CN108978084B - Continuous overlapped roll type steaming scouring and bleaching combination machine - Google Patents

Continuous overlapped roll type steaming scouring and bleaching combination machine Download PDF

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Publication number
CN108978084B
CN108978084B CN201811197167.6A CN201811197167A CN108978084B CN 108978084 B CN108978084 B CN 108978084B CN 201811197167 A CN201811197167 A CN 201811197167A CN 108978084 B CN108978084 B CN 108978084B
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cloth
roller
rolling
roll
steaming
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CN108978084A (en
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陈进展
臧海良
吴嘉猛
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Anhui Jilong Machinery Co ltd
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Anhui Jilong Machinery Co ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00Successive treatments of textile materials by liquids, gases or vapours
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04Carriers or supports for textile materials to be treated

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a continuous overlapped roll type steaming scouring and bleaching combination machine which comprises a cloth feeding mechanism, a traction roller mechanism, a roll changing mechanism, a cloth discharging mechanism and a cloth discharging padder mechanism which are sequentially arranged along a cloth feeding direction, wherein the traction roller mechanism, the roll changing mechanism and the cloth discharging mechanism are positioned in a box body; in an initial state, the fabric is sequentially wound on a guide roller of the cloth feeding mechanism, a traction roller, a cloth roller for first rolling double-layer cloth in the reel changing mechanism, a guide roller of the cloth discharging mechanism and a roller of the cloth discharging padder by the guide roller of the cloth feeding mechanism and finally wound on the pre-beating cloth roller. The improved stacking steaming box innovates the traditional stacking process mode, does not need to enter the box body, ensures the working temperature in the box body, and greatly improves the production efficiency.

Description

Continuous overlapped roll type steaming scouring and bleaching combination machine
Technical Field
The invention relates to the field of textile machinery, in particular to a continuous lap type steaming, scouring and bleaching combination machine.
Background
The natural fiber contains impurities, and various sizing agents, oiling agents, contaminated dirt and the like are added in the textile processing process, and the existence of the impurities prevents the smooth progress of dyeing and finishing processing and also influences the clothing performance of the fabric. The scouring and bleaching combination machine removes impurities on the fabric by utilizing chemical treatment liquid and physical padding and rolling equipment, so that the fabric is white and soft, has good permeability, meets the requirement of taking, and provides qualified semi-finished products for dyeing, printing and finishing. The fabric is repeatedly overlapped and rolled in the steaming box through the coil changing mechanism to finish the steaming process, after steaming is finished, in order to ensure continuous batch processing, operators need to enter the steaming box to stitch the original fabric, normal working temperature in the steaming box is more than 100 ℃, the sewing operation needs to be carried out by reducing the temperature in the box, and the temperature in the steaming box needs to be raised again during the new round of coiling, so that the working efficiency of the steaming box is influenced.
Disclosure of Invention
The invention aims to provide a continuous lap type steaming, scouring and bleaching combination machine.
The technical scheme for realizing the aim of the invention is as follows: a continuous overlapped roll type steaming, scouring and bleaching combination machine comprises a cloth feeding device, a padding machine set, an overlapped roll type steaming box, a continuous washing machine set, a water padding device, a drying device and a cloth falling device which are sequentially arranged along a cloth feeding direction; the folding steaming box comprises a heat source, and a cloth feeding mechanism, a traction roller mechanism, a coil changing mechanism, a cloth discharging mechanism and a cloth discharging padder mechanism which are sequentially arranged along a cloth feeding direction, wherein the traction roller mechanism, the coil changing mechanism and the cloth discharging mechanism are positioned in the box, the cloth discharging padder mechanism is positioned outside the box, and a plurality of cloth guide rollers are respectively arranged between the cloth feeding mechanism and the traction roller mechanism and between the coil changing mechanism and the cloth discharging mechanism; the roller motor of the cloth discharging padder mechanism is a forward and backward rotating motor, a pre-rolling mechanism is further arranged at the rear of the cloth discharging padder mechanism, the pre-rolling mechanism comprises a pre-rolling cloth roller and a pressing roller which is positioned above the pre-rolling cloth roller and used for pressing cloth, and the cloth changing mechanism comprises a first cloth roller close to the cloth feeding mechanism and a second cloth roller close to the cloth discharging mechanism; in an initial state, the fabric is sequentially wound on a guide roller of the cloth feeding mechanism, a traction roller, a cloth roller for first rolling double-layer cloth in the reel changing mechanism, a guide roller of the cloth discharging mechanism and a roller of the cloth discharging padder by the guide roller of the cloth feeding mechanism and finally wound on the pre-beating cloth roller.
The first cloth roller and the second cloth roller are horizontally and parallelly arranged on a turnover frame, the turnover frame comprises two side plates and a center connecting rod, the center connecting rod is symmetrically arranged above and below the side plates and fixedly connected with the two side plates through supporting plates, the two ends of the first cloth roller and the second cloth roller are respectively fixed on the side plates, a turnover motor is arranged on a frame on one side of any side plate, a turnover frame transmission shaft is arranged on the side plate corresponding to the turnover motor, an active turnover gear is sleeved on an output shaft of the turnover motor, a passive turnover gear is sleeved on the transmission shaft, the active turnover gear is in meshed transmission with the passive turnover gear, and the first cloth roller and the second cloth roller are respectively in transmission connection with a cloth roller driving motor which is respectively in communication connection with a control system.
Further, the roll-over stand transmission shaft comprises an inner shaft and an outer shaft which are coaxial, the outer shaft is connected with a corresponding side plate, a driving transmission gear is sleeved on a cloth roller driving motor on the same side of the roll-over motor, a driven transmission gear is sleeved on the inner shaft, the driving transmission gear is meshed with the driven transmission gear for transmission, and the output end of the inner shaft is connected with a corresponding cloth roller in a gear transmission manner. The turnover structure is more compact.
Further, the stacked roll type steaming box, the continuous water washing unit and the water rolling device are one steaming water washing unit, and more than two groups of steaming water washing units are arranged between the water rolling device and the water padding unit. When only a single steaming and washing unit is arranged in the continuous lap type steaming and bleaching machine, deoiling and oxygen bleaching of the fabric can be realized, and when two or more steaming and washing units are arranged, bleaching of the fabric can be realized simultaneously on the basis of desizing and boiling of the fabric.
The continuous overlapped steaming and bleaching combined machine is characterized in that a pre-rolling mechanism is additionally arranged outside a box body of an overlapped steaming box, a single-layer fabric is wound on a pre-rolling cloth roller in an initial stage, meanwhile, the temperature in the box body is raised, the fabric on the pre-rolling cloth roller is unreeled to a second cloth roller after reaching a set rolling diameter, so that double-layer fabrics are rolled on the second cloth roller, the cloth heads coming out of the pre-rolling mechanism and the cloth heads before back rolling are directly sewn, and the fabric is repeatedly overlapped and rolled between the second cloth roller and the first cloth roller for steaming operation. The improved folding steaming box innovates the traditional folding process mode, does not need to stitch cloth in the box, can raise the temperature in advance in the box, and greatly improves the production efficiency.
Drawings
FIG. 1 is a schematic view of a simple structure of a continuous lap type steaming and scouring and bleaching combination machine according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a steaming and washing unit according to an embodiment of the present invention;
FIG. 3 is a schematic view of a reel changing mechanism according to an embodiment of the present invention;
FIG. 4 is a partially cut-away top view of a roll-over stand drive shaft and drive structure thereof according to one embodiment of the invention;
FIG. 5 is a schematic diagram showing a state of a fabric being stacked into a double-layer feeding second cloth roller in the continuous stacking type steaming and scouring combined machine according to one embodiment of the present invention;
FIG. 6 is a schematic view showing an initial state of a continuous lap type steaming and scouring and bleaching machine according to a second embodiment of the present invention;
FIG. 7 is a schematic diagram of a second fabric roller for feeding a double-layer fabric stack in the continuous stack steaming and bleaching combination machine according to the second embodiment of the present invention;
fig. 8 is a simplified schematic structural diagram of a continuous lap type steaming and scouring machine according to a third embodiment of the present invention.
Wherein the arrow represents the feed direction.
Description of the embodiments
The following describes the preferred embodiments of the present invention in detail with reference to the accompanying drawings.
Embodiment one:
as shown in fig. 1 to 5, a continuous stack type steaming and scouring and bleaching combination machine comprises a cloth feeding device 10, a padding machine set 20, a stack type steaming box 30, a continuous washing machine set 40, a water rolling device 50, a drying device 60 and a cloth dropping device 70 which are sequentially arranged along a cloth feeding direction; the stacked steam box 30, the continuous water washing unit 40 and the water rolling device 50 are a steam water washing unit 100; the stacked steaming box 30 comprises a heat source 301, and a cloth feeding mechanism 1, a traction roller mechanism 2, a coil changing mechanism 3, a cloth discharging mechanism 4, a cloth discharging roller mechanism 5 and a pre-rolling mechanism 6 which are sequentially arranged along a cloth feeding direction, wherein the traction roller mechanism 2, the coil changing mechanism 3 and the cloth discharging mechanism 4 are positioned in the box, the cloth discharging roller mechanism 5 and the pre-rolling mechanism 6 are positioned outside the box, and a plurality of cloth guide rollers 302 are respectively arranged between the cloth feeding mechanism 1 and the traction roller mechanism 2 and between the coil changing mechanism 3 and the cloth discharging mechanism 4; the roller motor (not shown) of the cloth discharging padder mechanism 5 is a forward and backward rotating motor, the pre-rolling mechanism 6 comprises a pre-rolling cloth roller 61 and a pressing roller 62 which is positioned above the pre-rolling cloth roller and is used for pressing cloth, and the cloth changing mechanism 3 comprises a first cloth roller 31 close to the cloth feeding mechanism 1 and a second cloth roller 32 close to the cloth discharging mechanism 4.
The first cloth roller 31 and the second cloth roller 32 are horizontally mounted on a roll-over frame 33, the roll-over frame 33 comprises two side plates (331, 332) and a central connecting rod 333, the central connecting rod 333 is symmetrically arranged above and below the side plates (331, 332) and is fixedly connected with the two side plates (331, 332) through a supporting plate 334, and two ends of the first cloth roller 31 and the second cloth roller 32 are respectively fixed on the side plates (331, 332); a turnover motor 34 is mounted on a frame (not shown) on one side of the side plate 331, a turnover frame transmission shaft 35 is mounted on the side plate 331, the turnover frame transmission shaft 35 comprises a coaxial outer shaft 351 and an inner shaft 352, the outer shaft 351 is connected with the side plate 331, an active turnover gear 341 is sleeved on an output shaft of the turnover motor 34, a passive turnover gear 342 is sleeved on the outer shaft 351, the active turnover gear 341 is meshed with the passive turnover gear 342 for transmission, and the first cloth roller 31 and the second cloth roller 32 are respectively connected with a cloth roller driving motor (36, 37) in a transmission manner; the cloth roller driving motor 36 on the same side as the overturning motor is sleeved with a driving transmission gear 361, the inner shaft 352 is sleeved with a driven transmission gear 362, the driving transmission gear 361 is in transmission with the driven transmission gear 362 in a meshed mode, and the output end 3521 of the inner shaft 352 is in gear transmission connection with the corresponding cloth roller 31; the roll-over motor 34 and the cloth roller drive motors (36, 37) are each communicatively coupled to a control system (not shown).
The working principle of the continuous overlapped roll type steaming, scouring and bleaching combination machine in the first embodiment is as follows:
1) As shown in fig. 2, in the initial state, the single-layer fabric 200 is wound around the second cloth roller 32, the guide roller of the cloth discharging mechanism 4 and the roller of the cloth discharging padder mechanism 5 in sequence by the guide roller of the cloth feeding mechanism 1 under the traction of the traction roller mechanism 2, and finally wound around the pre-cloth roller 61, and the cloth is rolled by the pre-cloth roller 61.
2) When the winding reaches half of the process setting winding diameter, the pre-beating cloth roller 61 stops rotating, the compression roller 62 of the pre-beating cloth roller mechanism is loosened, the roller motor of the cloth discharging roller mechanism is reversed, the second cloth roller 32 rotates, and the fabric unreeled onto the second cloth roller 32 by the pre-beating cloth roller 61 and the fabric continuously conveyed by the front-end cloth feeding mechanism 1 are stacked into a double-layer and fed onto the second cloth roller 32.
3) After the cloth rolls on the second cloth roll 32 reach the process set rolling diameter, the second cloth roll 32 stops rotating, the turnover motor 34 drives the turnover frame 33 to rotate 180 degrees clockwise, the first cloth roll 31 starts to actively rotate, at the moment, the first cloth roll 31 rolls, and the second cloth roll 32 unreels.
4) When the second cloth roller 32 is unreeled, the second cloth roller 32 and the first cloth roller 31 rotate 180 degrees clockwise, and at the moment, as shown in fig. 5, a layer of fabric on the first cloth roller 31 and the fabric conveyed by the front-end cloth feeding mechanism 1 are overlapped into a double layer and fed into the second cloth roller 32, the second cloth roller 32 starts to actively rotate, and meanwhile, the pre-beating cloth roller 61 is started; the other layer of fabric on the first cloth roller 31 is discharged from the bottom of the second cloth roller 32 and is pulled out by a padder of the cloth padder mechanism 5 to fly over the pre-beating cloth roller 61, then the cloth head is stitched with the cloth head in front of the washing machine by a worker, normal continuous production is started, the cloth rollers in the folding steaming box are continuously wound and unwound, the cloth rollers are intermittently rotated for 180 degrees, and the winding and unwinding are exchanged.
The transmission shaft of the roll-over stand and the transmission shaft of the cloth roller on the same side are not limited to concentric shaft structures, but can be adjacently arranged, and the concentric shaft structure is more compact.
The structures of the cloth feeding device, the padding machine set, the continuous washing machine set, the padding water-removing and water-rolling device, the drying device and the cropping device which realize the function of giving a certain liquid rolling rate to the fabrics are all the prior art, and are not repeated here.
Example two
The second embodiment of the continuous stacking type steaming and scouring machine is different from the first embodiment in that the reel changing mechanism of the stacking type steaming box of the present embodiment is a reel changing mechanism as disclosed in chinese patent No. CN201620010741.2, as shown in fig. 6, in the second embodiment, the reel changing mechanism includes a first cloth roller 31, a second cloth roller 32, and a reel changing manipulator 33, and the first cloth roller 31 is located above the second cloth roller 32.
The working principle of the continuous overlapped roll type steaming, scouring and bleaching combination machine in the second embodiment is as follows:
1) As shown in fig. 6, in the initial state, the single-layer fabric 200 is wound around the second cloth roller 32, the guide roller of the cloth discharging mechanism 4, and the roller of the cloth discharging padder mechanism 5 in order by the guide roller of the cloth feeding mechanism 1 under the traction of the traction roller mechanism 2, and finally wound around the pre-cloth roller 61, and the cloth is wound around the pre-cloth roller 61.
2) When the winding reaches half of the process setting winding diameter, the pre-beating cloth roller 61 stops rotating, the compression roller 62 of the pre-beating roller mechanism is loosened, the roller motor of the cloth discharging roller 4 is reversed, the second cloth roller 32 rotates, the cloth on the pre-beating cloth roller 61 is unreeled to the second cloth roller 32, and the cloth on the pre-beating cloth roller 61 and the cloth continuously conveyed by the cloth feeding mechanism 1 at the front end of the cloth changing mechanism are overlapped to be wound on the second cloth roller 32.
3) After the fabric 200 on the pre-roll 61 is completely unwound, the second roll 32 stops rotating, before the robot 33 of the change mechanism has been pressed against the first roll, the first roll 31 starts to actively rotate for winding, the second roll 32 actively unwinds, and the pre-roll 61 is closed.
4) When the second cloth roller 32 is completely unreeled, the manipulator 33 is pressed on the second cloth roller 32 in advance, at this time, as shown in fig. 7, one layer of fabric on the first cloth roller 31 and the outer fabric are stacked into a double layer and fed into the second cloth roller 32, the second cloth roller 32 starts to actively rotate, the other layer of fabric on the first cloth roller 31 is discharged from the bottom of the second cloth roller 32 and is pulled out by a padder of the cloth discharging padder mechanism 5 to fly over the pre-beating cloth roller 61, then a worker sews the cloth head with the cloth head in front of the washing machine, normal continuous production is started, and the cloth roller in the folding steaming box is also continuously wound and unreeled.
In the initial state, the fabric is sequentially wound around the guide roller of the cloth feeding mechanism, the traction roller and the cloth roller used for first double-layer cloth winding in the cloth changing mechanism, the guide roller of the cloth discharging mechanism and the roller of the cloth discharging padder on the pre-cloth winding roller by the guide roller of the cloth feeding mechanism. The cloth roller used for the first double-layer cloth in the vertical type cloth changing mechanism can be a first cloth roller or a second cloth roller, and the cloth roller used for the first double-layer cloth in the horizontal type cloth changing mechanism is a second cloth roller. The improved folding steaming box innovates the traditional folding process mode, and the folding cloth head is left at the pre-rolling mechanism, so that the cloth is not required to be sewn in the box, the temperature in the box can be raised in advance, and the production efficiency is greatly improved.
Example III
The third embodiment employs the same reel change mechanism as the first embodiment, except that the third embodiment has two consecutive steaming and washing units 100 (shown in fig. 8).
When only a single steaming and washing unit is arranged in the continuous overlapped roll type steaming and bleaching machine, deoiling and oxygen bleaching of the fabric can be realized, and when two or more steaming and washing units are arranged, bleaching of the fabric can be realized simultaneously on the basis of desizing and boiling of the fabric.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent processes or direct or indirect applications in other related technical fields using the content of the present invention are included in the scope of the present invention.

Claims (4)

1. The utility model provides a roll-up formula steaming scouring bleaching combination in succession, its includes advances cloth device, padding unit, roll-up formula steaming chamber, continuous washing unit, mangle, drying device and the cropping device that follow the cloth direction order set up, roll-up formula steaming chamber includes the heat source and in advance cloth mechanism, traction roller mechanism, reel change mechanism, play cloth mechanism and play cloth padder mechanism that follow the cloth direction setting in order, traction roller mechanism, reel change mechanism and play cloth mechanism are located the box inside, play cloth padder mechanism is located the box outside, advance between cloth mechanism and the traction roller mechanism, all install a plurality of fabric guide rollers between reel change mechanism and the play cloth mechanism, its characterized in that: the roller motor of the cloth discharging padder mechanism is a forward and backward rotating motor, a pre-rolling mechanism is further arranged at the rear of the cloth discharging padder mechanism, the pre-rolling mechanism comprises a pre-rolling cloth roller and a pressing roller which is positioned above the pre-rolling cloth roller and used for pressing cloth, and the cloth changing mechanism comprises a first cloth roller close to the cloth feeding mechanism and a second cloth roller close to the cloth discharging mechanism; in an initial state, the fabric is sequentially wound around a guide roller of the cloth feeding mechanism, a traction roller and a cloth roller used for first double-layer cloth rolling in the cloth changing mechanism, a guide roller of the cloth discharging mechanism and a roller of the cloth discharging padder to be finally wound on a pre-cloth rolling roller, meanwhile, the temperature in the box body starts to rise, the fabric on the pre-cloth rolling roller is unreeled to the second cloth rolling roller after reaching a set rolling diameter, so that the second double-layer cloth is rolled by the second cloth rolling roller, and the cloth head coming out of the pre-cloth rolling mechanism and the cloth head before the back padder are directly sewn, and the fabric is repeatedly folded between the second cloth rolling roller and the first cloth rolling roller to carry out steaming operation.
2. The continuous roll-to-roll steaming scouring and bleaching machine according to claim 1, wherein: the first cloth roller and the second cloth roller are horizontally and parallelly arranged on a turnover frame, the turnover frame comprises two side plates and a center connecting rod, the center connecting rod is symmetrically arranged above and below the side plates and fixedly connected with the two side plates through supporting plates, the two ends of the first cloth roller and the second cloth roller are respectively fixed on the side plates, a turnover motor is arranged on a frame on one side of any side plate, a turnover frame transmission shaft is arranged on the side plate corresponding to the turnover motor, an active turnover gear is sleeved on an output shaft of the turnover motor, a passive turnover gear is sleeved on the transmission shaft, the active turnover gear is in meshed transmission with the passive turnover gear, and the first cloth roller and the second cloth roller are respectively in transmission connection with a cloth roller driving motor which is respectively in communication connection with a control system.
3. The continuous roll-to-roll steaming scouring and bleaching machine according to claim 2, characterized in that: the roll-over stand transmission shaft comprises an inner shaft and an outer shaft which are coaxial, the outer shaft is connected with a corresponding side plate, a driving transmission gear is sleeved on a cloth roller driving motor on the same side of the roll-over motor, a driven transmission gear is sleeved on the inner shaft, the driving transmission gear is meshed with the driven transmission gear for transmission, and the output end of the inner shaft is connected with a corresponding cloth roller in a gear transmission manner.
4. The continuous roll-to-roll steaming scouring and bleaching machine according to claim 1, wherein: the stacked roll type steaming box, the continuous water washing unit and the water rolling device are one steaming water washing unit, and more than two groups of steaming water washing units are arranged between the water rolling unit and the water rolling device.
CN201811197167.6A 2018-10-15 2018-10-15 Continuous overlapped roll type steaming scouring and bleaching combination machine Active CN108978084B (en)

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CN108978084B true CN108978084B (en) 2024-03-15

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109972330A (en) * 2019-04-30 2019-07-05 新建特阔漂整(南通)有限公司 A kind of multilayer scouring and bleaching production line

Citations (4)

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Publication number Priority date Publication date Assignee Title
CN105088593A (en) * 2015-09-21 2015-11-25 嘉兴市产品质量检验检测院 Automatic winding machine and single-layer fabric double-layer winding method
CN105480753A (en) * 2014-10-10 2016-04-13 盐城工业职业技术学院 Linkage type winder
CN206736537U (en) * 2017-05-17 2017-12-12 安徽佶龙机械有限公司 Lamination rolled type desizing pre-treatment combination machine
CN208965249U (en) * 2018-10-15 2019-06-11 安徽佶龙机械有限公司 Continuous lamination rolled type steaming scouring and bleaching combination machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105480753A (en) * 2014-10-10 2016-04-13 盐城工业职业技术学院 Linkage type winder
CN105088593A (en) * 2015-09-21 2015-11-25 嘉兴市产品质量检验检测院 Automatic winding machine and single-layer fabric double-layer winding method
CN206736537U (en) * 2017-05-17 2017-12-12 安徽佶龙机械有限公司 Lamination rolled type desizing pre-treatment combination machine
CN208965249U (en) * 2018-10-15 2019-06-11 安徽佶龙机械有限公司 Continuous lamination rolled type steaming scouring and bleaching combination machine

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