CN108960707B - Automobile part packaging management system - Google Patents
Automobile part packaging management system Download PDFInfo
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- CN108960707B CN108960707B CN201810492616.3A CN201810492616A CN108960707B CN 108960707 B CN108960707 B CN 108960707B CN 201810492616 A CN201810492616 A CN 201810492616A CN 108960707 B CN108960707 B CN 108960707B
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
- G06Q10/0875—Itemisation or classification of parts, supplies or services, e.g. bill of materials
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
- G06Q10/103—Workflow collaboration or project management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses an automobile part packing management system, which comprises a user information management and authority configuration module, a system login module, a form import module, a material and substitute storage part warehousing module, a material and substitute storage part ex-warehouse module, a finished product warehousing module and a finished product ex-warehouse module, wherein the user information management and authority configuration module is used for managing the user information and managing the user information; the electronic management of code scanning is carried out on parts in each link in the packaging process and the storage, so that the dynamic information of goods in the storage can be identified and monitored in real time, and the packaging process can be monitored. The remarkable effects are as follows: the system can improve the automation degree and the information sharing degree of enterprise logistics, reduce the labor intensity, improve the working efficiency and reduce the cost.
Description
Technical Field
The invention relates to the technical field of automobile accessory storage and packaging management, in particular to an automobile part packaging management system.
Background
For automobile part manufacturing enterprises, the warehousing and packaging cost has a considerable proportion in the total cost of the enterprises, and how to effectively control the packaging process and reduce the packaging cost is the key for reducing the total cost and improving the profit of the enterprises. Therefore, warehouse management and packaging process management have become important tasks for manufacturing enterprises.
Traditional warehouse packing management generally relies on a non-automatic system based on paper files to record and track packed goods, and the management of packing and warehouse-in and warehouse-out processes is completely implemented by manpower, so that the efficiency of warehouse management and packing process management is extremely low, the scale of management can be very small, and the following problems mainly exist:
1. the workload is large, and errors are easy to occur. The collection and statistics work of a large amount of automobile part storage data basically depends on manual work, the workload is huge, the efficiency is low, and mistakes are easy to make.
2. The degree of automation is low. Information among the processes is transmitted through 'paper for coming out of the world', and managers cannot know the real-time condition of the packaging process in time, so that management and production are easy to be disconnected.
3. The appearance is not good enough. The modernization degree of warehousing and packaging process management directly influences the external appearance and customers of enterprises.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide an automobile part packing management system, which improves the working efficiency and ensures the working accuracy by detecting the information dynamics of each procedure in the warehousing management and packing processes in real time.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
the utility model provides an automobile parts packing management system which the key lies in: the system comprises a user information management and authority configuration module, a system login module, a form import module, a material and substitute storage part warehousing module, a material and substitute storage part ex-warehouse module, a finished product warehousing module and a finished product ex-warehouse module;
the user information management and permission configuration module is used for establishing and managing user information and configuring user permission and RF permission of different areas according to user roles;
the system login module is used for logging in a system at a PC end or an RF handheld device end to perform specific operation;
the form import module is used for importing a document file of which corresponding data is imported according to the document type;
the material and substitute keeping part warehousing module is used for distributing suppliers according to purchase requisition and purchase orders, generating purchase orders to corresponding warehouses, leading out the purchase orders by the suppliers after packaging the purchase orders, generating warehousing orders according to the imported delivery plan, and scanning and receiving goods according to the warehousing orders after goods arrive;
the material and substitute custody part delivery module is used for automatically generating a wave-time task according to the imported packaging scheme, the imported block diagram and the imported packaging plan, scanning a wave-time number and a side mark number to bind the packaging plan after receiving the wave-time task prompted by the mail, combining and picking up goods according to the order to generate a delivery menu and packaging the delivery menu for delivery;
the finished product warehousing module is used for scanning the side mark number, placing the finished product in a warehouse to complete finished product receiving and warehousing, generating a receiving note and monitoring the packaging progress;
finished product warehouse-out module for scan the regional bar code of finished product and extract the task of picking up goods, then carry out the finished product and pick up goods and loading shipment to at this in-process scanning pick the goods storehouse position, scan side mark number verification and wait to pick up the unit case of goods, scan the finished product and put the storehouse position label of platform, scan the lot number on the cabinet picture, scan side mark number in order to verify the unit case's of waiting to pick up goods exactness and the exactness of verification cabinet and unit case.
Furthermore, the user information management and permission configuration module comprises a user information establishing unit, a user permission setting unit, an RF permission setting unit and a user logout unit.
Further, the material and the substitute storage part warehousing module comprises a circulation order number relation configuration unit, a purchase requisition acquisition order processing unit, a material delivery plan leading-in unit, a substitute storage part delivery plan leading-in unit, an ASN delivery order query unit, a receiving unit and an shelving unit.
Further, the purchase requisition purchase order processing unit is used for realizing query, import and issue of the purchase requisition purchase order.
Furthermore, the material and substitute custody part ex-warehouse module comprises a packaging scheme unit, a packaging plan unit, a wave-order automatic generation unit, a block diagram maintenance unit, an RF packaging plan binding unit, a picking unit and an RF packaging unit.
Further, the packaging scheme unit is used for realizing query, import, deletion and export of the packaging scheme.
Further, the finished product warehousing module comprises a finished product receiving unit and a packaging progress monitoring unit.
Further, the finished product delivery module comprises a finished product picking unit and a finished product loading and shipping unit.
The invention has the following remarkable effects: the automatic goods distribution and packaging system has the advantages that the electronic code scanning management is carried out on parts in all links of the packaging process and the storage, the dynamic information of goods in the warehouse can be recognized and monitored in real time, the monitoring of the packaging process is realized, the automation degree and the information sharing degree of the logistics of an enterprise can be improved, the labor intensity is reduced, the working efficiency is improved, the cost is reduced, the development strategy of the logistics of the enterprise can be fundamentally changed, the two major factors (delivery accuracy and timeliness) of the logistics can be successfully achieved, and the information can be integrated and controlled more efficiently.
Drawings
FIG. 1 is a functional block diagram of the system of the present invention.
Detailed Description
The following provides a more detailed description of the embodiments and the operation of the present invention with reference to the accompanying drawings.
As shown in fig. 1, an automobile part packing management system includes a user information management and authority configuration module, a system login module, a form import module, a material and substitute storage part warehousing module, a material and substitute storage part ex-warehouse module, a finished product warehousing module, and a finished product ex-warehouse module.
The modules are described as follows:
(1) the user information management and authority configuration module comprises:
the system comprises a user information establishing unit, a user information obtaining unit and a user information obtaining unit, wherein the user information establishing unit is used for a system administrator to log in a system to input user information, and the user information comprises a user name, a full name, a password, a confirmation password and the like;
the system comprises a user authority setting unit, a role adding unit and a role matching unit, wherein the user authority setting unit is used for adding roles to a user after inputting user information, and the system automatically sets and allocates authorities matched with the roles according to the roles of the user;
an RF authority setting unit for setting that the user has RF operation authority in the region of the warehouse, including whether receiving, shelving, replenishment, inventory, picking, etc. are allowed in the region, wherein the picking setting includes picking box, region, picking by piece, picking by box, picking by inner package, picking tray, permission;
and the user logout unit is used for modifying the user attribute into an inactive state so as to logout the authority of the user.
(2) The system login module is used for logging in a system at a PC end or an RF handheld device end and then selecting a corresponding warehouse to enter a functional interface;
(3) the form import module is used for importing a document file of which corresponding data is imported according to the document type, namely, the document file is imported in an enterprise or a warehouse according to the document type (a warehousing-receiving note, material card data and a warehouse-out-delivery instruction note) required to be imported but is imported in a corresponding document template in an energy-saving manner, the document type required to be imported is selected after the document is imported, and the imported document is uploaded and imported;
(4) the material and substitute storage part warehousing module is used for distributing suppliers according to purchase requisition and purchase orders, generating purchase orders to corresponding warehouses, exporting the purchase orders by the suppliers after packaging the purchase orders, generating warehousing orders according to the imported delivery plan, and scanning and receiving goods according to the warehousing orders after arrival, and comprises the following steps:
the system comprises a circulation order number relation configuration unit, a delivery place and the like, wherein the circulation order number relation configuration unit is used for configuring a circulation order number relation and recording basic information such as a circulation order number and a delivery place;
the purchase requisition and acquisition processing unit is used for realizing the query, import and issue of the purchase requisition and acquisition order, wherein the query function is used for all the created purchase requisition and acquisition orders; the import function is used for downloading an purchase requisition import template, maintaining EXCEL purchase requisition import template data and importing a purchase requisition after the maintenance is finished; the issuing function, namely the purchase requisition purchase order is distributed to the suppliers after the approval is passed, the batch distribution of the purchase requisition purchase order to the suppliers is completed, and a purchase order is generated;
the system comprises a material delivery plan importing unit, a packaging purchase order acquiring unit, a material delivery plan processing unit and a material delivery plan uploading unit, wherein the material delivery plan importing unit is used for filling corresponding parameters in the purchase order according to the packaging purchase order, exporting the purchase plan, and generating and uploading a material delivery plan after processing;
a substitute storage part delivery plan importing unit for downloading a substitute storage part delivery plan template, maintaining the EXCEL substitute storage part delivery plan template, paying attention to the format of maintenance data, and selecting and uploading a substitute storage part delivery plan after the maintenance is finished;
the ASN invoice query unit is used for ASN invoice query and combined query of an invoice according to different conditions after a supplier comes, and comprises the following steps: selecting goods plan arrival time, filling in corresponding goods purchase order numbers, checking all receiving orders of material purchase, filling in circulation order numbers and the like;
the goods receiving unit is used for firstly detaching the support and printing the tray label before receiving goods, completing the goods receiving after the practical RF handheld device scans the goods receiving tray label, simultaneously requiring the goods receiving to be completely completed, printing the ASN goods receiving list by the goods receiver, and after the goods receiving list is signed and confirmed by the goods receiver, delivering the goods to the carrier for signature
The racking unit is used for scanning goods on the goods receiving tray after the tags of the goods receiving trays are scanned, and scanning the warehouse position bar codes, and if the scanned warehouse position bar codes are consistent with the recommended warehouse position, the system automatically completes racking; if the scanned library position bar code is inconsistent with the recommended library position, prompting that the scanned library position bar code is inconsistent with the recommended library position, completing shelving after confirmation and recording the current library position;
(5) the material and substitute custody part delivery module is used for automatically generating a wave time task according to an imported packaging scheme, a block diagram and a packaging plan, scanning a wave time number and a side mark number to bind the packaging plan after receiving the wave time task prompted by a mail, combining and picking goods according to an order to generate a delivery menu and packaging the delivery menu, and comprises the following steps:
the packaging scheme unit is used for inquiring, maintaining, importing, deleting and exporting the packaging scheme;
the packaging planning unit is used for making a packaging plan according to the requirement, uploading the packaging plan and generating a shipment order according to the requirement;
the system comprises a wave-time automatic generation unit, a storage unit and a prompt unit, wherein the wave-time automatic generation unit is used for newly building, deleting, running or stopping a wave-time task, and an automatic scheduling condition, a receiving completion scheduling condition, a time interval, a delivery type, a planning number of days and a mail box for prompting are required to be set when the wave-time task is built; after the wave number task is established, sending a prompt mail in the form of a mail, and issuing a task according to the wave number in the mail content;
the block diagram maintenance unit is used for importing and printing a block diagram, and the printing contents comprise PT ticket printing, mark printing, side mark printing and packing inventory printing;
the RF packaging plan binding unit is used for binding the packaging plan after respectively scanning the wave number and the side mark number through the RF handheld device, and simultaneously can also be used for binding the packaging plan after scanning the wave number and the side mark number and contacting the RF packaging plan;
the goods picking unit is used for merging and picking goods according to orders, scanning the bound side mark number or the order number, the goods picking storage position and the placing storage position in the specified goods picking process, and recording and monitoring the goods picking process;
and the RF packaging unit is used for completing packaging according to the packaging scheme and the packaging plan, scanning the side mark number, the packaging position base and the order material card number by adopting RF handheld equipment during packaging, completing packaging when the PT ticket number is consistent with the scanned number, and scanning the packaging after packaging to place the base for next packaging.
(6) The finished product warehousing module comprises a finished product receiving unit and a packaging progress monitoring unit and is used for scanning the side mark number and the finished product placing warehouse location to finish finished product receiving and warehousing, generating a receiving note and monitoring the packaging progress;
(7) the finished product delivery module comprises a finished product picking unit and a finished product loading and shipping unit, is used for finishing finished product picking and finished product loading and shipping,
the finished product picking unit is used for supplementing and issuing according to automatic distribution of an ex-warehouse receipt system, picking finished products according to orders and picking the finished products, and the specific process is as follows:
1) scanning a bar code of a finished product area, wherein the bar code is manufactured in advance and allocated to a finished product picking operator;
2) extracting finished product picking tasks, walking to a to-be-picked stock location, and scanning the stock location;
3) scanning the side labels to verify unit boxes of the goods to be picked;
4) picking the goods to a platform by a finished goods picker, and scanning a storage position label of the platform;
5) and after the current picking task is finished, extracting the next picking task.
The loading and shipping unit is used for:
1) scanning or inputting a cabinet number on the cabinet diagram, and verifying the correctness of the cabinet diagram;
2) scanning the side labels, and verifying the correctness of the cabinet and the unit box so as to finish loading after verification is correct;
3) and uploading the photos in the vehicle loading process.
Based on the packaging management system, the scheme also provides a packaging method based on the packaging system, and the method comprises the following specific steps:
step 1: establishing a maintenance circulation list;
step 2: sequentially importing a packaging scheme, a cabinet diagram and a packaging plan;
and step 3: judging whether the inventory materials are sufficient, if so, entering a step 4, otherwise, entering a material purchasing program;
and 4, step 4: creating a wave time task and sending a prompt through a mail;
and 5: according to the wave number in the mail, adopting an RF handheld device to scan the side mark number and then binding a packaging plan;
step 6: merging and picking the goods according to the order to complete the goods picking operation and generate a delivery order;
and 7: selecting a packaging scheme and a packaging plan, scanning the side shipping label number, the packaging storage position and the order material card number by adopting an RF handheld device, completing packaging when the PT ticket number is consistent with the scanned quantity, and scanning a finished product temporary storage position after the packaging is completed and the box is closed;
and 8: entering a finished product warehousing module, scanning the side mark number and the finished product placing warehouse position by using RF handheld equipment to complete finished product receiving and warehousing, and putting on shelves; meanwhile, checking the packaging progress in real time, checking the finished cabinet number, and generating a delivery list;
and step 9: entering a finished product delivery module, picking up goods according to a delivery order, scanning a finished product region code, a batch number and a cabinet number by adopting an RF handheld device, and scanning a warehouse position and a side mark number of a finished product on the warehouse position;
step 10: get into the finished product and go out of warehouse module, carry out the finished product loading automatically, adopt RF handheld device scanning batch number, the cabinet number on the cabinet picture simultaneously to scan side mark number and verify, send after verifying successfully, upload the photo of loading car in-process.
Further, the material purchasing program comprises the following steps:
step A1: creating an acquisition order for purchase requisition;
step A2: importing a purchase requisition and purchase order, and distributing suppliers after approval is passed;
step A3: automatically generating an order, packaging the purchase order and exporting the purchase order by a supplier;
step A4: the delivery plan is imported and the delivery is received using the RF handheld device after arrival.
This system is through sweeping a yard electronic management to each part of each link in packing process and the storage, has realized real-time discernment and has monitored goods dynamic information in the warehouse and packing process control, can not only improve the degree of automation and the information sharing degree of enterprise's commodity circulation, reduces intensity of labour, improves work efficiency, reduce cost.
Claims (7)
1. The utility model provides an automobile parts packing management system which characterized in that: the system comprises a user information management and authority configuration module, a system login module, a form import module, a material and substitute storage part warehousing module, a material and substitute storage part ex-warehouse module, a finished product warehousing module and a finished product ex-warehouse module;
the user information management and permission configuration module is used for establishing and managing user information and configuring user permission and RF permission of different areas according to user roles;
the system login module is used for logging in a system at a PC end or an RF handheld device end to perform specific operation;
the form import module is used for importing a document file of which corresponding data is imported according to the document type;
the material and substitute keeping part warehousing module is used for distributing suppliers according to purchase requisition and purchase orders, generating purchase orders to corresponding warehouses, leading out the purchase orders by the suppliers after packaging the purchase orders, generating warehousing orders according to the imported delivery plan, and scanning and receiving goods according to the warehousing orders after goods arrive;
the material and substitute custody part delivery module is used for automatically generating a wave-time task according to the imported packaging scheme, the imported block diagram and the imported packaging plan, scanning a wave-time number and a side mark binding packaging plan after receiving the wave-time task, combining and picking goods according to an order to generate a delivery menu and packaging the delivery menu for delivery;
the finished product warehousing module is used for scanning the side mark number, placing the finished product in a warehouse to complete finished product receiving and warehousing, generating a receiving note and monitoring the packaging progress;
the finished product delivery module is used for scanning the bar codes in the finished product area to extract a picking task, then picking finished products, loading and shipping, and scanning a picking position, scanning a side mark number to verify a unit box to be picked, scanning a position label of a finished product placing platform, scanning a batch number on a cabinet drawing, and scanning the side mark number to verify the correctness of the unit box to be picked and the correctness of the verification cabinet and the unit box in the process;
the material and substitute custody part warehousing module comprises a circulation order number relation configuration unit, an acquisition purchase requisition processing unit, a material delivery plan leading-in unit, a substitute custody part delivery plan leading-in unit, an ASN delivery order inquiry unit, a delivery unit and an shelving unit;
the packaging scheme unit is used for inquiring, maintaining, importing, deleting and exporting the packaging scheme;
the packaging planning unit is used for making a packaging plan according to the requirement, uploading the packaging plan and generating a shipment order according to the requirement;
the system comprises a wave-time automatic generation unit, a storage unit and a prompt unit, wherein the wave-time automatic generation unit is used for newly building, deleting, running or stopping a wave-time task, and an automatic scheduling condition, a receiving completion scheduling condition, a time interval, a delivery type, a planning number of days and a mail box for prompting are required to be set when the wave-time task is built; after the wave number task is established, sending a prompt mail in the form of a mail, and issuing a task according to the wave number in the mail content;
the block diagram maintenance unit is used for importing and printing a block diagram, and the printing contents comprise PT ticket printing, mark printing, side mark printing and packing inventory printing;
the RF packaging plan binding unit is used for binding the packaging plan after respectively scanning the wave number and the side mark number through the RF handheld device, and simultaneously can also be used for binding the packaging plan after scanning the wave number and the side mark number and contacting the RF packaging plan;
the goods picking unit is used for merging and picking goods according to orders, scanning the bound side mark number or the order number, the goods picking storage position and the placing storage position in the specified goods picking process, and recording and monitoring the goods picking process;
and the RF packaging unit is used for completing packaging according to the packaging scheme and the packaging plan, scanning the side mark number, the packaging position base and the order material card number by adopting RF handheld equipment during packaging, completing packaging when the PT ticket number is consistent with the scanned number, and scanning the packaging after packaging to place the base for next packaging.
2. The automobile parts packaging management system according to claim 1, wherein: the user information management and authority configuration module comprises a user information establishing unit, a user authority setting unit, an RF authority setting unit and a user logout unit.
3. The automobile parts packaging management system according to claim 1, wherein: the purchase requisition purchase order processing unit is used for realizing the query, the import and the issue of the purchase requisition purchase order.
4. The automobile parts packaging management system according to claim 1, wherein: the material and substitute custody part delivery module comprises a packaging scheme unit, a packaging plan unit, a wave frequency automatic generation unit, a block diagram maintenance unit, an RF packaging plan binding unit, a goods picking unit and an RF packaging unit.
5. The automobile parts packaging management system according to claim 4, wherein: the packaging scheme unit is used for realizing query, import, deletion and export of the packaging scheme.
6. The automobile parts packaging management system according to claim 1, wherein: the finished product warehousing module comprises a finished product receiving unit and a packaging progress monitoring unit.
7. The automobile parts packaging management system according to claim 1, wherein: the finished product delivery module comprises a finished product picking unit and a finished product loading and shipping unit.
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| CN110232548A (en) * | 2019-06-12 | 2019-09-13 | 哈尔滨东安汽车发动机制造有限公司 | A kind of the wireless bar code logistic management system and its management method integrated based on ORACLE-ERP |
| CN110738440A (en) * | 2019-08-29 | 2020-01-31 | 深圳市拓思创新通信技术有限公司 | method and system for warehouse purchase, sales and inventory management based on commodity bar codes |
| CN110796409A (en) * | 2019-10-21 | 2020-02-14 | 一汽物流(成都)有限公司 | Batch information tracing system and method for goods in logistics storage |
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