CN108955632A - A kind of roller system measurement method of suitable total station - Google Patents
A kind of roller system measurement method of suitable total station Download PDFInfo
- Publication number
- CN108955632A CN108955632A CN201810900111.6A CN201810900111A CN108955632A CN 108955632 A CN108955632 A CN 108955632A CN 201810900111 A CN201810900111 A CN 201810900111A CN 108955632 A CN108955632 A CN 108955632A
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- China
- Prior art keywords
- roller system
- total station
- mounting hole
- type mold
- measurement method
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C1/00—Measuring angles
- G01C1/02—Theodolites
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C15/00—Surveying instruments or accessories not provided for in groups G01C1/00 - G01C13/00
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Radar, Positioning & Navigation (AREA)
- Remote Sensing (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
The invention discloses a kind of roller system measurement methods of suitable total station, its main feature is that the device used includes total station, V-type mold, the small prism of Lycra and level meter；V-type mould upper surface is plane, and lower surface sets V-shaped slot, sets mounting hole on V-type mold, comes the small prism staight shank of card and be plugged in mounting hole；The step of measurement method includes: installation total station: according to the datum mark on steel rolling equipment production line, establishing coordinate system；Installation auxiliary device: V-type mold is placed in roller and fastens, and level meter assists V-type die horizontal；The small prism of Lycra is inserted into mounting hole；Roller system: total station survey roller system coordinate is measured, coordinates computed value obtains the horizontal and vertical error of roller system, carries out the adjustment of roller system.It is an advantage of the invention that can be applied to the measurement centering of all steel rolling production-line rollers system, the horizontal and vertical error of each roller system is accurately measured within a short period of time, to carry out the adjustment of roller system, it is ensured that steel rolling production-line can quickly resume production.
Description
Technical field
The invention belongs to industrial equipment Precision Survey Technology fields, more particularly to a kind of overhaul for steel rolling equipment roller system to survey
Amount, and the roller system measurement method of the suitable total station of roller system measurement efficiency can be improved.
Background technique
Total station, i.e. whole station type electronic distance meter (Electronic Total Station) are that a kind of collection is light, mechanical, electrical
The high-tech measuring instrument being integrated is to integrate horizontal angle, vertical angle, distance (oblique distance, flat away from), vertical survey function
Instrument of surveying and mapping system.By carrying out azimuth-range measurement by certain procedures to the measuring point on object plane, and will be given after data processing
Measured object shape, spatial position or mathematical model out.Optical circle is changed to photoelectricity by electronic tachometer compared with micrometer instrument
Scale is scanned, artificial optics micrometer reading is instead automatically recorded and shown reading, makes angle measurement simple operation, and can avoid
The generation of error in reading.Because its primary placement instrument is with regard to all measuring work on the achievable survey station, so referred to as total station.
In the prior art, maintenance measurement is carried out to steel rolling equipment roller system using total station and scale, method is: total station and
Scale cooperation, but frequently encounter in all kinds of Overhaul sites of steel rolling equipment and interlock up and down, narrow space the case where, in above-mentioned feelings
Under condition, scale can not be put, and need manually to help scale or manually crawl into small space being measured with ruler substitution scale, this
Using the method for total station and scale conjunction measuring, its measurement accuracy is low, gauger often spend the activity duration of multiple shifts into
Row measurement, measurement efficiency is not high, influences normal production run.
Summary of the invention
In order to overcome the deficiencies of the prior art, the purpose of the present invention is to provide a kind of measurement sides of roller system of suitable total station
Method, roller system with higher measurement efficiency and precision, the installation centering suitable for each roller system.
To achieve the above object, the present invention adopts the following technical scheme:
A kind of roller system measurement method of suitable total station, its main feature is that the device that the measurement method uses include total station and
Auxiliary device, the auxiliary device include V-type mold, the small prism of Lycra and level meter；The V-type mould upper surface is plane,
Lower surface sets V-shaped slot, and mounting hole is arranged on the upper surface of V-type mold, and the small prism staight shank of card that comes is plugged on mounting hole
It is interior；The step of measurement method includes:
A., total station is installed: according to the datum mark on steel rolling equipment production line, establishing coordinate system, on the basis of coordinate system into
Row measurement；
B. installation auxiliary device: V-type mold is placed in roller and fastens, and the V-shaped slot of V-type mold lower surface is bonded with roller system, will
Level meter is placed in V-type mould upper surface, assists V-type die horizontal centering；By the peace of the small prism insertion V-type mold of Lycra after centering
It fills in hole；
C. it measures roller system: directly measuring the coordinate of roller system with total station, by coordinates computed value, obtain the level of roller system
With vertical error, to carry out the adjustment centering of roller system.
Further, the mounting hole is set to V-type mold center, and the V-shaped slot is symmetrical with the center line of mounting hole
Axis is symmetrical set, and the mounting hole runs through V-type mold upper and lower surface, comes the tail end contact roller system of the small prism staight shank of card.
Further, the mounting hole is articulation hole.Because the precision of articulation hole is higher, IT3-IT5 generally can achieve；
And plain bore is the hole usually directly typed it out with drill bit, and general precision is IT7 or so, in the measurement of roller system, service precision
Higher articulation hole is to improve measurement accuracy.
Further, the level meter is frame level.Two V-type measuring surface of frame level are measurement accuracy
Benchmark, in the measurements cannot asperity contact with work or friction.It must handle with care when placement, avoid scratching because of measuring surface
And damage level instrument and cause unnecessary measurement error.When using level meter, it is ensured that level meter working face and workpiece surface
Cleaning, with prevent foul influence measurement accuracy.It, should be by level meter in the same measurement position when measuring horizontal plane
Opposite direction was adjusted to measure again.When mobile and horizontal instrument, tolerable injury level instrument working face does not rub with workpiece surface,
Placement should be mentioned.
Compared with prior art, it is an advantage of the invention that can be applied to the measurement centering of all steel rolling production-line rollers system,
The horizontal and vertical error of each roller system is accurately measured within a short period of time, to carry out the adjustment of roller system, it is ensured that Rolling production
Line can quickly resume production, and efficiently solve centering precision and working efficiency when the maintenance installation of rolling system roller system.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawing.
Fig. 1 is V-type die face cross-sectional view of the present invention.
Fig. 2 is V-type mold top cross-sectional view of the present invention.
Fig. 3 is servicing unit of the present invention use state diagram.
In figure: 1-V pattern has the small prism 6- roller system of the upper surface 2- 3-V font groove 4- mounting hole 5- Lycra.
Specific embodiment
The present invention will be further described combined with specific embodiments below.
As shown in Figures 1 to 3, the roller system measurement method of a kind of suitable total station, its main feature is that the dress that the measurement method uses
It sets including total station and auxiliary device, auxiliary device includes V-type mold 1, the small prism 5 of Lycra and level meter；V-type mold 1 it is upper
Surface 2 is plane, and lower surface sets V-shaped slot 3, and mounting hole 4 is arranged on the upper surface of V-type mold 1, comes small 5 staight shank of prism of card
It is plugged in mounting hole 4；The step of measurement method includes:
A., total station is installed: according to the datum mark on steel rolling equipment production line, establishing coordinate system, on the basis of coordinate system into
Row measurement；
B. installation auxiliary device: V-type mold 1 is placed in roller and fastens, and the V-shaped slot 3 of V-type mold lower surface is bonded with roller system 6,
Level meter is placed in 1 upper surface 2 of V-type mold, assists the horizontal centering of V-type mold 1；The small prism 6 of Lycra is inserted into V-type mould after centering
In the mounting hole 4 of tool 1；
C. it measures roller system: directly measuring the coordinate of roller system with total station, by coordinates computed value, obtain the level of roller system
With vertical error, to carry out the adjustment centering of roller system.
Mounting hole 4 is set to 1 center of V-type mold, and the V-shaped slot 3 is using the center line of mounting hole 4 as symmetry axis bilateral symmetry
Setting, the mounting hole 4 run through 1 upper and lower surface of V-type mold, come the tail end contact roller system 6 of small 5 staight shank of prism of card.
Mounting hole 4 is articulation hole.Because the precision of articulation hole is higher, IT3-IT5 generally can achieve；And plain bore is logical
It is often the hole directly typed it out with drill bit, general precision is IT7 or so, in the measurement of roller system, the higher articulation hole of service precision
To improve measurement accuracy.
Level meter is frame level.Two V-type measuring surface of frame level are the benchmark of measurement accuracy, in the measurements
It cannot asperity contact with work or friction.It must handle with care when placement, avoid damage level instrument due to measuring surface scratches
With cause unnecessary measurement error.When using level meter, it is ensured that the cleaning of level meter working face and workpiece surface, to prevent
Foul influences the accuracy of measurement.When measuring horizontal plane, in the same measurement position, direction that should be excessively opposite by level meter tune
It measures again.When mobile and horizontal instrument, tolerable injury level instrument working face does not rub with workpiece surface, it should mention and put
It sets.
Claims (4)
1. a kind of roller system measurement method of suitable total station, which is characterized in that the device that the measurement method uses includes total station
And auxiliary device, the auxiliary device include V-type mold, the small prism of Lycra and level meter；The V-type mould upper surface is flat
Face, lower surface set V-shaped slot, and mounting hole is arranged on the upper surface of V-type mold, and the small prism staight shank of card that comes is plugged on installation
In hole；The step of measurement method includes:
A., total station is installed: according to the datum mark on steel rolling equipment production line, establishing coordinate system, is surveyed on the basis of coordinate system
Amount；
B. installation auxiliary device: V-type mold is placed in roller and fastens, and the V-shaped slot of V-type mold lower surface is bonded with roller system, will be horizontal
Instrument is placed in V-type mould upper surface, assists V-type die horizontal centering；By the mounting hole of the small prism insertion V-type mold of Lycra after centering
It is interior；
C. it measures roller system: directly measuring the coordinate of roller system with total station, by coordinates computed value, obtain the horizontal and vertical of roller system
Straight error, to carry out the adjustment centering of roller system.
2. the roller system measurement method of a kind of suitable total station according to claim 1, which is characterized in that the mounting hole is set to
V-type mold center, the V-shaped slot are symmetrical set using the center line of mounting hole as symmetry axis, and the mounting hole runs through V-type
Mold upper and lower surface comes the tail end contact roller system of the small prism staight shank of card.
3. the roller system measurement method of a kind of suitable total station according to claim 1, which is characterized in that the mounting hole is hinge
Drilling.
4. the roller system measurement method of a kind of suitable total station according to claim 1, which is characterized in that the level meter is frame
Formula level meter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810900111.6A CN108955632A (en) | 2018-08-09 | 2018-08-09 | A kind of roller system measurement method of suitable total station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810900111.6A CN108955632A (en) | 2018-08-09 | 2018-08-09 | A kind of roller system measurement method of suitable total station |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108955632A true CN108955632A (en) | 2018-12-07 |
Family
ID=64468946
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810900111.6A Pending CN108955632A (en) | 2018-08-09 | 2018-08-09 | A kind of roller system measurement method of suitable total station |
Country Status (1)
| Country | Link |
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| CN (1) | CN108955632A (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104215183A (en) * | 2014-09-19 | 2014-12-17 | 中国一冶集团有限公司 | Continuous casting machine fan-shaped section saddle installation detecting method and device |
| CN107727069A (en) * | 2017-09-30 | 2018-02-23 | 安徽马钢工程技术集团有限公司 | A kind of cold-rolling process central roll system installation alignment device and method |
-
2018
- 2018-08-09 CN CN201810900111.6A patent/CN108955632A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104215183A (en) * | 2014-09-19 | 2014-12-17 | 中国一冶集团有限公司 | Continuous casting machine fan-shaped section saddle installation detecting method and device |
| CN107727069A (en) * | 2017-09-30 | 2018-02-23 | 安徽马钢工程技术集团有限公司 | A kind of cold-rolling process central roll system installation alignment device and method |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181207 |
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| RJ01 | Rejection of invention patent application after publication |