CN108973018A - A kind of injection molding machine silo battery saving arrangement and its working method - Google Patents
A kind of injection molding machine silo battery saving arrangement and its working method Download PDFInfo
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- CN108973018A CN108973018A CN201811063219.0A CN201811063219A CN108973018A CN 108973018 A CN108973018 A CN 108973018A CN 201811063219 A CN201811063219 A CN 201811063219A CN 108973018 A CN108973018 A CN 108973018A
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- China
- Prior art keywords
- adjustment sheet
- connecting cylinder
- injection molding
- molding machine
- control device
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/06—Conditioning or physical treatment of the material to be shaped by drying
- B29B13/065—Conditioning or physical treatment of the material to be shaped by drying of powder or pellets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/18—Feeding the material into the injection moulding apparatus, i.e. feeding the non-plastified material into the injection unit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/78—Measuring, controlling or regulating of temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
- B29C2945/76531—Temperature
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The present invention relates to a kind of injection molding machine silo battery saving arrangement and its working methods, injection molding machine silo battery saving arrangement includes blower, electric heater, control device, volume adjusting apparatus, chimney fan is arranged in the front end of blower, electric heater is fixed in chimney fan, volume adjusting apparatus includes connecting cylinder, round adjustment sheet, rotary electric machine, the tail end of connecting cylinder and the front end of chimney fan are fixedly linked, the diameter of round adjustment sheet is adapted with the internal diameter of connecting cylinder, the circle adjustment sheet and rotary electric machine transmission cooperate, so that rotary electric machine is rotatably provided in connecting cylinder, the air output of connecting cylinder is adjusted；Blower, electric heater, rotary electric machine are electrically connected with control device, so that the rotational angle of the on-off of the controllable blower of control device, the on-off of electric heater, round adjustment sheet.
Description
Technical field
The present invention relates to injection molding machine charging (feeding) equipment technical field, especially a kind of injection molding machine silo battery saving arrangement and its work
Make method.
Background technique
With the development of society, in daily life and industrial processes, many metal products are just
Gradually replaced plastic products, with the fast development of social plastic industry, the required configuration requirement of industrial products
Also higher and higher, injection molding machine as production plastic products a kind of machinery, form be it is diversified, have vertical, horizontal
And angie type injection molding machine.
Injection molding machine when feeding needs that moisture therein is dried, real using drying box or dry bucket as the step 1
Existing, since large number of dry materials bucket or drying box are all such as under type currently on the market: blower, which rotates always, makes electric heating
Dehumidification treatments are dried to material in silk blowout hot wind；I am by long-term observation discovery: the heating wire of dry bucket is due to temperature
Control always interim on-off work, but fixed, big flow cold wind always cause the heating wire of dry materials bucket every time by
Cold conditions is relatively long to the hot time；Moreover, the drying of material is also always to work always regardless of in the case of, without phase
The control answered necessarily causes the waste of electric energy, in the case where current country advocates the big situation of energy-saving and emission-reduction, provides a kind of heating temperature
Precisely, the high injection molding machine silo battery saving arrangement of energy utilization rate is those skilled in the art's technical problem urgently to be solved.
Summary of the invention
The injection molding machine material that the technical problem to be solved in the present invention is to provide a kind of heating temperatures is accurate, energy utilization rate is high
Struggle against battery saving arrangement and its working method.
In order to solve the above technical problems, injection molding machine silo battery saving arrangement provided by the invention, including blower, electric heating
Chimney fan is arranged in device, control device, volume adjusting apparatus, the front end of the blower, and the electric heater is fixed at described
In chimney fan, the volume adjusting apparatus includes connecting cylinder, round adjustment sheet, rotary electric machine, the tail end of the connecting cylinder and institute
The front end for stating chimney fan is fixedly linked, and the diameter of the circle adjustment sheet is adapted with the internal diameter of the connecting cylinder, which adjusts
Nodal plate and rotary electric machine transmission cooperate, so that the rotary electric machine is rotatably provided in the connecting cylinder, to connecting cylinder
Air output be adjusted；The blower, electric heater, rotary electric machine are electrically connected with the control device, so that the control
Device can control the on-off of the blower, the on-off of electric heater, round adjustment sheet rotational angle.
Further, the volume adjusting apparatus further includes first rotating shaft, and the first rotating shaft is arranged through bearing block described
On the inner wall of connecting cylinder, the tail end of the first rotating shaft and the rotary electric machine transmission cooperate, the front end of the first rotating shaft with it is described
Round adjustment sheet is fixedly linked, so that the rotary electric machine can drive the round adjustment sheet to rotate in the connecting cylinder, it is real
Existing flow is adjusted.
Further, the volume adjusting apparatus further include with symmetrically arranged second shaft of the first rotating shaft, described
Two shafts are arranged on the inner wall of the connecting cylinder through bearing block, the front end of second shaft and the round adjustment sheet stationary phase
Even, so that the rotation of the circle adjustment sheet is more steady.
Further, the front end setting clip slot of the first rotating shaft, the second shaft, the two sides of the circle adjustment sheet are symmetrically set
The installing port of indent is set, so that the edge of the installing port can be locked after being embedded in the clip slot by clip slot, so that round adjust
Nodal plate can be rotated with the first rotating shaft, the second shaft.
Further, volume adjusting apparatus further includes upper connecting flange, lower connecting flange, the upper connecting flange fixed setting
In the tail end of the connecting cylinder, the lower connecting flange is fixed at the front end of the connecting cylinder, so that the connecting cylinder can
It is fixedly linked through upper connecting flange with chimney fan, the front end of connecting cylinder can be connected through lower connecting flange with injection molding machine loading hopper, real
Existing modularization installation.
Further, injection molding machine silo battery saving arrangement further includes the temperature sensor for detecting temperature of charge, the temperature
Sensor is electrically connected with the control device, so that the temperature data detected can be transmitted to control device, is convenient for control device
Blower, electric heater, rotary electric machine are controlled, the temperature for dry gas is adjusted.
Further, injection molding machine silo battery saving arrangement further includes warning device, and the warning device is buzzer, the buzzing
Device is electrically connected with the control device, for sounding an alarm.
Further, injection molding machine silo battery saving arrangement further include the wireless receiving module being electrically connected with the control device,
And the remote controler that can be wirelessly connected with the wireless receiving module, for realizing wireless manipulation；Further include and control device electricity
The communication port of connection can build equipment local area networks with other equipment by the communication port.
The working method of above-mentioned injection molding machine silo battery saving arrangement, includes the following steps:
A, warm-up phase: injection molding machine silo battery saving arrangement is communicated through lower connecting flange with loading hopper, control device starting blower,
Electric heater, and by the opening angle of the round adjustment sheet of rotary electric machine control, so that the gas that blower introduces is by electric heater
Enter loading hopper after heating, the material in loading hopper is preheated.
B, the heating period: preheating after a certain period of time, according to the temperature of material in the loading hopper of temperature sensor feedback, controls
Device adjusts the opening angle of round adjustment sheet by rotary electric machine, increases the gas flow entered in loading hopper, to loading hopper
Interior material is quickly heated.
C, holding stage: according to the temperature of material in the loading hopper of temperature sensor feedback, material is heated to preset temperature
Afterwards, control device makes round adjustment sheet close connecting cylinder by the opening angle that rotary electric machine adjusts round adjustment sheet, and closes
Blower and electric heater are closed, stops introducing gas into loading hopper, carries out closing heat preservation.
D, heating period again: the material according to the temperature of material in the loading hopper of temperature sensor feedback, in loading hopper
After temperature drops to preset temperature, control device is again started up blower, electric heater, and controls round adjust by rotary electric machine
The opening angle of piece completes the heating again of material so that the gas after heating enters loading hopper.
The technical effect of invention: injection molding machine silo battery saving arrangement of the invention, compared with the existing technology, the outlet air of blower
Electric heater is set in cylinder, so that the gas into loading hopper can be heated；Turning for round adjustment sheet is controlled by rotary electric machine
Dynamic angle improves utilization efficiency for controlling intake；The setting of temperature sensor, can be after material be heated to required temperature
Electric heater is closed, to save the energy；Round adjustment sheet is simultaneously closed off, heat insulation effect is improved；The setting of upper and lower connecting flange,
So that injection molding machine silo battery saving arrangement can realize that modularization is installed；Clip slot and installing port match, convenient for assembly.
Detailed description of the invention
Invention is further described in detail with reference to the accompanying drawings of the specification:
Fig. 1 is the schematic perspective view of injection molding machine silo battery saving arrangement of the present invention；
Fig. 2 is the structural schematic diagram of volume adjusting apparatus of the invention；
Fig. 3 is the structural schematic diagram of round adjustment sheet of the invention；
Fig. 4 is the functional block diagram of injection molding machine silo battery saving arrangement of the invention.
In figure: volume adjusting apparatus 1, first rotating shaft 11, the second shaft 12, crack 13, upper connecting flange 14, lower connection method
Orchid 15, connecting cylinder 16, bearing block 17, blower 2, chimney fan 21, control device 3, round adjustment sheet 4, installing port 41, rotary electric machine
5。
Specific embodiment
Embodiment 1
As shown in Figure 1 to Figure 3, the injection molding machine silo battery saving arrangement of the present embodiment includes blower 2, electric heater, control device
3, chimney fan 21 is arranged in the front end of volume adjusting apparatus 1, blower 2, and electric heater is fixed in chimney fan 21, on blower 2
It is electrically connected with the on-off control unit one for controlling 2 on/off of blower；Volume adjusting apparatus 1 includes connecting cylinder 16, circle
Adjustment sheet 4, rotary electric machine 5 are electrically connected with the on-off control unit two for controlling electric heater on/off on electric heater,
Volume adjusting apparatus 1 further includes upper connecting flange 14, lower connecting flange 15, and upper connecting flange 14 is fixed at connecting cylinder 16
Tail end, lower connecting flange 15 are fixed at the front end of connecting cylinder 16, so that connecting cylinder 16 can be through upper connecting flange 14 and outlet air
Cylinder 21 is fixedly linked, and the front end of connecting cylinder 16 can be connected through lower connecting flange 15 with injection molding machine loading hopper, realizes modularization installation.
The diameter of round adjustment sheet 4 is adapted with the internal diameter of connecting cylinder 16, and volume adjusting apparatus 1 further includes first rotating shaft
11, first rotating shaft 11 is arranged on the inner wall of connecting cylinder 16 through bearing block 17, and the tail end and rotary electric machine 5 of the first rotating shaft 11 pass
Dynamic cooperation, volume adjusting apparatus 1 further include with symmetrically arranged second shaft 12 of first rotating shaft 11, the second shaft 12 is through bearing block
17 are arranged on the inner wall of connecting cylinder 16, the front end setting clip slot 13 of first rotating shaft 11, the second shaft 12, round adjustment sheet 4
Two sides are symmetrical arranged the installing port 41 of indent, so as to can be locked by clip slot 13 after the edge insertion clip slot 13 of installing port 41,
So that round adjustment sheet 4 can rotate in connecting cylinder 16 with first rotating shaft 11, the second shaft 12.
Injection molding machine silo battery saving arrangement further includes the temperature sensor for detecting temperature of charge, the temperature sensor with
Control device 3 is electrically connected, so that the temperature data detected can be transmitted to control device 3, convenient for control device to blower 2, electricity
Heater, rotary electric machine 5 are controlled, and the temperature for dry gas is adjusted.
Injection molding machine silo battery saving arrangement further includes warning device, and warning device is buzzer, and the buzzer and control fill
3 electrical connections are set, for sounding an alarm.
Injection molding machine silo battery saving arrangement further includes the wireless receiving module being electrically connected with control device 3 and can be with
The remote controler that the wireless receiving module is wirelessly connected, for realizing wireless manipulation；It further include the communication being electrically connected with control device 3
Mouthful, equipment local area networks can be built with other equipment by the communication port.
Control device 3 is single chip control unit, inside sets power supply and control panel, rotary electric machine 5 through motor driver with
Single chip control unit electrical connection, blower 2 are electrically connected by on-off control unit one with single chip control unit, electric heater warp
On-off control unit two is electrically connected with single chip control unit, so that the on-off of the controllable blower 2 of control device, electric heater
The rotational angle of on-off, round adjustment sheet 4.
Embodiment 2
As shown in figure 4, the working method of above-mentioned injection molding machine silo battery saving arrangement, includes the following steps:
A, warm-up phase: injection molding machine silo battery saving arrangement is communicated through lower connecting flange 15 with loading hopper, and control device 3 starts wind
Machine 2, electric heater, and pass through the opening angle that rotary electric machine 5 controls round adjustment sheet 4, so that the gas that blower 2 introduces is by electricity
Enter loading hopper after heater heating, the material in loading hopper is preheated.
B, the heating period: preheating after a certain period of time, according to the temperature of material in the loading hopper of temperature sensor feedback, controls
Device 3 adjusts the opening angle of round adjustment sheet 4 by rotary electric machine 5, increases the gas flow entered in loading hopper, to charging
Material in bucket is quickly heated.
C, holding stage: according to the temperature of material in the loading hopper of temperature sensor feedback, material is heated to preset temperature
Afterwards, control device 3 makes round adjustment sheet 4 close connecting cylinder by the opening angle that rotary electric machine 5 adjusts round adjustment sheet 4
16, and blower 2 and electric heater are closed, stop introducing gas into loading hopper, carries out closing heat preservation.
D, heating period again: the material according to the temperature of material in the loading hopper of temperature sensor feedback, in loading hopper
After temperature drops to preset temperature, control device 3 is again started up blower 2, electric heater, and controls circle by rotary electric machine 5
The opening angle of adjustment sheet 4 completes the heating again of material so that the gas after heating enters loading hopper.
Wherein single chip control unit is powered by power supply, and single chip control unit drives rotation electricity through motor driver
Machine 5 works, and drives blower 2 to work through on-off control unit one, drives electric heater work through on-off control unit two, and pass through
Communication port is communicated, and the work of driving alarm unit, above-mentioned movement can be carried out by control panel when needing to issue alarm signal
Operation.
Obviously, the above embodiment is merely an example for clearly illustrating the present invention, and is not to of the invention
The restriction of embodiment.For those of ordinary skill in the art, it can also be made on the basis of the above description
Its various forms of variation or variation.There is no necessity and possibility to exhaust all the enbodiments.And these belong to this hair
Bright spiritual changes and variations that derived from are still in the protection scope of this invention.
Claims (9)
1. a kind of injection molding machine silo battery saving arrangement, which is characterized in that adjusted including blower, electric heater, control device, air quantity
Chimney fan is arranged in the front end of device, the blower, and the electric heater is fixed in the chimney fan, and the air quantity is adjusted
Device includes connecting cylinder, round adjustment sheet, rotary electric machine, the front end stationary phase of the tail end of the connecting cylinder and the chimney fan
Even, the diameter of the circle adjustment sheet is adapted with the internal diameter of the connecting cylinder, and the circle adjustment sheet and the rotary electric machine pass
Dynamic cooperation, so that the rotary electric machine is rotatably provided in the connecting cylinder, is adjusted the air output of connecting cylinder；It is described
Blower, electric heater, rotary electric machine are electrically connected with the control device, so that the control device can control the logical of the blower
The rotational angle of disconnected, electric heater on-off, round adjustment sheet.
2. injection molding machine silo battery saving arrangement according to claim 1, which is characterized in that the volume adjusting apparatus also wraps
First rotating shaft is included, the first rotating shaft is arranged on the inner wall of the connecting cylinder through bearing block, the tail end of the first rotating shaft and institute
Rotary electric machine transmission cooperation is stated, the front end of the first rotating shaft is fixedly linked with the round adjustment sheet, so that the rotary electric machine
The round adjustment sheet can be driven to rotate in the connecting cylinder.
3. injection molding machine silo battery saving arrangement according to claim 2, which is characterized in that the volume adjusting apparatus also wraps
It includes and the inner wall of the connecting cylinder is set through bearing block with symmetrically arranged second shaft of the first rotating shaft, second shaft
On, the front end of second shaft is fixedly linked with the round adjustment sheet.
4. injection molding machine silo battery saving arrangement according to claim 3, which is characterized in that the first rotating shaft, second turn
Clip slot is arranged in the front end of axis, and the two sides of the circle adjustment sheet are symmetrical arranged the installing port of indent, so that the side of the installing port
It can be locked by clip slot after being embedded in the clip slot, so that round adjustment sheet can be rotated with the first rotating shaft, the second shaft.
5. injection molding machine silo battery saving arrangement according to claim 4, which is characterized in that the volume adjusting apparatus also wraps
Connecting flange, lower connecting flange are included, the upper connecting flange is fixed at the tail end of the connecting cylinder, the lower connection method
Orchid is fixed at the front end of the connecting cylinder, so that the connecting cylinder can be fixedly linked through upper connecting flange with chimney fan.
6. injection molding machine silo battery saving arrangement according to claim 5, which is characterized in that further include for detectable substance material temperature
The temperature sensor of degree, the temperature sensor are electrically connected with the control device.
7. injection molding machine silo battery saving arrangement according to claim 6, which is characterized in that it further include warning device, it is described
Warning device is buzzer, which is electrically connected with the control device.
8. injection molding machine silo battery saving arrangement according to claim 7, which is characterized in that further include and the control device
The wireless receiving module of electrical connection and the remote controler that can be wirelessly connected with the wireless receiving module；It further include being filled with control
Set the communication port of electrical connection.
9. the working method of injection molding machine silo battery saving arrangement according to claim 8, which is characterized in that including walking as follows
It is rapid:
A, warm-up phase: injection molding machine silo battery saving arrangement is communicated through lower connecting flange with loading hopper, control device starting blower,
Electric heater, and by the opening angle of the round adjustment sheet of rotary electric machine control, so that the gas that blower introduces is by electric heater
Enter loading hopper after heating, the material in loading hopper is preheated；
B, it the heating period: preheats after a certain period of time, according to the temperature of material in the loading hopper of temperature sensor feedback, control device
The opening angle that round adjustment sheet is adjusted by rotary electric machine, increases the gas flow entered in loading hopper, in loading hopper
Material is quickly heated；
C, holding stage: according to the temperature of material in the loading hopper of temperature sensor feedback, after material is heated to preset temperature, control
Device processed makes round adjustment sheet close connecting cylinder by the opening angle that rotary electric machine adjusts round adjustment sheet, and closes blower
And electric heater, stop introducing gas into loading hopper, carries out closing heat preservation；
D, heating period again: the temperature of charge according to the temperature of material in the loading hopper of temperature sensor feedback, in loading hopper
After dropping to preset temperature, control device is again started up blower, electric heater, and controls round adjustment sheet by rotary electric machine
Opening angle completes the heating again of material so that the gas after heating enters loading hopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811063219.0A CN108973018A (en) | 2018-09-12 | 2018-09-12 | A kind of injection molding machine silo battery saving arrangement and its working method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811063219.0A CN108973018A (en) | 2018-09-12 | 2018-09-12 | A kind of injection molding machine silo battery saving arrangement and its working method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108973018A true CN108973018A (en) | 2018-12-11 |
Family
ID=64545089
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811063219.0A Pending CN108973018A (en) | 2018-09-12 | 2018-09-12 | A kind of injection molding machine silo battery saving arrangement and its working method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108973018A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112008951A (en) * | 2020-07-08 | 2020-12-01 | 珠海博杰电子股份有限公司 | Intelligent energy-saving control system for injection molding drying temperature |
-
2018
- 2018-09-12 CN CN201811063219.0A patent/CN108973018A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112008951A (en) * | 2020-07-08 | 2020-12-01 | 珠海博杰电子股份有限公司 | Intelligent energy-saving control system for injection molding drying temperature |
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