CN108955534A - A kind of spool intelligent measurement and evaluation method - Google Patents

A kind of spool intelligent measurement and evaluation method Download PDF

Info

Publication number
CN108955534A
CN108955534A CN201810463105.9A CN201810463105A CN108955534A CN 108955534 A CN108955534 A CN 108955534A CN 201810463105 A CN201810463105 A CN 201810463105A CN 108955534 A CN108955534 A CN 108955534A
Authority
CN
China
Prior art keywords
spool
amplitude
threshold
eccentric
data
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201810463105.9A
Other languages
Chinese (zh)
Other versions
CN108955534B (en
Inventor
袁汝旺
葛宇骞
杨会会
任登辉
罗孝
孙圣仪
张钦祺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Polytechnic University
Original Assignee
Tianjin Polytechnic University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin Polytechnic University filed Critical Tianjin Polytechnic University
Priority to CN201810463105.9A priority Critical patent/CN108955534B/en
Publication of CN108955534A publication Critical patent/CN108955534A/en
Application granted granted Critical
Publication of CN108955534B publication Critical patent/CN108955534B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/32Counting, measuring, recording or registering devices

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
  • Spinning Or Twisting Of Yarns (AREA)

Abstract

The invention discloses a kind of spool intelligent measurement and evaluation methods to be based on laser displacement sensor testing principle, establish spool amplitude detection system model, propose spool amplitude data evaluation algorithms for spool amplitude detection problem;In the case where not considering spindle amplitude itself, amplitude detection experiment is carried out using spool of the spool amplitude detection experiment porch to different wear types, it obtains detection data and is analyzed, it finally proposes corresponding amplitude detection evaluation criterion, accurately spool abration position and the degree of wear can be objectively evaluated.

Description

A kind of spool intelligent measurement and evaluation method
Technical field
The invention belongs to textile apparatus detection technique fields, more particularly, to a kind of spool intelligent measurement and evaluation method.
Background technique
Currently with the raising of spun yarn spindle speed, the new technologies such as collective doffing, full-automatic winder and thin network connection and new process Using increasing abrasion and surface quality defect of spool etc..Spool inferior after abrasion just will appear after coming into operation shakes the head The problems such as with pipe is jumped, causes the raising of spinning frame end breakage rate, cop build bad and unwinding difficulty, generates a large amount of defect yarns.Spool shakes Head, which jumps pipe, also will drive spindle generation resonance, accelerates the abrasion of spindle pivot and bearing, increases the service life that power consumption shortens spindle.Cause This, the use of spool inferior seriously affects the product quality and economic benefit of textile enterprise.
A kind of spool intelligent detection device that patent CN106381583A is announced, the device include driving including station dial Motivation structure, automatic Luo Guan mechanism, pressure pipe structure, spindle driving with Zhen Cheng testing agency, bobbin pre-loosening and color detection mechanism, pull out Pipe mechanism and sorting mechanism, station dial driving mechanism are mounted in the middle part of pedestal, and pedestal is divided into tetra- stations of A, B, C, D, from Dong Luoguan mechanism is located at pedestal A station, and pressure pipe structure is satisfied between the A station of pedestal and B station, spindle driving and vibration journey detection machine Structure is installed on the B station of pedestal, and bobbin pre-loosening and color detection mechanism are installed on pedestal C station, and tube drawing mechanism is installed on pedestal D Station, sorting mechanism are located at pedestal D station and connect with tube drawing mechanism.
Above-mentioned patent merely discloses the device of a kind of spool intellectualized detection, classification and management, and how to different mills Damage type spool carry out amplitude detection experiment, obtain detection data and propose corresponding amplitude detection evaluation criterion be at present urgently Problem to be solved.
Summary of the invention
The problem to be solved in the present invention is to provide a kind of spool intelligent measurement and evaluation methods, comprising the following steps:
The sampling of step (1) spool amplitude data is irradiated to the point on spool using laser displacement sensor acquisition laser beam Described to be set as y-axis direction along beam direction along the displacement of beam direction, the displacement is amplitude;The spool is even Speed rotation, after spool turns over certain intervals angle delta θ with spindle, laser displacement sensor is acquired and is put on spool along laser beam (y Axis) direction amplitude;
The spindle that step (2) selects the spool of different wear types and matches with spool carries out amplitude according to step (1) Detection;And list the amplitude data of each group spool.
The data processing of step (3) spool amplitude, amplitude maximum and the amplitude for choosing different wear type spools are minimum Value, calculate it is each under the conditions of spool amplitude mean value, spool amplitude excursion rate and integral change rate, choose be most suitable for amplitude threshold And the relationship between different wear type spools and spool amplitude,
The amplitude mean value has reacted the central tendency of data, expression formula are as follows:
In formula: N is sampled data points sum;xiFor ith sample point;
The spool amplitude excursion rate, which refers to, to be detected when doing the experiment of spool amplitude detection beyond given standard amplitude part Number accounts for the ratio of overall test point number, and spool, expression formula are evaluated using spool amplitude excursion rate are as follows:
In formula: α is the spool amplitude threshold of setting, mm;
Above-mentioned DR represents more than the ratio of spool amplitude threshold point number, also comments using integral change rate IDR (%) Valence spool amplitude be more than threshold value degree, the parameter reacted spool amplitude detected be more than threshold value degree, and the value with The increase of threshold value and reduce.Its calculation formula is as follows:
The amplitude threshold is set as 0.3mm, 0.4mm and 0.5mm.
The difference wear type spool includes that there is no the lower base openings of eccentric and top full contact also to contact for spool mass center Well;Base opening contact is good under spool mass center is damaged there is no eccentric and top;There is no eccentric and upper contacts for spool mass center Well lower base opening damage;There is no eccentric and top and lower base openings all to damage for spool mass center;There is eccentric and top in spool mass center Lower base opening is completely attached to also to contact well.
Due to the adoption of the above technical scheme, the present invention is directed to spool amplitude detection problem, is examined based on laser displacement sensor Principle is surveyed, spool amplitude detection system model is established, proposes spool amplitude data evaluation algorithms;Do not consider that spindle itself shakes In the case where width, amplitude detection experiment is carried out using spool of the spool amplitude detection experiment porch to different wear types, is obtained Detection data is simultaneously analyzed, and finally proposes corresponding amplitude detection evaluation criterion, can be accurately to spool abration position and mill Damage degree is objectively evaluated.
Detailed description of the invention
It is specifically described the present invention below with reference to attached drawing and in conjunction with example, advantages of the present invention and implementation will It is more obvious, wherein content only for the purpose of explanation of the present invention shown in attached drawing, without constitute to it is of the invention in all senses On limitation, in the accompanying drawings:
Fig. 1 is direct-injection type laser displacement sensor schematic diagram of the present invention
Fig. 2 is laser triangulation illustraton of model of the present invention.
Data sampling schematic diagram when Fig. 3 is spool amplitude detection of the present invention.
Fig. 4 is the DR distribution schematic diagram of certain spool amplitude of the invention
Fig. 5 is spool amplitude detection system operational diagram of the present invention
Fig. 6 is the linear fit rectilinear of present system calibration
Fig. 7 is that top of the present invention completely attaches to spool amplitude curve when lower base opening also contacts good
Fig. 8 is that spool amplitude curve when lower base opening contacts good is damaged on top of the present invention
Fig. 9 is spool amplitude curve when upper contact of the present invention well descends base opening to damage
Figure 10 is spool amplitude curve when top of the present invention and lower base opening are all damaged
Figure 11 is that base opening also contacts good eccentric spool amplitude curve under top of the present invention completely attaches to
In figure:
1, laser displacement sensor 2, laser beam 3, sampled point
4, spool
Specific embodiment
The present invention is further discussed below below with reference to embodiment and its attached drawing:
As shown in Figure 1 to 11,
In spool amplitude detection experiment of the invention, consider that spool surface characteristic selects direct-injection type laser measurement principle to yarn Pipe top amplitude is detected,
The working principle of laser displacement sensor is by the laser emitter in sensor to the tested surface of testee Emit one laser beam, since scattering or reflex laser beam are irradiated to behind testee surface back to sensor internal On CMOS image, the distance that sensor is arrived on testee surface, and general are calculated by the internal algorithm of displacement sensor Displacement is shown on the LED display of sensor, while also being exported the voltage value of corresponding displacement and being sent data collecting card to, is schemed In 2: α is that laser injects light and detects the angle between datum level, degree;β is light and CMOS image plane after lens transmission Angle, degree;A is to be measured distance between point and receiving lens, mm;B is the point that returns on CMOS image of measured point and connect Receive distance between lens, mm;a0、b0To be respectively the measured point after deviating h and the point returned on CMOS image and receiving saturating Distance between mirror, mm.The basic model of formula (1) amplitude measurement can be obtained according to geometrical relationship:
That is:
In above formula: y is the vibration displacement for measuring object, mm;X is displacement of the picture point on CCD, mm.
If spool amplitude is in above ideal point, formula takes positive sign in (2);If spool amplitude is in below ideal point, Formula takes negative sign in (2).
Amplitude data sample mode: data acquisition is mainly irradiated to spool using laser displacement sensor acquisition laser beam On point (assuming that along beam direction be y-axis direction) along the y-axis direction displacement (amplitude), and spool uniform rotation works as spool After turning over certain intervals angle delta θ with spindle, amplitude along the y-axis direction is put on laser displacement sensor acquisition spool, spool is adopted Sample interval angles calculation formula are as follows:
Δ θ=ω Δ t (3)
In formula: ω is spool rotational angular velocity, rad/s;Δ t is sampling time, ms.
ω=π n/30 (4)
In formula: n is spool revolving speed, r/min.
It is obtained by formula (3) and (4):
Sampling number k when spool turns around1Are as follows:
It can be obtained by formula (3), (4) and (5):
Assuming that P circle sampling post-sampling point is overlapped a referred to as sampling period with starting point when first sampling point is 0 degree, it can :
2P π=k Δ θ k=1,2 ..., N (8)
In formula: k is the points sampled in a cycle.
That is:
Table 1 provides the sampling parameter of sensor different sampling stages.
1 sensor sampling parameters of table
As shown in Table 1: when choosing the sensor sample time is 0.5ms, sampling interval angle is 54 °, and 3 circles are adopted for one The sample period can acquire 20 points in a cycle.When choosing the sensor response time is 1.5ms, sampling interval angle is 162 °, 9 circles are a sampling period, can acquire 20 points in a cycle.When choosing the sensor sample time is 5ms, adopt Sample interval angles are 540 °, and 3 circles are a sampling period, can acquire 2 points in a cycle.
In data sampling, the sensor sample frequency known to Nyquis theorem has to be larger than or is equal to tested spool frequency 2 times just can guarantee that sampled point is undistorted, due to spindle revolving speed be 18000r/min, corresponding frequencies 300Hz, therefore sensing Device sample frequency has to be larger than 600Hz, according to the basic parameter of sensor it is found that the sensor sample time that can be chosen at this time is 0.5ms and 1.5ms.
When data sampling, it is 600HZ that sample frequency is arranged on data sampling software DataLogger, at this time
The data points that data acquisition software can acquire are 6000, among the stability selection in order to guarantee data 600 data are drawn as sample point.
Spool amplitude data Processing Algorithm:
(1) spool amplitude mean value: spool amplitude mean value has reacted the central tendency of amplitude data, expression formula are as follows:
In formula: N is sampled data points sum;xiFor ith sample point.
(2) spool amplitude excursion rate and integral change rate: spool amplitude excursion rate, which refers to, is doing the experiment of spool amplitude detection When beyond given standard amplitude part detection number account for the ratio of overall test point number, evaluated using spool amplitude excursion rate Spool, expression formula are as follows:
In formula: α is the spool amplitude threshold of setting, mm.
Above-mentioned DR only represents more than the ratio of spool amplitude threshold point number, also using integral change rate (IDR (%)) Come evaluate spool amplitude be more than threshold value degree, the parameter reacted spool amplitude detected be more than threshold value degree, and should Value reduces with the increase of threshold value.Its calculation formula is as follows:
System composition and experiment condition: the detection process of spool amplitude detection system mainly passes through laser displacement sensor The upper vertical for detecting high speed rotation spool is displaced in the yaw of beam direction, and shows displacement on a sensor, together When corresponding voltage signal passed into data collecting card, finally collected voltage signal is shown on computers.Experiment System includes spool, laser displacement sensor, workbench, PCI-1711I/O interface, spool speeder and data acquisition software System, table 2 provide the basic parameter of sensor.The PCI-1711 data collecting card of Yan Hua company production, work are selected in experiment Make principle and mainly acquire sensor to be transmitted in host computer testee signal detected and analyzed and handled.This reality Testing middle data collecting card is mainly that the analog signals for sending laser displacement sensor pass to computer, and pass through phase The software answered shows acquisition signal.
2 sensor basic parameter table of table
In this experiment, the spindle for selecting 205 spools of different wear types and matching carries out amplitude detection, and spindle turns Speed is 18000r/min, and table 3 provides several wear types of spool,
3 spool wear type of table
Detection system calibration: the calibration of detection system is actually the function expression for determining input/output relation, this When corresponding voltage change signal value is exported by change in displacement value of the control object from sensor, and utilize least square Fitting obtains the mathematical function expression formula of input and output, it is assumed that y indicates displacement at this time, and x indicates corresponding voltage output signal. Its corresponding linear fit function can be obtained by calibration experiment and MTLAB least square curve fitting are as follows:
Y=2.0007x-4.9937 (15)
According to spool difference wear type shown in table 3 to spool carry out amplitude detection experiment, wherein amplitude threshold α according to The evaluation criterion of new spool amplitude suitably selects three groups of 0.3mm, 0.4mm and 0.5mm etc. to be tested, and lists each group spool Amplitude data gets corresponding results as follows:
1, there is no bias for spool mass center
(1) top completely attaches to lower base opening and also contacts well
Table 4 is given at the group and tests lower ten spool amplitude statistical results, and Fig. 7 is No. 1 spool amplitude curve figure, selection 600 data points are drawn as sample point.
From table 4 and Fig. 7: spool is not eccentric and completely attaches to spool vibration when lower base opening also contacts good with spindle upper section The maximum value of width, minimum value and amplitude mean value are all smaller, and when amplitude threshold is 0.3mm, it shakes known to spool amplitude excursion rate Width deviation ratio is all larger, and with the increase of amplitude threshold, amplitude excursion rate is gradually reduced, especially when threshold value is 0.5mm ten The amplitude excursion rate mean value of branch spool is 0.043%, substantially close to 0, illustrates that spool amplitude fluctuation at this time is most of given at it In amplitude standards threshold value;Change rate mean value is integrated by amplitude and is reduced to its amplitude integral change rate known to 0.004% from 17.06% Also with amplitude threshold increase and reduce or even be close to 0, illustrate that amplitude is more than the degree of given amplitude threshold with threshold at this time The increase of value and reduce.The amplitude threshold known to three amplitude excursion rate mean values is selected as its amplitude excursion rate when 0.3mm and 0.4mm Mean value is respectively that 64.04% and 22.68% are all larger, and its amplitude excursion rate mean value is when amplitude threshold is 0.5mm 0.043%, amplitude is swung in given amplitude threshold substantially, is substantially conformed to using rear spool Eligibility requirements condition, therefore can It is appropriate to should be 0.5mm for amplitude Evaluation threshold when proposing the spool qualification after use.And actually detected amplitude ratio out is same The amplitude that ADMAS emulation obtains in the case of kind contact is somewhat larger, the main reason is that being the yarn after used in experiment It manages and not eccentric and some other influence factors that spool be unable to completely control also will affect the size of its amplitude, but two Person's amplitude curve is substantially similar, and amplitude is all smaller, and variation is also more uniform, meets experiment expected results.
4 spool amplitude statistical result of table
(2) it is good to damage lower base opening contact for top
Table 5 is given at the group and tests lower ten spool amplitude statistical results, and Fig. 8 is No. 7 spool amplitude curve figures, selection 600 data points are drawn as sample point.
From table 5 and Fig. 8: spool it is not eccentric and contacted with spindle upper section damage and lower base opening contact it is good when its threshold value It is respectively 86.17%, 61.14% and 17.35% for the amplitude excursion rate mean value of 0.3mm, 0.4mm and 0.5mm, with former reality Amplitude excursion rate mean value 64.04%, 22.68% is compared with 0.043% in the case of testing significantly increases, and illustrates spool amplitude number at this time Strong point increases beyond the quantity of its given amplitude threshold, and spool amplitude fluctuation is obvious, and amplitude integral change rate mean value equally increases Add obvious, degree increase of the amplitude more than given amplitude threshold at this time.Therefore under such contact conditions spool amplitude variations compared with Greatly, amplitude departure degree obviously increases.When being selected as 0.4mm or less by amplitude threshold known to three amplitude excursion rate mean values its Data point ratio beyond amplitude threshold reaches 60% or more, illustrate to select amplitude threshold for 0.4mm and following and do not conform at this time It is suitable, and its amplitude excursion rate is 17.35% when amplitude threshold is selected as 0.5mm, thus select at this time amplitude threshold for 0.5mm compared with It is suitable.Since the contact number of segment in upper contact face can not be accurately controlled in experiment, top can not be simulated well The contact situation of contact surface, but the result that experiment obtains is similar with the result that upper contact surface wear will increase spool amplitude, The abrasion for demonstrating spool and spindle upper section contact surface will increase the conclusion of spool amplitude.
5 spool amplitude statistical result of table
(3) upper contact well descends base opening to damage
Table 6 is given at the group and tests lower ten spool amplitude statistical results, and Fig. 9 is No. 10 spool amplitude curve figures, selection 600 data points are drawn as sample point.
From table 6 and Fig. 9: spool is not eccentric and its amplitude maximum when contacting well lower base opening damage with spindle upper section Increase compared with first two experimental conditions with minimum value larger, amplitude excursion rate mean value is respectively 91.98%, 63.24% and 31.43%, it is all bigger than the amplitude excursion rate under first two experiment condition, illustrate the influence for descending base opening to wear to spool amplitude at this time It is bigger, and its amplitude integral change rate mean value is respectively 35.63%, 18.08% and 8.21%, amplitude departure degree increases bright It is aobvious.Equally by amplitude threshold known to three amplitude excursion rate mean values be selected as 0.4mm and it is following when its data for exceeding amplitude threshold Point ratio reaches 60% or more, and when amplitude threshold is selected as 0.5mm, its amplitude excursion rate is 31.43%, therefore is selected at this time Amplitude threshold is that 0.5mm is more appropriate.Illustrating that amplitude dispersion degree is big under such experiment condition, amplitude fluctuation phenomenon is serious, Its amplitude is close with the amplitude simulation value in situation of the same race simultaneously, and amplitude is very big in such cases, illustrates that spool is gone to the bottom Mouth abrasion influences the size of spool amplitude and impact effect is obvious.
6 spool amplitude statistical result of table
(4) top and lower base opening are all damaged
Table 7 is given at the group and tests lower ten spool amplitude statistical results, and Figure 10 is the smallest No. 6 spools vibration of amplitude mean value Width curve graph selects 600 data points to draw as sample point.
From table 7 and Figure 10: when spool is not eccentric and top and lower base opening are all damaged its amplitude minimums and mean value with For preceding several experimental conditions compared to all larger, amplitude excursion rate mean value is respectively 93.33%, 77.00% and 49.77%, is reached It is several contact situations maximum values, illustrate spool top at this time and lower base opening all wear be to spool amplitude influence maximum, and Its amplitude integrates change rate mean value difference 46.53%, 30.55% and 19.52%, and amplitude departure degree increases obvious.Illustrate this When amplitude fluctuation it is very violent, spool is obviously unqualified, thus explanation when spool top and lower base opening abrasion will increase its amplitude Value, and spool yaw acutely easily leads to Yarn tension fluctuation and Yarn break.
7 spool amplitude statistical result of table
2, spool mass center exists eccentric
Top completely attaches to lower base opening and also contacts well
Table 8 is given at the group and tests lower ten spool amplitude statistical results, and Figure 11 is the smallest No. 5 spools vibration of amplitude mean value Width curve graph selects 600 data points to draw as sample point.
From table 8 and Figure 11: spool is eccentric and completely attaches to spool vibration when lower base opening also contacts good with spindle upper section Width maximum value, minimum value and mean value all increased compared with when spool is not eccentric, and amplitude excursion rate mean value is respectively 93.84%, 61.87% and 10.46%, there is apparent increase compared with amplitude excursion rate mean value when spool is not eccentric, illustrates yarn The bias for managing itself will increase spool amplitude fluctuation;It is 30.88%, 11.87% and 2.55% that its amplitude, which integrates change rate mean value, 17.06%, 2.32% and 0.004% equally compared to spool when not eccentric is big, and amplitude is more than given amplitude threshold at this time Degree increase.Therefore spool amplitude variations are obvious under such experiment condition, and amplitude departure degree increases, amplitude fluctuation Yarn tension fluctuation and Yarn break obviously are easily led to, will increase the conclusion phase one of spool amplitude with the spool bias of analysis It causes.
8 spool amplitude statistical result of table
The present invention is directed to spool amplitude detection problem, and it is flat to build the experiment of spool amplitude detection using laser displacement sensor Platform carries out amplitude detection to the spool of different wear types, has obtained spool amplitude under various experiment conditions;And utilize this hair The spool amplitude data evaluation algorithms of bright proposition, finding out amplitude threshold under each experiment condition is respectively 0.3mm, 0.4mm and 0.5mm When amplitude excursion rate and integral change rate, can finally be concluded that
(1) amplitude excursion rate and integral change rate reduce with the increase of amplitude threshold, by comparing each experiment condition Under three amplitude excursion rate mean values and integral change rate mean value known to amplitude threshold be selected as 0.4mm and it is following when its beyond amplitude The data point ratio of threshold value is higher, and amplitude departure degree is also more obvious;And its amplitude is inclined when amplitude threshold is selected as 0.5mm Shifting rate is also small compared with short arc departure degree, substantially conforms to using rear spool amplitude detection Eligibility requirements, therefore selects amplitude threshold It is relatively reasonable as spool amplitude Evaluation threshold for 0.5mm.
(2) when amplitude threshold is 0.5mm, spool is not eccentric and amplitude excursion rate and integral change rate when contacting good up and down Respectively 0.043% and 0.004%, and spool is eccentric and amplitude excursion rate and integral change rate are respectively when contacting good up and down 10.46% and 2.55%, hence it is evident that than it is not eccentric when amplitude it is big, illustrate that the eccentric phenomena of spool will increase the amplitude of spool.
(3) abrasion of spindle and spool faying face will increase spool amplitude excursion rate and integral change rate, and with abrasion The increase spool amplitude excursion rate and integral change rate of area also increase.
(4) when amplitude threshold is 0.5mm, amplitude excursion rate and integral change rate when base opening is worn under spool are respectively 31.43% and 8.21%, than under other experiment conditions amplitude excursion rate and integral change rate it is all high, especially when occurring on spool Under when all wearing its amplitude excursion rate and integral change rate reach maximum, illustrate that base opening abrasion influences most spool amplitude under spool Greatly.
The embodiments of the present invention have been described in detail above, but content is only the preferred embodiment of the present invention, It should not be considered as limiting the scope of the invention.All changes and improvements made in accordance with the scope of the present invention, should all It still belongs within this patent covering scope.

Claims (4)

1. a kind of spool intelligent measurement and evaluation method, it is characterised in that: the following steps are included:
The sampling of step (1) spool amplitude data is irradiated to the point on spool along sharp using laser displacement sensor acquisition laser beam The displacement of beam direction, the displacement are amplitude;The spool uniform rotation, when spool turns over certain intervals angle with spindle After Δ θ, laser displacement sensor acquires the amplitude put on spool along beam direction;
The spindle that step (2) selects the spool of different wear types and matches with spool carries out amplitude detection according to step (1); And list the amplitude data of each group spool.
The amplitude maximum and amplitude minimums of different wear type spools are chosen in the data processing of step (3) spool amplitude, meter Calculate it is each under the conditions of spool amplitude mean value, spool amplitude excursion rate and integral change rate, choose and be most suitable for amplitude threshold and not With the relationship between wear type spool and spool amplitude,
The amplitude mean value has reacted the central tendency of data, expression formula are as follows:
In formula: N is sampled data points sum;xiFor ith sample point;
The spool amplitude excursion rate, which refers to, detects number beyond given standard amplitude part when doing the experiment of spool amplitude detection The ratio for accounting for overall test point number, spool, expression formula are evaluated using spool amplitude excursion rate are as follows:
In formula: α is the spool amplitude threshold of setting, mm;
Above-mentioned DR represents more than the ratio of spool amplitude threshold point number, also evaluates yarn using integral change rate IDR (%) Pipe amplitude is more than the degree of threshold value, which has reacted the degree that spool amplitude detected is more than threshold value, and the value is with threshold The increase of value and reduce.Its calculation formula is as follows:
2. spool intelligent measurement according to claim 1 and evaluation method, it is characterised in that: the amplitude threshold is set as 0.3mm, 0.4mm or 0.5mm.
3. spool intelligent measurement according to claim 1 and evaluation method, it is characterised in that: the difference wear type yarn Pipe includes that there is no the lower base openings of eccentric and top full contact also to contact well for spool mass center;Spool mass center there is no it is eccentric and on It is good that portion damages lower base opening contact;There is no eccentric and upper contacts, and base opening well to be descended to damage for spool mass center;Spool mass center is not deposited It is all damaged in eccentric and top and lower base opening;There is base opening under eccentric and top completely attaches to and also contact well in spool mass center.
4. spool intelligent measurement according to claim 2 and evaluation method, it is characterised in that: the amplitude threshold is set as 0.5mm。
CN201810463105.9A 2018-05-15 2018-05-15 Intelligent detection and evaluation method for bobbin Active CN108955534B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810463105.9A CN108955534B (en) 2018-05-15 2018-05-15 Intelligent detection and evaluation method for bobbin

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810463105.9A CN108955534B (en) 2018-05-15 2018-05-15 Intelligent detection and evaluation method for bobbin

Publications (2)

Publication Number Publication Date
CN108955534A true CN108955534A (en) 2018-12-07
CN108955534B CN108955534B (en) 2020-02-07

Family

ID=64499129

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810463105.9A Active CN108955534B (en) 2018-05-15 2018-05-15 Intelligent detection and evaluation method for bobbin

Country Status (1)

Country Link
CN (1) CN108955534B (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1510299A (en) * 1975-07-07 1978-05-10 Verkstadstek Ab Method for adaptive control of machining operations
CN1121997A (en) * 1994-07-11 1996-05-08 巴马格股份有限公司 Method for optical messurement of surface of reel
KR100812270B1 (en) * 2006-12-06 2008-03-13 한국타이어 주식회사 Overall circumference measuring apparatus of tire
CN103962888A (en) * 2014-05-12 2014-08-06 西北工业大学 Tool abrasion monitoring method based on wavelet denoising and Hilbert-Huang transformation
KR20140103370A (en) * 2013-02-15 2014-08-27 인하대학교 산학협력단 Machine Tool Spindle precision measuring device
JP2016075502A (en) * 2014-10-03 2016-05-12 Jfeスチール株式会社 Screw shape measuring apparatus and method for screwed members having hook-shaped flanks
CN206266780U (en) * 2016-11-15 2017-06-20 晋中经纬天盈机械有限公司 A kind of spool intelligent detection device
CN107179101A (en) * 2017-05-27 2017-09-19 郑州磨料磨具磨削研究所有限公司 A kind of detection and the evaluation method of wheel face roughness and abrasive particle distribution

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1510299A (en) * 1975-07-07 1978-05-10 Verkstadstek Ab Method for adaptive control of machining operations
CN1121997A (en) * 1994-07-11 1996-05-08 巴马格股份有限公司 Method for optical messurement of surface of reel
KR100812270B1 (en) * 2006-12-06 2008-03-13 한국타이어 주식회사 Overall circumference measuring apparatus of tire
KR20140103370A (en) * 2013-02-15 2014-08-27 인하대학교 산학협력단 Machine Tool Spindle precision measuring device
CN103962888A (en) * 2014-05-12 2014-08-06 西北工业大学 Tool abrasion monitoring method based on wavelet denoising and Hilbert-Huang transformation
JP2016075502A (en) * 2014-10-03 2016-05-12 Jfeスチール株式会社 Screw shape measuring apparatus and method for screwed members having hook-shaped flanks
CN206266780U (en) * 2016-11-15 2017-06-20 晋中经纬天盈机械有限公司 A kind of spool intelligent detection device
CN107179101A (en) * 2017-05-27 2017-09-19 郑州磨料磨具磨削研究所有限公司 A kind of detection and the evaluation method of wheel face roughness and abrasive particle distribution

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
周国庆: "考虑结合面特性的锭子组合系统固有频率与振型", 《天津工业大学学报》 *

Also Published As

Publication number Publication date
CN108955534B (en) 2020-02-07

Similar Documents

Publication Publication Date Title
CN209300267U (en) A kind of cigarette appearance images processing control system and its on-line measuring device
US5119308A (en) Control system for spinning machine
CN1080334C (en) Process and device for monitoring quality of yarns
CN109765229A (en) Yarn qualities online test method and detection device based on CCD
EP0728295B1 (en) System for electronically displaying yarn qualities
EP3708700A1 (en) Roving frame with a monitoring system
CN106841222A (en) A kind of image detecting system for automatic cloth inspection
CN111235709A (en) Online detection system for spun yarn evenness of ring spinning based on machine vision
CN206515253U (en) Cop outward appearance automatic checkout system
US4990793A (en) Measurement of degree of intermingling and measuring apparatus therefor
CN1751237A (en) Measuring and testing continuous elongated textile material
CN110308147B (en) Intelligent inspection method for chemical fiber spinning process yarn path
CN112111824A (en) Method for optically monitoring a textile machine, monitoring device and computer program
CN107421956A (en) A kind of raw silk or immersion silk appearance quality detecting device and detection method based on binocular vision
CN110108723A (en) A kind of on-line monitoring optical fiber looper colour circle dot system and method
CN107090627B (en) Method for detecting broken ends of fiber strands
CN108955534A (en) A kind of spool intelligent measurement and evaluation method
CN108344859B (en) Online detection method for circulating friction fabric surface hairiness
CN107190377B (en) Device and method for detecting spinning tension of ring spinning frame on line
CN110763695B (en) Automatic cloth inspecting system and method capable of automatically removing Moire patterns
CN210796704U (en) Detection apparatus for chemical fiber spinning technology silk road
CN208607162U (en) Antiseepage film surface defect on-line detecting system
CN202083659U (en) Device for detecting quality uniformity of artificial short fibers
CN107130326A (en) Ring-traveller quality online test method
JP2556127B2 (en) Spinning machine management device

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant