A kind of localization method of single crystal turbine working-blade ceramic core
Technical field
The present invention relates to high temperature alloy melted module precise casting technology field, specially a kind of single crystal turbine working-blade ceramics
The localization method of type core.
Background technique
In order to meet the thrust of aero-engine continuous improvement and the demand of operating temperature, nickel-base high-temperature single crystal alloy is still
The preferred material of blade.But the temperature capability of single crystal alloy is no more than 1150 DEG C, and the fuel gas temperature of turbine inlet is up to 1500
DEG C or more.In addition in blade surface applying coating, designing complicated inner cavity cooling structure is also a kind of effective method.Therefore, multiple
The single crystal blade of miscellaneous inner-cavity structure has become the mark of advanced aero engine.But the technology difficulty of casting is thus also increased,
The especially control problem of blade forming and wall thickness dimension.
In the production and use process of single crystal super alloy blade, pass through the alloy being poured in the cavity of type core and shell
Directional solidification obtains single crystal casting.Domestic common type core is silica, and shell is aluminium oxide, this results in type at high temperature
The mismatch of the shell mould core coefficient of expansion, and then influence molding.In order to solve this problem, determined in shell using setting type core
Position technology, realizes the molding of hollow single crystal blade.Therefore, the localization method of ceramic core is most important for single crystal blade, directly
Connect the ratio of briquetting and wall thickness qualification rate for determining single crystal blade.
By the Searches of Patent Literature, has the report to single crystal blade ceramic core localization method.Chinese invention patent Shen
Please (publication number CN103286275A) then proposes the localization method of monocrystalline directing vane slab core, the small end of type core as fixing end not
Brush wax, and the big end of type core be designed as it is rectangular, after brush wax four faces make basal diameter be 3mm taper anchor point, together
When brush the wax of 1~2mm thickness in the longitudinal direction as free end, square groove brush also uniform brush wax and is locally made in the exhaust side of back cavity
Coating is as free end.This method is more suitable for the positioning of Single crystal guide vane ceramic mould core, it is impossible to be used in monocrystalline working-blade
The positioning of Tao Xin.Chinese invention patent application (publication number CN101695741A) provides a kind of type suitable for hollow blade casting
Blade tip anchor point is arranged in core method, specially blade tip extended segment, and the blade tip extended segment where blade tip anchor point is adopted as fixing end
With face direct contact type;The extended segment of tenon also uses point location, two tower anchor points is made in tenon extended segment, using point
Direct contact type;It is vented side and applies free end, and make two anchor points on free end, type core and shell use point contact herein
Formula;Mold core blade basin is identical as blade back localization method, and locating point position is symmetrical.Chinese invention patent application (publication number
CN104325090A it) proposes to do free end as fixing end, blade exhaust side and tenon using blade tip to monocrystalline working-blade
Method, wherein fixing end uses rectangular slot.Therefore, to monocrystalline working-blade more in such a way that blade tip is as positioning end,
This mode is simple suitable for tip structure, and inner cavity is positioned without the type core of weak structure, and is not suitable for inner-cavity structure complexity, and
Type core positioning with local weak structure.
Summary of the invention
The purpose of the present invention is to provide a kind of localization methods of single crystal turbine working-blade ceramic core, are primarily adapted for use in
Inner-cavity structure is complicated, and the type core with local weak structure positions, while being also applied for the single crystal hollow work of ordinary construction
The type core of blade positions.
The technical scheme is that
A kind of localization method of single crystal turbine working-blade ceramic core, during making blade wax part, using tenon
Head is used as tenon extended segment fixing end on the outside of extended segment, and location hole is arranged when mold design at the fixing end of tenon extended segment, makees
It is tenon extended segment fixing end for fixing axial position, other directions are fixed end by the extended segment of tenon, the extension of exhaust side
Free end is done in section and blade tip extended segment, and mold core blade basin is identical as blade back localization method, and locating point position is full symmetric;
Alternatively, being used as tenon extended segment fixing end, mould using tenon extended segment outside during making blade wax part
Location hole is set at the fixing end of tenon extended segment when tool design, as tenon extended segment fixing end for fixing axial position,
Other directions are fixed end by the extended segment of tenon, and free end is done in blade tip extended segment, and mold core blade basin is identical as blade back localization method,
Locating point position is full symmetric, and exhaust side is closed channel without exhaust passage.
The localization method of the single crystal turbine working-blade ceramic core, the width of blade tenon are 15~100mm, tenon
The height of head is 10~100mm, and for tenon extended segment fixing end along short transverse having a size of 10~40mm, width is 10~70mm,
The diameter of location hole is 3~20mm.
The localization method of the single crystal turbine working-blade ceramic core, blade exhaust side extended segment free end width are
1.5~20mm, is vented 1~2mm of the uniform brush wax in side extended segment, and the diameter of anchor point is 1~15mm, and the spacing of anchor point is 5~
90mm, basin back two sides are symmetrical, the uniform 0.02~0.1mm of mopping of locating point position.
The localization method of the single crystal turbine working-blade ceramic core, blade tip extended segment free end width are 10
~100mm, length are 5~20mm, and blade tip extended segment external form is extended to form by blade type face, and the diameter of free end anchor point is 2
~15mm, the spacing of anchor point are 5~30mm, and basin back two sides are symmetrical, the uniform 0.02~0.1mm of mopping of locating point position.
Design philosophy of the invention is:
It is fixed end using the thicker big position of tenon, it is ensured that the positioning in the direction XY, and increase in the fixing end of tenon extended segment
Add location hole, preferably guarantees Z-direction positioning, by the fixation to three directions of tenon fixing end, guarantee type core is in shell
Position stabilization does not deviate, and the free end guarantee type core using blade tip and exhaust side can have certain free gap in shell, in height
Forced breakage, guarantee disconnected leakage core will not occur due to differential expansion during temperature expansion.
The invention has the following advantages and beneficial effects:
1, the present invention easily manipulation, blade fragment leakage core rate is low.
2, the present invention can be positioned by accurately type core, reduced the core shift in later period casting process, core defect of breaking, guaranteed
Control to blade wall thickness size reduces the deviation of Blade roughcast wall thickness, increases the yield rate of single crystal super alloy precision castings.
3, the method for the present invention has the characteristics that location structure is stable, blade forming rate is high, especially to complicated inner cavity structure
Single crystal turbine working-blade, the integrality of casting can be greatly improved.
4, the present invention is mainly suitable for having the ceramic core of the single crystal turbine working-blade of complex-shaped surface mould to position, and can both use
In the blade of exhaust side window mouth structure, it is also applied for the blade of the exhaust windowless mouth structure in side.
Detailed description of the invention
Fig. 1 is single crystal turbine working-blade anchor point schematic diagram of the present invention.
In figure: 1 tenon extended segment location hole, 2 blade tip extended segment anchor points, 3 exhaust side extended segment anchor points, 4 tenons prolong
Stretch a section fixing end, 5 tenon extended segments, 6 exhaust side extended segments, 7 blade tip extended segments, 8 tenons, 9 blades.
Specific embodiment
In the specific implementation process, as shown in Figure 1, the localization method of single crystal turbine working-blade ceramic core are as follows: making
During making blade wax part, using being used as (the position shown in dotted line in figure of tenon extended segment fixing end 4 on the outside of tenon extended segment 5
Set), and tenon extended segment location hole 1 is set at tenon extended segment fixing end 4, for fixing axial position, using exhaust side
The method that free end is done in extended segment 6, free end is done in blade tip extended segment 7, extended segment positions when exhaust is arranged in exhaust at extended segment 6
3 are put, blade tip extended segment anchor point 2 is set at blade tip extended segment 7, mold core blade basin is identical as blade back localization method, locating point position
It is full symmetric.Furthermore it is possible to fix end only with tenon extended segment, free end is done in blade tip extended segment, is vented the complete packet wax in side,
Anchor point is not added.
8 width of single crystal turbine working-blade tenon is 15~100mm, and 8 height of tenon is 10~100mm;Tenon extended segment
For fixing end 4 along short transverse having a size of 10~40mm, fixing end 4 width in tenon extended segment is 10~70mm, and tenon extended segment is fixed
The diameter in position hole 1 is 3~20mm.
The free end width that single crystal turbine working-blade is vented side extended segment 6 is 1.5~20mm, and exhaust side extended segment 6 is equal
1~2mm of even brush wax, the diameter of exhaust side extended segment anchor point 3 are 1~15mm, and the spacing of exhaust side extended segment anchor point 3 is 5
The basin back two sides of~90mm, mold core blade basin are symmetrical, are vented the position uniform brush blade paint 0.02 of side extended segment anchor point 3
~0.1mm.
The free end width of single crystal turbine blade blade tip extended segment 7 is 10~100mm, and length is 5~20mm, and blade tip extends
The external form of section 7 is extended to form by 9 type face of blade, and the diameter of free end blade tip extended segment anchor point 2 is 2~15mm, and blade tip prolongs
The spacing for stretching section anchor point 2 is 5~30mm, and the basin back two sides of mold core blade basin are symmetrical, the position of blade tip extended segment anchor point 2
Uniform brush blade 0.02~0.1mm of paint.
In the following, the present invention is described in further detail by embodiment.
Embodiment 1
The present embodiment designs a kind of type core positioning method of monocrystalline high-pressure turbine working blade, in the mistake of production blade wax part
Cheng Zhong, using being used as tenon extended segment fixing end on the outside of tenon extended segment, when mold design, sets at the fixing end of tenon extended segment
Location hole is set, as tenon extended segment fixing end for fixing axial position, other directions are fixed end by the extended segment of tenon,
Free end is done in exhaust side extended segment and blade tip extended segment, and mold core blade basin is identical as blade back localization method, and locating point position is completely right
Claim.
The width of single crystal turbine working-blade tenon is 36mm, and the height of tenon is 30mm, tenon extended segment fixing end edge
Short transverse is 5mm having a size of 14mm, width 28mm, the diameter of location hole.The extended segment of tenon and position of positioning hole are direct
Fix end.
It is 5mm that single crystal turbine working-blade, which is vented side extended segment free end width, is vented the uniform brush wax 1mm in side extended segment,
The diameter of anchor point is 3mm, and the spacing of anchor point is 30mm, and basin back two sides are symmetrical, the uniform mopping of locating point position
0.05mm。
Single crystal turbine blade blade tip extended segment free end width is 30mm, and length 10mm, blade tip extended segment external form is by leaf
Body type face extends to form, and the diameter of free end anchor point is 3mm, and the spacing of anchor point is 8mm, and basin back two sides are symmetrical, fixed
The uniform mopping 0.05mm in site location.
It will be poured after the wax part that the positioning method is handled combines shell processed, the cored rate that blade is observed after depoling reaches
To 95%, the qualification rate of wall thickness reaches 90%.
Embodiment 2
The present embodiment designs a kind of type core positioning method of monocrystalline high-pressure turbine working blade, in the mistake of production blade wax part
Cheng Zhong, using being used as tenon extended segment fixing end on the outside of tenon extended segment, when mold design, sets at the fixing end of tenon extended segment
Location hole is set, as tenon extended segment fixing end for fixing axial position, other directions are fixed end by the extended segment of tenon,
Free end is done in exhaust side extended segment and blade tip extended segment, and mold core blade basin is identical as blade back localization method, and locating point position is completely right
Claim.
The width of single crystal turbine working-blade tenon is 19mm, and the height of tenon is 12mm, tenon extended segment fixing end edge
Short transverse is 4mm having a size of 15mm, width 14mm, the diameter of location hole.The extended segment of tenon and position of positioning hole are direct
Fix end.
It is 3mm that single crystal turbine working-blade, which is vented side extended segment free end width, is vented the uniform brush wax 1mm in side extended segment,
The diameter of anchor point is 2mm, and the spacing of anchor point is 9mm, and basin back two sides are symmetrical, the uniform mopping of locating point position
0.03mm。
Single crystal turbine blade blade tip extended segment free end width is 16mm, and length 6.5mm, blade tip extended segment external form is by leaf
Body type face extends to form, and the diameter of free end anchor point is 2mm, and the spacing of anchor point is 6mm, and basin back two sides are symmetrical, fixed
The uniform mopping 0.03mm in site location.
It will be poured after the wax part that the positioning method is handled combines shell processed, the cored rate that blade is observed after depoling reaches
To 96%, the qualification rate of wall thickness reaches 95%.
Embodiment 3
The present embodiment designs a kind of type core positioning method of monocrystalline high-pressure turbine working blade, in the mistake of production blade wax part
Cheng Zhong, using being used as tenon extended segment fixing end on the outside of tenon extended segment, when mold design, sets at the fixing end of tenon extended segment
Location hole is set, as tenon extended segment fixing end for fixing axial position, other directions are fixed end by the extended segment of tenon,
Free end is done in blade tip extended segment, and mold core blade basin is identical as blade back localization method, and locating point position is full symmetric, is vented side without exhaust
Channel is closed channel.
The width of single crystal turbine working-blade tenon is 70mm, and the height of tenon is 54mm, tenon extended segment fixing end edge
Short transverse is 14mm having a size of 19mm, width 65mm, the diameter of location hole.
Single crystal turbine working-blade exhaust side is that closed channel is not processed by mold compression moulding.
Single crystal turbine blade blade tip extended segment free end width is 58mm, and length 15mm, blade tip extended segment external form is by leaf
Body type face extends to form, and the diameter of free end anchor point is 8mm, and the spacing of anchor point is 24mm, and basin back two sides are symmetrical, fixed
The uniform mopping 0.1mm in site location.
It will be poured after the wax part that the positioning method is handled combines shell processed, the cored rate that blade is observed after depoling reaches
To 92%, the qualification rate of wall thickness reaches 93%.
Embodiment 4
The present embodiment designs a kind of type core positioning method of monocrystalline high-pressure turbine working blade, in the mistake of production blade wax part
Cheng Zhong, using being used as tenon extended segment fixing end on the outside of tenon extended segment, when mold design, sets at the fixing end of tenon extended segment
Location hole is set, as tenon extended segment fixing end for fixing axial position, other directions are fixed end by the extended segment of tenon,
Free end is done in exhaust side extended segment and blade tip extended segment, and mold core blade basin is identical as blade back localization method, and locating point position is completely right
Claim.
The width of single crystal turbine working-blade tenon is 48mm, and the height of tenon is 32mm, tenon extended segment fixing end edge
Short transverse is 6mm having a size of 12mm, width 44mm, the diameter of location hole.
It is 10mm that single crystal turbine working-blade, which is vented side extended segment free end width, is vented the uniform brush wax 2mm in side extended segment,
The diameter of anchor point is 8mm, and the spacing of anchor point is 40mm, and basin back two sides are symmetrical, the uniform mopping of locating point position
0.05mm。
Single crystal turbine blade blade tip extended segment free end width is 37mm, and length 16mm, blade tip extended segment external form is by leaf
Body type face extends to form, and the diameter of free end anchor point is 10mm, and the spacing of anchor point is 16mm, and basin back two sides are symmetrical,
The uniform mopping 0.05mm of locating point position.
It will be poured after the wax part that the positioning method is handled combines shell processed, the cored rate that blade is observed after depoling reaches
To 90%, the qualification rate of wall thickness reaches 90%.
Embodiment the result shows that, the present invention be mainly suitable for complex-shaped surface mould monocrystalline working-blade ceramic core positioning, both made
For being vented the blade of side window mouth structure, it is also applied for the blade of the exhaust windowless mouth structure in side.