CN108971224A - A kind of checkered steel plate and its production method - Google Patents
A kind of checkered steel plate and its production method Download PDFInfo
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- CN108971224A CN108971224A CN201811128170.2A CN201811128170A CN108971224A CN 108971224 A CN108971224 A CN 108971224A CN 201811128170 A CN201811128170 A CN 201811128170A CN 108971224 A CN108971224 A CN 108971224A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/02—Shape or construction of rolls
- B21B27/021—Rolls for sheets or strips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/06—Lubricating, cooling or heating rolls
- B21B27/10—Lubricating, cooling or heating rolls externally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/06—Lubricating, cooling or heating rolls
- B21B27/10—Lubricating, cooling or heating rolls externally
- B21B2027/103—Lubricating, cooling or heating rolls externally cooling externally
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Abstract
The invention discloses a kind of checkered steel plate and its production methods, belong to technical field of steel rolling.The checkered steel plate, it is characterized in that, it is as follows at content by weight percentage is grouped as included by it: C:0.020~0.065%, Si≤0.40%, Mn:0.20~0.70%, P≤0.025%, S≤0.015%, Als:0.02~0.06%, N≤0.010%, remaining is iron and inevitable impurity.Checkered steel plate of the present invention and its production method can satisfy the demand of thin gauge checkered steel plate batch steady production.
Description
Technical field
The present invention relates to technical field of steel rolling, in particular to a kind of checkered steel plate and its production method.
Background technique
Checkered steel plate has good anti-skidding and wear-resisting property, while being also easy to clean, and is widely used in building, ship
The fields such as oceangoing ship, communications and transportation and machine-building.Due to the particularity that checkered steel plate uses, have very greatly in production with other steel grades
Difference, integrality and beans height to its strip shape quality, decorative pattern etc. have particular/special requirement.
And losing flesh during prior art production checkered steel plate there are patterned roll causes decorative pattern (steel scrap not to occur when serious entirely
Accident), batch flat volume and it is smooth after decorative pattern beans height the problems such as not conforming to, cause checkered steel plate quality oven improvement, high rejection rate, make
It can not batch steady production.
Summary of the invention
The present invention provides a kind of checkered steel plate and its production method, solves or part solves thin gauge in the prior art
Checkered steel plate can not batch steady production the technical issues of.
In order to solve the above technical problems, the present invention provides a kind of checkered steel plate, included by being grouped as by weight
Degree is as follows: C:0.020~0.065%, Si≤0.40%, Mn:0.20~0.70%, P≤0.025%, and S≤
0.015%, Als:0.02~0.06%, N≤0.010%, remaining is iron and inevitable impurity.
Based on identical inventive concept, the present invention also provides a kind of production methods of checkered steel plate, comprising the following steps: right
Raw material carries out converter smelting, and LF refining carries out sheet blank continuous casting, and control slab thickness is 60-70mm, carries out to the slab equal
Heat, control tapping temperature are 1160-1200 DEG C；High-pressure water descaling is carried out in advance, and controls de-scaling water inlet pressure >=180bar,
Outlet pressure >=240bar；7 passage finish rolling are carried out, the upper roller of the F7 rack of the finish rolling is patterned roll, the patterned roll edge
Using chamfer design, the lower roll of the F7 rack is plain-barreled roll；Section cooling is carried out, the laminar flow of the section cooling sprays use up and down
It is spaced the mode of water supply；It is batched, controls the finish rolling and the tension that batches increases 15%- on the basis of setting
25%, the pinch roller gap batched and Wrapping Roll roll gap are set on the basis of rolling thickness * (1.05-1.15), and
Wrapping Roll uses pressure control mode, and the coiling temperature is 600-620 DEG C；It is carried out after steel roll temperature is down to 50 DEG C or less flat
It is whole, the smooth recessed roller of -20 μm of working roll use, the just curved control model of use, and bending roller force is controlled within 60t, it is smooth
Roll-force is within 130t.
Further, the LF refining terminates the oxidisability of slag: FeO+MnO≤1.0%, the basicity of the slag: 3.0
≤(CaO+MgO)/(SiO2+0.19Al2O3)≤5.0。
Further, it is 860-900 DEG C that 7 passage finish rolling of the progress, which include: the finishing temperature of the finish rolling,；In the band
Before steel head successively reaches each rack of F1-F4, the anti-peeling water of the rack is opened；The roll-force for controlling the F7 rack is
11000-13000KN carries out bending roller force on-line monitoring to the F7 rack；F1-F6 rack come into operation Flatness control and
Profile control mode, F7 rack come into operation Flatness control mode.
Further, it is described to F7 rack carry out bending roller force on-line monitoring include: when unilateral roller fluctuation absolute value≤
When 70KN, belong to normal range (NR)；As unilateral roller fluctuation absolute value > 70KN, roll change need to be carried out.
It is further, described that carry out cooling include: the section cooling using two-stage cooling, the two-stage cooling packet
Include coarse adjustment section and accurate adjustment section；The coarse adjustment section is every a cooling manifold boiled water；The accurate adjustment section is opened every two cooling manifolds
Water；The section cooling uses edge-masking technique.
Further, it is described batch include:
Setting air purge set purges the belt steel surface before carrying out HMD detection.
Based on identical inventive concept, the present invention also provides a kind of production methods of checkered steel plate, comprising the following steps: right
Raw material carries out converter smelting, and control slab thickness is 230mm, heats to the slab, and control tapping temperature is 1220-
1280 DEG C, heating time 150-180min；Roughing is carried out, control roughing end temp is at 1030-1130 DEG C, roughing total reduction
Not less than 60%；Time finish rolling is carried out, the upper roller of the last rack of the finish rolling is patterned roll, and the patterned roll edge is set using chamfering
The lower roll of meter, the end rack is plain-barreled roll, and when two blocks of checkered steel plates of continuous rolling, the F7 rack string roller is primary, string roller step
An a length of decorative pattern spacing；Section cooling is carried out, for the section cooling using ultrafast cold, the section cooling uses edge-masking
Technique；It is batched, controls the finish rolling and the tension that batches increases 10%-15% on the basis of setting, it is described to batch
Pinch roller gap and Wrapping Roll roll gap set on the basis of rolling thickness * (1.15-1.30), and Wrapping Roll is using marking time
Control model, control coiling clamp roller pressure increase 15-25KN on the basis of setting, and control is batched Wrapping Roll and set to tail pressure
Increase 10KN on the basis of fixed, the coiling temperature is 580-620 DEG C；Smooth, institute is carried out after steel roll temperature is down to 50 DEG C or less
The smooth recessed roller of -20 μm of working roll use, the just curved control model of use are stated, and is controlled within bending roller force 50t, skin pass rolling power exists
Within 100t.
Further, it is 880-920 DEG C that the progress finish rolling, which includes: the finishing temperature of the finish rolling,；In the band steel toe
Before portion successively reaches each rack of F1-F4, the anti-peeling water of the rack is opened；The roll-force for controlling the F7 rack is 10000-
11000KN；F1-F6 rack comes into operation Flatness control and Profile control mode, and F7 rack comes into operation Flatness
Control mode.
Further, it is described batch include: carry out HMD detection before setting air purge set to the strip table
Face is purged.
One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
The application is due to carrying out converter smelting to raw material, and LF refining carries out sheet blank continuous casting, and control slab thickness is 60-
70mm carries out soaking to slab, and control tapping temperature is 1160-1200 DEG C, carries out high-pressure water descaling in advance, and control de-scaling water
Inlet pressure >=180bar, outlet pressure >=240bar can reduce strip steel head temperature, keep strip overall length temperature uniform, into
And ensure the uniformity of checkered steel plate overall length performance, 7 passage finish rolling are carried out, the upper roller of F7 rack is patterned roll, patterned roll edge
Using chamfer design, the lower roll of F7 rack is plain-barreled roll, is to alleviate contact pressure between rolls point to reduce contact pressure between rolls spike
Cloth non-uniform phenomenon, and then patterned roll edge decorative pattern is avoided to lose flesh, section cooling is carried out, the laminar flow of section cooling sprays use up and down
It is spaced the mode of water supply, guarantees cooling effect, is batched, control finish rolling and batches tension and increases on the basis of setting
15%-25% is that coil of strip coil diameter is caused to increase due to decorative pattern, causes tension torque to increase, while also leading to coiling machine frictional force
Square increases, to adapt to this variation and controlling batch flat volume, the unit tension between needing to increase finish rolling and batching, and the pinch batched
Roller gap and Wrapping Roll roll gap are set on the basis of rolling thickness * (1.05-1.15), are the decorative patterns rolled out in order to prevent
Plate decorative pattern is damaged in coiling process by pinch roller, Wrapping Roll, while to mitigate diamond plate upper surface to the damage of Wrapping Roll roll surface
Wound, and Wrapping Roll uses pressure control mode, it is the diamond plate decorative pattern rolled out in order to prevent that coiling temperature, which is 620-660 DEG C,
It is damaged in coiling process by pinch roller, Wrapping Roll, while to mitigate damage of the diamond plate upper surface to Wrapping Roll roll surface, to steel
Volume temperature carries out smooth, the smooth convex roller of -20 μm of working roll use, the just curved control model of use after being down to 50 DEG C or less, and controls
Bending roller force processed is within 60t, and skin pass rolling power is to cross platelet shape due to roll-force to be difficult to ensure within 130t, roll-force mistake
It is big to will cause diamond plate lower surface decorative pattern coining again, comprehensively consider determination on the basis of plate shape and quality control on the surface, obtains
With a thickness of the checkered steel plate of 1.2-2.0mm, the corrosion resistance of checkered steel plate can be improved, and meet thin gauge checkered steel plate batch
Measure the demand of steady production.
The application is casting continuously to form base due to first carrying out converter smelting to raw material, and control slab thickness is 230mm, to slab
It is heated, control tapping temperature is 1220-1280 DEG C, heating time 150-180min, carries out roughing, and control roughing terminates temperature
For degree at 1030-1130 DEG C, roughing total reduction is not less than 60%, carries out finish rolling, and the upper roller of the last rack of finish rolling is patterned roll, flower
Line roller edge uses chamfer design, and the lower roll of last rack is plain-barreled roll, is that it is indirect to alleviate roller in order to reduce contact pressure between rolls spike
Touch pressure is unevenly distributed phenomenon, and then patterned roll edge decorative pattern is avoided to lose flesh, when two blocks of checkered steel plates of continuous rolling, F7 machine
Frame string roller is primary, and string roller step-length is a decorative pattern spacing, is the uneven wear in order to avoid patterned roll, can increase by one and change
Amount of rolling in the roller period carries out section cooling, and section cooling guarantees that cooling effect, section cooling use side using ultrafast cold
Technique is blocked in portion, is batched, and is controlled finish rolling and is batched tension and increase 10%-15% on the basis of setting, is due to decorative pattern
It causes coil of strip coil diameter to increase, tension torque is caused to increase, while coiling machine moment of friction also being caused to increase, to adapt to this variation
And control batch flat volume, the unit tension between needing to increase finish rolling and batching, the pinch roller gap and Wrapping Roll roll gap batched with
It is set on the basis of rolling thickness * (1.15-1.30), is the diamond plate decorative pattern that the rolls out in order to prevent quilt in coiling process
Pinch roller, Wrapping Roll damage, while to mitigate damage of the diamond plate upper surface to Wrapping Roll roll surface, and Wrapping Roll is using control of marking time
Molding formula, control coiling clamp roller pressure increase 15-25KN on the basis of setting, and control is batched Wrapping Roll and set to tail pressure
On the basis of increase 10KN, coiling temperature is 580-620 DEG C, is the diamond plate decorative pattern that the rolls out in order to prevent quilt in coiling process
Pinch roller, Wrapping Roll damage, while to mitigate damage of the diamond plate upper surface to Wrapping Roll roll surface, 50 DEG C are down to steel roll temperature
Smooth, the smooth convex roller of -20 μm of working roll use, the just curved control model of use are carried out after below, and control bending roller force 50t with
Interior, skin pass rolling power is to cross platelet shape due to roll-force to be difficult to ensure, roll-force is excessive and will cause diamond plate within 100t
Decorative pattern coining in lower surface comprehensively considers determination on the basis of plate shape and quality control on the surface, obtains with a thickness of 2.0-6.0mm's
Checkered steel plate, can be improved the corrosion resistance of checkered steel plate, and meet the needs of thin gauge checkered steel plate batch steady production.
Detailed description of the invention
Fig. 1 is a kind of flow diagram of the production method of checkered steel plate provided in an embodiment of the present invention；
Fig. 2 is the flow diagram of the production method of another checkered steel plate provided in an embodiment of the present invention.
Specific embodiment
Referring to Fig. 1, a kind of checkered steel plate provided in an embodiment of the present invention is at being grouped as content by weight percentage: C:
0.020~0.065%, Si≤0.40%, Mn:0.20~0.70%, P≤0.025%, S≤0.015%, Als:0.02~
0.06%, N≤0.010%, remaining is iron and inevitable impurity.
Main alloy element Action Specification of the present invention:
C is to improve the most economical effective element of hardness of steel, but the excessively high welding performance that can deteriorate steel of C content, the present invention are resistance to
Good welding performance will be had by waiting checkered steel plate, and C content of the present invention is designed as 0.040~0.075%.
Si is conducive to improve intensity, the yield point of steel, while being also the important element for influencing Surfaces of Hot Rolled Strip quality, is
Guarantee that the good surface quality of steel plate, Si content of the present invention are designed as 0.25~0.45%.
Mn can improve the intensity of steel by solution strengthening, but too high levels can weaken the resistance to corrosion of steel, reduce weldering
Performance is connect, Mn content of the present invention is designed as 0.42~0.60%.
P is to improve one of most effective alloying element of steel corrosion resistance, when P is mixed with Cu to be added in steel, is shown
Better complex effect, moreover, the anti-corrosion effects of P are good, price is low, but P can reduce weldability, P content design of the present invention
It is 0.07~0.12%.
S is harmful element, totally unfavorable to the corrosion resistance of steel, therefore should reduce the S content in steel as far as possible, contains it
Amount is below 0.015%.
N is mingled with easily generating TiN with Ti in molten steel and solidification of molten steel cooling procedure, to reduce in subsequent rolling and cold
But the amount of precipitation of TiC during, to influence the final mechanical property of steel plate, N content of the present invention is designed as≤0.008%.
Based on identical inventive concept, the present invention also provides a kind of production method of checkered steel plate the following steps are included:
Step M1 carries out converter smelting to raw material, and LF refining carries out sheet blank continuous casting, and control slab thickness is 60-
70mm carries out soaking to the slab, and control tapping temperature is 1160-1200 DEG C.
Step M2 carries out high-pressure water descaling in advance, and controls de-scaling water inlet pressure >=180bar, and outlet pressure >=
240bar。
Step M3 carries out 7 passage finish rolling, and the upper roller of the F7 rack of finish rolling is patterned roll, and patterned roll edge is set using chamfering
Meter, the lower roll of the F7 rack are plain-barreled roll.
Step M4, carries out section cooling, and the laminar flow of the section cooling sprays by the way of being spaced water supply up and down.
Step M5, is batched, and controls the finish rolling and the tension that batches increases 15%- on the basis of setting
25%, the pinch roller gap and Wrapping Roll roll gap batched is set on the basis of rolling thickness * (1.05-1.15), and helps volume
Roller uses pressure control mode, and coiling temperature is 620-660 DEG C.
Step M6 carries out smooth, the smooth convex roller of -20 μm of working roll use after steel roll temperature is down to 50 DEG C or less, makes
With just curved control model, and bending roller force is controlled within 60t, skin pass rolling power is within 130t.
Step M1 is discussed in detail.
The LF refining terminates the oxidisability of slag: FeO+MnO≤1.0%, the basicity of the slag: 3.0≤(CaO+
MgO)/(SiO2+0.19Al2O3)≤5.0, its purpose is to guarantee the degree of purity of molten steel.
Step M3 is discussed in detail.
Carrying out the finishing temperature that 7 passage finish rolling include: the finish rolling is 860-900 DEG C.
Before strip steel head successively reaches each rack of F1-F4, the anti-peeling water of the rack is opened, is to reduce band steel toe
Portion's temperature keeps strip overall length temperature uniform, and then ensures the uniformity of checkered steel plate overall length performance.
Adjust the anti-peeling water timing of F1-F4 rack, it is ensured that open the rack before strip steel head reaches each rack
Anti- peeling water, the anti-peeling water timing settings of F1-F4 rack are as follows: F1=10m, F2=14m, F3=18.5m, F4=22m, rack are anti-
It peels off water and opens timing on the basis of soaking outlet of still.For example, the anti-peeling water timing settings of F1 rack are 10m, slab head is indicated
The anti-peeling water of F1 rack is opened after going out 10 meters of soaking pit in portion.
F1-F6 rack comes into operation Flatness control (flatness control) and Profile control (Crown control)
Mode, F7 rack come into operation Flatness control mode, keep the middle wave of strip small as far as possible.
The roll-force for controlling F7 rack is 11000-13000KN, is that will lead to decorative pattern beans height since roll-force is too small not enough；
The excessive integrality that can not only destroy patterned roll decorative pattern of roll-force but also it is unfavorable for Strip Shape Control, both is on the basis of comprehensively considering
Determining.
Bending roller force on-line monitoring is carried out to F7 rack, is that big face occurs in patterned roll in order to grasp patterned roll operating condition in real time
Product is replaced in time before losing flesh, and avoids that the even more serious production accidents such as steel scrap, patterned roll peeling and roll breakage occur.To F7 machine
It includes: to belong to normal range (NR) as unilateral roller fluctuation absolute value≤70KN that frame, which carries out bending roller force on-line monitoring,；When unilateral curved
When roller fluctuation absolute value > 70KN, roll change need to be carried out.
Step M4 is discussed in detail.
Carrying out cooling includes: section cooling using two-stage cooling, and two-stage cooling includes coarse adjustment section and accurate adjustment section；Coarse adjustment
Section is every a cooling manifold boiled water；Accurate adjustment section is every two cooling manifold boiled water.
Section cooling uses edge-masking technique, is to be changed to reduce strip width direction coiling temperature deviation with reaching
The purpose of kind checkered steel plate width direction performance uniformity.
Step M5 is discussed in detail.
Carry out HMD (hot metal detector) detection before setting air purge set belt steel surface is purged, be for
It avoids easily causing HMD to can't detect signal since strip is by the easy ponding in upper surface when section cooling region, causing to track different
Often.
Based on identical inventive concept, the present invention also provides a kind of production methods of checkered steel plate, comprising the following steps:
Step N1 carries out converter smelting to raw material, and is casting continuously to form base, and control slab thickness is 230mm, to the slab into
Row heating, control tapping temperature are 1220-1280 DEG C, heating time 150-180min.
Step N2 carries out roughing, and for control roughing end temp at 1030-1130 DEG C, roughing total reduction is not less than 60%.
Step N3 carries out finish rolling, and the upper roller of the last rack of finish rolling is patterned roll, and patterned roll edge uses chamfer design, end
The lower roll of rack is plain-barreled roll, and when two blocks of checkered steel plates of continuous rolling, the F7 rack string roller is primary, and string roller step-length is a flower
Line spacing.
Step N4 carries out section cooling, and for the section cooling using ultrafast cold, the section cooling uses edge-masking work
Skill.
Step N5, is batched, and controls the finish rolling and the tension that batches increases 10%- on the basis of setting
15%, the pinch roller gap and Wrapping Roll roll gap batched is set on the basis of rolling thickness * (1.15-1.30), and helps volume
Roller uses Step-by-step control mode, and control coiling clamp roller pressure increases 15-25KN on the basis of setting, and Wrapping Roll pair is batched in control
Tail pressure increases 10KN on the basis of setting, and coiling temperature is 580-620 DEG C.
Step N6, carries out smooth after steel roll temperature is down to 50 DEG C or less, and -20 μm smooth of the working roll use is convex
Roller, the just curved control model of use, and bending roller force is controlled within 50t, skin pass rolling power is within 100t.
Step N3 is discussed in detail.
Carrying out the finishing temperature that finish rolling includes: finish rolling is 880-920 DEG C.
Before strip steel head successively reaches each rack of F1-F4, the anti-peeling water of the rack is opened, is to reduce band steel toe
Portion's temperature keeps strip overall length temperature uniform, and then ensures the uniformity of checkered steel plate overall length performance.
Adjust the anti-peeling water timing of F1-F4 rack, it is ensured that open the rack before strip steel head reaches each rack
Anti- peeling water, the anti-peeling water timing settings of F1-F4 rack are as follows: F1=10m, F2=14m, F3=18.5m, F4=22m, rack are anti-
It peels off water and opens timing on the basis of soaking outlet of still.For example, the anti-peeling water timing settings of F1 rack are 10m, slab head is indicated
The anti-peeling water of F1 rack is opened after going out 10 meters of soaking pit in portion.
F1-F6 rack comes into operation Flatness control (flatness control) and Profile control (Crown control)
Mode, the F7 rack Flatness control mode that comes into operation to improve Strip Shape Control ability reduce the unevenness of strip.
The roll-force for controlling the F7 rack is 10000-11000KN, is that will lead to decorative pattern beans height since roll-force is too small
Not enough；The excessive integrality that can not only destroy patterned roll decorative pattern of roll-force but also it is unfavorable for Strip Shape Control, both is to comprehensively consider
On the basis of determine.
Step N5 is discussed in detail.
Batch includes: that air purge set is arranged before carrying out HMD (hot metal detector) detection to belt steel surface
It is purged, is in order to avoid easily causing HMD to can't detect letter since strip is by the easy ponding in upper surface when section cooling region
Number, cause tracking abnormal.
In order to become apparent from the embodiment of the present invention, introduced from the application method of the embodiment of the present invention below.
Method one
LF refining is carried out after converter smelting, control refining terminates slag oxidisability: FeO+MnO≤1.0%, basicity: 3.0
≤ (CaO+MgO)/(SiO2+0.19Al2O3)≤5.0, ensure that the degree of purity of molten steel.Carry out sheet blank continuous casting and to slab into
Row soaking, control slab thickness are 60-70mm, and control tapping temperature is 1160-1200 DEG C, it is ensured that meet diamond plate rolling and stablize
The requirement of property.High-pressure water descaling is carried out, opens de-scaling water in advance, and control de-scaling water inlet pressure >=180bar, outlet pressure
>=240bar can reduce strip steel head temperature, keep strip overall length temperature uniform, and then ensure weather-proof checkered steel plate overall length performance
Uniformity.
7 passage finish rolling are carried out, control its finishing temperature at 860-900 DEG C.F7 rack upper roller is patterned roll, patterned roll edge
Using chamfer design, lower roll is the plain-barreled roll of -0.2mm roll shape, can reduce contact pressure between rolls spike, alleviates contact pressure between rolls
It is unevenly distributed phenomenon, and then patterned roll edge decorative pattern is avoided to lose flesh.Control F7 rack roll-force is 11000-13000KN, can
It is high not enough to avoid the too small decorative pattern beans of will lead to of roll-force, the excessive integrality that can not only destroy patterned roll decorative pattern of roll-force but also
It is unfavorable for Strip Shape Control.Bending roller force on-line monitoring is implemented to decorative pattern roller frame, unilateral roller fluctuation absolute value≤70KN belongs to
Normal range (NR)；Unilateral roller fluctuation absolute value > 70KN, organizes roll change as early as possible, patterned roll operating condition can be grasped in real time, in flower
Line roller occurrence of large-area is replaced in time before losing flesh, and avoids that the even more serious lifes such as steel scrap, patterned roll peeling and roll breakage occur
Production accident.Adjust the anti-peeling water timing of F1-F4 rack, it is ensured that the anti-stripping of the rack is opened before strip steel head reaches each rack
It is overboard, strip steel head temperature can be reduced, keeps strip overall length temperature uniform, and then ensures the uniform of checkered steel plate overall length performance
Property.F1-F6 rack comes into operation Flatness control (flatness control) and Profile control (Crown control) mode,
The F7 rack Flatness control mode that comes into operation to improve Strip Shape Control ability reduces the unevenness of strip.
Diamond plate is cooled down, the laminar flow mode that spray is all made of interval water supply up and down is cooled down, and coarse adjustment section is every one
Root collector boiled water, accurate adjustment section are arranged air purge set every two collector boiled water, and before HMD is detected, are used for belt steel surface
Purging, avoid due to strip the easy ponding in upper surface when by section cooling region, easily cause HMD to can't detect signal, cause
Tracking is abnormal.Moreover, section cooling uses edge-masking technique, and controlling every side to block width is 100mm, can reduce strip
Width direction coiling temperature deviation, to achieve the purpose that improve weather-proof checkered steel plate width direction performance uniformity.
It is batched, controlling its coiling temperature is 620-660 DEG C.It controls finish rolling and batches tension and increase on the basis of setting
Add 15%-25%, coil of strip coil diameter can be caused to increase to avoid due to decorative pattern, cause tension torque to increase, while also causing to batch
Machine moment of friction increases, and is adapted to this variation and controls batch flat volume.Second level is made with rolling thickness * (1.05-1.15) times
It is sent to for new target thickness and batches level-one, batched level-one by the thickness that second level issues and carry out coiling clamp roller roll gap, Wrapping Roll
Roll gap setting, and Wrapping Roll uses pressure control mode, can prevent the diamond plate decorative pattern rolled out from being pressed from both sides in coiling process
Roller, Wrapping Roll damage are sent, while to mitigate damage of the diamond plate upper surface to Wrapping Roll roll surface.
Smooth, the convex roller of -20 μm of work roll for temper mill use, the just curved control of use are carried out after steel roll temperature is down to 50 DEG C or less
Mode, and bending roller force is controlled within 60t, skin pass rolling power can cross platelet shape to avoid roll-force and be difficult to protect within 130t
Card, roll-force is excessive and will cause diamond plate lower surface decorative pattern coining.
In practical applications, according to the difference of steel grade, there is different implementation conditions in manufacture craft, specifically please refer to
Tables 1 and 2, Tables 1 and 2 are the respective working condition of different steel grades and quality.
In order to be better described and explain the present invention, in Tables 1 and 2 by the working condition of steel grade of the present invention and
Quality is set out to compare.
Table 1
Table 2
From table 1~2 as can be seen that method one is based on the thin gauge riffled iron that CSP (thin slab continuous casting and rolling) process produces
Plate, thickness specification are 1.2~2.0mm, and for thickness and precision within ± 30 μm, beans height >=0.24mm meets user usage requirements.It produces
Product have the characteristics that dimensional accuracy is high, decorative pattern is beautiful, strip shape quality is excellent, be widely used in building, ship, communications and transportation and
The fields such as machine-building.
This method one realizes that the batch steady production of most thin 1.2mm thickness specification checkered steel plate, product service performance are good
And decorative pattern is beautiful, and energy energy-saving and emission-reduction, meets the higher market demand.And the quality oven improvement such as decorative pattern is not complete, beans high deficiency is by original
That comes 8% drops to no more than 1.5%, and finish rolling steel scrap batches the rejection rates such as flat volume and is reduced to by original 15% no more than 3%,
Strip shape quality is excellent.
Method two
Converter smelting first is carried out to raw material, and is casting continuously to form base, control slab thickness is 230mm, is heated to slab, is controlled
Producing furnace temperature is 1220-1280 DEG C, heating time 150-180min.Roughing is carried out, controls roughing end temp in 1030-
1130 DEG C, roughing total reduction is not less than 60%.
Carry out finish rolling, the upper roller of the last rack of finish rolling is patterned roll, and patterned roll edge uses chamfer design, under last rack
Roller is plain-barreled roll, is to alleviate contact pressure between rolls in order to reduce contact pressure between rolls spike and be unevenly distributed phenomenon, and then avoid spending
Line roller edge decorative pattern loses flesh, and when two blocks of checkered steel plates of continuous rolling, F7 rack string roller is primary, and string roller step-length is between a decorative pattern
Away from being the uneven wear in order to avoid patterned roll, the amount of rolling in a roll change period can be increased.Meanwhile the end of finish rolling
Rolling temperature is 900-930 DEG C.Before strip steel head successively reaches each rack of F1-F4, open the anti-peeling water of the rack, be in order to
Strip steel head temperature is reduced, keeps strip overall length temperature uniform, and then ensure the uniformity of weather-proof checkered steel plate overall length performance.Adjust
The whole anti-peeling water timing of F1-F4 rack, it is ensured that the anti-peeling water of the rack, F1- are opened before strip steel head reaches each rack
The anti-peeling water timing settings of F4 rack are as follows: F1=10m, F2=14m, F3=18.5m, F4=22m, when the anti-peeling water of rack is opened
Sequence is on the basis of soaking outlet of still.For example, the anti-peeling water timing settings of F1 rack are 10m, indicate that slab head goes out soaking pit 10
The anti-peeling water of F1 rack is opened after rice.F1-F6 rack comes into operation Flatness control (flatness control) and Profile
Control (Crown control) mode, F7 rack come into operation Flatness control mode, to improve Strip Shape Control ability, reduce
The unevenness of strip.The roll-force for controlling F7 rack is 11000-12000KN, is that will lead to decorative pattern beans height since roll-force is too small
Not enough；The excessive integrality that can not only destroy patterned roll decorative pattern of roll-force but also it is unfavorable for Strip Shape Control, both is to comprehensively consider
On the basis of determine.
Section cooling is carried out, section cooling guarantees that cooling effect, section cooling use edge-masking work using ultrafast cold
Skill, and control every side block width be 60mm, be in order to reduce strip width direction coiling temperature deviation, with reach improve it is weather-proof
The purpose of diamond plate width direction performance uniformity.And air purge set is set before HMD is detected, for blowing for belt steel surface
It sweeps, avoids easily causing HMD to can't detect signal since strip is by the easy ponding in upper surface when section cooling region, causing to track
It is abnormal,
It is batched, control finish rolling and batches tension and increase 10%-15% on the basis of setting, be since decorative pattern causes
Coil of strip coil diameter increases, and tension torque is caused to increase, while coiling machine moment of friction also being caused to increase, to adapt to this variation and controlling
System batches flat volume, the unit tension between needing to increase finish rolling and batching, and second level is using rolling thickness * (1.15-1.30) times as newly
Target thickness be sent to and batch level-one, batch level-one by the thickness that second level issues and carry out coiling clamp roller roll gap, Wrapping Roll roll gap
Setting is that the diamond plate decorative pattern rolled out in order to prevent is damaged in coiling process by pinch roller, Wrapping Roll, while spending to mitigate
Damage of the card upper surface to Wrapping Roll roll surface, and Wrapping Roll uses Step-by-step control mode, control coiling clamp roller pressure is being set
Increase 15-25KN on the basis of fixed, control batches Wrapping Roll and increases 10KN, coiling temperature 580- on the basis of setting to tail pressure
620 DEG C, it is that the diamond plate decorative pattern that rolls out in order to prevent is damaged in coiling process by pinch roller, Wrapping Roll, while to mitigate
Damage of the diamond plate upper surface to Wrapping Roll roll surface.
Smooth, the smooth convex roller of -20 μm of working roll use, the just curved control of use are carried out after steel roll temperature is down to 50 DEG C or less
Molding formula, and bending roller force is controlled within 50t, skin pass rolling power is to cross platelet shape due to roll-force to be difficult to protect within 100t
Card, it is on the basis of comprehensively considering plate shape and quality control on the surface that roll-force is excessive and will cause diamond plate lower surface decorative pattern coining
Determining, the checkered steel plate with a thickness of 2.0-6.0mm is obtained, the corrosion resistance of checkered steel plate can be improved, and meets thin rule
The demand of lattice checkered steel plate batch steady production.
In practical applications, according to the difference of steel grade, there is different implementation conditions in manufacture craft, specifically please refer to
Table 3 and table 4, table 3 and table 4 are the respective working condition of different steel grades and quality.
In order to be better described and explain the present invention, in table 3 and table 4 by the working condition of steel grade of the present invention and
Quality is set out to compare.
Table 3
Table 4
It can be seen that the lablab shape decorative pattern plate thickness that method two produces from table 3-4 and be greater than 2.0 to 6.0mm, thickness and precision exists
Within ± 50 μm, beans height >=0.40mm meets user usage requirements.Product has dimensional accuracy height, decorative pattern beauty, strip shape quality
Excellent feature is widely used in the fields such as building, ship, communications and transportation and machine-building.
This method two realizes thickness greater than 2.0 to the batch steady production of 6.0mm lablab shape diamond plate, product usability
Energy is good and decorative pattern is beautiful, and the quality oven improvement such as complete, beans high deficiency does not drop to the finish rolling no more than 2% by original 11% to decorative pattern
Steel scrap batches the rejection rates such as flat volume and is reduced to by original 17% no more than 2%, and strip shape quality is excellent.
It should be noted last that the above specific embodiment is only used to illustrate the technical scheme of the present invention and not to limit it,
Although being described the invention in detail referring to example, those skilled in the art should understand that, it can be to the present invention
Technical solution be modified or replaced equivalently, without departing from the spirit and scope of the technical solution of the present invention, should all cover
In the scope of the claims of the present invention.
Claims (10)
1. a kind of checkered steel plate, which is characterized in that as follows at content by weight percentage is grouped as included by it: C:0.020
~0.065%, Si≤0.40%, Mn:0.20~0.70%, P≤0.025%, S≤0.015%, Als:0.02~0.06%, N
≤ 0.010%, remaining is iron and inevitable impurity.
2. a kind of production method of checkered steel plate, which comprises the following steps:
Converter smelting is carried out to raw material as described in claim 1, LF refining carries out sheet blank continuous casting, and control slab thickness is
60-70mm carries out soaking to the slab, and control tapping temperature is 1160-1200 DEG C；
High-pressure water descaling is carried out in advance, and controls de-scaling water inlet pressure >=180bar, outlet pressure >=240bar；
7 passage finish rolling are carried out, the upper roller of the F7 rack of the finish rolling is patterned roll, and the patterned roll edge uses chamfer design,
The lower roll of the F7 rack is plain-barreled roll；
Section cooling is carried out, the laminar flow of the section cooling sprays by the way of being spaced water supply up and down；
It is batched, controls the finish rolling and the tension that batches increases 15%-25% on the basis of setting, it is described to batch
It pinches roller gap and Wrapping Roll roll gap is set on the basis of rolling thickness * (1.05-1.15), the coiling temperature is 600-
620℃；
Smooth, the smooth recessed roller of -20 μm of working roll use, the just curved control of use are carried out after steel roll temperature is down to 50 DEG C or less
Molding formula, and bending roller force is controlled within 60t, skin pass rolling power is within 130t.
3. the production method of checkered steel plate according to claim 2, it is characterised in that:
The LF refining terminates the oxidisability of slag: FeO+MnO≤1.0%, the basicity of the slag: 3.0≤(CaO+MgO)/
(SiO2+0.19Al2O3)≤5.0。
4. the production method of checkered steel plate according to claim 2, which is characterized in that 7 passage finish rolling of the progress include:
The finishing temperature of the finish rolling is 860-900 DEG C；
Before the strip steel head successively reaches each rack of F1-F4, the anti-peeling water of the rack is opened；
The roll-force for controlling the F7 rack is 11000-13000KN, carries out bending roller force on-line monitoring to the F7 rack；
F1-F6 rack comes into operation Flatness control and Profile control mode, and F7 rack comes into operation Flatness
Control mode.
5. the production method of checkered steel plate according to claim 4, which is characterized in that described to carry out bending roller force to F7 rack
On-line monitoring includes:
As unilateral roller fluctuation absolute value≤70KN, belong to normal range (NR)；
As unilateral roller fluctuation absolute value > 70KN, roll change need to be carried out.
6. the production method of checkered steel plate according to claim 2, which is characterized in that described to carry out cooling and include:
The section cooling uses two-stage cooling, and the two-stage cooling includes coarse adjustment section and accurate adjustment section；
The coarse adjustment section is every a cooling manifold boiled water；
The accurate adjustment section is every two cooling manifold boiled water；
The section cooling uses edge-masking technique.
7. the production method of checkered steel plate according to claim 2, which is characterized in that it is described batch include:
Setting air purge set purges the belt steel surface before carrying out HMD detection.
8. a kind of production method of checkered steel plate, which comprises the following steps:
Converter smelting is carried out to raw material as described in claim 1, control slab thickness is 230mm, is added to the slab
Heat, control tapping temperature are 1220-1280 DEG C, heating time 150-180min；
Roughing is carried out, for control roughing end temp at 1030-1130 DEG C, roughing total reduction is not less than 60%；
Finish rolling is carried out, the upper roller of the last rack of the finish rolling is patterned roll, and the patterned roll edge uses chamfer design, the end
The lower roll of rack is plain-barreled roll, and when two blocks of checkered steel plates of continuous rolling, the F7 rack string roller is primary, and string roller step-length is a flower
Line spacing；
Section cooling is carried out, for the section cooling using ultrafast cold, the section cooling uses edge-masking technique；
It is batched, controls the finish rolling and the tension that batches increases 10%-15% on the basis of setting, it is described to batch
It pinches roller gap and Wrapping Roll roll gap is set on the basis of rolling thickness * (1.15-1.30), and Wrapping Roll is using control of marking time
Molding formula, control coiling clamp roller pressure increase 15-25KN on the basis of setting, and control is batched Wrapping Roll and set to tail pressure
On the basis of increase 10KN, the coiling temperature is 580-620 DEG C；
Smooth, the smooth recessed roller of -20 μm of working roll use, the just curved control of use are carried out after steel roll temperature is down to 50 DEG C or less
Molding formula, and control within bending roller force 50t, skin pass rolling power is within 100t.
9. the production method of checkered steel plate according to claim 8, which is characterized in that the progress finish rolling includes:
The finishing temperature of the finish rolling is 880-920 DEG C；
Before the strip steel head successively reaches each rack of F1-F4, the anti-peeling water of the rack is opened；
The roll-force for controlling the F7 rack is 10000-11000KN；
F1-F6 rack comes into operation Flatness control and Profile control mode, and F7 rack comes into operation Flatness
Control mode.
10. the production method of checkered steel plate according to claim 8, which is characterized in that it is described batch include:
Setting air purge set purges the belt steel surface before carrying out HMD detection.
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