CN108972837B - Automatic sweep cement U-shaped groove briquetting machine of material - Google Patents
Automatic sweep cement U-shaped groove briquetting machine of material Download PDFInfo
- Publication number
- CN108972837B CN108972837B CN201810884270.1A CN201810884270A CN108972837B CN 108972837 B CN108972837 B CN 108972837B CN 201810884270 A CN201810884270 A CN 201810884270A CN 108972837 B CN108972837 B CN 108972837B
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- Prior art keywords
- vibration
- die
- sweeping
- motor
- die pressing
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- 239000000463 material Substances 0.000 title claims abstract description 33
- 239000004568 cement Substances 0.000 title claims abstract description 28
- 238000010408 sweeping Methods 0.000 claims abstract description 58
- 238000003825 pressing Methods 0.000 claims abstract description 56
- 238000007723 die pressing method Methods 0.000 claims description 52
- 230000035939 shock Effects 0.000 abstract description 4
- 230000002000 scavenging effect Effects 0.000 description 5
- 230000001629 suppression Effects 0.000 description 3
- 230000004913 activation Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0072—Product control or inspection
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses an automatic sweeping cement U-shaped groove pressing machine which comprises a base and is characterized in that the base is positioned above the ground, a die mechanism and a die separating mechanism are respectively arranged above the base, a sweeping mechanism is arranged above a vibrating mechanism, a pressing mechanism is arranged above the die separating mechanism, the die mechanism comprises a vibrating mechanism and a die mechanism, and the pressing mechanism comprises a pressing die power mechanism and a pressing die mechanism. Install and be equipped with controller and battery case respectively in moulding-die support frame side, the signal output part of controller respectively with shock dynamo, sweep the material motor, divide mould linear electric motor, moulding-die linear electric motor electric connection, the signal input part of controller respectively with, shock transducer, vibrations mould pressure sensor electric connection. The invention has the advantages of simple structure and strong practicability.
Description
Technical Field
The invention relates to the field of water conservancy U-shaped groove manufacturing, in particular to an automatic material sweeping cement U-shaped groove pressing machine.
Background
In the traditional U-shaped groove pressing process, the cement material needs to be manually swept into a die, and certain safety risk exists in pressing.
Disclosure of Invention
The invention aims to solve the problems and designs an automatic sweeping cement U-shaped groove pressing machine.
The technical scheme of the invention is that the cement U-shaped groove pressing machine capable of automatically sweeping materials comprises a base, wherein the base is positioned above the ground, a die mechanism and a die separating mechanism are respectively arranged above the base, a sweeping mechanism is arranged above a vibrating mechanism, a pressing mechanism is arranged above the die separating mechanism,
the mould mechanism comprises a vibration mechanism and a mould mechanism,
the vibration mechanism comprises a vibration fixing frame fixedly connected above the base, a plurality of vibration spring fixing frames arranged on the vibration fixing frame, a vibration spring arranged on the vibration spring fixing frame, a vibration table connected with a plurality of vibration springs, a vibration mould fixing frame arranged on the vibration table, a vibration motor mounting frame arranged in the vibration mould fixing frame, a vibration motor arranged on the vibration motor mounting frame, a vibration sensor arranged on the vibration motor, and a vibration eccentric block sleeved on the rotating end of the vibration motor,
the mould mechanism comprises a plurality of vibration mould pressure sensors arranged on a vibration mould fixing frame, a vibration mould connected with the plurality of vibration mould pressure sensors, and mould dustproof cushions respectively connected with the vibration mould and the vibration mould fixing frame,
the sweeping mechanism comprises a sweeping motor mounting rack arranged above the vibrating die fixing rack, a sweeping motor arranged on the sweeping motor mounting rack, a sweeping arm connected with the rotating end of the sweeping motor, and a sweeping shovel arranged on the sweeping arm,
the mold splitting mechanism comprises two mold splitting fixed frames which are connected above the base, two mold splitting linear motor fixed end mounting frames which are arranged on the mold splitting fixed frames, a mold splitting linear motor which is arranged on the mold splitting linear motor fixed end mounting frame, a mold splitting linear motor telescopic end mounting frame which is connected with a telescopic end of the mold splitting linear motor, and a mold splitting mold which is connected with the two mold splitting linear motor telescopic end mounting frames,
the die pressing mechanism comprises a die pressing power mechanism and a die pressing mechanism.
The pressing die power mechanism comprises a pressing die supporting frame fixedly connected above the base, a pressing die linear motor fixed end mounting frame arranged on the pressing die supporting frame, a pressing die linear motor connected on the pressing die linear motor fixed end mounting frame, a pressing die linear motor telescopic end mounting frame connected with a pressing die linear motor telescopic end, and a pressing die movable block connected with the pressing die linear motor telescopic end mounting frame.
The die pressing mechanism comprises a die pressing movable slide rail fixing frame arranged on a die pressing supporting frame, a die pressing movable slide rail arranged on the die pressing movable slide rail fixing frame, a die pressing movable slide block arranged on the die pressing movable slide rail and a die pressing table arranged on the die pressing movable block.
And the pressing die movable sliding block is fixedly connected with the pressing die movable block.
The side of the pressing die supporting frame is provided with a controller and a battery box respectively.
The power input end of the controller is electrically connected with the power output end of the battery box,
the power output end of the controller is respectively and electrically connected with the vibration motor, the vibration sensor, the vibration die pressure sensor, the material sweeping motor, the die parting linear motor and the die pressing linear motor,
the signal output end of the controller is respectively and electrically connected with the vibration motor, the material sweeping motor, the die parting linear motor and the die pressing linear motor,
and the signal input end of the controller is respectively and electrically connected with the vibration sensor and the vibration die pressure sensor.
The battery box has a charging function.
The controller is provided with a capacitive touch screen.
The controller has a wireless signal receiving and transmitting function.
The MCU model of the controller is an ARM series single chip microcomputer.
The cement U-shaped groove pressing machine capable of automatically sweeping the cement materials manufactured by the technical scheme of the invention can automatically sweep the cement materials into the mould only by uniformly pouring the cement materials on the fixed frame of the vibration mould, thereby reducing the danger of the U-shaped groove to personnel during pressing.
Drawings
FIG. 1 is a schematic structural view of an automatic sweeping cement U-trough press according to the present invention;
FIG. 2 is a schematic view of the mold mechanism of the present invention;
FIG. 3 is a schematic view of the sweeping mechanism of the present invention;
FIG. 4 is a partial schematic view of the die-separating mechanism of the present invention;
FIG. 5 is a schematic view of the compression molding mechanism of the present invention;
in the figure, 1, a base; 2. vibrating the fixed frame; 3. a vibration spring fixing frame; 4. a vibrating spring; 5. a vibration table; 6. vibrating the mold fixing frame; 7. a vibration motor mounting rack; 8. vibrating a motor; 9. a shock sensor; 10. vibrating the eccentric block; 11. vibrating the mold pressure sensor; 12. vibrating the mold; 13. a mold dust-proof pad; 14. a sweeping motor mounting rack; 15. a sweeping motor; 16. a material sweeping arm; 17. sweeping the material shovel; 18. dividing a mold fixing frame; 19. a mounting frame for the fixed end of the split-die linear motor; 20. a mould splitting linear motor; 21. a mould splitting linear motor telescopic end mounting frame; 22. splitting a mold; 23. a die support frame; 24. a mounting frame for the fixed end of the linear motor of the pressing die; 25. pressing a linear motor; 26. a compression mold linear motor telescopic end mounting frame; 27. a pressing die movable block; 28. a movable slide rail fixing frame of the pressing die; 29. a movable slide rail of the pressing die; 30. a movable sliding block of a pressing die; 31. a die pressing table; 32. a controller; 33. a battery case.
Detailed Description
The invention is described in detail with reference to the accompanying drawings, as shown in fig. 1-5, an automatic material sweeping cement U-shaped groove pressing machine comprises a base 1, wherein the base 1 is located above the ground, a mold mechanism and a mold splitting mechanism are respectively arranged above the base 1, a material sweeping mechanism is arranged above the vibration mechanism, a mold pressing mechanism is arranged above the mold splitting mechanism, the mold mechanism comprises a vibration mechanism and a mold mechanism, the vibration mechanism comprises a vibration fixing frame 2 fixedly connected above the base 1, a plurality of vibration spring fixing frames 3 arranged on the vibration fixing frame 2, vibration springs 4 arranged on the vibration spring fixing frames 3, a vibration table 5 connected with the plurality of vibration springs 4, a vibration mold fixing frame 6 arranged on the vibration table 5, a vibration motor mounting frame 7 arranged in the vibration mold fixing frame 6, and a vibration motor 8 arranged on the vibration motor mounting frame 7, Ann ancestor vibrations sensor 9 on vibrating motor 8, the vibrations eccentric block 10 of suit on vibrating motor 8 rotation end, mould mechanism includes that a plurality of installs vibrations mould pressure sensor 11 on vibrations mould mount 6, the vibrations mould 12 of being connected with a plurality of vibrations mould pressure sensor 11, respectively with vibrations mould 12 and the mould dustproof pad 13 of being connected of vibrations mould mount 6, scavenging mechanism is including installing scavenging material motor mounting bracket 14 above vibrations mould mount 6, installing scavenging material motor 15 on scavenging material motor mounting bracket 14, with scavenging material motor 15 rotation end be connected sweep material arm 16, install the material shovel 17 of sweeping on sweeping material arm 16, the mechanism of dividing the mould includes that two divide mould mount 18, two divide mould linear motor stiff end mounting bracket 19, two install on divide mould mount 18 that are located base 1 top and connect, The mould splitting linear motor is arranged on the mould splitting linear motor fixed end mounting frame 19, the mould splitting linear motor telescopic end mounting frame 21 is connected with the telescopic end of the mould splitting linear motor 20, the mould splitting mould 22 is connected with the two mould splitting linear motor telescopic end mounting frames 21, and the mould pressing mechanism comprises a mould pressing power mechanism and a mould pressing mechanism; the pressing die power mechanism comprises a pressing die supporting frame 23 fixedly connected above the base 1, a pressing die linear motor fixed end mounting frame 24 arranged on the pressing die supporting frame 23, a connected pressing die linear motor 25 arranged on the pressing die linear motor fixed end mounting frame 24, a pressing die linear motor telescopic end mounting frame 26 connected with the telescopic end of the pressing die linear motor 25, and a pressing die movable block 27 connected with the pressing die linear motor telescopic end mounting frame 26; the die pressing mechanism comprises a die pressing movable slide rail fixing frame 28 arranged on the die pressing supporting frame 23, a die pressing movable slide rail 29 arranged on the die pressing movable slide rail fixing frame 28, a die pressing movable slide block 30 arranged on the die pressing movable slide rail 29 and a die pressing table 31 arranged on the die pressing movable block 27; the pressing die movable sliding block 30 is fixedly connected with the pressing die movable block 27; the controller 32 and the battery box 33 are respectively arranged on the side of the pressing die supporting frame 23; the power input end of the controller is electrically connected with the power output end of the battery box, the power output end of the controller is respectively electrically connected with the vibration motor, the vibration sensor, the vibration die pressure sensor, the material sweeping motor, the die parting linear motor and the die pressing linear motor, the signal output end of the controller is respectively electrically connected with the vibration motor, the material sweeping motor, the die parting linear motor and the die pressing linear motor, and the signal input end of the controller is respectively electrically connected with the vibration sensor and the vibration die pressure sensor; the battery box 33 has a charging function; the controller 32 is provided with a capacitive touch screen; the controller 32 has a wireless signal receiving and transmitting function; the MCU model of the controller 32 is an ARM series single chip microcomputer.
The vibration die is characterized by comprising a base, wherein the base is positioned above the ground, a die mechanism and a die separating mechanism are respectively arranged above the base, a material sweeping mechanism is arranged above the vibration mechanism, a die pressing mechanism is arranged above the die separating mechanism, the die mechanism comprises a vibration mechanism and a die mechanism, the vibration mechanism comprises a vibration fixing frame fixedly connected above the base, a plurality of vibration spring fixing frames arranged on the vibration fixing frame, a vibration spring arranged on the vibration spring fixing frame, a vibration table connected with a plurality of vibration springs, a vibration die fixing frame arranged on the vibration table, a vibration motor mounting frame arranged in the vibration die fixing frame, a vibration motor arranged on the vibration motor mounting frame, a vibration sensor arranged on the vibration motor, and a vibration eccentric block sleeved on the rotation end of the vibration motor, and the die mechanism comprises a plurality of vibration die pressure sensors arranged on the vibration die fixing frame, The vibration mould is connected with a plurality of vibration mould pressure sensors, the mould dustproof pad is connected with the vibration mould and the vibration mould fixing frame respectively, the sweeping mechanism comprises a sweeping motor mounting frame arranged above the vibration mould fixing frame, a sweeping motor arranged on the sweeping motor mounting frame, a sweeping arm connected with the rotating end of the sweeping motor, a sweeping shovel arranged on the sweeping arm, the mold splitting mechanism comprises two mold splitting fixing frames arranged above the base and connected, two mold splitting linear motor fixed end mounting frames arranged on the mold splitting fixing frame, a mold splitting linear motor arranged on the mold splitting linear motor fixed end mounting frame, a mold splitting linear motor telescopic end mounting frame connected with the telescopic end of the mold splitting linear motor, a mold splitting mould connected with the two mold splitting linear motor telescopic end mounting frames, the mold pressing mechanism comprises a mold pressing power mechanism and a mold pressing mechanism. The cement material can be automatically swept into the mould only by uniformly pouring the cement material on the vibration mould fixing frame, so that the danger of the U-shaped groove to personnel during pressing is reduced.
In this embodiment, open cell-phone APP activation equipment, empty the cement material in vibrations mould mount top, the mobility of cement is guaranteed in the vibrations through shock dynamo's during, sweep the cement material into the vibrations mould and divide the inslot that the mould mount formed through sweeping the material motor, start moulding-die linear electric motor and push down the moulding-die platform and suppress in vibrations mould and the groove that the mould mount formed, detect the pressure of inside cement through vibrations mould pressure sensor, guarantee the suppression quality, pressing the moulding-die platform and divide mould withdrawal to expose the cement U-shaped groove that the suppression is good after the suppression is accomplished, it takes out through artifical it.
The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.
Claims (8)
1. A cement U-shaped groove pressing machine capable of automatically sweeping materials comprises a base (1) and is characterized in that the base (1) is located above the ground, a die mechanism and a die separating mechanism are respectively arranged above the base (1), a sweeping mechanism is arranged above a vibrating mechanism, a die pressing mechanism is arranged above the die separating mechanism,
the mould mechanism comprises a vibration mechanism and a mould mechanism,
the vibration mechanism comprises a vibration fixing frame (2) fixedly connected above the base (1), a plurality of vibration spring fixing frames (3) arranged on the vibration fixing frame (2), vibration springs (4) arranged on the vibration spring fixing frames (3), a vibration table (5) connected with the plurality of vibration springs (4), a vibration mold fixing frame (6) arranged on the vibration table (5), a vibration motor mounting frame (7) arranged in the vibration mold fixing frame (6), a vibration motor (8) arranged on the vibration motor mounting frame (7), a vibration sensor (9) arranged on the vibration motor (8), and a vibration eccentric block (10) sleeved on the rotating end of the vibration motor (8);
the mould mechanism comprises a plurality of vibration mould pressure sensors (11) arranged on a vibration mould fixing frame (6), a vibration mould (12) connected with the plurality of vibration mould pressure sensors (11), and a mould dustproof pad (13) respectively connected with the vibration mould (12) and the vibration mould fixing frame (6);
the sweeping mechanism comprises a sweeping motor mounting frame (14) arranged above the vibrating die fixing frame (6), a sweeping motor (15) arranged on the sweeping motor mounting frame (14), a sweeping arm (16) connected with the rotating end of the sweeping motor (15), and a sweeping shovel (17) arranged on the sweeping arm (16);
the mold splitting mechanism comprises two mold splitting fixing frames (18) connected above the base (1), two mold splitting linear motor fixed end mounting frames (19) arranged on the mold splitting fixing frames (18), a mold splitting linear motor (20) arranged on the mold splitting linear motor fixed end mounting frames (19), a mold splitting linear motor telescopic end mounting frame (21) connected with a telescopic end of the mold splitting linear motor (20), and a mold splitting mold (22) connected with the two mold splitting linear motor telescopic end mounting frames (21),
the die pressing mechanism comprises a die pressing power mechanism and a die pressing mechanism,
the die pressing power mechanism comprises a die pressing support frame (23) fixedly connected above the base (1), a die pressing linear motor fixed end mounting frame (24) arranged on the die pressing support frame (23), a connected die pressing linear motor (25) arranged on the die pressing linear motor fixed end mounting frame (24), a die pressing linear motor telescopic end mounting frame (26) connected with the telescopic end of the die pressing linear motor (25), and a die pressing movable block (27) connected with the die pressing linear motor telescopic end mounting frame (26), the die pressing mechanism comprises a die pressing movable slide rail fixing frame (28) arranged on a die pressing supporting frame (23), a die pressing movable slide rail (29) arranged on the die pressing movable slide rail fixing frame (28), a die pressing movable slide block (30) arranged on the die pressing movable slide rail (29), and a die pressing table (31) arranged on the die pressing movable block (27).
2. An automatic sweeping cement U-groove press according to claim 1, characterized in that said die moving slide (30) is fixedly connected to the die moving block (27).
3. An automatic sweeping cement U-channel press according to claim 1, characterized in that the die holder (23) is provided with a controller (32) and a battery box (33) at the sides, respectively.
4. The cement U-groove press with automatic sweeping of claim 3, wherein the power input of the controller is electrically connected with the power output of the battery box,
the power output end of the controller is respectively and electrically connected with the vibration motor, the vibration sensor, the vibration die pressure sensor, the material sweeping motor, the die parting linear motor and the die pressing linear motor,
the signal output end of the controller is respectively and electrically connected with the vibration motor, the material sweeping motor, the die parting linear motor and the die pressing linear motor,
and the signal input end of the controller is respectively and electrically connected with the vibration sensor and the vibration die pressure sensor.
5. An automatic sweeping cement U-channel press according to claim 3, characterized in that said battery box (33) has a charging function.
6. An automatic sweeping cement U-channel press according to claim 3, characterized in that said controller (32) has a capacitive touch screen.
7. An automatic sweeping cement U-groove press according to claim 3, characterized in that said controller (32) has wireless signal receiving and transmitting functions.
8. An automatic sweeping cement U-groove press as claimed in claim 3, characterized in that the MCU model of the controller (32) is ARM series single chip microcomputer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810884270.1A CN108972837B (en) | 2018-08-06 | 2018-08-06 | Automatic sweep cement U-shaped groove briquetting machine of material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810884270.1A CN108972837B (en) | 2018-08-06 | 2018-08-06 | Automatic sweep cement U-shaped groove briquetting machine of material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108972837A CN108972837A (en) | 2018-12-11 |
| CN108972837B true CN108972837B (en) | 2020-12-11 |
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ID=64554821
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810884270.1A Active CN108972837B (en) | 2018-08-06 | 2018-08-06 | Automatic sweep cement U-shaped groove briquetting machine of material |
Country Status (1)
| Country | Link |
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| CN (1) | CN108972837B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0870585A1 (en) * | 1997-04-09 | 1998-10-14 | Den Boer Staal B.V. | Method and installation for compacting a granular mass, such as concrete mortar |
| WO2004069504A1 (en) * | 2003-02-05 | 2004-08-19 | Institut für Fertigteiltechnik und Fertigbau Weimar e.V. | Device for moulding mixtures |
| CN101168959A (en) * | 2007-11-22 | 2008-04-30 | 韩健 | Apparatus for removing snow and ice |
| CN205552836U (en) * | 2016-03-09 | 2016-09-07 | 常熟通江机械有限公司 | Full wet process concrete curbstone make -up machine |
| CN108015879A (en) * | 2017-12-08 | 2018-05-11 | 武汉市华力机械铸造有限公司 | A kind of Internet of Things intelligent counterweight block shaking platform and its control method |
-
2018
- 2018-08-06 CN CN201810884270.1A patent/CN108972837B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0870585A1 (en) * | 1997-04-09 | 1998-10-14 | Den Boer Staal B.V. | Method and installation for compacting a granular mass, such as concrete mortar |
| WO2004069504A1 (en) * | 2003-02-05 | 2004-08-19 | Institut für Fertigteiltechnik und Fertigbau Weimar e.V. | Device for moulding mixtures |
| CN101168959A (en) * | 2007-11-22 | 2008-04-30 | 韩健 | Apparatus for removing snow and ice |
| CN205552836U (en) * | 2016-03-09 | 2016-09-07 | 常熟通江机械有限公司 | Full wet process concrete curbstone make -up machine |
| CN108015879A (en) * | 2017-12-08 | 2018-05-11 | 武汉市华力机械铸造有限公司 | A kind of Internet of Things intelligent counterweight block shaking platform and its control method |
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| Publication number | Publication date |
|---|---|
| CN108972837A (en) | 2018-12-11 |
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