CN108953750A - It can the online buried ball valve of welding entirely and its assemble method with pressure for replacing valve rod sealing assembly - Google Patents

It can the online buried ball valve of welding entirely and its assemble method with pressure for replacing valve rod sealing assembly Download PDF

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Publication number
CN108953750A
CN108953750A CN201810752024.0A CN201810752024A CN108953750A CN 108953750 A CN108953750 A CN 108953750A CN 201810752024 A CN201810752024 A CN 201810752024A CN 108953750 A CN108953750 A CN 108953750A
Authority
CN
China
Prior art keywords
valve
ring
valve rod
fixing axle
online
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810752024.0A
Other languages
Chinese (zh)
Inventor
郑建军
李泽玉
张�浩
宣中宝
林立平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHEJIANG FURUIKE FLOW CONTROL MACHINERY CO Ltd
Original Assignee
ZHEJIANG FURUIKE FLOW CONTROL MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZHEJIANG FURUIKE FLOW CONTROL MACHINERY CO Ltd filed Critical ZHEJIANG FURUIKE FLOW CONTROL MACHINERY CO Ltd
Priority to CN201810752024.0A priority Critical patent/CN108953750A/en
Publication of CN108953750A publication Critical patent/CN108953750A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K41/00Spindle sealings
    • F16K41/02Spindle sealings with stuffing-box ; Sealing rings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/08Details

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Taps Or Cocks (AREA)
  • Details Of Valves (AREA)
  • Valve Housings (AREA)

Abstract

The invention discloses one kind can the online buried ball valve of welding entirely and its assemble method with pressure for replacing valve rod sealing assembly.Including valve body structure, sphere fixed structure, extension bar connection structure, operating system.Suitable for the transport line that stability requirement is high and needs to repair online.Lower shaft sleeve, then Upper shaft sleeve and valve body are finished using complete penetraction and fusion in welding mode is integrally welded by sphere, lower fixing axle, upper fixing axle, full welder's sequence is completed after the component assemblies such as divided ring I and lower cover are good can realize testing valve performance, subsequent installation welding is carried out after qualification, the test and adjustment of finished product in a pre-installation may be implemented in the buried ball valve that welds entirely of online replacement valve rod sealing assembly with pressure, the leakage point of the buried part of upper valve rod is avoided simultaneously, realize that buried valve replaces the function of filler online, buried valve product qualified rate is welded in raising entirely, reduce the maintenance cost of valve, divided ring and sealing shroud have been added above operating stick lengthening, improve the safety of valve, improve economic benefit.

Description

It can the online welding entirely buried ball valve with pressure for replacing valve rod sealing assembly and its assembling Method
Technical field
The present invention relates to it is a kind of can online replacement valve rod sealing assembly with pressure the buried ball valve of welding entirely and its assemble method, Especially for the fluid transport pipeline that stability requirement is high and can repair online.
Background technique
Welding buried ball valve entirely is common a kind of valve in industrial transport pipeline, and stability high service life is long, but The existing installation accuracy height for welding buried ball valve entirely and needing, the installation of entire valve need primary completion, after installation is complete It can just be tested for the property, installation scrappage is high, leads to the cost increase for welding buried ball valve entirely, and profit margin decline is also given Mounting technique personnel bring great inconvenience.In addition it welds entirely and passes through flanged joint between the extension bar and valve rod of buried ball valve, So that technical staff has to, the addition filler below flange prevents the leakage of conveying medium, and the valve is in flange in actual work Following part is located underground to be covered by soil, it is difficult to the online replacement for realizing filler, to the operation band of entire pipeline It is greatly inconvenient to come.
Summary of the invention
The purpose of the present invention is overcome the deficiencies of the prior art and provide it is a kind of can online replacement valve rod sealing assembly with pressure Buried ball valve and its assembling and application method are welded entirely.
The present invention provides one kind can the welding entirely buried ball valve with pressure that replace valve rod sealing assembly, including valve body knot online Structure, sphere fixed structure, extension bar connection structure and operating system;Valve body structure include center valve body, left valve barrel, right valve barrel, Sphere, lower cover, extension pipe, upper cover, fire prevention gasket, exhaust-valve I and exhaust-valve II;Sphere fixed structure includes Lower shaft sleeve, upper axis Set, lower fixing axle, upper fixing axle, divided ring I, divided ring II, O-ring I and stop-leak compound;Extension bar connection structure include valve rod, Key set, Nonlubricated bearing, valve rod non-return hold circle, lengthen operating stick, key and O-ring II;
The connection relationship of each component is as follows: inside center valve body, Lower shaft sleeve is respectively welded at sphere installation with Upper shaft sleeve The upper and lower ends of center valve body, lower fixing axle and upper fixing axle are separately mounted to the upper and lower of sphere, and lower fixing axle passes through split Ring I is fixed, and upper fixing axle is fixed by divided ring II;O-ring I is fixed in lower fixing axle, between Upper shaft sleeve and upper fixing axle Added with stop-leak compound, left valve barrel and right valve barrel are welded with center valve body both sides respectively,
Valve rod passes through key set, thread seal set, Nonlubricated bearing I, valve rod non-return circle and is connected to sphere, valve rod and screw thread Added with an O-ring between sealing shroud, operating stick and valve rod are lengthened by 4 uniformly distributed key connections, pipe sleeve is lengthened and grasps in lengthening Make to weld outside bar with Upper shaft sleeve, extension pipe is equipped with exhaust-valve I and exhaust-valve II, and lower cover is welded on center valve body, upper cover It is fixed by screws in above extension pipe, equipped with fire prevention gasket between upper cover and extension pipe, operating system is fixed on lengthening behaviour Make above bar.
Preferably, the operating system include handle set, handle, snap ring, limited block, sealing shroud, bearing block, without glossy Plain besring, divided ring, O-ring III and filler;
Handle set, which is fixed on, to be lengthened above operating stick, and handle is fixed on handle set, equipped with card between handle set and upper cover Ring and limited block, sealing shroud, bearing block and Nonlubricated bearing II, which are mounted on, to be lengthened between operating stick and extension pipe, with bearing Seat bottom intersection lengthening operating stick on be equipped with a divided ring, between sealing shroud and extension pipe be equipped with O-ring III, upper cover and lengthen Operating stick is added with filler.
Preferably, fixed axis and II bearing of divided ring thread seal cover screwing.
The present invention can online replacement valve rod sealing assembly with pressure the assemble method for welding buried ball valve entirely it is as follows:
1) Lower shaft sleeve and Upper shaft sleeve are integrally welded using complete penetraction and fusion in welding mode with center valve body, and finish to it;
2) parts such as sphere, lower fixing axle, upper fixing axle are installed, it is fixed up and down by divided ring I and divided ring II Then fixing axle carries out testing valve performance;
3) divided ring I is removed if testing valve performance is unqualified and divided ring II is replaced part in valve, corrected, Performance qualification is known in the performance test for re-starting valve;
4) after testing valve performance is qualified, by valve rod, thread seal set etc. is installed, and lower cover is welded to center valve body On;
5) operating stick will be lengthened to connect by four uniformly distributed keys with valve rod, and is covered and is fixed by key, then by extension pipe It is welded on Upper shaft sleeve;
6) divided ring III, sealing shroud and O-ring III are first installed and complete the installation of filler and the installation of operating system again;
7) valve is installed to transport line.
In use, if valve encounters emergency event in use, the filler of online directly replacement operation system.
Using the present invention, before realizing finished product installation can maintenance function, product qualified rate improves 40% by this function, drop Low valve manufacture process costs, improve the operability of installation personnel, reduce the operation cost of enterprise, realize simultaneously The function of the online filler-changeable of buried valve, eliminates the leakage point of the buried part of upper valve rod, improves making for product With performance, the maintenance cost in product later period is reduced, improves the economic benefit of enterprise, has been added pair above operating stick lengthening Open loop and sealing shroud improve the safety and sealing stability of valve.
Detailed description of the invention
Fig. 1 is that the present invention can the online overall schematic with pressure that weld buried ball valve entirely for replacing valve rod sealing assembly;
Fig. 2 is that the present invention can the online valve body structure schematic diagram with pressure for replacing valve rod sealing assembly;
Fig. 3 is that the present invention can the online sphere fixed structure schematic diagram with pressure for replacing valve rod sealing assembly;
Fig. 4 is that the present invention can the online extension bar attachment structure schematic diagram with pressure for replacing valve rod sealing assembly;
Fig. 5 is that the present invention can the online operating system schematic diagram with pressure for replacing valve rod sealing assembly;
Fig. 6 is that the present invention can the online lengthening operating stick for welding buried ball valve entirely and valve with pressure for replacing valve rod sealing assembly Bar is keyed schematic diagram.
In figure, center valve body 11, left valve barrel 12, right valve barrel 13, sphere 14, lower cover 15, extension pipe 16, upper cover 17, fire prevention Gasket 18, exhaust-valve I 19, exhaust-valve II 110, Lower shaft sleeve 21, Upper shaft sleeve 22, lower fixing axle 23, upper fixing axle 24, divided ring I 25, divided ring II 26, O-ring I 27, emergency sealing rouge 28, thread seal set 29, valve rod 31, key cover 32, Nonlubricated bearing 33, valve rod non-return holds circle 34, lengthens operating stick 35, key 36, O-ring II 37, handle set 41, handle 42, snap ring 43, limited block 44, sealing shroud 45, bearing block 46, Nonlubricated bearing 47, divided ring 48, O-ring III 49, filler 410.
Specific embodiment
It is a specific implementation case of the invention as shown in Fig. 1,2,3,4,5, it can online replacement valve stem seal group with pressure The buried ball valve of welding entirely of part includes valve body structure 1, sphere fixed structure 2, extension bar connection structure 3, operating system 4, valve body Structure 1 includes center valve body 11, left valve barrel 12, right valve barrel 13, sphere 14, lower cover 15, extension pipe 16, upper cover 17, fire prevention gasket 18, exhaust-valve I 19, exhaust-valve II 110, sphere fixed structure 2 include Lower shaft sleeve 21, Upper shaft sleeve 22, lower fixing axle 23, upper fixation Axis 24, divided ring I 25, divided ring II 26, O-ring I 27, emergency sealing rouge 28, thread seal set 29, extension bar connection structure 3 Circle 34 is held including valve rod 31, key set 32, Nonlubricated bearing 33, valve rod non-return, lengthens operating stick 35, key 36, O-ring II 37, Operating system 4 includes handle set 41, handle 42, snap ring 43, limited block 44, sealing shroud 45, bearing block 46, Nonlubricated bearing 47, divided ring 48, O-ring III 49, filler 410;Sphere 14 is mounted on inside center valve body 11, and Lower shaft sleeve 21 divides with Upper shaft sleeve 22 It is not welded on the upper and lower ends of center valve body 11, lower fixing axle 23 is separately mounted to the upper and lower of sphere 14 with upper fixing axle 24, Lower fixing axle 23 is fixed by divided ring I 25, and upper fixing axle is fixed by divided ring II 26, and is tightened admittedly with thread seal set 29 Fixed, O-ring I 27 is fixed in lower fixing axle 23, added with emergency sealing rouge 28, left valve barrel between Upper shaft sleeve 22 and upper fixing axle 24 12 and right valve barrel 13 respectively at 11 both sides of center valve body weld, valve rod 31 pass through key set 32, thread seal cover 29, oil-free lubrication axis It holds I 33, valve rod non-return circle 34 and is connected to sphere 14, added with an O-ring 37, lengthening behaviour between valve rod 31 and thread seal set 29 Make bar 35 and connect with valve rod 31 by 4 uniformly distributed keys 36,16 sets of extension pipe are lengthening 35 outside of operating stick and the weldering of Upper shaft sleeve 22 It connects, extension pipe 16 is equipped with exhaust-valve I 19 and exhaust-valve II 110, and lower cover 15 is welded on center valve body 11, and upper cover 17 passes through spiral shell Nail is fixed on 16 top of extension pipe, and equipped with fire prevention gasket 18 between upper cover 17 and extension pipe 16, handle set 41 is fixed on lengthening 33 top of operating stick, handle 42 are fixed on handle set 41, and snap ring 43 and limited block 44 are housed between handle set 41 and upper cover 16, Sealing shroud 45, bearing block 46 and Nonlubricated bearing II 47, which are mounted on, to be lengthened between operating stick 33 and extension pipe 15, with bearing A divided ring 48 is housed in the lengthening operating stick 33 of 46 bottoms of seat intersection, O-ring III is housed between sealing shroud 45 and extension pipe 15 49, upper cover 16 and lengthening operating stick 33 are added with filler 410.
As shown in fig. 6, described can the online lengthening operation with pressure that weld buried ball valve entirely for replacing valve rod sealing assembly It is connected by key between bar 33 and valve rod 25, and 4 keys are distributed in bar surrounding, constitutes the connection for being similar to spline, eliminated complete The installation site of filler 410 has been moved on to 33 top of lengthening operating stick, realized by the leakage point for welding the buried part valve of buried ball valve The possibility that filler is replaced online.
Described can the assemble method with pressure that weld buried ball valve entirely for replacing valve rod sealing assembly include online following step It is rapid:
1) Lower shaft sleeve 21 and Upper shaft sleeve 22 are integrally welded using complete penetraction and fusion in welding mode with center valve body 11, and carry out essence to it Processing;
2) parts such as sphere 14, lower fixing axle 23, upper fixing axle 24 are installed, passes through divided ring I 25 and divided ring II 26 fixed fixing axles up and down, then carry out testing valve performance;
3) removed if testing valve performance is unqualified part in II 26 pairs of valves of divided ring I 25 and divided ring replaced, Performance qualification is known in amendment, the performance test for re-starting valve;
4) after testing valve performance is qualified, by valve rod 31, thread seal set 33 etc. is installed, and lower cover 15 is welded to Between on valve body 11;
5) operating stick 36 will be lengthened to connect by four uniformly distributed keys 37 with valve rod 11, and fixed by key set 32, then Extension pipe 16 is welded on Upper shaft sleeve 22
6) divided ring III 48, sealing shroud 45 and O-ring III 49 are first installed, then complete the installation and operating system of filler 410 Installation;
7) valve is installed to transport line;
In use, if valve encounters emergency event in use, the filler of online directly replacement operation system 410。
Using the present invention, before realizing finished product installation can maintenance function, product qualified rate improves 40% by this function, drop Low valve manufacture process costs, improve the operability of installation personnel, reduce the operation cost of enterprise, realize simultaneously The function of the online filler-changeable of buried valve, eliminates the leakage point of the buried part of upper valve rod, improves making for product With performance, the maintenance cost in product later period is reduced, improves the economic benefit of enterprise, has been added pair above operating stick lengthening Open loop and sealing shroud improve the safety and sealing stability of valve.

Claims (4)

1. one kind can online replacement valve rod sealing assembly with pressure the buried ball valve of welding entirely, it is characterised in that including valve body structure (1), sphere fixed structure (2), extension bar connection structure (3) and operating system (4);
Valve body structure (1) includes center valve body (11), left valve barrel (12), right valve barrel (13), sphere (14), lower cover (15), lengthens Manage (16), upper cover (17), fire prevention gasket (18), exhaust-valve I (19) and exhaust-valve II (110);Under sphere fixed structure (2) includes Axle sleeve (21), Upper shaft sleeve (22), lower fixing axle (23), upper fixing axle (24), divided ring I (25), divided ring II (26), O-ring I (27) and stop-leak compound (28);Extension bar connection structure (3) includes valve rod (31), key set (32), Nonlubricated bearing (33), valve rod Non-return holds circle (34), lengthens operating stick (35), key (36) and O-ring II (37);
Sphere (14) is mounted on center valve body (11) inside, and Lower shaft sleeve (21) and Upper shaft sleeve (22) are respectively welded at center valve body (11) upper and lower ends, lower fixing axle (23) are separately mounted to the upper and lower of sphere (14), lower fixing axle with upper fixing axle (24) (23) fixed by divided ring I (25), upper fixing axle is fixed by divided ring II (26);O-ring I (27) is fixed on lower fixing axle (23) on, added with stop-leak compound (28) between Upper shaft sleeve (22) and upper fixing axle (24), left valve barrel (12) and right valve barrel (13) are respectively It is welded with center valve body (11) both sides,
Valve rod (31) passes through key set (32), thread seal set (29), Nonlubricated bearing I (33), valve rod non-return circle (34) connection To sphere (14), added with an O-ring (37) between valve rod (31) and thread seal set (29), operating stick (35) and valve rod are lengthened (31) by 4 uniformly distributed key (36) connections, extension pipe (16), which is covered, to be welded in lengthening operating stick (35) outside with Upper shaft sleeve (22), Extension pipe (16) is equipped with exhaust-valve I (19) and exhaust-valve II (110), and lower cover (15) is welded on center valve body (11), upper cover (17) it is fixed by screws in above extension pipe (16), fire prevention gasket (18) is housed between upper cover (17) and extension pipe (16), Operating system (4), which is fixed on, to be lengthened above operating stick (33).
2. according to claim 1 the welding entirely buried ball valve with pressure for replacing valve rod sealing assembly, feature can exist online In the operating system (4) include handle set (41), handle (42), snap ring (43), limited block (44), sealing shroud (45), axis Hold seat (46), Nonlubricated bearing (47), divided ring (48), O-ring III (49) and filler (410);
Handle set (41), which is fixed on, to be lengthened above operating stick (33), and handle (42) is fixed on handle set (41), handle set (41) Snap ring (43) and limited block (44), sealing shroud (45), bearing block (46) and Nonlubricated bearing II are housed between upper cover (16) (47) it is mounted on and lengthens between operating stick (33) and extension pipe (15), in the lengthening operating stick intersected with bearing block (46) bottom (33) on be equipped with a divided ring (48), between sealing shroud (45) and extension pipe (15) be equipped with O-ring III (49), upper cover (16) with add Long operating stick (33) is added with filler (410).
3. according to claim 1 the welding entirely buried ball valve with pressure for replacing valve rod sealing assembly, feature can exist online It is tightened with divided ring II (26) bearing with thread seal set (29) in fixed axis.
4. a kind of as claimed in claim 2 can the online assembling side with pressure that weld buried ball valve entirely for replacing valve rod sealing assembly Method, it is characterised in that the following steps are included:
1) Lower shaft sleeve (21) and Upper shaft sleeve (22) are integrally welded using complete penetraction and fusion in welding mode with center valve body (11);
2) sphere (14), lower fixing axle (23), upper fixing axle (24) are installed, passes through divided ring I (25) and divided ring II (26) fixed fixing axle up and down, then carries out testing valve performance;
3) remove divided ring I (25) if testing valve performance is unqualified and divided ring II (26) part in valve is replaced, Amendment re-starts the performance test of valve until performance qualification;
4) after testing valve performance is qualified, by valve rod (31), thread seal set (33) is installed, and lower cover (15) is welded to Between on valve body (11);
5) operating stick (36) will be lengthened to connect by four uniformly distributed keys (36) with valve rod (11), and fixed by key set (32), Then extension pipe (16) is welded on Upper shaft sleeve (22)
6) divided ring III (48), sealing shroud (45) are first installed and O-rings III (49) complete the filling of filler (410) again and operation is The installation of system;
7) valve is installed to transport line;
If 8) valve encounters emergency event in use, directly filler (410) are replaced online.
CN201810752024.0A 2018-07-10 2018-07-10 It can the online buried ball valve of welding entirely and its assemble method with pressure for replacing valve rod sealing assembly Pending CN108953750A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810752024.0A CN108953750A (en) 2018-07-10 2018-07-10 It can the online buried ball valve of welding entirely and its assemble method with pressure for replacing valve rod sealing assembly

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Application Number Priority Date Filing Date Title
CN201810752024.0A CN108953750A (en) 2018-07-10 2018-07-10 It can the online buried ball valve of welding entirely and its assemble method with pressure for replacing valve rod sealing assembly

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CN108953750A true CN108953750A (en) 2018-12-07

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110529140A (en) * 2019-08-27 2019-12-03 中铁工程装备集团有限公司 One kind can replacement mud ball-cock device with pressure and application method
CN116038273A (en) * 2022-12-29 2023-05-02 广西松浦电子科技有限公司 Automatic production line of pulse type precise electromagnetic metering valve

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110529140A (en) * 2019-08-27 2019-12-03 中铁工程装备集团有限公司 One kind can replacement mud ball-cock device with pressure and application method
CN110529140B (en) * 2019-08-27 2021-04-23 中铁工程装备集团有限公司 Device capable of replacing mud ball valve under pressure and using method
CN116038273A (en) * 2022-12-29 2023-05-02 广西松浦电子科技有限公司 Automatic production line of pulse type precise electromagnetic metering valve
CN116038273B (en) * 2022-12-29 2024-04-16 广西松浦电子科技有限公司 Automatic production line of pulse type precise electromagnetic metering valve

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Application publication date: 20181207