CN108977857B - Cathode drum mechanism with polishing function - Google Patents
Cathode drum mechanism with polishing function Download PDFInfo
- Publication number
- CN108977857B CN108977857B CN201810770800.XA CN201810770800A CN108977857B CN 108977857 B CN108977857 B CN 108977857B CN 201810770800 A CN201810770800 A CN 201810770800A CN 108977857 B CN108977857 B CN 108977857B
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- China
- Prior art keywords
- cathode drum
- abrasive paper
- support frame
- roller
- polishing
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D1/00—Electroforming
- C25D1/04—Wires; Strips; Foils
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/02—Machines or devices using grinding or polishing belts; Accessories therefor for grinding rotationally symmetrical surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Electrolytic Production Of Metals (AREA)
Abstract
The invention discloses a cathode drum mechanism with a polishing function, which comprises a cathode drum, a rotating support frame, a movable support frame and a rotating motor, wherein a left trunnion and a right trunnion are respectively arranged at two ends of the cathode drum, the rotating support frame is rotationally connected with the left trunnion, the movable support frame is rotationally connected with the right trunnion, the rotating support frame and the movable support frame are of a lifting structure, the rotating motor is detachably and fixedly connected with the left trunnion, the cathode drum can be respectively fixed at an electrolysis station and a polishing station, and the cathode drum mechanism also comprises a polishing unit, and the polishing unit is fixed above the polishing station. The cathode drum can be conveniently switched between the electrolysis station and the polishing station, the cathode drum can be put into production and use only by fine adjustment after being moved from the polishing station to the electrolysis station, the debugging time of equipment is saved, the cathode drum is driven by the same rotating motor at the electrolysis station or the polishing station, a power system is not required to be configured at each station, and the equipment cost is saved.
Description
Technical Field
The invention relates to the technical field of alloy foil film production equipment, in particular to a cathode drum mechanism with a polishing function.
Background
The nickel-based alloy foil is produced by two methods, one is produced by hammer forging or rolling, and the other is produced by electrolysis. The electrolytic production is roughly shown in fig. 4, an electrolytic bath 1 contains an electrolyte, a cathode drum 3 is partially immersed in the electrolyte to serve as a cathode, the cathode drum 3 keeps continuously and stably rotating at a low speed, an arc-shaped anode 2 is further arranged in the electrolytic bath 1, metal ions in the electrolyte between the cathode drum 3 and the anode 2 are gradually separated out on the outer surface of the cathode drum 3 to form an alloy foil 4, the newly separated alloy foil 4 rotates along with the cathode drum 3 and leaves the electrolytic bath 1, and finally, a tape winder 5 is used for winding the alloy foil 4.
In the process of producing the nickel-based alloy by the electrolytic method, because metal ions in the electrolyte are finally separated out on the outer surface of the cathode drum to form an alloy foil, the surface quality of the cathode drum has a crucial influence on the quality of an alloy foil product, the outer surface of the cathode drum needs to be polished before each production. Above-mentioned in-process, dismouting cathode drum that needs relapse because cathode drum is bulky, and dismouting all needs to spend more energy at every turn, and is consuming time hard, seriously restricts the production efficiency of equipment, influences the economic benefits of enterprise.
In order to solve the technical problem, no solution proposed by the prior people is found at present.
Disclosure of Invention
In light of the above shortcomings in the prior art, the present invention provides a cathode drum mechanism with a grinding function, which is directed to solving one of the technical problems in the prior art.
The technical problem to be solved by the invention is realized by adopting the following technical scheme:
the utility model provides a from cathode drum mechanism of function of polishing, including the cathode drum, the rotation support frame, movable support frame and rotation motor, the both ends of cathode drum are equipped with left trunnion and right trunnion respectively, the rotation support frame rotates with left trunnion and is connected, movable support frame and right trunnion rotate to be connected, the rotation support frame is elevation structure with movable support frame, rotate motor detachable and left trunnion fixed connection, the cathode drum can use left trunnion to rotate at certain angle as the centre of a circle, and the cathode drum can be fixed respectively at electrolysis station and the station of polishing, still including the unit of polishing, the unit of polishing is fixed in the top of the station of polishing.
As a further improvement of the invention, the grinding unit comprises a hanger, a first sand paper roller, a second sand paper roller and a compression roller unit, wherein the first sand paper roller, the second sand paper roller and the compression roller unit are all fixed on the hanger, the first sand paper roller takes up the sand paper unit, the tail end of the sand paper unit is fixed on the first sand paper roller, and the initial end of the sand paper unit is wound and fixed on the second sand paper roller.
As a further improvement of the invention, the sandpaper unit is formed by fixedly connecting a plurality of pieces of sandpaper with different meshes end to end in sequence, and the meshes of the sandpaper gradually increase from the initial end to the tail end of the sandpaper unit.
As a further improvement of the invention, the compression roller unit comprises a first compression roller and a second compression roller, the first compression roller and the second compression roller are both positioned on one side of the abrasive paper away from the cathode drum, the first compression roller and the second compression roller are respectively positioned on two sides of the cathode drum, both ends of the first compression roller and the second compression roller are connected with telescopic rods, and the tail end of the telescopic rod 1 is fixedly connected with the hanging bracket.
As a further improvement of the invention, the rotary support frame comprises a bottom support I and a motor bracket, a first lifting rod is rotatably arranged on the bottom support I and is rotatably connected with the left trunnion, the first lifting rod comprises a fixed outer sleeve and a movable inner sleeve, the motor bracket is fixedly arranged on the outer sleeve, and the rotary motor is fixedly arranged on the motor bracket.
As a further improvement of the invention, the movable support frame comprises a second bottom support, the bottom of the second bottom support is provided with an electric roller and a lifting stop block, the second bottom support is provided with a second lifting rod, and the second lifting rod is rotatably connected with the right trunnion.
As a further improvement of the invention, a driving belt pulley is fixedly arranged on an output shaft of the rotating motor, a driven belt pulley is fixedly arranged on the left trunnion, and a belt is sleeved between the driving belt pulley and the driven belt pulley.
The invention has the beneficial effects that:
according to the invention, large-scale instruments such as a crown block are not needed, the cathode drum can be conveniently switched between the electrolysis station and the polishing station through the design of the liftable rotating support frame and the movable support frame, the cathode drum can be put into production and use only by fine adjustment after being moved from the polishing station to the electrolysis station, the debugging time of equipment is saved, the operation is simple and efficient, the cathode drum is driven by the same rotating motor at the electrolysis station or the polishing station, a power system is not needed to be configured at each station, and the equipment cost is saved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a top view of the present embodiment;
FIG. 2 is a front view of the cathode drum of this embodiment in an electrolysis station;
FIG. 3 is a side view of the cathode drum of this embodiment at a grinding station;
FIG. 4 is a schematic diagram of prior art electrolytic production of nickel-base alloys.
In the figure, 1-electrolytic cell, 2-anode, 3-cathode rotary drum, 3 a-left trunnion, 3 b-right trunnion, 4-alloy foil, 5-belt winder, 6-rotating motor, 7-rotating support frame, 7 a-bottom support I, 7 b-first lifting rod, 7 c-motor bracket, 8-movable support frame, 8 a-bottom support II, 8 b-electric roller, 8 c-second lifting rod, 9-driving belt pulley, 10-belt, 11-driven belt pulley, 12-rail, 13-sand paper roller I, 14-sand paper roller II, 15-press roller I, 16-telescopic rod, 17-press roller II, 18-sand paper unit and 19-hanger.
Detailed Description
The following embodiments are provided to describe the embodiments of the present invention, and to further describe the detailed description of the embodiments of the present invention, such as the shapes, configurations, mutual positions and connection relationships of the components, the functions and operation principles of the components, the manufacturing processes and operation methods, etc., so as to help those skilled in the art to more fully, accurately and deeply understand the inventive concept and technical solutions of the present invention.
As shown in fig. 1 to 3, a cathode drum mechanism from area function of polishing, including cathode drum 3, rotation support frame 7, movable support frame 8 and rotation motor 6, the both ends of cathode drum 3 are equipped with left trunnion 3a and right trunnion 3b respectively, rotation support frame 7 rotates with left trunnion 3a to be connected, movable support frame 8 rotates with right trunnion 3b to be connected, rotation support frame 7 is elevation structure with movable support frame 8, fixed mounting has drive pulley 9 on the output shaft of rotation motor 6, fixed mounting has driven pulley 11 on the left trunnion 3a, cup jointed belt 10 between drive pulley 9 and the driven pulley 11. Still include track 12, movable support frame 8 can move along track 12, and cathode drum 3 can use left trunnion 3a to rotate at certain angle as the centre of a circle, and cathode drum 3 can fix respectively at electrolysis station and the station of polishing, and electrolytic bath 1 is installed to the below of electrolysis station.
The rotary supporting frame 7 comprises a first bottom support 7a, the first bottom support 7a can be fixed on the ground in a mode of expansion screws and the like, a first lifting rod 7b is rotatably installed on the first bottom support 7a, and the first lifting rod 7b is rotatably connected with the left trunnion 3 a. In one embodiment, the first lifting rod 7b is an electro-hydraulic rod, the bottom end of the first lifting rod 7b is connected with the first bottom support 7a through a thrust bearing, and the top end of the first lifting rod 7b is rotatably connected with the left trunnion 3a through a bearing. The rotary support frame 7 further comprises a motor bracket 7c, the first lifting rod 7b comprises a fixed outer sleeve and a movable inner sleeve, the motor bracket 7c is fixedly installed on the outer sleeve, and the rotary motor 6 is fixedly installed on the motor bracket 7 c.
The movable support frame 8 comprises a second bottom support 8a, an electric roller 8b and a lifting stop block are arranged at the bottom of the second bottom support 8a, the electric roller 8b is installed in the track 12 and can move along the track 12, a second lifting rod 8c is installed on the second bottom support 8a, and the second lifting rod 8c is rotatably connected with the right trunnion 3 b. In one embodiment, the second lifting rod 8c and the stop block are both electro-hydraulic rods, and the top end of the second lifting rod 8c is rotatably connected with the right trunnion 3b through a bearing.
This 3 mechanism of cathode drum from area polishing function still includes the unit of polishing, the unit of polishing is fixed in the top of the station of polishing, the unit of polishing includes gallows 19, sand paper roller 13, sand paper roller two 14 and compression roller unit are all fixed on gallows 19, it is specific, sand paper roller 13 is electronic roller with sand paper roller two 14, it has sand paper unit 18 to coil on sand paper roller 13, sand paper unit 18's end is fixed on sand paper roller 13, sand paper unit 18's first end winding is fixed on sand paper roller two 14, sand paper unit 18 is formed by the first tail fixed connection in order of the sand paper of many different mesh numbers, and from sand paper unit 18's first end to end, sand paper's mesh number progressively increases up. The compression roller unit includes compression roller one 15 and compression roller two 17, compression roller one 15 and compression roller two 17 all are located the one side that cathode drum 3 was kept away from to abrasive paper, and compression roller one 15 and compression roller two 17 are located the both sides of cathode drum 3 respectively, compression roller one 15 and compression roller two 17's both ends all are connected with telescopic link 16, telescopic link 16's end and 19 fixed connection of gallows, after cathode drum 3 got into the station of polishing, adjust sand paper roller one 13 and sand paper roller two 14, make the abrasive paper that needs the mesh number be located between compression roller unit and the cathode drum 3, then telescopic link 16 extension, can give the thrust of an orientation cathode drum 3 of abrasive paper, make abrasive paper can keep good contact with cathode drum 3, guarantee the effect of polishing.
The working principle of the invention is as follows: when the cathode drum 33 needs to be polished, firstly, the rotary support frame 7 and the movable support frame 8 are lifted to a high position, the cathode drum 3 is lifted out of the electrolytic cell 1, then the electric roller 8b at the bottom of the movable support frame 8 is started to move along the track 12, the cathode drum 3 is further moved from the electrolytic station to a polishing station, the second sand roller 14 is rotated, the sand paper with the required mesh number is moved between the press roller unit and the cathode drum 3, then the telescopic rod 16 is extended, so that the sand paper can be pushed towards the cathode drum 3, the sand paper can be kept in good contact with the cathode drum 3, the rotary motor 6 drives the cathode drum 3 to rotate at a higher speed, the cathode drum 3 is polished, when the sand paper with the next mesh number level needs to be replaced, the rotary motor 6 stops rotating, the telescopic rod 16 is reset, the second sand roller 14 is rotated, the sand paper with the required mesh number is moved between the press roller unit and the cathode drum 3, and then extending the telescopic rod 16, starting the rotating motor 6 to polish, repeating the processes, sequentially increasing the mesh number of the abrasive paper, polishing the cathode drum 3 from thick to thin to meet the production requirement, after polishing, rotating the motor 6 to stop rotating, resetting the telescopic rod 16, rotating the abrasive paper roller 13 to reset the abrasive paper unit 18, and finally moving the cathode drum 33 from the polishing station to the electrolysis station to perform subsequent production of the alloy foil.
According to the invention, large-scale instruments such as a crown block are not needed, the cathode drum 3 can be conveniently switched between the electrolysis station and the polishing station through the design of the liftable rotating support frame 7 and the movable support frame 8, the cathode drum 3 can be put into production and use only by fine adjustment after being moved from the polishing station to the electrolysis station, the debugging time of equipment is saved, the operation is simple and efficient, the cathode drum 3 is driven by the same rotating motor 6 at the electrolysis station or the polishing station, a power system is not needed to be configured at each station, and the equipment cost is saved.
The invention has been described in an illustrative manner, and it is to be understood that the invention is not limited to the precise form disclosed, and that various insubstantial modifications of the inventive concepts and solutions, or their direct application to other applications without such modifications, are intended to be covered by the scope of the invention. The protection scope of the present invention shall be subject to the protection scope defined by the claims.
Claims (7)
1. The utility model provides a from negative pole rotary drum mechanism of taking polishing function which characterized in that: including the cathode drum, rotate the support frame, movable support frame and rotation motor, the both ends of cathode drum are equipped with left trunnion and right trunnion respectively, it is connected with left trunnion rotation to rotate the support frame, movable support frame and right trunnion rotation are connected, it is elevation structure with movable support frame to rotate the support frame, rotate motor detachable and left trunnion fixed connection, the cathode drum can use left trunnion to rotate at certain angle as the centre of a circle, and the cathode drum can be fixed respectively at electrolysis station and the station of polishing, still including the unit of polishing, the unit of polishing is fixed in the top of the station of polishing.
2. The cathode drum mechanism with a grinding function as claimed in claim 1, wherein: the unit of polishing includes gallows, abrasive paper roller one, abrasive paper roller two and compression roller unit, and abrasive paper roller one, abrasive paper roller two and compression roller unit are all fixed on the gallows, and abrasive paper roller one batches has the abrasive paper unit, and the end of abrasive paper unit is fixed on abrasive paper roller one, and the winding of just holding of abrasive paper unit is fixed on abrasive paper roller two.
3. The cathode drum mechanism with a grinding function as claimed in claim 2, wherein: the abrasive paper unit is formed by the fixed connection in order of the head and the tail of a plurality of pieces of abrasive paper with different mesh numbers, and from the initial end to the tail end of the abrasive paper unit, the mesh number of the abrasive paper is gradually increased.
4. The cathode drum mechanism with a grinding function as claimed in claim 2, wherein: the compression roller unit comprises a first compression roller and a second compression roller, the first compression roller and the second compression roller are both located on one side, away from the cathode drum, of the abrasive paper, the first compression roller and the second compression roller are respectively located on two sides of the cathode drum, the first compression roller and two ends of the second compression roller are both connected with telescopic rods, and the tail ends of the telescopic rods are fixedly connected with the hanging bracket.
5. The cathode drum mechanism with a grinding function as claimed in claim 1, wherein: the rotary supporting frame comprises a first bottom support and a motor bracket, a first lifting rod is rotatably mounted on the first bottom support and is rotatably connected with a left trunnion, the first lifting rod comprises a fixed outer sleeve and a movable inner sleeve, the motor bracket is fixedly mounted on the outer sleeve, and a rotary motor is fixedly mounted on the motor bracket.
6. The cathode drum mechanism with a grinding function as claimed in claim 1, wherein: the movable support frame comprises a second bottom support, an electric roller and a liftable stop block are arranged at the bottom of the second bottom support, a second lifting rod is mounted on the second bottom support, and the second lifting rod is rotatably connected with the right trunnion.
7. The cathode drum mechanism with a grinding function as claimed in claim 1, wherein: a driving belt pulley is fixedly mounted on an output shaft of the rotating motor, a driven belt pulley is fixedly mounted on the left trunnion, and a belt is sleeved between the driving belt pulley and the driven belt pulley.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810770800.XA CN108977857B (en) | 2018-07-13 | 2018-07-13 | Cathode drum mechanism with polishing function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810770800.XA CN108977857B (en) | 2018-07-13 | 2018-07-13 | Cathode drum mechanism with polishing function |
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| Publication Number | Publication Date |
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| CN108977857A CN108977857A (en) | 2018-12-11 |
| CN108977857B true CN108977857B (en) | 2020-03-17 |
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| CN201810770800.XA Active CN108977857B (en) | 2018-07-13 | 2018-07-13 | Cathode drum mechanism with polishing function |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110055562A (en) * | 2019-05-14 | 2019-07-26 | 安徽迈德福新材料有限责任公司 | A kind of production alloy paper tinsel film electricity consumption precipitation equipment |
| CN111172566B (en) * | 2020-02-17 | 2020-11-03 | 广东嘉元科技股份有限公司 | Production process for eliminating white spots of electrolytic copper foil, foil forming machine and pole distance control method |
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| EP1318216A3 (en) * | 2001-12-05 | 2006-05-31 | Fuji Photo Film Co., Ltd. | Electrolysis apparatus |
| CN103097592A (en) * | 2011-08-30 | 2013-05-08 | 西工业株式会社 | Holed foil electrolytic precipitation device |
| CN203973360U (en) * | 2014-07-15 | 2014-12-03 | 于波涛 | Carrying roller burnishing device |
| CN204825075U (en) * | 2015-06-17 | 2015-12-02 | 江阴市明康电子科技有限公司 | Safe type electrolytic copper foil foil forming machine |
| CN105563250A (en) * | 2016-01-19 | 2016-05-11 | 广东赛因迪科技股份有限公司 | Restoration method and device for roller sheets of counter-roller machine |
| CN107009207A (en) * | 2017-06-13 | 2017-08-04 | 广东嘉元科技股份有限公司 | Cathode roll milling apparatus |
| CN107089561A (en) * | 2017-06-01 | 2017-08-25 | 长兴夹浦正大纺织有限公司 | A kind of scalable Quick Release cloth-rolling device of cloth beam |
| CN206795497U (en) * | 2017-06-07 | 2017-12-26 | 马鞍山市恒利达机械刀片有限公司 | A kind of device for cutter polishing |
-
2018
- 2018-07-13 CN CN201810770800.XA patent/CN108977857B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1318216A3 (en) * | 2001-12-05 | 2006-05-31 | Fuji Photo Film Co., Ltd. | Electrolysis apparatus |
| CN103097592A (en) * | 2011-08-30 | 2013-05-08 | 西工业株式会社 | Holed foil electrolytic precipitation device |
| CN203973360U (en) * | 2014-07-15 | 2014-12-03 | 于波涛 | Carrying roller burnishing device |
| CN204825075U (en) * | 2015-06-17 | 2015-12-02 | 江阴市明康电子科技有限公司 | Safe type electrolytic copper foil foil forming machine |
| CN105563250A (en) * | 2016-01-19 | 2016-05-11 | 广东赛因迪科技股份有限公司 | Restoration method and device for roller sheets of counter-roller machine |
| CN107089561A (en) * | 2017-06-01 | 2017-08-25 | 长兴夹浦正大纺织有限公司 | A kind of scalable Quick Release cloth-rolling device of cloth beam |
| CN206795497U (en) * | 2017-06-07 | 2017-12-26 | 马鞍山市恒利达机械刀片有限公司 | A kind of device for cutter polishing |
| CN107009207A (en) * | 2017-06-13 | 2017-08-04 | 广东嘉元科技股份有限公司 | Cathode roll milling apparatus |
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| CN108977857A (en) | 2018-12-11 |
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