CN1089702A - A kind of gear pair with small teeth difference - Google Patents
A kind of gear pair with small teeth difference Download PDFInfo
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- CN1089702A CN1089702A CN 93114207 CN93114207A CN1089702A CN 1089702 A CN1089702 A CN 1089702A CN 93114207 CN93114207 CN 93114207 CN 93114207 A CN93114207 A CN 93114207A CN 1089702 A CN1089702 A CN 1089702A
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- gear
- difference
- contact ratio
- gear pair
- tooth
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Abstract
The present invention relates to a kind of gear pair with small teeth difference, it is a kind of involute internal gear pair, spiral angle of graduated circle β=0, total contact ratio ε
γ=transverse contact ratio ε
α〉=0.7, the number of teeth difference Zd of interior external gear is 4 to 6, the absolute value of modification coefficient | X|≤0.05, addendum coefficient h
α *=0.35-0.6 and a kind of gear pair with small teeth difference, it is a kind of involute internal gear pair, spiral angle of graduated circle β>0, tooth trace contact ratio ε
β>0, transverse contact ratio ε
α<1,, total contact ratio ε
γ=ε
α+ ε
β〉=1, addendum coefficient h
α *=0.1 to 0.5, the absolute value of modification coefficient difference | X|≤0.1.
Description
The present invention relates to a kind of gear pair with small teeth difference, it is a kind of involute internal gear pair, its spiral angle of graduated circle β=0; Also can be a kind of involute external gear pump pair, spiral angle of graduated circle β>0, tooth trace contact ratio ε
β>0.Tooth trace contact ratio ε
β>0.
GB1198737 discloses a kind of involute internal gear of addendum correction, and for improving gear efficiency, this patent has proposed the modification coefficient of internal gear and the modification coefficient of external gear should satisfy formula:
(0.0002α
2 c-0.025α
c+1.52)h
x+0.8x
1≥x
2≥Kh
x+x
1……(1)
In the formula, α
cBe the standard pressure angle, h
xBe addendum coefficient, and K is K=1(when working as number of teeth difference and being 1) or K=f(α
c) (when number of teeth difference is 2).
But, in the prior art before the present invention (comprising GB1198737), in the contradiction of the contact ratio of the internal gear pair that solves involute less tooth difference and interference phenomenon, all only considered transverse contact ratio ε
α, do not consider tooth trace contact ratio ε
β, thereby require ε
α〉=1, but ε
αBe closely-related with addendum coefficient, ε
βThen with h
*
αIrrelevant.ε
α〉=1 just can not reduce h significantly
*
α, thereby to use bigger modification coefficient difference X=X
2-X
1Remedy, and X is big, just causes working pressure angle big, makes gear mesh efficiency and bearing loss all greatly become bad.
Few tooth difference class Gear Planet Transmission has the advantage that volume is little, speed ratio is big, but will overcome the weakness that efficient is on the low side, loading capability is not enough.The present invention starts with from the loss of reduction planetary bearing, raising gear meshing efficient, solves the problems referred to above.
The objective of the invention is, when the contradiction of the contact ratio of the internal gear pair that solves involute less tooth difference and interference phenomenon, still can keep gear meshing efficient height and bearing loss little.
The present invention has broken prior art the involute less tooth difference internal gear pair has been subjected to ε
α〉=1 restriction, proposition can make end face overlap ε
α>0, thus make total contact ratio ε
γ=ε
α+ ε
β〉=1 gets final product, even ε
γ〉=0.7 gets final product because the tooth trace contact ratio is only relevant with spiral angle of graduated circle β, facewidth B and modulus M, and with addendum coefficient h
*
αIrrelevant, thereby strengthen ε
βDo not influence h
*
αReduce, thereby can significantly reduce h
*
αSo just solved interference problem.And need not increase modification coefficient difference X, and allow | X|≤0.1, even X=0.Thereby improved meshing efficiency and transmission efficiency greatly and reduced bearing loss.
Invention provides a kind of gear pair with small teeth difference for achieving the above object, and it is a kind of involute internal gear pair, spiral angle of graduated circle β=0, total contact ratio ε
γ=transverse contact ratio, ε
α〉=0.7, the tired difference of the tooth of interior external gear Zd is 4 to 6, the absolute value of modification coefficient | X|≤0.05, addendum coefficient h
*
α=0.35-0.6.The absolute value of modification coefficient difference | X|=0.
A kind of gear pair with small teeth difference, it is a kind of involute internal gear pair, spiral angle of graduated circle β>0, tooth trace contact ratio ε
β>0, transverse contact ratio ε
α<1, total contact ratio ε
γ=ε
α+ ε
β〉=1, addendum coefficient h
*
α=0.1 to 0.5, the absolute value of modification coefficient difference | X|≤0.1.
Describe the present invention below in conjunction with the form of accompanying drawing with the tool present embodiment.
Wherein:
Fig. 1 is the sectional view according to a kind of double-layer gear of gear pair with small teeth difference of the present invention;
Fig. 2 is the side view of Fig. 1;
Fig. 3 is a kind of driving mechanism of schematically representing to have adopted according to the double-layer gear of once being represented in Fig. 1 of the present invention.
The present invention proposes a kind of gear configurations-double-layer gear, and it can be made of two ring gears and a side plate coaxial line ground, and its basic structure as shown in Figure 1.Double-layer gear is to be positioned at the outside of ring gear 2 in coaxial line ground diametrically by ring gear 1, thereby double layer construction with annular, two ring gears with the same side coaxial line of the same side on axially and side plate 3 be connected and form, their common axis line is exactly the axis of double-layer gear.The 4th, attachment screw, also available other method is connected, and one of them ring gear can be made one to simplify technology with side plate, if system tooth technology allows, also can all make one with side plate by two ring gears.It is a point that the vertical projection of facewidth center line on the double-layer gear axis of the ring gear of two coaxial lines of double-layer gear should overlap, and promptly the distance of the facewidth center line of two coaxial line ring gears on double-layer gear is axial should be zero.During actual the manufacturing, this distance such as non-vanishing also should preferably not be no more than 1/10 above 1/4 of the minimum facewidth on the same double-layer gear.Two ring gears of same double-layer gear should all be external gears, or all are internal gears, are easy to reduce volume when all being external gear.If constitute two ring gears of double-layer gear is not to connect with side plate as described above, but connects with other method, as long as the result who connects can meet the characteristics of above-mentioned double-layer gear, all is feasible so.
Double-layer gear mainly is applicable to NN type driving mechanism, it be a basic structure as shown in Figure 3.Double-layer gear (letter is an one among the figure) 5 planetary bearing 8a, 8b is sleeved on the eccentric position of eccentric shaft 7, two gears of the double-layer gear here all are external gears, outer field one is meshed with the fixedly dead axle line gear internal gear 11b that inserts on left casing 11, one of internal layer and be meshed with rotatable dead axle line gear internal gear 6b lower velocity shaft 6a one or assembling, lower velocity shaft 6a is through low speed bearing 10a, the 10b frame is held on the right casing 12, eccentric shaft 7 is then by high-speed bearing 9a, the 9b frame is held on left casing 11a and the lower velocity shaft 6a, 14, the 15th, oil sealing, the 13rd, clamping bolt.Counterweight block and some other be equipped with usually but the part that do not have special meaning does not here give expression in Fig. 3.This motion of mechanism principle is identical with lacking the transmission of tooth difference NN type; When eccentric shaft 7 quick rotation, drive double-layer gear 5 and keep meshing and do planetary motion with internal gear 11b and 6b, internal gear 6b drives lower velocity shaft 6a and slowly rotates.Notice that position shown in Figure 2 is that double-layer gear 5 motion reaches position topmost, should make the indicated distance of b among the Fig. 3 in the distance off-centre sensing between the dead axle line gear external diameter that the outer gear internal diameter of double-layer gear is meshed with the internal layer ring gear during design greater than 2 times throw of eccentric α.Internal gear 11b is assemblied on the left casing 11a after singly making.The speed ratio of NN type transmission and the computational methods of efficient are known, and are also without exception in the present invention.
In few tooth difference transmission of existing formula, the suffered load of planetary bearing is comprising the peripheral force (tangential component of engaging force on the engagement pair standard pitch circle, down together), and in the NN type transmission of using double-layer gear, because the suffered peripheral force of the internal layer gear of double-layer gear and outer gear is reverse mutually, only the radial component one of its difference and engaging force reacts on the planetary bearing, and the suffered load of planetary bearing relatively greatly alleviates.Therefore bearing life can improve one to ten several times, and bearing loss reduces, and the load capacity of driving mechanism increases.
In order to reduce the planetary bearing load, the interior engagement of the involute profile of few tooth difference transmission can be adopted the less tooth-shape angle α of numerical value.Owing to be interior engagement, lack poor, the more number of teeth of tooth and many situations that tooth is contacted are simultaneously arranged that the strength of gear teeth often is out of question.For broadening generation undercut, interference of tooth profiles and intensity to reducing the restriction at α angle, can reduce addendum coefficient h by a relatively large margin
*
α(generally reducing to below 0.55) and the suitably high displacement of employing normal shift, the modification coefficient of external gear all is zero in can certainly making.Tooth-shape angle α can reduce to below 20 °, until 6 °, and 6-14 ° scope outbalance particularly.The α angle reduces, and the radial component of the suffered engaging force of planetary bearing reduces thereupon, and contact ratio improves, and meshing efficiency also improves.In the NN type transmission of using double-layer gear, the planetary shaft strength main component is the engaging force radial component, therefore uses above-mentioned little tooth-shape angle meaningful especially.
In order to improve the meshing efficiency that transmission of tooth difference and double-layer gear transmission are particularly lacked in gear transmission, can adopt " helical teeth-ultrashort tooth " involute gear.Helical gear total contact ratio ε
γ=transverse contact ratio ε
α+ tooth trace contact ratio ε
β, the internal gear modification coefficient X of engagement in guaranteeing
2With external gear modification coefficient X
1Difference X be zero or its absolute value be not more than at 0.1 o'clock, reduce ε
αUsually can improve meshing efficiency.Reduce ε
αAfter, strengthen helical gear ε
β, make ε
γ〉=1(generally equals 1) get final product.In particular cases, consider that the few multiple tooth contact of tooth difference of interior engagement is to strengthening ε
αInfluence, desirable ε
γ〉=0.7.The meshing efficiency that method described herein is paid for raising outer gearing involute gear is significant equally, pays for outer gearing, reduces h
*
αTo below 0.5 until 0.1, make ε
aReduce, strengthen ε simultaneously
β(as strengthening the β and the facewidth, reducing modulus etc.) makes ε
γ〉=1, below in the weight analysis engagement pay.ε
αAnd ε
βComputational methods be known.Reduce ε
α, available reduction addendum coefficient h
*
αMethod, contingent interference of tooth profiles when also having avoided simultaneously the number of teeth difference Zd of inside and outside gear very little.Optimal parameter is selected in following ranges:
| X|≤0.1, preferably X=X
2-X
1=0, X
1〉=0, X
2〉=0, spiral angle of graduated circle β=1 °-14 ° (helical gear), and β=25-60 ° (herringbone gear); As number of teeth difference Z
α=1 o'clock, h
*
α=0.06-0.2; When Zd=2, h
*
α=0.2-0.35 also can be less than 0.2; Zd is 3 or 4 o'clock, h
*
αAlso generally be not more than 0.5; Tooth-shape angle α can reduce as described above, but when a tooth difference still with 14 °-25 ° for well.h
*
αAfter the reduction, accuracy of manufacturing is wanted corresponding raising.
No matter whether use double-layer gear, use helical gear in the transmission of NN type, the rotation direction that grinding tooth is paid in the two-stage should be identical, or all be left-handed, or all be dextrorotation, and to offset the suffered axial force of planetary bearing, when using spur gear, best number of teeth difference is 4,5,6, h
*
αGet 0.35-0.6, modification coefficient satisfies | X|≤0.05, preferably X=0.
For the designing and calculating that engagement in few tooth difference is paid, existing lot of documents has been done introduction, does not give unnecessary details here.It is to be noted, method in the past is for obtaining few tooth difference particularly one, can satisfy interference of tooth profiles simultaneously and overlap two essential conditions under the two teeth difference, all adopt the bigger angle correcting of X, the meshing efficiency that engagement is paid in few tooth difference of designing like this is not easy to improve.Use parameter optimization method of the present invention, can satisfy under each restrictive condition prerequisite realize non-angle correcting one, the engagement of two teeth difference, thereby obtain high meshing efficiency.For example, get tooth-shape angle α=14.5 °, β=6 °, external gear number of teeth Z
1=87, internal gear number of teeth Z
2=89, X
1=X
2=0, h
*
α=0.1, facewidth b=80mm, modulus m=3.5 can draw by existing known computational methods: ε
α=0.26, ε
β=0.76, ε
γ=1.02, tooth outline overlap interference index parameter value GS=0.0172 is used for reduction speed ratio 1=1, and its loss of NN type speed reducer of 000 only is 9% of a use angle displacement mode, and the meshing efficiency that this engagement is paid is about 0.9916.
The front of double-layer gear NN transmission adds the combination transmission that the preposition retarding stage of one-level forms again, can realize the two divide with the new technological progress that can not have, the two engagement loss separately, bearing loss and hydraulic losses all reduce, strength condition improves thereby bearing capacity improves, temperature rise, vibration and noise descend, volume can reduce relatively, this be because, few tooth difference transmission has the advantages that high speed member (bearing etc.) bears output terminal high pulling torque active force, and the transmission of double-layer gear NN type is single eccentric generally speaking, dynamic balancing is not easy to do finely, the oil sump liquid level is also higher and hydraulic losses is bigger, in this case, reduce input speed for raising the efficiency and transmission quality has the benefit of getting twice the result with half the effort.The large speed ratio characteristics that few tooth difference transmission has, contradiction between the speed ratio of prestage and volume, intensity, efficient is being alleviated on the degree very much, best transmission combination mode is, prestage is with NGW type (can be that planet carrier is fixed, the modification of internal gear output), main retarding stage double-layer gear NN type, before other few tooth difference type of belt drive, add the particularly preposition retarding stage of NGB type of preposition retarding stage, also can receive good effect.
Claims (3)
1, a kind of gear pair with small teeth difference, it is a kind of involute internal gear pair, spiral angle of graduated circle β=0, total contact ratio ε
γ=transverse contact ratio ε
α〉=0.7, the number of teeth difference Zd of interior external gear is 4 to 6, the absolute value of modification coefficient | X|≤0.05, addendum coefficient h
α *=0.35-0.6.
2, according to the described gear pair of claim 1, it is characterized in that: the absolute value of modification coefficient difference | X|=0.
3, a kind of gear pair with small teeth difference, it is a kind of involute internal gear pair, spiral angle of graduated circle β>0, tooth trace contact ratio ε
β>0, it is characterized in that: transverse contact ratio ε
α<1, total contact ratio ε
γ=ε
α+ ε
β〉=1, addendum coefficient h
*
α=0.1 to 0.5, the absolute value of modification coefficient difference | X|≤0.1.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 93114207 CN1089702A (en) | 1993-11-05 | 1993-11-05 | A kind of gear pair with small teeth difference |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 93114207 CN1089702A (en) | 1993-11-05 | 1993-11-05 | A kind of gear pair with small teeth difference |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN89104790.5A Division CN1031363C (en) | 1989-07-11 | 1989-07-11 | Combined transmission with double-layer gears |
Publications (1)
Publication Number | Publication Date |
---|---|
CN1089702A true CN1089702A (en) | 1994-07-20 |
Family
ID=4990418
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 93114207 Pending CN1089702A (en) | 1993-11-05 | 1993-11-05 | A kind of gear pair with small teeth difference |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN1089702A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1075879C (en) * | 1995-03-30 | 2001-12-05 | 郑悦 | Driving side clearence and tooth addendum of gear pair |
-
1993
- 1993-11-05 CN CN 93114207 patent/CN1089702A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1075879C (en) * | 1995-03-30 | 2001-12-05 | 郑悦 | Driving side clearence and tooth addendum of gear pair |
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