CN108964362A - It is a kind of to be able to achieve the online intelligent electric machine from monitoring and from maintenance - Google Patents
It is a kind of to be able to achieve the online intelligent electric machine from monitoring and from maintenance Download PDFInfo
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- CN108964362A CN108964362A CN201811035901.9A CN201811035901A CN108964362A CN 108964362 A CN108964362 A CN 108964362A CN 201811035901 A CN201811035901 A CN 201811035901A CN 108964362 A CN108964362 A CN 108964362A
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- Prior art keywords
- oil
- end cap
- bearing
- motor
- electric machine
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 45
- 238000012423 maintenance Methods 0.000 title claims abstract description 34
- 238000004804 winding Methods 0.000 claims abstract description 28
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 27
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 13
- 229910052802 copper Inorganic materials 0.000 claims description 13
- 239000010949 copper Substances 0.000 claims description 13
- 238000004891 communication Methods 0.000 claims description 8
- 239000000945 filler Substances 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 5
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 3
- 238000013024 troubleshooting Methods 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 81
- 239000012530 fluid Substances 0.000 description 18
- 239000000314 lubricant Substances 0.000 description 17
- 239000010687 lubricating oil Substances 0.000 description 11
- 238000010586 diagram Methods 0.000 description 9
- 230000002159 abnormal effect Effects 0.000 description 8
- 238000005461 lubrication Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 6
- 238000012545 processing Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000004880 explosion Methods 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 239000002360 explosive Substances 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 210000004556 brain Anatomy 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N11/00—Arrangements for supplying grease from a stationary reservoir or the equivalent in or on the machine or member to be lubricated; Grease cups
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
- H02K11/25—Devices for sensing temperature, or actuated thereby
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
Abstract
The online intelligent electric machine from monitoring and from maintenance is able to achieve the invention discloses a kind of, including motor body, the motor body includes shaft, bearing, bearing outer end cap, bearing inner end cap and electric motor end cap, the intelligent electric machine further includes from monitoring system, automatic oiling device and self-powered structure, it is described from monitoring system include temperature sensor and vibrating sensor, the automatic oiling device includes oiling motor, and the self-powered structure includes magnet fixed disc and coil windings.The present invention passes through ingenious construction Electromagnetic generation structure, it realizes and utilizes intelligent electric machine shaft itself radial rotary dynamic power, to carry out self-powered from monitoring system and automatic oiling device, enable and work online from monitoring system and automatic oiling device real-time continuous, realizes online monitoring certainly and periodically from maintenance；Especially, when monitoring motor failure sign, troubleshooting can be realized at the first time and carries out fault alarm, can utmostly reduce the serious consequence caused by electrical fault.
Description
Technical field
The present invention is to be related to a kind of intelligent electric machine for being able to achieve and safeguarding online from monitoring and certainly, belongs to maintenance of motor technology and leads
Domain.
Background technique
With power electronic technique, the continuous development of automated control technology, motor has obtained extensively in the industrial production
Application.Because bearing plays a part of bearing load and transfer charge in motor, whether its operating status is normal, direct shadow
The performance for arriving entire motor is rung, bearing fault will cause the damage of machine winding and axis, lead to burning out and damaging for equipment, simultaneously
It can cause motor performance deterioration or hang-up, and hang-up may cause immeasurable loss or be led to industrial production
The generation of safety accident is caused, therefore, being able to achieve will be of great significance to the on-line real time monitoring of bearing operating status.
And existing research shows that a possibility that there is the reason of bearing fault at least 80% be since bearing lubrication is bad,
Be because bearing continue high speed rotation, lead to lubricating oil/fluid lubricant/rouge loss, thus cause Bearing Temperature, because
Frictional force increases and generates abnormal vibrations；It is exactly at present to pass through replacement or addition lubrication to the processing mode for above-mentioned failure occur
The lubricant effect of bearing is repaired in time and improved to oil/fluid lubricant/rouge.
Although in the prior art, about bearing temperature or the on-line monitoring technique of vibrational state, such as application No. is
The on-line monitoring and early warning system of bearing temperature, application number are proposed in the Chinese utility model patent of CN201220323453.4
To propose the on-line monitoring and early warning system of motor oscillating in the Chinese utility model patent of CN201420414749.X, but it is single
The problem of being easy to cause breakdown judge to make mistakes with temperature or vibration information can cause unnecessary burden to enterprise's maintenance work.
In addition, Industry code requirements need in order to avoid bearing fault causes the serious consequences such as motor damage and unexpected shutdown
Periodically (standard regulation is every operation 1500-2000 hours) maintenance is lubricated to bearing, pass through manual or automatic note
Oily device regularly replaces or is added to bearing lubricating oil/fluid lubricant/rouge and not only can since manual maintenance needs shutdown operation
Enterprise's production is adversely affected, and manually maintenance mode is random strong, is difficult to accomplish periodic maintenance；Especially, one
A little inflammable and explosive Petrochemical Places are lubricated oil/fluid lubricant scene filling operation, are also easy to that safety accident occurs；
Although existing self-acting lubricator can solve defect problem present in manual maintenance, it can accomplish periodic maintenance, it cannot be
The first time of motor failure sign (such as: temperature rise is excessively high, abnormal vibration) is realized at timely oiling maintenance and troubleshooting
Reason, it is still desirable to respective handling is manually carried out, so that there are still the risks such as motor damage and unexpected shutdown.
It is crucial that no matter existing monitoring system or self-acting lubricator, be required to configure additional power supply or
It is external power supply or is battery, in order to simplify the trouble of wiring and improve the convenience that motor uses, usually uses electric power storage
Pond power supply still causes potential risk to the safety in production of enterprise so that being also required to often shut down artificial replacement battery.
In short, can be confessed in the prior art there are no a kind of for motor operating state monitoring system and oiling device
Electricity is able to achieve motor operating state monitoring system and oiling device work asynchronously with motor, is able to achieve online from monitoring and certainly dimension
Shield can realize timely oiling maintenance and failure in the first time of motor failure sign (such as: temperature rise is excessively high, abnormal vibration)
The intelligent electric machine for excluding processing, so that the prior art can't meet the needs of intelligence manufacture and intelligent plant well.
Summary of the invention
In view of the above-mentioned problems existing in the prior art, the object of the present invention is to provide one kind to be able to achieve online monitoring certainly and oneself
The intelligent electric machine of maintenance, is embodied as motor operating state monitoring system and oiling device carries out self-powered, makes motor operating state
Monitoring system and oiling device work asynchronously with motor, and (such as: temperature rise is excessively high, vibrates monitoring motor failure sign
Extremely first time) realizes timely oiling maintenance and troubleshooting processing, and motor is enable to meet intelligence manufacture and intelligent plant
Demand.
To achieve the above object, the present invention adopts the following technical scheme:
It is a kind of to be able to achieve online monitoring certainly and include from the intelligent electric machine safeguarded, including motor body, the motor body
Shaft, bearing, bearing outer end cap, bearing inner end cap and electric motor end cap, the bearing are set in shaft, the electric motor end cap set
It is located on bearing and the bearing inner end cap of end side is fixed respectively with the bearing outer end cap positioned at end side outside bearing and in bearing
Connection；It is characterized by: the intelligent electric machine further include from monitoring system, automatic oiling device and self-powered structure, it is described from
Monitoring system includes temperature sensor and vibrating sensor, and the automatic oiling device includes oiling motor, the confession motor
Structure includes magnet fixed disc and coil windings；The magnet fixed disc interference is connected to the shaft between bearing and bearing outer end cap
On, wherein to be slidably connected between the magnet face of magnet fixed disc and the medial surface of bearing outer end cap, the back side of magnet fixed disc
It is connect between bearing outer end face for gap；N group N pole magnet and n group S are evenly equipped with central symmetry on the magnet fixed disc
Pole magnet, and the pole N magnet is intervally arranged with the pole S magnet, and in the bearing outer end cap opposite with the magnet face of magnet fixed disc
Medial surface on n group coil windings are evenly equipped with central symmetry, the n is natural number；Also, it is equipped on bearing outer end cap
Electrical cavity, from monitoring system temperature sensor and vibrating sensor be installed in the electrical cavity, described electrical
Be additionally provided with main control singlechip, circuit module and the fairlead for coil windings output line in cavity, coil windings output end with
The input terminal of circuit module is electrically connected, the output end of the circuit module respectively with temperature sensor, vibrating sensor, master control list
Piece machine and oiling motor electrical connection, and the signal output end of the temperature sensor and vibrating sensor with main control singlechip
The signal output end of signal input part communication connection and the main control singlechip is connected with the driving circuit of oiling motor；
The main control singlechip includes at least clock circuit, and the circuit module includes at least regulator rectifier circuit.
A kind of preferred embodiment is equipped with upright bar at the top of the electrical cavity, is connected with pick-up at the top of the upright bar
Device, the inner cavity of the upright bar are equipped with lead channels, and the circuit module is electrically connected by electric wire with transmitter, and main control singlechip
Signal output end connect with transmitter communication by signal wire.
A kind of preferred embodiment, the transmitter are equipped with display screen, transmitting antenna and wireless communication module.
Further preferred scheme, the transmitter are connect with remote terminal wireless telecommunications, and the remote terminal includes motor
Background monitor, maintenance of motor personnel mobile phone or computer.
A kind of preferred embodiment, the electrical cavity are arranged on the lateral surface of bearing outer end cap, the automatic oiling device
The top of bearing outer end cap is set, oil filler point, the oil filler point and automatic oiling are equipped on the medial surface of bearing outer end cap
The oil outlet of device is connected.
A kind of embodiment is evenly arranged with n group coil windings on the medial surface of bearing outer end cap with central symmetry and consolidates
Hole and n group crossed beam trunking are determined, and coil windings fixation hole is intervally arranged with crossed beam trunking, in the company of coil windings fixation hole and crossed beam trunking
Passing channel is offered in junction.
Further embodiment, the fairlead are connected with the crossed beam trunking at top.
A kind of embodiment, the pole N magnet and the pole S magnet are fixed on magnet fixed disc by the way that screw is embedded.
A kind of embodiment is equipped on the fixed part of magnet fixed disc for being located at bearing outer end cap side for tight with shaft
The screw hole being solidly connected.
A kind of embodiment, the automatic oiling device further include oil vessel, oil vessel fixing seat, upper encloser, bottom
Seat, channel of going rancid, piston cylinder, piston component and driving gear set, the oil vessel is detachable to be fixedly connected on oil storage appearance
In device fixing seat, the oil vessel fixing seat is fixed on the top of upper encloser, it is described go rancid channel setting by upper encloser with
In the cavity that pedestal is formed, piston cylinder is fixedly connected on the bottom of pedestal, the oil inlet and oil vessel fixing seat in channel of going rancid
Oil outlet be connected, the oil outlet in channel of going rancid is connected with the oil inlet of piston cylinder；Constitute the piston rod head of piston component
Portion passes through pedestal and is located in the cavity formed by upper encloser and pedestal, and the driving gear set is by driving gear and driven gear structure
At wherein driving gear is fixed on the output shaft of oiling motor, the driven gear and piston of the connection that is meshed with driving gear
Bar transmission connection.
A kind of preferred embodiment, the lower part of the piston cylinder are equipped with quantitative oiling chamber, and the quantitative oiling chamber is cylinder,
Internal diameter is adapted with piston external diameter and is greater than the piston cylinder bore being positioned above.
A kind of preferred embodiment, the channel of going rancid is the stud equipped with cavity.
Further preferred scheme is connected between the upper encloser and pedestal using flameproof joint, channel of going rancid it is upper
Portion is connect with upper encloser flame proof, and the lower part in channel of going rancid is connect with pedestal flame proof；Also, it is connected on the piston rod with flame proof thread
There is axle sleeve, driven gear is socketed on axle sleeve.
Further preferred scheme, the axle sleeve slidably connect upper copper sheathing and lower copper sheathing outside, and the upper copper sheathing is fixed on note
In oily motor fixing seat, the lower copper sheathing is fixed on the base, and the joint face of lower copper sheathing and pedestal is flameproof joint.
A kind of embodiment, the center of the oil vessel fixing seat are equipped with the screw thread for being threadedly coupled with oil vessel
Mouthful, oil outlet is equipped in the bottom of the oil vessel fixing seat.
A kind of preferred embodiment is equipped with nose cone in the bottom centre of the oil vessel fixing seat, and the oil vessel is solid
The bottom of reservation symmetrically offers multiple fan-shaped oil outlets centered on the nose cone.
A kind of preferred embodiment is additionally provided with the fastening assembly for reinforcing oil vessel above screw thread mouth.
A kind of preferred embodiment, in the oil vessel fixing seat be equipped with air respiratorresuscitator, the air respiratorresuscitator with walk
The oil inlet in oily channel is connected.
A kind of preferred embodiment, the top of upper encloser be equipped with oil guide groove, the bottom surface of the oil guide groove with go rancid channel into
Hydraulic fluid port is connected.
The oil outlet of a kind of preferred embodiment, the piston cylinder is equipped with filter screen and filter screen clamping cap.
Compared to the prior art, the present invention has following advantageous effects:
Intelligent electric machine provided by the present invention is realized and is turned using intelligent electric machine by ingenious construction Electromagnetic generation structure
Axis itself radial rotary dynamic power is embodied as carrying out self-powered from monitoring system and automatic oiling device, so that from monitoring system
The operating status and automatic oiling device of system energy real-time continuous on-line monitoring motor can be automatic by preset maintenance period
Lubricating oil/fluid lubricant is added to realize periodically from maintenance；Especially, when main control singlechip monitors motor failure sign
(such as: temperature rise is excessively high or/and abnormal vibration), can first time self-starting automatic oiling device, pass through addition lubricating oil/liquid profit
Lubrication prescription to debug in real time；If still can not rule out by oiling, temperature rise is excessively high and abnormal vibration, can be by remote terminal
Warning message is sent, to notify backstage to carry out the closing of the faulty motor and the starting switching of spare motor, and maintenance in time
Personnel to scene carry out the detection and maintenance of the faulty motor, thus utmostly reduce because electrical fault cause it is serious after
Fruit；Also, the present invention significant energy saving and can also extend the service life of motor, and maintenance cost is low, can be the safety of enterprise
Production provides effective guarantee, can provide most strong support for realization intelligence manufacture and intelligent plant；Therefore, the present invention relative to
The prior art has marked improvement and industrial utility value.
Detailed description of the invention
Fig. 1 is a kind of structure for being able to achieve the online intelligent electric machine from monitoring and from maintenance that the embodiment of the present invention 1 provides
Schematic diagram；
Fig. 2 is that embodiment is described in embodiment 1 between monitoring system, automatic oiling device and bearing outer end cap and bearing
Assembly structure figure；
Fig. 3 is to embody the assembly knot described in embodiment 1 between monitoring system, automatic oiling device and bearing outer end cap
Composition；
Fig. 4 is the cross-sectional end view of intelligent electric machine described in embodiment 1；
Fig. 5 is the cross-sectional view of self-powered structure described in embodiment 1；
Fig. 6 is the circuit block diagram of self-powered structure described in embodiment 1；
Fig. 7 is the working principle block diagram of main control singlechip described in embodiment 1；
Fig. 8 is the backsight structural representation of bearing outer end cap described in embodiment 1；
Fig. 9 is the perspective view of bearing outer end cap described in embodiment 1；
Figure 10 is the forward sight structural schematic diagram of magnet fixed disc described in embodiment 1；
Figure 11 is the front side parallax stereogram of magnet fixed disc described in embodiment 1；
Figure 12 is the structural schematic diagram for the automatic oiling device that the embodiment of the present invention 1 provides；
Figure 13 is the structural schematic diagram of oil vessel fixing seat described in the embodiment of the present invention 1；
Figure 14 is the cross-sectional view for the automatic oiling device that the embodiment of the present invention 1 provides；
Figure 15 is the oiling schematic diagram for the automatic oiling device that the embodiment of the present invention 1 provides；
Figure 16 is the cross-sectional view for the automatic oiling device with explosion prevention function that the embodiment of the present invention 2 provides.
Figure label is schematically as follows:
1, motor body；11, shaft；12, bearing；121, bearing outer end face；13, bearing outer end cap；131, bearing outer end
The medial surface of lid；132, electrical cavity；1321, main control singlechip；1322, circuit module；1323, fairlead；133, outside bearing
The lateral surface of end cap；134, the top of bearing outer end cap；135, oil filler point；136, coil windings fixation hole；137, crossed beam trunking；
138, passing channel；14, bearing inner end cap；15 electric motor end caps；
2, from monitoring system；21, temperature sensor；22, vibrating sensor；23, upright bar；24, transmitter；241, it shows
Screen；242；Transmitting antenna；243, wireless communication module；25, remote terminal；
3, automatic oiling device；31, oiling motor；311, the output shaft of oiling motor；312, oiling motor fixing seat；
32, oil vessel；33, oil vessel fixing seat；331, oil outlet；332, screw thread mouth；333, nose cone；334, fastening assembly；
3341, arc fixed strip；3342, fixed ear；3343, fastening screw；335, air respiratorresuscitator；34, upper encloser；341, Oil Guide
Slot；35, pedestal；351, cable connector；352, threaded hole；36, go rancid channel；361, go rancid the oil inlet in channel；362, go rancid
The oil outlet in channel；37, piston cylinder；371, the oil inlet of piston cylinder；372, quantitative oiling chamber；373, filter screen；374, it filters
Net clamping cap；38, piston component；381, piston rod；3811, axle sleeve；3812, upper copper sheathing；3813, lower copper sheathing；382, piston；
39, driving gear set；391, driving gear；392, driven gear；
4, self-powered structure；41, magnet fixed disc；411, the magnet face of magnet fixed disc；412, the back of magnet fixed disc
Face；413, the pole N magnet；414, the pole S magnet；415, screw；416, screw hole；42, coil windings；421, coil windings export
End；
5, gap；6, lubricating oil/fluid lubricant；M1~M3, flameproof joint；W1~W2, flame proof thread.
Specific embodiment
Technical solution of the present invention is described in further detail below in conjunction with drawings and examples.
Embodiment 1
Incorporated by reference to shown in Fig. 1 to Fig. 5: a kind of intelligence for being able to achieve online monitoring certainly and safeguarding certainly provided in this embodiment is electric
Machine, including motor body 1, from monitoring system 2, automatic oiling device 3 and self-powered structure 4, the motor body 1 includes shaft
11, bearing 12, bearing outer end cap 13, bearing inner end cap 14 and electric motor end cap 15, the bearing 12 is set in shaft 11, described
Electric motor end cap 15 is set on bearing 12 and with the bearing outer end cap 13 for being located at the outer end side of bearing 12 and positioned at end side in bearing 12
Bearing inner end cap 14 be respectively fixedly connected with；It is described to include temperature sensor 21 and vibrating sensor 22 from monitoring system 2, it is described
Automatic oiling device 3 includes oiling motor 31 (being not shown in Fig. 1-5), and the self-powered structure 4 includes 41 He of magnet fixed disc
Coil windings 42；41 interference of magnet fixed disc is connected in the shaft 11 between bearing 12 and bearing outer end cap 13, wherein
To be slidably connected, (that is: magnet fixed disc 41 exists between the magnet face 411 of magnet fixed disc and the medial surface 131 of bearing outer end cap
The interior of bearing outer end cap 13 intracavitary can be carried out rotary motion), be between the back side 412 and bearing outer end face 121 of magnet fixed disc
Gap connects (gap 5 need to be able to satisfy 12 heat expansion space needs of bearing)；Electrical cavity is equipped on bearing outer end cap 13
132, from monitoring system 2 temperature sensor 21 and vibrating sensor 22 be installed in (the present embodiment in the electrical cavity 132
It is that temperature sensor 21 and vibrating sensor 22 become one, naturally it is also possible to be independently arranged), in the electrical cavity
Main control singlechip 1321 (being not shown in Fig. 1-5), circuit module 1322 (being not shown in Fig. 1-5) are additionally provided in 132 and for line
The fairlead 1323 for enclosing winding output line is equipped with upright bar 23 at the top of the electrical cavity 132, at the top of the upright bar 23
It is connected with transmitter 24, the inner cavity of the upright bar 23 is equipped with lead channels (being not shown in Fig. 1-5).The electrical cavity 132 is set
It sets on the lateral surface 133 of bearing outer end cap, the top 134 of bearing outer end cap is arranged in the automatic oiling device 3, in bearing
The medial surface 131 of outer end cap is equipped with oil filler point 135, and the oil filler point 135 is connected with the oil outlet of automatic oiling device 3.
The main control singlechip 1321 includes at least clock circuit, and the circuit module 1322 includes at least regulator rectifier circuit.
It is the circuit block diagram of the self-powered structure shown in Fig. 6, please refers to Fig. 6: coil windings output end 421 and circuit mould
The input terminal of block 1322 is electrically connected, the output end of the circuit module 1322 respectively with temperature sensor 21, vibrating sensor 22,
Main control singlechip 1321, oiling motor 31 and transmitter 24 are electrically connected.That is, the self-powered structure 4 utilizes shaft 11
The movement of cutting magnetic induction line is generated while rotation, to realize Electromagnetic generation, generated electric current is by coil windings output end
421 outputs carry out rectifying and voltage-stabilizing processing to circuit module 1322, then to temperature sensor 21, vibrating sensor 22, master control list
Piece machine 1321, oiling motor 31 and transmitter 24 are powered respectively, to make from monitoring system 2 and automatic oiling device 3 without electricity
Pond power supply can be realized and be worked online from monitoring system 2 and 3 energy real-time continuous of automatic oiling device by intelligent electric machine self-powered.
Be the working principle block diagram of the main control singlechip shown in Fig. 7, please refer to Fig. 7: temperature sensor 21 and vibration pass
The signal output end of sensor 22 is communicated to connect with the signal input part of main control singlechip 1321, the main control singlechip 1321
The driving circuit and transmitter 24 of signal output end and oiling motor 31 communicate to connect respectively.Firstly, since main control singlechip
1321 contain clock circuit, thus can be opened certainly by clock setting maintenance period (such as: 1500 hours) by main control singlechip 1321
Dynamic oiling motor 31 carries out automatic oiling, realizes and periodically safeguards certainly；In addition, can be wanted according to the working performance of different motor products
It asks, the temperature rise threshold values and vibration displacement threshold values of bearing is preset in main control singlechip 1321, once main control singlechip 1321
Monitor that the temperature rise of bearing is greater than threshold values or/and its vibration displacement greater than valve by temperature sensor 21 and vibrating sensor 22
Value carries out automatic oiling with regard to self-starting oiling motor 31 debugged in real time (because existing studies have shown that: there is bearing fault
The reason of at least 80% a possibility that be since bearing lubrication is bad, be because bearing continue high speed rotation, cause lubrication oil/grease
Loss so that bearing temperature rise it is excessively high and because frictional force increase due to generate abnormal vibrations；It is general to be lubricated by replacement or addition
Oil/fluid lubricant can eliminate such failure), thus on the one hand can avoid fault diagnosis fault, it on the other hand can be at first
Between prevent fault progression；If the temperature rise of bearing and vibration displacement are not revert to normally after addition lubricating oil/fluid lubricant
Range (that is: be still higher than threshold values), the failure for showing at this time are not due to insufficient lubrication and cause, therefore, once there is this failure,
Main control singlechip 1321 can send fault alarm information to transmitter 24.When the transmitter 24 is equipped with display screen 241, transmitting day
When line 242 and wireless communication module 243, remote terminal 25 (such as: motor background monitor, maintenance of motor personnel mobile phone or electricity
Brain) fault alarm notice can be received in time, thereby executing the faulty motor by the wireless telecommunications between transmitter 24
Detection and maintenance that starting switching and maintenance personnel with spare motor carry out the faulty motor to scene are closed, so as to
The serious consequences such as the motor damage caused by bearing fault and unexpected shutdown are utmostly reduced, there is significant industrial value.
Please in conjunction with shown in Fig. 8 and Fig. 9: being evenly arranged with n group on the medial surface 131 of bearing outer end cap with central symmetry
Coil windings fixation hole 136 and n group crossed beam trunking 137 (n is 3 in the present embodiment), and coil windings fixation hole 136 and crossed beam trunking
137 are intervally arranged, and offer passing channel 138 on the joint face of coil windings fixation hole 136 and crossed beam trunking 137, described to draw
Portal and 1323 is connected with the crossed beam trunking at top.
Please in conjunction with shown in Figure 10 and Figure 11: being evenly equipped with the pole n group N magnet on the magnet fixed disc 41 with central symmetry
The pole 413 and n group S magnet 414, and the pole N magnet 413 is intervally arranged with the pole S magnet 414, and in the magnet with magnet fixed disc
N group coil windings 42 are evenly equipped with central symmetry on the medial surface 131 of the opposite bearing outer end cap in face 411, the n is nature
Number (n in the present embodiment is 3, but does not do this restriction, and the voltage swing that particular number exports as needed is accordingly arranged).
The pole N magnet 413 and the pole S magnet 414 are fixed on magnet fixed disc 41 by the way that screw 415 is embedded, and bearing outer end is being located at
The fixed part of the magnet fixed disc 41 of lid side is equipped with the screw hole 416 for being fastenedly connected with shaft 11.
Magnet fixed disc 41 because being fixed with the pole N magnet 413 and the pole S magnet 414 can be with 11 synchronous rotary of shaft, thus can
Play the role of the rotor for being equivalent to Electromagnetic generation, simultaneously because fixed bearing outer end cap 13 is equipped with coil windings 42,
Thus it can play the role of the stator for being equivalent to Electromagnetic generation, to will rotate while generate in 11 rotary motion of shaft
The radial rotary dynamic power for utilizing shaft itself is realized in the movement of cutting magnetic induction line.
Please in conjunction with shown in Figure 12 to Figure 15: automatic oiling device 3 described in the present embodiment further include oil vessel 32,
Oil vessel fixing seat 33, upper encloser 34, pedestal 35, channel 36 of going rancid, piston cylinder 37, piston component 38 and driving gear set
39, the oil vessel 32 is detachable to be fixedly connected in oil vessel fixing seat 33, and the oil vessel fixing seat 33 is solid
It is scheduled on the top of upper encloser 34, the channel 36 of going rancid is arranged in the cavity formed by upper encloser 34 and pedestal 35, piston cylinder
37 are fixedly connected on the bottom of pedestal 35, and the oil inlet 361 in channel of going rancid is connected with the oil outlet 331 of oil vessel fixing seat 33
Logical, the oil outlet 362 in channel of going rancid is connected with the oil inlet 371 of piston cylinder；Constitute 381 head of piston rod of piston component 38
It is located in the cavity formed by upper encloser 34 and pedestal 35 across pedestal 35, the driving gear set 39 is by 391 He of driving gear
Driven gear 392 is constituted, and wherein driving gear 391 is fixed on the output shaft 311 of oiling motor, is nibbled with 391 phase of driving gear
The driven gear 392 and piston rod 381 for closing connection are sequentially connected.Cable connector 351 is equipped in the bottom of pedestal 35.
As a preferred solution:
The channel 36 of going rancid is the stud equipped with cavity, both facilitates installation and processing in this way, and can be used for adding simultaneously
Gu the connection between upper encloser 34 and pedestal 35.
The center of the oil vessel fixing seat 33 is equipped with the screw thread mouth 332 for being threadedly coupled with oil vessel 32,
The bottom centre of the oil vessel fixing seat 33 is equipped with nose cone 333, and the bottom of the oil vessel fixing seat 33 is with described
Multiple fan-shaped oil outlets 331 are symmetrically offered centered on nose cone 333, and (present embodiment illustrates 4, but are not limited to 4
It is a), the effect of the nose cone 333 is to puncture oil vessel after oil vessel 32 is threadedly coupled in place with screw thread mouth 332
32 seal enables lubricating oil/fluid lubricant to flow out.
In order to further consolidate oil vessel 32,334 (the present embodiment of fastening assembly can be set in the top of screw thread mouth 332
Described in fastening assembly 334 be made of two arc fixed strips 3341 and fixed ear 3342 and fastening screw 3343).
In order to guarantee that oiling is smooth, air respiratorresuscitator 335, the air can be set in the oil vessel fixing seat 33
Respirator 335 is connected with the oil inlet 361 in channel of going rancid, to guarantee that interior external pressure is equal.
In addition, the top of upper encloser 34 be equipped with oil guide groove 341, the bottom surface of the oil guide groove 341 with go rancid channel into
Hydraulic fluid port 361 is connected, in favor of collecting the lubricating oil/fluid lubricant flowed out from the oil outlet 331 of oil vessel fixing seat 33
And it imported into the oil inlet 361 in channel of going rancid.
Referring again to shown in Figure 15: when needing to fill lubricating oil/fluid lubricant 6, need to only hold oil storage to be filled
The oral area of device 32 is threadedly coupled (preferably, while using tightly with the screw thread mouth 332 in oil vessel fixing seat 33
Gu component 334 carries out reinforcing fixation to oil vessel 32)；After oil vessel 32 is threadedly coupled in place with screw thread mouth 332, oil storage
The nose cone 333 that the seal of container 32 will be arranged on 33 bottom centre of oil vessel fixing seat punctures automatically, then lubricates
Oil/fluid lubricant 6 will be flowed out by the oil outlet 331 for being provided with 333 side of nose cone, and is pooled in oil guide groove 341, in turn
It is flowed into piston cylinder 37 by the oil inlet 361 in channel of going rancid, after storing up full oil in piston cylinder 37, by starting 31 band of oiling motor
Dynamic driving gear 391 rotates, and connect because driven gear 392 is meshed with driving gear 391, therefore, rotates in driving gear 391
When, the rotation of driven gear 392 can be driven, and driven gear 392 is to be fixed on axle sleeve 3811, therefore can drive axle sleeve 3811
Rotation lived so as to be realized by the rotation of axle sleeve 3811 and due to being to be threadedly coupled between axle sleeve 3811 and piston rod 381
The elevating movement of stopper rod 381, and then lifting or pushing movement is done with piston 382, realize adding for lubricating oil/fluid lubricant 6
Note operation.
Preferably, the lower part of the piston cylinder 37 is equipped with quantitative oiling chamber 372, and the quantitative oiling chamber 372 is
Cylinder, internal diameter are adapted with the outer diameter of piston 382 and are greater than the piston cylinder bore being positioned above, and ingenious are set by this
Meter, can make the single down stroke of piston 382 certain, thus quantify an injection flow can, the specific appearance of quantitative oiling chamber 372
Amount can be designed according to maintenance of motor rule, so that filling metering method is very simple and accurate.In addition, to avoid lubricating
Impurity in oil/fluid lubricant 6 generates adverse effect to bearing 12, can be by being arranged in the oil outlet of the piston cylinder 37
Strainer 373 and filter screen clamping cap 374, to play a role in filtering.
Embodiment 2
The purpose of the present embodiment is to provide a kind of with the automatic oiling device 3 with explosion prevention function, please refers to Figure 16 institute
Show, automatic oiling device 3 described in the present embodiment, the difference with automatic oiling device described in embodiment 1 is only that: described
It is connected between upper encloser 34 and pedestal 35 using flameproof joint M1, is used between the top and upper encloser 34 in channel 36 of going rancid
Flameproof joint M2 is connected, and it (is by threaded hole in the present embodiment that the lower part in channel 36 of going rancid is connect with 35 flame proof of pedestal
Internal screw thread is set on 352, sets external screw thread in the lower part in channel 36 of going rancid, and is adopted between the lower part and threaded hole 352 in the channel 36 that makes to go rancid
With flame proof thread W1 connection)；Also, it is connected with axle sleeve 3811 on piston rod 381 with flame proof thread (that is: to set in axle sleeve 3811
Have an internal screw thread, piston rod 381 is equipped with external screw thread, and between the two be threaded to flame proof thread W2 connection).Lower copper sheathing 3813
It is connected with the joint face of pedestal 35 using flameproof joint M3.Because use above-mentioned special designing, oiling motor 31 be located at by
In the explosion-proof chamber that upper encloser 34 and pedestal 35 are formed, thus the automatic oiling device 3 can be made while realizing explosion prevention function, from
And meet the requirement for having explosion-proof place existing for explosive gas.
Visible in summary: intelligent electric machine provided by the present invention utilizes shaft by ingenious construction Electromagnetic generation structure
Itself radial rotary dynamic power realizes as from the self-powered of monitoring system 2, automatic oiling device 3, so that from monitoring system
The operating status of 2 energy real-time continuous on-line monitoring motors, automatic oiling device 3 can realize lubrication by preset maintenance period
The regular filling of oil/fluid lubricant is safeguarded certainly；Especially, it is levied when main control singlechip 1321 monitors that intelligent electric machine breaks down
Million (such as: temperature rise is excessively high or/and abnormal vibration), can start automatic oiling device 3 automatically at the first time, by addition lubricating oil/
Fluid lubricant to debug in real time；If still can not rule out by oiling, temperature rise is excessively high and abnormal vibration, can be by remote
Journey terminal sends warning message, to notify backstage to carry out the closing of the faulty motor and the starting switching of spare motor in time, with
And maintenance personnel carries out the detection and maintenance of the faulty motor to scene；Therefore, the present invention significant energy saving and can not only prolong
The service life of long motor, and maintenance cost is low, can provide effective guarantee for the safety in production of enterprise, can be realization intelligence system
It makes and provides most strong support with intelligent plant；Compared with the existing technology, there is marked improvement and industrial utility value.
It is last it is necessarily pointed out that: the foregoing is merely the preferable specific embodiment of the present invention, but the present invention
Protection scope be not limited thereto, anyone skilled in the art in the technical scope disclosed by the present invention,
Any changes or substitutions that can be easily thought of, should be covered by the protection scope of the present invention.
Claims (10)
1. a kind of be able to achieve the online intelligent electric machine from monitoring and from maintenance, including motor body, the motor body includes turning
Axis, bearing, bearing outer end cap, bearing inner end cap and electric motor end cap, the bearing are set in shaft, and the electric motor end cap is arranged
The bearing inner end cap of end side is fixed respectively on bearing and with the bearing outer end cap positioned at end side outside bearing and in bearing connects
It connects；It is characterized by: the intelligent electric machine further includes from monitoring system, automatic oiling device and self-powered structure, the prison certainly
Examining system includes temperature sensor and vibrating sensor, and the automatic oiling device includes oiling motor, the self-powered structure
Including magnet fixed disc and coil windings；The magnet fixed disc interference is connected to the shaft between bearing and bearing outer end cap
On, wherein to be slidably connected between the magnet face of magnet fixed disc and the medial surface of bearing outer end cap, the back side of magnet fixed disc
It is connect between bearing outer end face for gap；N group N pole magnet and n group S are evenly equipped with central symmetry on the magnet fixed disc
Pole magnet, and the pole N magnet is intervally arranged with the pole S magnet, and in the bearing outer end cap opposite with the magnet face of magnet fixed disc
Medial surface on n group coil windings are evenly equipped with central symmetry, the n is natural number；Also, it is equipped on bearing outer end cap
Electrical cavity, from monitoring system temperature sensor and vibrating sensor be installed in the electrical cavity, described electrical
Be additionally provided with main control singlechip, circuit module and the fairlead for coil windings output line in cavity, coil windings output end with
The input terminal of circuit module is electrically connected, the output end of the circuit module respectively with temperature sensor, vibrating sensor, master control list
Piece machine and oiling motor electrical connection, and the signal output end of the temperature sensor and vibrating sensor with main control singlechip
The signal output end of signal input part communication connection and the main control singlechip is connected with the driving circuit of oiling motor；
The main control singlechip includes at least clock circuit, and the circuit module includes at least regulator rectifier circuit.
2. intelligent electric machine according to claim 1, it is characterised in that: it is equipped with upright bar at the top of the electrical cavity,
Be connected with transmitter at the top of the upright bar, the inner cavity of the upright bar is equipped with lead channels, the circuit module by electric wire with
Transmitter electrical connection, and the signal output end of main control singlechip is connect by signal wire with transmitter communication.
3. intelligent electric machine according to claim 2, it is characterised in that: the transmitter be equipped with display screen, transmitting antenna and
Wireless communication module, the transmitter are connect with remote terminal wireless telecommunications, the remote terminal include motor background monitor,
The mobile phone or computer of maintenance of motor personnel.
4. intelligent electric machine according to claim 1, it is characterised in that: the outer of bearing outer end cap is arranged in the electrical cavity
On side, the top of bearing outer end cap is arranged in the automatic oiling device, and oiling is equipped on the medial surface of bearing outer end cap
Hole, the oil filler point are connected with the oil outlet of automatic oiling device.
5. intelligent electric machine according to claim 1, it is characterised in that: with central symmetry on the medial surface of bearing outer end cap
It is evenly arranged with n group coil windings fixation hole and n group crossed beam trunking, and coil windings fixation hole is intervally arranged with crossed beam trunking, online
Passing channel is offered on the joint face of circle winding fixation hole and crossed beam trunking.
6. intelligent electric machine according to claim 1, it is characterised in that: the automatic oiling device further include oil vessel,
Oil vessel fixing seat, upper encloser, pedestal, channel of going rancid, piston cylinder, piston component and driving gear set, the oil vessel
Detachable to be fixedly connected in oil vessel fixing seat, the oil vessel fixing seat is fixed on the top of upper encloser, described
Channel of going rancid is arranged in the cavity formed by upper encloser and pedestal, and piston cylinder is fixedly connected on the bottom of pedestal, channel of going rancid
Oil inlet be connected with the oil outlet of oil vessel fixing seat, the oil outlet in channel of going rancid is connected with the oil inlet of piston cylinder
It is logical；The piston rod head for constituting piston component passes through pedestal and is located in the cavity formed by upper encloser and pedestal, the driving cog
Wheel group is made of driving gear and driven gear, and wherein driving gear is fixed on the output shaft of oiling motor, with driving gear
Be meshed connection driven gear and piston rod be sequentially connected.
7. intelligent electric machine according to claim 6, it is characterised in that: the lower part of the piston cylinder is equipped with quantitative oiling chamber,
The quantitative oiling chamber is cylinder, and internal diameter is adapted with piston external diameter and is greater than the piston cylinder bore being positioned above.
8. intelligent electric machine according to claim 6, it is characterised in that: the channel of going rancid is the stud equipped with cavity, institute
It states and is connected between upper encloser and pedestal using flameproof joint, the top in channel of going rancid is connect with upper encloser flame proof, is gone rancid logical
The lower part in road is connect with pedestal flame proof；Also, axle sleeve is connected with flame proof thread on the piston rod, driven gear is socketed in axle sleeve
On, upper copper sheathing and lower copper sheathing are slidably connected outside the axle sleeve, the upper copper sheathing is fixed in oiling motor fixing seat, under described
Copper sheathing is fixed on the base, and the joint face of lower copper sheathing and pedestal is flameproof joint.
9. intelligent electric machine according to claim 6, it is characterised in that: the center of the oil vessel fixing seat is equipped with and is used for
The screw thread mouth being threadedly coupled with oil vessel is equipped with nose cone, the oil storage in the bottom centre of the oil vessel fixing seat
The bottom of container fixing seat symmetrically offers multiple fan-shaped oil outlets centered on the nose cone, also sets in the top of screw thread mouth
There is the fastening assembly for reinforcing oil vessel.
10. intelligent electric machine according to claim 6, it is characterised in that: be equipped with air in the oil vessel fixing seat
Respirator, the air respiratorresuscitator are connected with the oil inlet in channel of going rancid；It is equipped with oil guide groove at the top of upper encloser, it is described to lead
The bottom surface of oil groove is connected with the oil inlet in channel of going rancid；Filter screen and filter screen clamping cap are equipped in the oil outlet of piston cylinder.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811035901.9A CN108964362B (en) | 2018-09-06 | 2018-09-06 | Intelligent motor capable of realizing on-line self-monitoring and self-maintenance |
| PCT/CN2019/070492 WO2020048074A1 (en) | 2018-09-06 | 2019-01-04 | Intelligent electric motor capable of performing online self-monitoring and self-maintenance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811035901.9A CN108964362B (en) | 2018-09-06 | 2018-09-06 | Intelligent motor capable of realizing on-line self-monitoring and self-maintenance |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108964362A true CN108964362A (en) | 2018-12-07 |
| CN108964362B CN108964362B (en) | 2023-12-22 |
Family
ID=64476038
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811035901.9A Active CN108964362B (en) | 2018-09-06 | 2018-09-06 | Intelligent motor capable of realizing on-line self-monitoring and self-maintenance |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN108964362B (en) |
| WO (1) | WO2020048074A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109038971A (en) * | 2018-09-06 | 2018-12-18 | 上海旗升电气股份有限公司 | It is a kind of to be able to achieve the online motor from maintenance |
| CN109556660A (en) * | 2018-12-29 | 2019-04-02 | 浙江方德机器人系统技术有限公司 | A kind of small machine comprehensive performance automatic checkout system |
| WO2020042520A1 (en) * | 2018-08-31 | 2020-03-05 | 上海旗升电气股份有限公司 | Iic-level explosion-proof oil injection device |
| WO2020048074A1 (en) * | 2018-09-06 | 2020-03-12 | 上海旗升电气股份有限公司 | Intelligent electric motor capable of performing online self-monitoring and self-maintenance |
| CN111412369A (en) * | 2020-04-30 | 2020-07-14 | 中广核(当涂)新能源有限公司 | Device for automatic oiling |
| CN113359562A (en) * | 2021-06-18 | 2021-09-07 | 功力机器有限公司 | Intelligent motor lubricating system |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108964362B (en) | 2023-12-22 |
| WO2020048074A1 (en) | 2020-03-12 |
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