CN108972379A - Cladding grinding brush filament, brush and cladding abrasive brush yarn production method - Google Patents
Cladding grinding brush filament, brush and cladding abrasive brush yarn production method Download PDFInfo
- Publication number
- CN108972379A CN108972379A CN201710395594.4A CN201710395594A CN108972379A CN 108972379 A CN108972379 A CN 108972379A CN 201710395594 A CN201710395594 A CN 201710395594A CN 108972379 A CN108972379 A CN 108972379A
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- CN
- China
- Prior art keywords
- brush
- cladding
- inner core
- grinding
- crust
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
- B24D11/001—Manufacture of flexible abrasive materials
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D1/00—Bristles; Selection of materials for bristles
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D1/00—Bristles; Selection of materials for bristles
- A46D1/04—Preparing bristles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/009—Tools not otherwise provided for
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B2200/00—Brushes characterized by their functions, uses or applications
- A46B2200/30—Brushes for cleaning or polishing
- A46B2200/3093—Brush with abrasive properties, e.g. wire bristles
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Brushes (AREA)
Abstract
The invention discloses a kind of cladding grinding brush filament, brush and cladding abrasive brush yarn production methods, are related to grinding and polishing product and/or brush field.To optimize the brush filament quality of existing industrial grinding and polishing and household brush products.It includes inner core and crust that the cladding, which grinds brush filament, and the inner core and the crust are combined as a whole, and the inner core and/or the crust contain abrasive sand.The brush filament that above-mentioned technical proposal provides, at least one contains abrasive sand for inner core and crust, and the two is combined closely integrally, will not be come unglued, and ectonexine is without departing from and grinding uniformly.The cladding that above-mentioned technical proposal provides grinds brush filament, can be used for manufacturing with products such as hairbrush, cleaning polishing hairbrush, the severe de-sludging cleaning hairbrush of section grinding, is suitble to the surface cleaning of plane.
Description
Technical field
The present invention relates to grinding and polishing product and/or brush fields, and in particular to a kind of cladding grinding brush filament, brush and packet
Cover abrasive brush yarn production method.
Background technique
Currently, cladding grinding brush filament is tubular body package grinding brush filament, that is, it include inner core and two layers of outer layer, outer layer is tubulose
Body package structure, inner core are solid grinding brush filament structure, and the two is to adhere to, is strippable.Cladding grinding brush filament is in use,
Especially stress when will lead to inner core and outer layer removing.
Inventors have found that the above-mentioned prior art at least has the following deficiencies: in the prior art, although layer structure is brushed in system
It plants hair and avoids the abrasion of bristle-fixing machine device in the process, but do not play any effect in abrasive brush subjob, be harmful instead
's.Such as: since outer layer is peelable with internal layer, force is carried out in grinding operation, be easy to appear abrasion uneven, hangover and outer layer at
Block falls off, and interferes grinding and polishing and/or cleaning operation.
In the prior art, there are also a kind of grinding brush filaments of the coated layer of band, after being melted with materials such as pure nylon, polyester, paraffin
Painting attached liquid is made, grinding brush filament is directly passed through into the solution tank, to form the coated layer on surface.
Inventors have found that the above-mentioned prior art at least have the following deficiencies: this prior art the purpose is to reduce manufacturing
Process avoids the abrasion of bristle-fixing machine device, but when use brush, the coated layer of outer layer does not play any effect, instead in grinding and polishing
In operation, since outer layer is very smooth, grinding-polishing ability and processing efficiency are influenced, not as good as conventional grinding brush filament.
Summary of the invention
One of purpose of the invention is to propose that a kind of cladding grinds brush filament, brush and cladding grinding brush filament manufacturer
Method, the quality of the clean brush filament of grinding and polishing to optimize existing industry and household.
To achieve the above object, the present invention provides following technical schemes:
The embodiment of the invention provides a kind of claddings to grind brush filament, including inner core and crust, the inner core and the crust
It is combined as a whole, the inner core and/or the crust contain abrasive sand.
In an alternate embodiment of the invention, the inner core cover is set to inside the crust, and the outer wall of the inner core and described outer
It is seamless between the inner wall of skin.
In an alternate embodiment of the invention, the inner core and at least one of material of the crust are grinding silk.
In an alternate embodiment of the invention, the grinding silk contains abrasive sand.
In an alternate embodiment of the invention, the grinding silk includes silk ontology and abrasive sand；The abrasive sand is distributed in the silk
The surface of ontology or the abrasive sand are distributed in the inside and surface of the silk ontology.
In an alternate embodiment of the invention, the abrasive sand includes at least one abrasive sand material.
In an alternate embodiment of the invention, the material of the abrasive sand is selected from lower following one or more of them: diamond,
Cubic boron nitride, black silicon carbide, green silicon carbide, white fused alumina, Brown Alundum, single alundum, fused alumina zirconia, pink fused alumina, boron carbide, nitridation
Boron.
In an alternate embodiment of the invention, the abrasive sand includes the abrasive sand mixing of unlike material or grinding for different thicknesses granularity
Frosted mixing.
In an alternate embodiment of the invention, the size distribution of the abrasive sand is from #24 to #3000.
In an alternate embodiment of the invention, the size distribution of the abrasive sand is from #36 to #1000；And/or the abrasive sand
Weight percent ratio between 1%-30%.
It in an alternate embodiment of the invention, include color Reagent in the material of the inner core and/or the crust.
Another embodiment of the present invention provides a kind of brushes, including coat abrasive brush provided by any technical solution of the present invention
Silk.
In an alternate embodiment of the invention, the brush is selected from: stone grinding brush, floor-cleaning machine vehicle brush, sweeper brush, piece
The brush device of grinding cleaning brush, grinding cleaner on material or panel production line.
Further embodiment of this invention provides a kind of cladding abrasive brush yarn production method, comprising the following steps:
Two groups of materials are melted respectively and molten obtain two kinds of melten gels；
By two kinds of melten gels respectively into glue to the two of spinneret die separate wells in；
Spinneret simultaneously weakens in filament mouth extrusion pressure, and the glue of inner core and outer layer fuses mutually, then carries out wire drawing behaviour simultaneously
Obtain brush filament.
In an alternate embodiment of the invention, the wire-drawing operation the following steps are included:
By melten gel spinneret；
The silk of ejection is stretched in hot wind and/or hot water；
Silk sizing, the winding, sanction section that wire drawing is obtained；Alternatively, the silk that wire drawing is obtained buckles, is formed, winds, cuts out section.
Based on the above-mentioned technical proposal, the embodiment of the present invention at least can produce following technical effect:
The brush filament that the optimal technical scheme of above-mentioned example provides, i.e. inner core are grinding silk, and crust is pure nylon yarn, inner core and
Crust can be integrally formed using different material components and the two, combined closely integral, will not be come unglued, ectonexine will not take off
From, and abrasive sand is relatively uniform and random distribution.The brush filament that the technical solution provides can avoid equipment when planting hair completely
Abrasion adapts to high-speed automated machine and plants hair, and the pure nylon structure of crust is fine and close, effectively resistant to lodging, anti-fracture, and improves
The performances such as resilience, impact resistance, wearability, hydrolysis or aging, suitable for manufacture with tip section carry out plane or
Gliding surface grinding and polishing cleaning hairbrush, brush filament not hair down, not fracture of wire, elasticity is good, wear-resistant, adapt to the plane of heavy load
Surface grinding polishing and de-sludging cleaning.
Above-mentioned example also optional another technical solution, i.e. inner core are pure nylon yarn, and crust is grinding silk, inner core and outer micromicro
To combine closely integral, will not come unglued using different material components and the two is integrally formed, ectonexine without departing from, and
Abrasive sand distribution is relatively uniform and random distribution.This technical solution provide brush filament, brush filament outer surface be it is coarse, relatively
, can be effectively resistant to lodging, anti-fracture in the grinding brush filament of common single structure, improve resilience, impact resistance, wearability, resistance to old
Change the performances such as anticorrosive, can be used for manufacturing conventional grinding and polishing cleaning brush, not hair down, not broken, resilience, wear-resistant etc.
Performance improves, and can carry bigger pressure load, plugs into the surface grinding polishing of equal components and clear suitable for uneven or groove
Clean de-sludging operation.
Detailed description of the invention
The drawings described herein are used to provide a further understanding of the present invention, constitutes part of this application, this hair
Bright illustrative embodiments and their description are used to explain the present invention, and are not constituted improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is that the cladding that one embodiment of the invention provides grinds brush filament schematic cross-sectional view；
Fig. 2 be another embodiment of the present invention provides cladding grind brush filament schematic cross-sectional view；
Fig. 3 is cladding abrasive brush yarn production method flow diagram provided in an embodiment of the present invention.
Appended drawing reference: 1, inner core；2, crust；3, abrasive sand；4, silk ontology.
Specific embodiment
Technical solution provided by the invention is illustrated in more detail below with reference to FIG. 1 to FIG. 3.
Referring to Fig. 1 and Fig. 2, the embodiment of the present invention provides a kind of cladding grinding brush filament, including inner core 1 and crust 2, inner core 1
Be with crust 2 it is integrated, inner core 1 and/or crust 2 contain abrasive sand 3.
Inner core 1 is grinding brush filament or pure plastic wire, and inner core 1 and crust 2 integrally combine.Inner core 1 is really complete with crust 2
It strikes up partnership entirely, melten gel state dissolves into mutually other side and stretches together, abrasive sand has buckled into pure nylon layer, fully integrated
It will not fall off and cut separation, and thus generate different technical characteristic and performance boost.
The material of inner core 1 and crust 2 is preferably identical in favor of being completely combined, and such as selects difference that should be able to combine closely mutually.It is interior
The allocation proportion of core and crust according to operation it needs to be determined that.Inner core 1 and crust 2 is at least one of contains abrasive sand or two kinds
Contain abrasive sand simultaneously.Contained abrasive sand can be identical, be also possible to the sand of different types of sand or different thicknesses.
Inner core 1 and crust 2 are integrally formed, and are combined closely integral, are not in come unglued, ectonexine disengaging, grind unevenness
Even, blocking the problems such as falling off.
The brush filament that above-mentioned technical proposal provides can be used for manufacturing dirty clear with the hairbrush of section grinding, cleaning polishing hairbrush, weight
The products such as scouring of wool brush are suitble to the surface grinding of plane to polish cleaning.
It is compared to tubular body package grinding brush filament in the prior art, using the brush filament of two-component, inner core 1 and crust 2 one
It is body formed, it combines closely integral, cannot remove, be not in come unglued, ectonexine disengaging, grind uneven, blocking fall off
Problem, and crust is after pure nylon, compact structure, hair down, not fracture of wire, does not improve resilience, wearability, breaking strength
It is high, ageing-resistant anticorrosive, it enhances product performance.
It is compared to the brush filament of single component in the prior art, using the brush filament of two-component, hair down is more effectively prevented, breaks
Silk, raising resilience, wearability, breaking strength are high, ageing-resistant anticorrosive, solve the contact wear that high-precision plants hair equipment,
Crin is suitable for high-speed electronic calculator feather planting machine.
In the present embodiment, inner core 1 is sheathed on inside crust 2, and seamless between the outer wall of inner core 1 and the inner wall of crust 2.
Further, inner core 1 and at least one of material of crust 2 are grinding silk.For example, the material of crust 2 is to grind
Silk is ground, the material of inner core 1 is nylon yarn, referring to fig. 2.Alternatively, the material of crust 2 is nylon yarn, the material of inner core 1 is grinding
Silk, referring to Fig. 1.Certainly, also can the material of inner core 1 and crust 2 be grinding silk.Grinding silk refers to the silk containing abrasive sand 3.
Further, grinding silk includes silk ontology 4 and abrasive sand 3；Abrasive sand 3 is distributed in the surface of an ontology 4, Huo Zheyan
Frosted 3 is distributed in the inside and surface of an ontology 4.Based on silk ontology 4, for carrying abrasive sand 3.Abrasive sand 3 is relatively uniform
Ground is randomly distributed in the surface of an ontology 4.Abrasive sand 3 also can relatively evenly be randomly distributed in the inside and surface of an ontology 4.
It is resistant to lodging, anti-fracture that above structure has brush filament, effectively improves resilience, impact resistance, wearability, water-fast
The performance characteristics such as solution or aging.
In the present embodiment, abrasive sand 3 includes at least one abrasive sand material.The material of abrasive sand depends on surface to be cleaned
Hardness, the smoothness requirements after degree of roughness and completion before processing etc..
In the present embodiment, the material of abrasive sand 3 is selected from lower following one or more of them: diamond DIAMOND, standing
Square boron nitride CBN, green silicon carbide GC, black silicon carbide SIC, white fused alumina WA, Brown Alundum AO, fused alumina zirconia ZA, boron carbide B4C etc..It grinds
Frosted is by taking green silicon carbide GC as an example, and primary colors is light green color, and hardness is big, and than sharp, granularity is complete, economic and practical, Ke Yiran
At other colors.Other abrasive sands can be presented with primary colors, can also dye other suitable colors.
Further, abrasive sand 3 includes two or more thickness granularities.A kind of material, different thicknesses granularity can be used
Abrasive sand, can also use unlike material, different thicknesses granularity abrasive sand.
In the present embodiment, the size distribution of abrasive sand 3 is #24-#3000.Abrasive sand 3 can be following material: (1) superhard
Class abrasive sand: such as diamond DIAMOND, cubic boron nitride CBN.(2) silicon carbide class abrasive sand: such as black silicon carbide
SIC and green silicon carbide GC.(3) alumina type abrasive sand: such as white fused alumina WA, Brown Alundum AO, single alundum SA, fused alumina zirconia ZA,
Pink fused alumina PA.(4) other materials abrasive sand: such as boron carbide and other abrasive sands.(5) spin-off etc. of each abrasive sand more than.
Granularity indicates that so-called mesh number refers to the granularity or fineness degree of material with mesh number.General definition refers at 1 inch * 1
Sieve in the area of inch, material can be defined as mesh number by the sieve, the hole count of sieve.It is exactly the material such as 200 mesh
It can be by there is the sieve of 200 mesh in 1 inch * 1 inch.Line footpath refers to the diameter of brush filament cross section.
In an alternate embodiment of the invention, the size distribution of abrasive sand 2 is #24-#3000, preferably #36-#1000.Abrasive sand 3
Weight percent ratio is between 1%-30%, preferably 10%-25%.Machine is ground when the conventional grinding brush filament of this specification plants hair
Damage greatly and failure it is more or not can mechanized operation, it is main using Planting hair, a large amount of heavy load operation in the prior art
In the grinding brush filament of the prior art is easily lodged, easy fracture, not wear-resisting, service life is short.But it is mentioned hereinafter using the present embodiment
The cladding abrasive brush yarn production method of confession, then expeditiously can smoothly manufacture, and the wholesale that can meet market well is total
Amount demand.
Further, inner core 1 includes one or more materials.Inner core 1 can melt for single material or various material
It closes, for example is single nylon material, or melt miscible conjunction for nylon and two or more abrasive sands.
It further, may include color Reagent in the material of inner core 1 and/or crust 2.Inner core 1, crust 2 can be shown in this way
Show multicolour, increases the rich of product.
The embodiment of the present invention also provides a kind of brush, including brush filament provided by any technical solution of the present invention.
Above-mentioned brush includes one of: stone grinding brush, floor-cleaning machine vehicle brush, sweeper brush, steel/
Grinding cleaning brush, the brush device for grinding cleaner on the sheet materials such as copper aluminium/galvanized sheet or panel production line etc..These brushes
It is suitable for the plane lapping polishing cleaning operation of large-scale heavy load, large area.
Referring to fig. 2, another embodiment of the present invention provides a kind of brush filament manufacturing methods, comprising the following steps:
Step S10, two groups of materials are melted respectively and obtains two kinds of melten gels.
Wherein one group of material is used to form inner core 1, and another group of material is used to form crust 2.Every group of material may include list
The material of one material or two kinds or more.
Step S20, by two kinds of melten gels respectively into glue to the two of spinneret die separate wells in.The two holes meet nested close
System, one of hole is located inside another hole.
Step S30, spinneret simultaneously, weakens in filament mouth extrusion pressure, and the glue of inner core and outer layer fuses mutually, then simultaneously into
Row wire-drawing operation obtains brush filament.Two kinds of melten gels cover interior extrusion in two holes that aperture combines from macropore respectively, then naturally fused
It combines closely integrally and after stretching jointly integral.
In above-mentioned steps S30, wire-drawing operation the following steps are included:
By melten gel spinneret.Specifically two kinds of melten gels are sprayed to combination and independently divided spinneret die and simultaneously into glue respectively
Silk.
The silk of ejection is stretched in hot wind and/or hot water.Specifically the fused integral silk of ejection is carried out
It stretches.
If straight line silk, then following step are as follows: the silk sizing that obtains wire drawing, cuts out section at winding.If curve silk,
Then following step are as follows: the silk for obtaining wire drawing buckles, is formed, winds, cuts out section.
Above-mentioned brush filament manufacturing method, two kinds of materials is separately melted molten, is separated into glue to inner hole cover die macropore inner sleeve aperture
Spinneret die is fused integral naturally and is combined closely integrally after stretching jointly in filament mouth, be next formed (or press
It is bent) it is rolling and complete whole drawing process, obtain brush filament.The brush filament that this method obtains, crust 2 and inner core 1 will not be mutual
Separation, and it is not easy lodging or fracture of wire.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", "front", "rear",
The orientation or positional relationship of the instructions such as "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is based on attached drawing institute
The orientation or positional relationship shown is only the present invention and simplified description for ease of description, rather than indicates or imply signified device
Or element must have a particular orientation, construct and operate for specific orientation, thus should not be understood as in present invention protection
The limitation of appearance.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although
Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features,
But these are modified or replaceed, technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution spirit and
Range.
Claims (14)
1. a kind of cladding grinds brush filament, which is characterized in that including inner core (1) and crust (2), the inner core (1) and the crust
(2) it is combined as a whole, the inner core (1) and/or the crust (2) contain abrasive sand (3).
2. cladding according to claim 1 grinds brush filament, which is characterized in that the inner core (1) is sheathed on the crust (2)
Inside, and it is seamless between the outer wall of the inner core (1) and the inner wall of the crust (2).
3. cladding according to claim 1 grinds brush filament, which is characterized in that the inner core (1) and the crust (2) are at least
The material of one of them is grinding silk.
4. cladding according to claim 3 grinds brush filament, which is characterized in that the grinding silk includes silk ontology (4) and institute
State abrasive sand (3)；The abrasive sand (3) is distributed in the surface of the silk ontology (4) or the abrasive sand (3) is distributed in institute
State the inside and surface of an ontology (4).
5. cladding according to claim 4 grinds brush filament, which is characterized in that the abrasive sand (3) is ground including at least one
Frosted material.
6. cladding according to claim 5 grinds brush filament, which is characterized in that the material of the abrasive sand (3) be selected from down with
Lower one or more of them: diamond, cubic boron nitride, black silicon carbide, green silicon carbide, white fused alumina, Brown Alundum, monocrystalline are rigid
Jade, fused alumina zirconia, pink fused alumina, boron carbide.
7. cladding according to claim 4 grinds brush filament, which is characterized in that the abrasive sand (3) includes unlike material
Abrasive sand mixing or the abrasive sand of different thicknesses granularity mixing.
8. cladding according to claim 7 grinds brush filament, which is characterized in that the size distribution of the abrasive sand (3) is from #
24 to #3000.
9. cladding according to claim 8 grinds brush filament, which is characterized in that the size distribution of the abrasive sand (3) is from #
36 to #1000；And/or the weight percent ratio of the abrasive sand (3) is between 1%-30%.
10. cladding according to claim 1 grinds brush filament, which is characterized in that the inner core (1) and/or the crust (2)
Material in include color Reagent.
11. a kind of brush, which is characterized in that grind brush filament including any cladding of claim 1-10.
12. brush according to claim 11, which is characterized in that the brush is selected from: stone grinding brush, floor-cleaning machine vehicle
The brush device of grinding cleaning brush, grinding cleaner on brush, sweeper brush, sheet material or panel production line.
13. a kind of cladding abrasive brush yarn production method, which comprises the following steps:
Two groups of materials are melted respectively and molten obtain two kinds of melten gels；
By two kinds of melten gels respectively into glue to the two of spinneret die separate wells in；
Spinneret simultaneously weakens in filament mouth extrusion pressure, and the glue of inner core and outer layer fuses mutually, then carries out wire-drawing operation simultaneously and obtain
To brush filament.
14. cladding abrasive brush yarn production method according to claim 13, which is characterized in that the wire-drawing operation include with
Lower step:
By melten gel spinneret；
The silk of ejection is stretched in hot wind and/or hot water；
Silk sizing, the winding, sanction section that wire drawing is obtained；Alternatively, the silk that wire drawing is obtained buckles, is formed, winds, cuts out section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710395594.4A CN108972379A (en) | 2017-05-31 | 2017-05-31 | Cladding grinding brush filament, brush and cladding abrasive brush yarn production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710395594.4A CN108972379A (en) | 2017-05-31 | 2017-05-31 | Cladding grinding brush filament, brush and cladding abrasive brush yarn production method |
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| Publication Number | Publication Date |
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| CN108972379A true CN108972379A (en) | 2018-12-11 |
Family
ID=64500903
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710395594.4A Pending CN108972379A (en) | 2017-05-31 | 2017-05-31 | Cladding grinding brush filament, brush and cladding abrasive brush yarn production method |
Country Status (1)
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| CN (1) | CN108972379A (en) |
Cited By (3)
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| CN111719191A (en) * | 2020-06-08 | 2020-09-29 | 台州利丰洁具有限公司 | Method for preparing brush wire of indoor cleaning tool |
| CN111975571A (en) * | 2020-09-03 | 2020-11-24 | 浙江明铖金属科技有限公司 | Metal surface peeling and wire drawing device |
| CN114193344A (en) * | 2021-12-16 | 2022-03-18 | 广东佳硕尼龙丝科技有限公司 | Processing system and processing method of superfine grinding wire |
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| CN114193344B (en) * | 2021-12-16 | 2022-08-09 | 广东佳硕尼龙丝科技有限公司 | Processing system and processing method of superfine grinding wire |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181211 |
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| RJ01 | Rejection of invention patent application after publication |