿轮组、14-手轮、15-支撑外壳、16-上支撑台、161-上支撑台区、17-下支撑台、171-下支撑台区、18-下轴承、19-阀杆套、20-上双轴固定套、21-上螺母、22-下螺母、23-下连接半轴、24-阀杆固定套、25-传动杆、251-精密螺旋凹槽、26-涡轮驱动装置、27-传动装置、28-支撑装置、29-操作装置、30-固定外壳装置。In the figure: 1-bottom cover, 2-third bearing, 3-second packing, 4-valve body, 5-valve stem, 6-valve seat, 62-spring, 63-slide rod, 64-block, 65-push rod, 66-spring groove, 7-valve plate, 71-base plate, 72-sealing ring, 73-sealing plate, 8-valve seat pressure block, 9-first sealing packing, 10-lower double shaft fixing sleeve , 11-upper bearing, 12-upper connecting half shaft, 13-turbine head, 131-gear set, 14-handwheel, 15-support shell, 16-upper support table, 161-upper support table area, 17-lower support Table, 171-lower support table area, 18-lower bearing, 19-valve stem sleeve, 20-upper double shaft fixing sleeve, 21-upper nut, 22-lower nut, 23-lower connecting half shaft, 24-valve stem fixing Sleeve, 25-transmission rod, 251-precision helical groove, 26-turbine drive device, 27-transmission device, 28-support device, 29-operating device, 30-fixed housing device.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明实施例中,如图1所示,双轴双向硬密封焊接蝶阀,包括涡轮驱动装置26、传动装置27、支撑装置28、操作装置29和固定外壳装置30,涡轮驱动装置26包括手轮14和涡轮头13,手轮14设置在涡轮头13上,手轮14与涡轮头13传动连接,涡轮头13设置在传动装置27上,传动装置27与涡轮头13传动连接,操作装置29设置在传动装置27上,传动装置27与操作装置29通过螺栓固定连接,支撑装置28设置在传动装置27与固定外壳装置30之间,支撑装置28设置在传动装置27外侧,支撑装置28与传动装置27通过螺栓固定连接,支撑装置28与涡轮头13通过螺栓固定连接,支撑装置28与固定外壳装置30通过电焊固定连接,操作装置29设置在固定外壳装置30内,传动装置27伸入固定外壳装置30,固定外壳装置30与传动装置27固定连接。In the embodiment of the present invention, as shown in FIG. 1 , the biaxial bidirectional hard sealing welded butterfly valve includes a turbine drive device 26, a transmission device 27, a support device 28, an operation device 29 and a fixed casing device 30. The turbine drive device 26 includes a handwheel. 14 and the turbine head 13, the hand wheel 14 is arranged on the turbine head 13, the hand wheel 14 is connected with the turbine head 13 in a driving manner, the turbine head 13 is arranged on the transmission device 27, the transmission device 27 is in a transmission connection with the turbine head 13, and the operating device 29 is arranged On the transmission device 27, the transmission device 27 and the operating device 29 are fixedly connected by bolts, the support device 28 is arranged between the transmission device 27 and the fixed casing device 30, the support device 28 is arranged outside the transmission device 27, and the support device 28 is connected to the transmission device. 27 is fixedly connected by bolts, the support device 28 and the turbine head 13 are fixedly connected by bolts, the support device 28 and the fixed casing device 30 are fixedly connected by electric welding, the operating device 29 is arranged in the fixed casing device 30, and the transmission device 27 extends into the fixed casing device 30 , the fixed housing device 30 is fixedly connected with the transmission device 27 .
如图2、3所示,支撑装置28包括支撑外壳15、上支撑台16、下支撑台17、上支撑台区161和下支撑台区171,支撑外壳15设置在涡轮头13与固定外壳装置30之间,支撑外壳15与涡轮头13通过螺栓固定连接,支撑外壳15与固定外壳装置30通过电焊固定连接,上支撑台16与下支撑台17设置在支撑外壳15内部,上支撑台16与下支撑台17通过螺栓固定连接,支撑外壳15为中空管状,支撑外壳15与上支撑台16形成的空间为上支撑台区161,支撑外壳15与下支撑台17形成的空间为下支撑台区171。As shown in FIGS. 2 and 3 , the support device 28 includes a support shell 15 , an upper support platform 16 , a lower support platform 17 , an upper support platform region 161 and a lower support platform region 171 , and the support shell 15 is arranged on the turbine head 13 and the fixed shell device. Between 30, the support shell 15 and the turbine head 13 are fixedly connected by bolts, the support shell 15 and the fixed shell device 30 are fixedly connected by electric welding, the upper support table 16 and the lower support table 17 are arranged inside the support shell 15, and the upper support table 16 and the The lower support table 17 is fixedly connected by bolts, the support shell 15 is hollow tubular, the space formed by the support shell 15 and the upper support table 16 is the upper support table area 161, and the space formed by the support shell 15 and the lower support table 17 is the lower support table area 171.
如图2所示,传动装置27包括阀杆5、上连接半轴12、上双轴固定套20、上轴承11、上螺母21、下螺母22、下轴承18、下连接半轴23、下双轴固定套10、第一密封填料9和阀杆套19,阀杆5伸入涡轮头13并与涡轮头13固定连接,阀杆5穿过支撑装置28和固定外壳装置30,阀杆5与操作装置29固定连接,阀杆5外侧设置有上连接半轴12和下连接半轴23,上连接半轴12和下连接半轴23设置在上支撑台区161内,上连接半轴12和下连接半轴23外侧设置有螺纹,上连接半轴12与上螺母21通过螺纹固定连接,下连接半轴23与下螺母22通过螺纹固定连接,上螺母21上设置有上轴承11,上轴承11设置在上连接半轴12的外侧,上轴承11的外侧设置有上双轴固定套20,上双轴固定套20与上轴承11嵌套连接,上双轴固定套20设置在上螺母21上,上双轴固定套20与上螺母21固定连接,下螺母22下设置有下轴承18,下轴承18设置在下连接半轴23的外侧,下轴承18的外侧设置有下双轴固定套10,下双轴固定套10与下轴承18嵌套连接,下双轴固定套10设置在下螺母22下,下双轴固定套10与下螺母22固定连接,下双轴固定套10穿过上支撑台16和下支撑台17,下双轴固定套10下设置有阀杆套19,下双轴固定套10伸入下支撑台区171,阀杆套19设置在下支撑台区171内部,阀杆套19设置在阀杆5外侧,阀杆5与阀杆套19之间设置有间隙,间隙内设置有第一密封填料9,第一密封填料9采用石墨。As shown in FIG. 2 , the transmission device 27 includes the valve stem 5 , the upper connecting half shaft 12 , the upper biaxial fixing sleeve 20 , the upper bearing 11 , the upper nut 21 , the lower nut 22 , the lower bearing 18 , the lower connecting half shaft 23 , the lower bearing The double shaft fixing sleeve 10, the first sealing packing 9 and the valve stem sleeve 19, the valve stem 5 extends into the turbine head 13 and is fixedly connected with the turbine head 13, the valve stem 5 passes through the support device 28 and the fixed casing device 30, the valve stem 5 It is fixedly connected with the operating device 29, the valve stem 5 is provided with an upper connecting half shaft 12 and a lower connecting half shaft 23, the upper connecting half shaft 12 and the lower connecting half shaft 23 are arranged in the upper support table area 161, and the upper connecting half shaft 12 The outer side of the lower connecting half shaft 23 is provided with threads, the upper connecting half shaft 12 and the upper nut 21 are fixedly connected by threads, the lower connecting half shaft 23 and the lower nut 22 are fixedly connected by threads, the upper nut 21 is provided with the upper bearing 11, the upper The bearing 11 is arranged on the outer side of the upper connecting half shaft 12, the outer side of the upper bearing 11 is provided with an upper biaxial fixing sleeve 20, the upper biaxial fixing sleeve 20 is nested and connected with the upper bearing 11, and the upper biaxial fixing sleeve 20 is arranged on the upper nut. 21, the upper biaxial fixing sleeve 20 is fixedly connected with the upper nut 21, the lower nut 22 is provided with a lower bearing 18, the lower bearing 18 is arranged on the outer side of the lower connecting half shaft 23, and the outer side of the lower bearing 18 is provided with a lower biaxial fixing sleeve 10. The lower biaxial fixing sleeve 10 is nested and connected with the lower bearing 18, the lower biaxial fixing sleeve 10 is arranged under the lower nut 22, the lower biaxial fixing sleeve 10 is fixedly connected with the lower nut 22, and the lower biaxial fixing sleeve 10 passes through the upper The support table 16 and the lower support table 17, a valve stem cover 19 is arranged under the lower biaxial fixing sleeve 10, the lower biaxial fixing sleeve 10 extends into the lower supporting table area 171, and the valve stem sleeve 19 is arranged inside the lower supporting table area 171. The rod sleeve 19 is arranged on the outside of the valve rod 5, a gap is set between the valve rod 5 and the valve rod sleeve 19, and a first sealing packing 9 is arranged in the gap, and the first sealing packing 9 is made of graphite.
如图2所示,操作装置29包括阀座压块8和阀板7,阀座压块8设置在阀板7上,阀座压块8固定连接阀板7,阀座压块8与固定外壳装置30相抵触,阀板7包括底板71、密封圈72和封板73,阀杆5穿过底板71与底板71螺栓固定连接,密封圈72设置在底板71和封板73之间,底板71、密封圈72和封板73通过螺栓固定连接,阀板7为圆形阀板,阀杆5穿过阀板7圆心。As shown in FIG. 2 , the operating device 29 includes a valve seat pressing block 8 and a valve plate 7 , the valve seat pressing block 8 is arranged on the valve plate 7 , the valve seat pressing block 8 is fixedly connected to the valve plate 7 , and the valve seat pressing block 8 is fixed to the valve plate 7 . The housing device 30 is in conflict, the valve plate 7 includes a bottom plate 71, a sealing ring 72 and a sealing plate 73, the valve rod 5 is bolted through the bottom plate 71 and connected to the bottom plate 71, and the sealing ring 72 is arranged between the bottom plate 71 and the sealing plate 73. 71. The sealing ring 72 and the sealing plate 73 are fixedly connected by bolts, the valve plate 7 is a circular valve plate, and the valve stem 5 passes through the center of the valve plate 7 .
如图2所示,固定外壳装置30包括阀座6、阀体4、第二密封填料3、第三轴承2、阀杆固定套24和底盖1,阀座6设置在阀体4内,阀座6与阀座压块8相抵触,阀座6与阀体4的内侧固定连接,阀体4为中空管状,阀体4外侧与支撑外壳15电焊固定连接,阀杆5底端的外侧设置有阀杆固定套24,阀杆固定套24与阀杆5之间设置有空隙,空隙内设置有第二密封填料3,第二密封填料3采用石墨,阀杆固定套24与阀体4电焊固定连接,阀杆5下设置有底盖1,底盖1与阀杆固定套24螺栓固定连接。As shown in FIG. 2 , the fixed shell device 30 includes a valve seat 6 , a valve body 4 , a second sealing packing 3 , a third bearing 2 , a valve stem fixing sleeve 24 and a bottom cover 1 , the valve seat 6 is arranged in the valve body 4 , The valve seat 6 is in contact with the valve seat pressing block 8, the valve seat 6 is fixedly connected with the inner side of the valve body 4, the valve body 4 is hollow tubular, the outer side of the valve body 4 is fixedly connected with the support shell 15 by electric welding, and the outer side of the bottom end of the valve stem 5 is arranged There is a valve stem fixing sleeve 24, a gap is set between the valve stem fixing sleeve 24 and the valve stem 5, a second sealing packing 3 is arranged in the gap, the second sealing packing 3 is made of graphite, and the valve stem fixing sleeve 24 and the valve body 4 are welded by electric welding For fixed connection, a bottom cover 1 is provided under the valve stem 5, and the bottom cover 1 is fixedly connected with the valve stem fixing sleeve 24 by bolts.
如图4所示,阀座6包括弹簧槽66、弹簧62、滑杆63、挡片64和推杆65,弹簧槽66为中空凹槽,弹簧槽66中心的凹槽设置有弹簧62,弹簧62与弹簧槽66固定连接,弹簧槽66内设置有滑杆63,滑杆63与弹簧槽66滑动连接,弹簧槽66与阀体4固定连接,滑杆63上设置有挡片64,挡片64固定连接滑杆63,挡片64与弹簧62之间设置有推杆65,推杆65为L形,推杆65竖直一端与滑杆63固定连接,推杆65水平一端与阀座压块8相抵触,推杆65的竖直边与弹簧62固定连接。As shown in FIG. 4 , the valve seat 6 includes a spring groove 66 , a spring 62 , a sliding rod 63 , a blocking plate 64 and a push rod 65 , the spring groove 66 is a hollow groove, and the groove in the center of the spring groove 66 is provided with a spring 62 . 62 is fixedly connected with the spring groove 66, the spring groove 66 is provided with a sliding rod 63, the sliding rod 63 is slidably connected with the spring groove 66, the spring groove 66 is fixedly connected with the valve body 4, the sliding rod 63 is provided with a blocking piece 64, the blocking piece 64 is fixedly connected to the sliding rod 63, a push rod 65 is arranged between the blocking piece 64 and the spring 62, the push rod 65 is L-shaped, the vertical end of the push rod 65 is fixedly connected to the sliding rod 63, and the horizontal end of the push rod 65 is pressed against the valve seat. The blocks 8 collide, and the vertical edge of the push rod 65 is fixedly connected with the spring 62 .
如图5所示,涡轮头13内设置有齿轮组131,手轮14上设置有传动杆25,传动杆25与手轮14固定连接,传动杆25上设置有精密螺旋凹槽251,齿轮组131与精密螺旋凹槽251啮合连接,阀杆5伸入涡轮头13内与齿轮组131固定连接。As shown in FIG. 5 , the turbine head 13 is provided with a gear set 131, the hand wheel 14 is provided with a transmission rod 25, the transmission rod 25 is fixedly connected with the hand wheel 14, and the transmission rod 25 is provided with a precision spiral groove 251, the gear set 131 is engaged with the precision helical groove 251, and the valve rod 5 extends into the turbine head 13 and is fixedly connected with the gear set 131.
本发明通过涡轮驱动装置驱动传动装置在支撑装置内带动操作装置在固定外壳装置内传动工作,通过传动装置中的双轴连接和轴承的对称设计避免流体介质在阀板面产生过大压力时,与其连接的传动装置发生因扭力过大产生轴弯曲的状况,另外通过阀座与阀座压块的结构,使得活动阀座在受到流体介质的作用力产生位移到固定阀座,实现双向密封的效果,密封效果最佳,达到双面零泄露的目的。The invention drives the transmission device through the turbine drive device to drive the operation device in the support device to drive the work in the fixed casing device, and the double shaft connection in the transmission device and the symmetrical design of the bearing prevent the fluid medium from generating excessive pressure on the valve plate surface. The transmission device connected to it is in the condition that the shaft is bent due to excessive torque. In addition, through the structure of the valve seat and the valve seat pressure block, the movable valve seat is displaced to the fixed valve seat by the force of the fluid medium, so as to realize the two-way sealing. The sealing effect is the best, and the purpose of zero leakage on both sides is achieved.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and range of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
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| CN201810958169.6A CN108980377B (en) | 2018-08-22 | 2018-08-22 | Double shaft bidirectional hard seal welded butterfly valve |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2731198Y (en) * | 2004-09-27 | 2005-10-05 | 何丰策 | Bidirectional leakage free butterfly valve |
| CN104279341A (en) * | 2013-07-04 | 2015-01-14 | 浙江北泽阀门制造有限公司 | Triple-eccentric two-way hard sealing butterfly valve |
| CN207599008U (en) * | 2017-12-21 | 2018-07-10 | 重庆新华林自控仪表有限公司 | A kind of multifunctional eccentric rotates regulation ball valve |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2731198Y (en) * | 2004-09-27 | 2005-10-05 | 何丰策 | Bidirectional leakage free butterfly valve |
| CN104279341A (en) * | 2013-07-04 | 2015-01-14 | 浙江北泽阀门制造有限公司 | Triple-eccentric two-way hard sealing butterfly valve |
| CN207599008U (en) * | 2017-12-21 | 2018-07-10 | 重庆新华林自控仪表有限公司 | A kind of multifunctional eccentric rotates regulation ball valve |
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Address after: 261000 Huizhi Industrial Park, Yuandu, Zhongnan high tech Zone, taixiang street and Wenhua Road, Weifang Economic Development Zone, Shandong Province 91 Patentee after: SHANDONG HUGONG VALVE MANUFACTURING CO.,LTD. Address before: 261000 2-2211, complex building 12, Qinghe Park, No. 5738, Dongfeng East Street, high tech Zone, Weifang City, Shandong Province Patentee before: SHANDONG HUGONG VALVE MANUFACTURING CO.,LTD. |
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Denomination of invention: Double axis bidirectional hard seal welded butterfly valve Granted publication date: 20191011 Pledgee: Weifang Bank Co.,Ltd. Dongcheng Branch Pledgor: SHANDONG HUGONG VALVE MANUFACTURING CO.,LTD. Registration number: Y2024980048004 |
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Granted publication date: 20191011 Pledgee: Weifang Bank Co.,Ltd. Dongcheng Branch Pledgor: SHANDONG HUGONG VALVE MANUFACTURING CO.,LTD. Registration number: Y2024980048004 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Double axis bidirectional hard seal welded butterfly valve Granted publication date: 20191011 Pledgee: Weifang Bank Co.,Ltd. Dongcheng Branch Pledgor: SHANDONG HUGONG VALVE MANUFACTURING CO.,LTD. Registration number: Y2025980050604 |