CN108953434B - method for prolonging service life of brake disc for automobile - Google Patents
method for prolonging service life of brake disc for automobile Download PDFInfo
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- CN108953434B CN108953434B CN201811121267.0A CN201811121267A CN108953434B CN 108953434 B CN108953434 B CN 108953434B CN 201811121267 A CN201811121267 A CN 201811121267A CN 108953434 B CN108953434 B CN 108953434B
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- brake disc
- automobile brake
- heat dissipation
- heat
- automobile
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- 238000000034 method Methods 0.000 title claims abstract description 24
- 239000000110 cooling liquid Substances 0.000 claims abstract description 39
- 238000005498 polishing Methods 0.000 claims abstract description 24
- 230000002035 prolonged effect Effects 0.000 claims abstract description 20
- 238000010992 reflux Methods 0.000 claims abstract description 16
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 15
- 229910052751 metal Inorganic materials 0.000 claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 15
- 239000010959 steel Substances 0.000 claims abstract description 15
- 230000017525 heat dissipation Effects 0.000 claims description 141
- 238000001816 cooling Methods 0.000 claims description 28
- 239000007788 liquid Substances 0.000 claims description 10
- 238000005299 abrasion Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000003507 refrigerant Substances 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 239000012634 fragment Substances 0.000 description 12
- 239000002826 coolant Substances 0.000 description 9
- 230000002349 favourable effect Effects 0.000 description 9
- 238000007789 sealing Methods 0.000 description 8
- 229910000838 Al alloy Inorganic materials 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/78—Features relating to cooling
- F16D65/84—Features relating to cooling for disc brakes
- F16D65/853—Features relating to cooling for disc brakes with closed cooling system
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/12—Discs; Drums for disc brakes
- F16D65/127—Discs; Drums for disc brakes characterised by properties of the disc surface; Discs lined with friction material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/12—Discs; Drums for disc brakes
- F16D65/128—Discs; Drums for disc brakes characterised by means for cooling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/78—Features relating to cooling
- F16D2065/783—Features relating to cooling cooling control or adjustment
Abstract
The invention belongs to the technical field of automobile braking, in particular to a method for prolonging the service life of an automobile brake disc, which comprises the following steps that the automobile brake disc easy to radiate is used as a brake part of an automobile brake system, when the automobile brake disc is manufactured, a plurality of reflux grooves in the automobile brake disc are conducted, so that cooling liquid flows back and forth among the reflux grooves; the metal steel balls are placed in the annular grooves, so that when the automobile brake disc rotates, the metal steel balls rotate along with the automobile brake disc, and the flow rate of cooling liquid can be increased by the rotation of the metal steel balls; polishing the automobile brake disc, and removing oil stains on the surface of the automobile brake disc after polishing; the automobile brake disc is easy to radiate heat and is subjected to special grinding and polishing treatment in various modes, so that the service life of the automobile brake disc is effectively prolonged.
Description
Technical Field
the invention belongs to the technical field of automobile brakes, and particularly relates to a method for prolonging the service life of an automobile brake disc.
Background
In motor vehicle systems such as automobiles, a disc brake mechanism is generally adopted as a brake mechanism, and the disc brake mechanism mainly comprises the following structures: the wheel rotating shaft is fixedly connected with a brake disc, the edge of the brake disc is provided with a hydraulic pressing device, when the brake is in use, the friction plate in the pressing device is tightly held on the brake disc only through a hydraulic system, and the brake disc is rapidly decelerated under the friction action. Since the great kinetic energy of the vehicle needs to be dissipated in a short time, which is basically reflected in the frictional heat of the brake disc, the brake disc will heat up rapidly during braking. Therefore, the heat dissipation of the brake disc is a very important consideration in the optimal design of the vehicle.
for the existing brake disc, the automobile brake disc is different from the motorcycle brake disc, the thickness of the automobile brake disc is larger, and radiating holes are formed along the radial direction of the brake disc, although the brake disc has a better radiating effect, the manufacturing difficulty is higher, and a casting mold with higher cost is needed; motorcycle brake disc adopts the flake structure, and the louvre directly runs through the brake disc, and along circumference evenly distributed, and in order to obtain the air current that runs through the louvre, make into the boss shape with the brake disc usually, so, the intensity of brake disc will receive very big influence, and at frequent urgent braking in-process, the brake disc warp easily and scrap, and how to design a section brake disc for car that life is longer is very important.
disclosure of Invention
in order to make up for the defects of the prior art, the invention provides a method for prolonging the service life of a brake disc for an automobile, and the main purpose of the invention is to prolong the service life of the brake disc for the automobile. The automobile brake disc has the characteristic of easiness in heat dissipation, so that the abrasion of the automobile brake disc during braking is reduced, and the service life of the automobile brake disc is prolonged; by conducting the reflux grooves in the automobile brake disc, cooling liquid can circularly flow in the reflux grooves, so that the heat dissipation of the automobile brake disc is facilitated, the damage degree of the automobile brake disc due to heating is reduced, and the service life of the automobile brake disc is prolonged; through the grinding and polishing of the automobile brake disc, the abrasion degree of the automobile brake disc is reduced, and the service life of the automobile brake disc is prolonged.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a method for prolonging the service life of a brake disc for an automobile, which comprises the following steps:
S1: the automobile brake disc easy to dissipate heat is used as a brake part of the automobile brake system, so that the automobile brake system is easy to dissipate heat, the abrasion of the automobile brake disc is reduced, and the service life of the automobile brake disc is prolonged;
S2: when the automobile brake disc in S1 is manufactured, the multiple backflow grooves in the automobile brake disc are communicated, so that cooling liquid flows back and forth among the multiple backflow grooves, the heat dissipation of the automobile brake disc is improved, and the service life of the automobile brake disc is prolonged;
s3: in the process of manufacturing the automobile brake disc at S2, the metal steel balls are placed in the annular grooves, so that when the automobile brake disc rotates, the metal steel balls rotate along with the automobile brake disc, the rotation of the metal steel balls can improve the flow velocity of cooling liquid, further improve the cooling effect of the automobile brake disc, and contribute to prolonging the service life of the automobile brake disc;
s4: polishing the automobile brake disc in S3, placing the automobile brake disc under a faucet, polishing the surface of the automobile brake disc and the edge of the through hole on the automobile brake disc by using polishing paper, so that the surface and the through hole of the automobile brake disc are smooth, airflow can easily enter from the through hole, the heat dissipation of the automobile brake disc is facilitated, and the service life of the automobile brake disc is prolonged;
S5: polishing the automobile brake disc in S4 until the surface of the automobile brake disc is free of scratches by using alumina as a polishing solution, and removing oil stains on the surface of the automobile brake disc after polishing;
the brake disc for the automobile in the S1-S5 comprises a disc body formed by fixedly combining a circular upper disc and a circular lower disc, wherein heat dissipation holes penetrating through the disc body and through holes vertically communicated with the heat dissipation holes are uniformly formed in the disc body along the circumferential direction; a heat dissipation sleeve with an inclined end face is tightly and fixedly arranged in the heat dissipation hole; the through hole is communicated with the heat dissipation sleeve, and a cooling groove and a heat-sensitive elastic sheet are arranged in the through hole; the cooling tank is filled with cooling liquid; the heat-sensitive elastic sheet is attached to the inner wall of the through hole and extends into the heat dissipation sleeve, the edge of the heat-sensitive elastic sheet is embedded and sealed with the inner wall of the through hole, the middle part of the heat-sensitive elastic sheet is provided with raised grains, the raised grains enable the middle part of the heat-sensitive elastic sheet to be easy to arch after being heated, so that cooling liquid can flow to the edge of the heat-sensitive elastic sheet, and the heat-sensitive elastic sheet contracts after being cooled to return the cooling liquid into; the small end of the inclined plane of the heat dissipation sleeve faces one side of the cooling groove. When the disc body rotates, the cooling liquid rocks back and forth in the cooling tank and the sealing range of the thermosensitive elastic sheet, so that the heat on the disc body can be dissipated out in time through the thermosensitive elastic sheet; and, can produce wind when the disk body rotates, partial wind can be along the inclined plane entering heat dissipation cover of heat dissipation cover in, is favorable to car brake disc heat dissipation, because of heat dissipation cover and through-hole be the intercommunication for the heat-sensitive shell fragment in the through-hole is changeed the heat dissipation, and the coolant liquid in the cooling bath is also easily dispelled the heat through heat-sensitive shell fragment, makes car brake disc heat dissipation strengthen.
An annular groove and a reflux groove are formed in the through hole at the edge of the tray body; the annular groove is positioned on the inner side of the embedded part of the thermosensitive elastic sheet and the inner wall of the through hole; one end of the reflux groove is communicated with the annular groove, the other end of the reflux groove is communicated with the cooling groove, and the reflux groove passes through the edge of the disc body. The during operation, the middle part is bloated after the heat-sensitive shell fragment is heated, make the coolant liquid can flow in the annular groove, because of annular groove and backward flow groove intercommunication, backward flow groove and cooling bath intercommunication, make after the heat-sensitive shell fragment is heated the middle part and bloated, at the backward flow groove, the return circuit of intercommunication will be formed to annular groove and heat-sensitive shell fragment sealing range, can make the coolant liquid flow in whole return circuit, the coolant liquid easily is cooled off when passing through the disk body edge, the heat absorption and give the heat-sensitive shell fragment with the heat transfer when the coolant liquid flows back in the annular groove, be favorable to the heat dissipation of brake disc for the car, improve the radiating efficiency of brake disc for the.
The inner wall of the heat dissipation sleeve is provided with a heat dissipation groove; the heat dissipation groove is filled with heat conduction materials; the heat conduction material is aluminum alloy or red copper. When the automobile brake disc works, heat on the disc body is transferred to the heat dissipation sleeve, partial heat on the heat dissipation sleeve is easy to gather at the heat dissipation groove for heat dissipation, and the heat conduction material aluminum alloy or red copper in the heat dissipation groove is easy to dissipate heat, so that heat dissipation of the heat dissipation sleeve is enhanced, the disc body is easy to dissipate heat, and the automobile brake disc heat dissipation efficiency is improved.
The outer ring of the heat dissipation sleeve is provided with a bulge; the bulges are embedded with the inner walls of the heat dissipation holes. During operation, the connection strength of the heat dissipation sleeve and the disc body can be enhanced through the protrusions on the outer ring of the heat dissipation sleeve, and on the other hand, the heat conduction efficiency between the disc body and the heat dissipation sleeve can be increased through the protrusions, so that the heat dissipation of the disc body is facilitated, and the heat dissipation efficiency of the brake disc for the automobile is improved.
Two circular arc grooves are formed in the inner wall of the heat dissipation sleeve; the edge extension line of the circular arc-shaped groove faces the inner side of the through hole. The during operation, the disk body rotates, and the inclined plane department of heat dissipation cover will produce wind, and back in the heat dissipation cover is gone into to wind, and wind will flow along the heat dissipation cover inner wall, and when wind met convex recess, wind will flow along convex recess, because of the edge extension line of convex recess is inboard towards the through-hole for in the through-hole is blown into along the very easy quilt of the wind that convex recess flows, be favorable to the ventilation of through-hole, be favorable to the heat-sensitive shell fragment heat dissipation, be favorable to improving the radiating efficiency of brake disc for the car.
And the middle part of the inner wall of the heat dissipation sleeve is provided with an arc baffle. When the automobile brake disc is in work, the arc-shaped baffle is arranged in the middle of the inner wall of the heat dissipation sleeve, so that wind entering the heat dissipation sleeve can directly change the wind direction by means of the arc-shaped baffle, the wind blowing in the through hole is larger, the heat dissipation of the through hole is facilitated, and the heat dissipation efficiency of the automobile brake disc is improved.
The invention has the following beneficial effects:
1. the automobile brake disc has the characteristic of easiness in heat dissipation, so that the abrasion of the automobile brake disc during braking is reduced, and the service life of the automobile brake disc is prolonged; by conducting the reflux grooves in the automobile brake disc, cooling liquid can circularly flow in the reflux grooves, so that the heat dissipation of the automobile brake disc is facilitated, the damage degree of the automobile brake disc due to heating is reduced, and the service life of the automobile brake disc is prolonged; through the grinding and polishing of the automobile brake disc, the abrasion degree of the automobile brake disc is reduced, and the service life of the automobile brake disc is prolonged.
2. according to the invention, the cooling liquid in the disc body absorbs heat and transfers the heat to the heat-sensitive elastic sheet, so that the middle part of the heat-sensitive elastic sheet is bulged to enhance heat dissipation, and the cooling liquid is shaken back and forth in the sealing range of the heat-sensitive elastic sheet, so that the heat on the disc body can be dissipated out in time through the heat-sensitive elastic sheet to improve the heat dissipation efficiency; make the wind that produces when rotating through the disk body in the inclined plane entering heat dissipation cover of heat dissipation cover, improve the brake disc radiating effect for the car, through making heat dissipation cover and through-hole intercommunication, make the heat-sensitive shell fragment in the through-hole change the heat dissipation, be favorable to improving the brake disc radiating effect for the car, and then prolong brake disc life for the car.
3. According to the invention, after the middle part of the heat-sensitive elastic sheet is heated and swells, the cooling liquid can flow into the annular groove, so that the cooling liquid flows in a loop formed by the backflow groove, the annular groove and the sealing range of the heat-sensitive elastic sheet, the cooling liquid is easy to cool when passing through the edge of the disc body, the cooled cooling liquid flows back into the annular groove to absorb heat and transfers the heat to the heat-sensitive elastic sheet for heat dissipation, the heat dissipation of the automobile brake disc is facilitated, the heat dissipation efficiency of the automobile brake disc is improved, and the service life of the automobile brake disc is prolonged.
4. According to the invention, the metal steel balls are placed in the annular groove in the process of manufacturing the automobile brake disc, so that the metal steel balls rotate along with the automobile brake disc when the automobile brake disc rotates, the flow rate of cooling liquid can be improved by the rotation of the metal steel balls, the cooling effect of the automobile brake disc is further improved, and the service life of the automobile brake disc is further prolonged.
drawings
FIG. 1 is a flow chart of a method of the present invention;
FIG. 2 is a schematic view of the overall structure of the brake disc for the automobile of the present invention;
FIG. 3 is a sectional view taken along line A-A of FIG. 2;
FIG. 4 is a sectional view taken along line B-B of FIG. 3;
In the figure: the heat dissipation plate comprises a plate body 1, heat dissipation holes 11, through holes 12, a cooling groove 13, a heat-sensitive elastic sheet 14, an annular groove 15, a backflow groove 16, a heat dissipation sleeve 2, an inclined surface 21, a heat dissipation groove 22, a protrusion 23, an arc-shaped groove 24 and an arc-shaped baffle 25.
Detailed Description
A method for improving the service life of a brake disc for an automobile according to an embodiment of the present invention will be described below with reference to fig. 1 to 4.
as shown in fig. 1 to 4, the method for improving the service life of the brake disc for the automobile according to the present invention comprises the following steps:
S1: the automobile brake disc easy to dissipate heat is used as a brake part of the automobile brake system, so that the automobile brake system is easy to dissipate heat, the abrasion of the automobile brake disc is reduced, and the service life of the automobile brake disc is prolonged;
S2: when the automobile brake disc in S1 is manufactured, the multiple backflow grooves in the automobile brake disc are communicated, so that cooling liquid flows back and forth among the multiple backflow grooves, the heat dissipation of the automobile brake disc is improved, and the service life of the automobile brake disc is prolonged;
S3: in the process of manufacturing the automobile brake disc at S2, the metal steel balls are placed in the annular grooves, so that when the automobile brake disc rotates, the metal steel balls rotate along with the automobile brake disc, the rotation of the metal steel balls can improve the flow velocity of cooling liquid, further improve the cooling effect of the automobile brake disc, and contribute to prolonging the service life of the automobile brake disc;
S4: polishing the automobile brake disc in S3, placing the automobile brake disc under a faucet, polishing the surface of the automobile brake disc and the edge of the through hole on the automobile brake disc by using polishing paper, so that the surface and the through hole of the automobile brake disc are smooth, airflow can easily enter from the through hole, the heat dissipation of the automobile brake disc is facilitated, and the service life of the automobile brake disc is prolonged;
S5: polishing the automobile brake disc in S4 until the surface of the automobile brake disc is free of scratches by using alumina as a polishing solution, and removing oil stains on the surface of the automobile brake disc after polishing;
The brake disc for the automobile in the steps S1 to S5 comprises a disc body 1 formed by fixedly combining a circular upper disc and a circular lower disc, wherein heat dissipation holes 11 penetrating through the disc body 1 and through holes 12 vertically communicated with the heat dissipation holes 11 are uniformly formed in the disc body 1 along the circumferential direction; a heat dissipation sleeve 2 with an inclined surface 21 is tightly and fixedly arranged in the heat dissipation hole 11; the through hole 12 is communicated with the heat dissipation sleeve 2, and a cooling groove 13 and a heat-sensitive elastic sheet 14 are arranged in the through hole 12; the cooling tank 13 is filled with cooling liquid; the heat-sensitive elastic sheet 14 is attached to the inner wall of the through hole 12 and extends into the heat dissipation sleeve 2, the edge of the heat-sensitive elastic sheet 14 is embedded and sealed with the inner wall of the through hole 12, the middle part of the heat-sensitive elastic sheet 14 is provided with raised grains, the raised grains can enable the middle part of the heat-sensitive elastic sheet 14 to be easy to arch after being heated, so that cooling liquid can flow to the edge of the heat-sensitive elastic sheet 14, and the heat-sensitive elastic sheet 14 contracts after being cooled and returns the cooling liquid into the cooling; the small end of the inclined surface 21 of the heat radiation sleeve 2 faces the cooling groove 13 side. When the disc body 1 is heated during working, the cooling liquid in the disc body 1 absorbs heat and transfers the heat to the heat-sensitive elastic sheet 14, the middle part of the heat-sensitive elastic sheet 14 is bulged after the heat-sensitive elastic sheet 14 is heated, so that the cooling liquid flows in the sealing range of the heat-sensitive elastic sheet 14, and when the disc body 1 rotates, the cooling liquid rocks back and forth in the sealing ranges of the cooling tank 13 and the heat-sensitive elastic sheet 14, so that the heat on the disc body 1 can be dissipated out through the heat-sensitive elastic sheet 14 in time; and moreover, wind can be generated when the disc body 1 rotates, partial wind can enter the heat dissipation sleeve 2 along the inclined surface 21 of the heat dissipation sleeve 2, the heat dissipation of the automobile brake disc is facilitated, the heat-sensitive elastic sheet 14 in the through hole 12 is enabled to dissipate heat more easily due to the fact that the heat dissipation sleeve 2 is communicated with the through hole 12, and the cooling liquid in the cooling groove 13 is also enabled to dissipate heat easily through the heat-sensitive elastic sheet 14, so that the heat dissipation of the automobile brake disc is enhanced.
As shown in fig. 2 and 3, an annular groove 15 and a backflow groove 16 are formed at the through hole 12 at the edge of the tray body 1; the annular groove 15 is positioned on the inner side of the embedded part of the thermosensitive elastic sheet 14 and the inner wall of the through hole 12; one end of the backflow groove 16 is communicated with the annular groove 15, the other end of the backflow groove 16 is communicated with the cooling groove 13, and the backflow groove 16 passes through the edge of the disc body 1. During operation, the middle part is bloated after heat-sensitive shell fragment 14 is heated, make the coolant liquid can flow in the annular groove 15, because of annular groove 15 and backward flow groove 16 intercommunication, backward flow groove 16 and cooling bath 13 intercommunication, make after heat-sensitive shell fragment 14 is heated the middle part and bloated, at backward flow groove 16, the return circuit of intercommunication will be formed to annular groove 15 and the 14 sealed scopes of heat-sensitive shell fragment, can make the coolant liquid flow in whole return circuit, the coolant liquid is easily cooled off when passing through disk body 1 edge, the heat absorption and give heat-sensitive shell fragment 14 with heat transfer when the coolant liquid flows back in the annular groove 15, be favorable to the heat dissipation of brake disc for car, improve the radiating efficiency of brake disc for car.
as shown in fig. 3, the inner wall of the heat dissipation sleeve 2 is provided with a heat dissipation groove 22; the heat dissipation groove 22 is filled with heat conduction materials; the heat conduction material is aluminum alloy or red copper. During operation, heat on the disk body 1 is transferred to the heat dissipation sleeve 2, partial heat on the heat dissipation sleeve 2 is easy to gather at the heat dissipation groove 22 for heat dissipation, and the heat conduction material aluminum alloy or red copper in the heat dissipation groove 22 is easy to dissipate heat, so that the heat dissipation of the heat dissipation sleeve 2 is enhanced, the disk body 1 is easy to dissipate heat, and the heat dissipation efficiency of the brake disk for the automobile is improved.
As shown in fig. 3, the outer ring of the heat dissipation sleeve 2 is provided with a protrusion 23; the protrusion 23 is engaged with the inner wall of the heat dissipation hole 11. During operation, the connection strength of the heat dissipation sleeve 2 and the disc body 1 can be enhanced by the bulge 23 on the outer ring of the heat dissipation sleeve 2, and on the other hand, the heat conduction efficiency between the disc body 1 and the heat dissipation sleeve 2 can be increased by the bulge 23, so that the heat dissipation of the disc body 1 is facilitated, and the heat dissipation efficiency of the brake disc for the automobile is improved.
As shown in fig. 3, two circular arc grooves 24 are formed on the inner wall of the heat dissipation sleeve 2; the extended line of the edge of the circular arc groove 24 faces the inner side of the through hole 12. During operation, the disk body 1 rotates, the inclined plane 21 of the heat dissipation sleeve 2 generates wind, after the wind enters the heat dissipation sleeve 2, the wind flows along the inner wall of the heat dissipation sleeve 2, when the wind meets the arc-shaped groove 24, the wind flows along the arc-shaped groove 24, and the edge extension line of the arc-shaped groove 24 faces the inner side of the through hole 12, so that the wind flowing along the arc-shaped groove 24 is easily blown into the through hole 12, ventilation of the through hole 12 is facilitated, heat dissipation of the heat-sensitive elastic sheet 14 is facilitated, and heat dissipation efficiency of the brake disk for the automobile is improved.
as shown in fig. 3, the middle part of the inner wall of the heat dissipation sleeve 2 is provided with an arc baffle 25. During operation, the arc-shaped baffle 25 is arranged in the middle of the inner wall of the heat dissipation sleeve 2, so that wind entering the heat dissipation sleeve 2 can directly change the wind direction by means of the arc-shaped baffle 25, the wind blowing from the through hole 12 is larger, the heat dissipation of the through hole 12 is facilitated, and the heat dissipation efficiency of the brake disc for the automobile is improved.
The specific use flow is as follows:
when the automobile brake disc is used, the disc body 1 is heated, the cooling liquid in the disc body 1 absorbs heat and transfers the heat to the heat-sensitive elastic sheet 14, the middle part of the heat-sensitive elastic sheet 14 is raised after being heated, so that the cooling liquid flows in the sealing range of the heat-sensitive elastic sheet 14 to dissipate heat, when the disc body 1 rotates, the cooling liquid can flow in the annular groove 15, the annular groove 15 is communicated with the backflow groove 16 because the annular groove 15 is communicated with the backflow groove 16, the backflow groove 16 is communicated with the cooling groove 13, so that after the middle part of the heat-sensitive elastic sheet 14 is raised after being heated, the backflow groove 16, the annular groove 15 and the sealing range of the heat-sensitive elastic sheet 14 form a communicated loop, the cooling liquid can flow in the whole loop, the cooling liquid is easily cooled when passing through the edge of the disc body 1, the cooling liquid absorbs heat and transfers the heat to the heat-sensitive elastic sheet 14 when flowing back into the annular groove 15, the automobile brake disc is favorable for dissipating heat, the heat dissipation of the automobile brake disc is facilitated, the heat-sensitive elastic sheet 14 in the through hole 12 is easier to dissipate heat because the heat dissipation sleeve 2 is communicated with the through hole 12, and the cooling liquid in the cooling groove 13 is easier to dissipate heat through the heat-sensitive elastic sheet 14, so that the heat dissipation of the automobile brake disc is enhanced; after the wind enters the heat dissipation sleeve 2, the wind flows along the inner wall of the heat dissipation sleeve 2, and when the wind meets the arc-shaped groove 24 and the arc-shaped baffle 25, the wind flows along the arc-shaped groove 24 and the arc-shaped baffle 25, because the edge extension line of the arc-shaped groove 24 faces the inner side of the through hole 12, and the arc-shaped baffle 25 is positioned in the middle of the heat dissipation sleeve 2, the wind flowing along the arc-shaped groove 24 is easily blown into the through hole 12, so that ventilation of the through hole 12 is facilitated, heat dissipation of the heat-sensitive elastic sheet 14 is facilitated, and the heat dissipation efficiency of the brake disc for;
part of heat on the heat dissipation sleeve 2 is easy to gather at the heat dissipation groove 22 for heat dissipation, and the heat conduction material aluminum alloy or red copper in the heat dissipation groove 22 is easy to dissipate heat, so that the heat dissipation of the heat dissipation sleeve 2 is enhanced, the disc body 1 is easy to dissipate heat, and the heat dissipation efficiency of the brake disc for the automobile is improved; and the protruding 23 on the 2 outer lanes of heat dissipation cover can strengthen the joint strength of heat dissipation cover 2 and disk body 1 on the one hand, and on the other hand, protruding 23 can increase the heat-conduction efficiency between disk body 1 and the heat dissipation cover 2, is favorable to the heat dissipation of disk body 1, improves the radiating efficiency of brake disc for the car.
while one embodiment of the present invention has been described above, the present invention is not limited to the above embodiment, and various modifications can be made without departing from the scope of the present invention.
(A) in the above embodiment, the cooling liquid is contained in the cooling tank, but the present invention is not limited thereto, and solid powder which is easy to dissipate heat may be contained.
Industrial applicability
According to the invention, the reflux grooves in the automobile brake disc are conducted, so that the cooling liquid can circularly flow in the reflux grooves, the heat dissipation of the automobile brake disc is facilitated, the damage degree of the automobile brake disc due to heating is reduced, and the service life of the automobile brake disc is prolonged; the abrasion degree of the automobile brake disc is reduced by grinding and polishing the automobile brake disc, and the service life of the automobile brake disc is prolonged; therefore, the method for prolonging the service life of the brake disc for the automobile is useful in the technical field of automobile braking.
Claims (5)
1. a method for prolonging the service life of a brake disc for an automobile is characterized by comprising the following steps:
s1: the automobile brake disc easy to dissipate heat is used as a brake part of the automobile brake system, so that the automobile brake system is easy to dissipate heat, the abrasion of the automobile brake disc is reduced, and the service life of the automobile brake disc is prolonged;
s2: when the automobile brake disc in S1 is manufactured, the multiple backflow grooves in the automobile brake disc are communicated, so that cooling liquid flows back and forth among the multiple backflow grooves, the heat dissipation of the automobile brake disc is improved, and the service life of the automobile brake disc is prolonged;
S3: in the process of manufacturing the automobile brake disc at S2, the metal steel balls are placed in the annular grooves, so that when the automobile brake disc rotates, the metal steel balls rotate along with the automobile brake disc, the rotation of the metal steel balls can improve the flow velocity of cooling liquid, further improve the cooling effect of the automobile brake disc, and contribute to prolonging the service life of the automobile brake disc;
s4: polishing the automobile brake disc in S3, placing the automobile brake disc under a faucet, polishing the surface of the automobile brake disc and the edge of the through hole on the automobile brake disc by using polishing paper, so that the surface and the through hole of the automobile brake disc are smooth, airflow can easily enter from the through hole, the heat dissipation of the automobile brake disc is facilitated, and the service life of the automobile brake disc is prolonged;
S5: polishing the automobile brake disc in S4 until the surface of the automobile brake disc is free of scratches by using alumina as a polishing solution, and removing oil stains on the surface of the automobile brake disc after polishing;
the brake disc for the automobile in the S1-S5 comprises a circular disc body (1), wherein heat dissipation holes (11) penetrating through the disc body (1) and through holes (12) vertically communicated with the heat dissipation holes (11) are uniformly formed in the disc body (1) along the circumferential direction; a heat dissipation sleeve (2) with an end face being an inclined plane (21) is tightly and fixedly arranged in the heat dissipation hole (11); the through hole (12) is communicated with the heat dissipation sleeve (2), and a cooling groove (13) and a heat-sensitive elastic sheet (14) are arranged in the through hole (12); wherein the content of the first and second substances,
The cooling tank (13) is filled with cooling liquid; the heat-sensitive elastic sheet (14) is attached to the inner wall of the through hole (12) and extends into the heat dissipation sleeve (2), the edge of the heat-sensitive elastic sheet (14) is embedded and sealed with the inner wall of the through hole (12), the middle part of the heat-sensitive elastic sheet (14) is arched after being heated, and the refrigerant liquid flows to the edge of the heat-sensitive elastic sheet (14), and the heat-sensitive elastic sheet (14) contracts after being cooled and returns the cooling liquid to the cooling groove (13); the small end of the inclined surface (21) of the heat dissipation sleeve (2) faces one side of the cooling groove (13);
An annular groove (16) and a reflux groove (17) are formed in the through hole (12) at the edge of the disc body (1); the annular groove (16) is positioned on the inner side of the embedded part of the thermosensitive elastic sheet (14) and the inner wall of the through hole (12); one end of the reflux groove (17) is communicated with the annular groove (16), the other end of the reflux groove (17) is communicated with the cooling groove (13), and the reflux groove (17) passes through the edge of the disc body (1).
2. The method for prolonging the service life of the brake disc for the automobile according to claim 1, wherein the method comprises the following steps: the inner wall of the heat dissipation sleeve (2) is provided with a heat dissipation groove (22); the heat dissipation groove (22) is filled with heat conduction materials.
3. the method for prolonging the service life of the brake disc for the automobile according to claim 1, wherein the method comprises the following steps: a bulge (23) is arranged on the outer ring of the heat dissipation sleeve (2); the bulges (23) are embedded with the inner walls of the heat dissipation holes (11).
4. The method for prolonging the service life of the brake disc for the automobile according to claim 1, wherein the method comprises the following steps: two circular arc grooves (24) are formed in the inner wall of the heat dissipation sleeve (2); the extended line of the edge of the circular arc-shaped groove (24) faces the inner side of the through hole (12).
5. The method for prolonging the service life of the brake disc for the automobile according to claim 1, wherein the method comprises the following steps: and the middle part of the inner wall of the heat dissipation sleeve (2) is provided with an arc baffle (25).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811121267.0A CN108953434B (en) | 2018-09-26 | 2018-09-26 | method for prolonging service life of brake disc for automobile |
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| CN201811121267.0A CN108953434B (en) | 2018-09-26 | 2018-09-26 | method for prolonging service life of brake disc for automobile |
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| CN108953434A CN108953434A (en) | 2018-12-07 |
| CN108953434B true CN108953434B (en) | 2019-12-17 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110529525A (en) * | 2019-08-20 | 2019-12-03 | 梁芳文 | A kind of disc brake brake disc cooling device |
| CN111306225B (en) * | 2020-05-14 | 2020-07-28 | 莱州伟辰汽车配件有限公司 | Brake disc subassembly of independently cooling |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| RU2107853C1 (en) * | 1995-07-25 | 1998-03-27 | Ивано-Франковский государственный технический университет нефти и газа | Belt-and-shoe brake with thermoelectric cooling |
| GB0605769D0 (en) * | 2006-03-23 | 2006-05-03 | Qinetiq Ltd | Liquid-cooled disc brakes |
| US8752680B2 (en) * | 2012-07-16 | 2014-06-17 | Eaton Corporation | Multi-chambered, liquid-cooled disc brake |
| US9140324B2 (en) * | 2009-04-24 | 2015-09-22 | Eaton Corporation | Fluid cooled coupling assembly |
| CN102705409B (en) * | 2012-06-27 | 2014-01-15 | 李智 | Automatically-flowing and automatically-supplying circulating water cooling automobile brake drum water seal |
| CN107143594A (en) * | 2017-06-16 | 2017-09-08 | 常州市良久机械制造有限公司 | A kind of heat radiating type automobile brake disc |
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Effective date of registration: 20191125 Address after: 325000 Zhejiang city of Wenzhou province Ruian City Tangxia Town, automobile and motorcycle industry base Dengfeng Road No. 289 building 3 Applicant after: WENZHOU ANJIE AUTOMOBILE AND MOTORCYCLE PARTS Co.,Ltd. Address before: 214432 Jiangsu Chengjiang Wuxi East Road 99 Jiangyin Jiangyin Changjiang Electronics Industry Co., Ltd. Applicant before: Wang Heping |
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Denomination of invention: Method for prolonging service life of automobile brake pad Effective date of registration: 20200722 Granted publication date: 20191217 Pledgee: Zhejiang Ruian Rural Commercial Bank Co.,Ltd. Plaza Science and Technology Branch Pledgor: WENZHOU ANJIE AUTOMOBILE AND MOTORCYCLE PARTS Co.,Ltd. Registration number: Y2020990000822 |
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Date of cancellation: 20210804 Granted publication date: 20191217 Pledgee: Zhejiang Ruian Rural Commercial Bank Co.,Ltd. Plaza Science and Technology Branch Pledgor: WENZHOU ANJIE AUTOMOBILE AND MOTORCYCLE PARTS Co.,Ltd. Registration number: Y2020990000822 |
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Denomination of invention: Method for improving service life of automobile brake disc Effective date of registration: 20210805 Granted publication date: 20191217 Pledgee: Zhejiang Ruian Rural Commercial Bank Co.,Ltd. Pledgor: WENZHOU ANJIE AUTOMOBILE AND MOTORCYCLE PARTS Co.,Ltd. Registration number: Y2021990000689 |
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Date of cancellation: 20220818 Granted publication date: 20191217 Pledgee: Zhejiang Ruian Rural Commercial Bank Co.,Ltd. Pledgor: WENZHOU ANJIE AUTOMOBILE AND MOTORCYCLE PARTS Co.,Ltd. Registration number: Y2021990000689 |
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Denomination of invention: A method for improving the service life of automobile brake disc Effective date of registration: 20220822 Granted publication date: 20191217 Pledgee: Zhejiang Ruian Rural Commercial Bank Co.,Ltd. Plaza Science and Technology Branch Pledgor: WENZHOU ANJIE AUTOMOBILE AND MOTORCYCLE PARTS Co.,Ltd. Registration number: Y2022500000061 |
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