CN108951198A - The packet yarn process of chinampa and production procedure - Google Patents
The packet yarn process of chinampa and production procedure Download PDFInfo
- Publication number
- CN108951198A CN108951198A CN201810772666.7A CN201810772666A CN108951198A CN 108951198 A CN108951198 A CN 108951198A CN 201810772666 A CN201810772666 A CN 201810772666A CN 108951198 A CN108951198 A CN 108951198A
- Authority
- CN
- China
- Prior art keywords
- yarn
- chinampa
- artificial lawn
- lawn filament
- preparation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/12—Stretch-spinning methods
- D01D5/14—Stretch-spinning methods with flowing liquid or gaseous stretching media, e.g. solution-blowing
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/02—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D01F6/04—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/38—Threads in which fibres, filaments, or yarns are wound with other yarns or filaments, e.g. wrap yarns, i.e. strands of filaments or staple fibres are wrapped by a helically wound binder yarn
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
- D06N7/0065—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by the pile
Abstract
The invention discloses a kind of production procedures of chinampa, include the following steps: the preparation process of S1 raw material, S2 artificial lawn filament preparation process, S3 artificial lawn filament process, S4 machine-shaping, S5 stewing process, S6 preparation molding, a kind of packet yarn process of chinampa, include the following steps: that S1 machine uses preceding preparation, S2 operation carries out, S3 operation terminates, compared with prior art, the beneficial effects of the present invention are: the present invention is compared with the raw technique in conventional artificial lawn and production procedure, packet yarn process is used now, wound clockwise is carried out to careless silk using yarn, three process is combined into together, tensile strength is effectively ensured, it improves service life, guarantee the aesthetics of chinampa, and packet yarn process is using careless silk yarn package forming machine (being equipped with high speed rotation tooling), one is carried out to yarn The winding in direction, speed of wrap is adjustable, and the density of chinampa is adjusted by speed of wrap.
Description
Technical field
The invention belongs to chinampa fields, more specifically more particularly to a kind of packet yarn process of chinampa and
Production procedure.
Background technique
Pedaline, which overcomes natural lawn, can not grow under extreme weather conditions and in the stadium for having ceiling
The natural flaw that can not be planted in shop, and be able to satisfy round-the-clock high-intensity exercise needs, and have mat formation and conserve simply,
Maintenance cost is low, wear-resisting undermine such as is easy to drain at the advantages, be widely used in leisure, decoration, environmental landscape place and football,
The dedicated competition area such as hockey, baseball, rugby.Common chinampa is generally made of trilaminate material currently on the market,
Basal layer is made of compacting coating, metalling and pitch or concrete layer, and basal layer requires sturdy construction, indeformable, surface light
It is clean and waterproof；It is one layer of buffer layer, usually rubber or foamed plastics composition on basal layer, wherein the elasticity of rubber is suitable
In, though and plastic foam cost is relatively low the slightly worse therefore blocked up buffer layer of elasticity will lead to lawn is too soft and easy recess,
And excessively thin buffer layer can then make lawn shortcoming elasticity, not have buffer function；Third layer is surface layer, also referred to as divot, main
It to be formed by artificial turf fiber according to, the curved nylon yarn turf of surface shape villous turf, circular ring shape of manufacture, lobate by poly- third
Alkene fiber turf etc., this layer have to be sticked on rubber or plastic foam with latex, when construction must comprehensive gluing, successively press
It is close to jail, cannot folds, the surface layer of chinampa is one layer of most critical in total, it requires stronger flexibility and resistance to
Mill property, but conventionally employed twisting technique are easy torsion wire, damage wire body, and want three process, complex procedures.
Summary of the invention
The purpose of the present invention is to provide a kind of packet yarn process of chinampa and production procedures, to solve above-mentioned background
The problem of being proposed in technology.
To achieve the above object, the invention provides the following technical scheme:
A kind of production procedure of chinampa, includes the following steps:
Configured polythene material is mixed, is subsequently placed in double screw extruder by the preparation process of S1, raw material, and
The head temperature for controlling extruder is 150-350 DEG C, and in being extruded into item in the molten state and cutting granulation, then collects mixed
Close pellet；
The mixing pellet of preparation in step S1 is placed in wire drawing machine by S2, artificial lawn filament preparation process, to contain mass concentration
Aqueous solution for the amino acid ion liquid of 10-20wt% is to stretch liquid, and control draft temperature is 100-120 DEG C, and draw ratio is
1:2-3, control retraction ratio are 0.95-0.97, and control heat treatment temperature is 80-100 DEG C, carry out drawing process and obtain pedaline
Level ground silk；
S3, artificial lawn filament process, by the lawn prepared in step S3 silk by yarn package forming machine, then start packet yarn at
Type machine, so that carrying out wound clockwise to careless silk using yarn；
S4, machine-shaping, the artificial lawn filament progress of degree of being bent in step S3 is low-temperature shaped, and temperature is 40-55 DEG C；
Then S5, stewing process stand artificial lawn filament after artificial lawn filament obtained in step S4 is carried out shaping processing
1.5-3.5h is handled to get artificial lawn filament；
S6, preparation molding, by the artificial lawn filament tufting prepared in step S5 in base fabric；Then thermoplasticity material is heated to
Molten condition makes it be distributed in the back side of base fabric, forms gum layer after solidifying after cooling by coating or heat seal process；By base
Cloth is separated with gum layer, so that artificial lawn filament is adhesively fixed on gum layer.
Preferably, in step s 6, the base fabric used is single layer PP base fabric, and the double-deck PP base fabric or single layer PP base fabric add
Grid cloth.
Preferably, in step s 5, stewing process when by the artificial lawn filament after sizing be placed in polyethylene glycol solvent into
Capable.
A kind of packet yarn process of chinampa, includes the following steps:
S1, machine use preceding preparation, and board floor cleaning is clean, it is ensured that the operation field moment keeps unimpeded, clean and tidy and neat
State；
S2, operation carry out, and after tieing is connected, carry out narrow examination to it, so that line will be tensed and be moved left and right when coiling, put
Line will be put into wire guiding nipple when lower, carry out wound clockwise to careless silk using yarn, and the direction that yarn carries out is the same direction
Winding；
S3, operation terminate, and when being doffed, to prevent from colliding with, in order to avoid cause greasy dirt, wool yarn, grenadine etc., and after having fallen yarn
Tracking piece is accurately filled in, mixed mistake is avoided, then artificial lawn filament is collected.
Preferably, in step s 2, speed of wrap can be debugged, and the close of chinampa is adjusted by speed of wrap
Degree.
Compared with prior art, the beneficial effects of the present invention are: the raw technique of the present invention and conventional artificial lawn and production are flowed
Journey compares, and uses packet yarn process now, carries out wound clockwise to careless silk using yarn, three process is combined into together, effectively
Guarantee tensile strength, improve service life, guarantees the aesthetics of chinampa, and packet yarn process is using careless silk yarn package forming machine
(being equipped with high speed rotation tooling), the winding in a direction is carried out to yarn, speed of wrap is adjustable, adjusts people by speed of wrap
Make the density on lawn.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, below in conjunction with specific embodiment, to this
Invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, not
For limiting the present invention.
A kind of production procedure of chinampa, includes the following steps:
Configured polythene material is mixed, is subsequently placed in double screw extruder by the preparation process of S1, raw material, and
The head temperature for controlling extruder is 150-350 DEG C, and in being extruded into item in the molten state and cutting granulation, then collects mixed
Close pellet；
The mixing pellet of preparation in step S1 is placed in wire drawing machine by S2, artificial lawn filament preparation process, to contain mass concentration
Aqueous solution for the amino acid ion liquid of 10-20wt% is to stretch liquid, and control draft temperature is 100-120 DEG C, and draw ratio is
1:2-3, control retraction ratio are 0.95-0.97, and control heat treatment temperature is 80-100 DEG C, carry out drawing process and obtain pedaline
Level ground silk；
S3, artificial lawn filament process, by the lawn prepared in step S3 silk by yarn package forming machine, then start packet yarn at
Type machine, so that carrying out wound clockwise to careless silk using yarn；
S4, machine-shaping, the artificial lawn filament progress of degree of being bent in step S3 is low-temperature shaped, and temperature is 40-55 DEG C；
Then S5, stewing process stand artificial lawn filament after artificial lawn filament obtained in step S4 is carried out shaping processing
1.5-3.5h is handled to get artificial lawn filament；
S6, preparation molding, by the artificial lawn filament tufting prepared in step S5 in base fabric；Then thermoplasticity material is heated to
Molten condition makes it be distributed in the back side of base fabric, forms gum layer after solidifying after cooling by coating or heat seal process；By base
Cloth is separated with gum layer, so that artificial lawn filament is adhesively fixed on gum layer.
Specifically, in step s 6, the base fabric used is single layer PP base fabric, and the double-deck PP base fabric or single layer PP base fabric add
Grid cloth.
Specifically, in step s 5, when stewing process by the artificial lawn filament after sizing be placed in polyethylene glycol solvent into
Capable.
A kind of packet yarn process of chinampa, includes the following steps:
S1, machine use preceding preparation, and board floor cleaning is clean, it is ensured that the operation field moment keeps unimpeded, clean and tidy and neat
State；
S2, operation carry out, and after tieing is connected, carry out narrow examination to it, so that line will be tensed and be moved left and right when coiling, put
Line will be put into wire guiding nipple when lower, carry out wound clockwise to careless silk using yarn, and the direction that yarn carries out is the same direction
Winding；
S3, operation terminate, and when being doffed, to prevent from colliding with, in order to avoid cause greasy dirt, wool yarn, grenadine etc., and after having fallen yarn
Tracking piece is accurately filled in, mixed mistake is avoided, then artificial lawn filament is collected.
Specifically, in step s 2, speed of wrap can be debugged, the close of chinampa is adjusted by speed of wrap
Degree.
The present invention uses packet yarn process now, utilizes yarn compared with the raw technique in conventional artificial lawn and production procedure
Wound clockwise is carried out to careless silk, three process is combined into together, tensile strength is effectively ensured, improves service life, and guarantees artificial
The aesthetics on lawn, and packet yarn process carries out one to yarn using careless silk yarn package forming machine (being equipped with high speed rotation tooling)
The winding in direction, speed of wrap is adjustable, and the density of chinampa is adjusted by speed of wrap.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (5)
1. a kind of production procedure of chinampa, which comprises the steps of:
Configured polythene material is mixed, is subsequently placed in double screw extruder by the preparation process of S1, raw material, and
The head temperature for controlling extruder is 150-350 DEG C, and in being extruded into item in the molten state and cutting granulation, then collects mixed
Close pellet；
The mixing pellet of preparation in step S1 is placed in wire drawing machine by S2, artificial lawn filament preparation process, to contain mass concentration
Aqueous solution for the amino acid ion liquid of 10-20wt% is to stretch liquid, and control draft temperature is 100-120 DEG C, and draw ratio is
1:2-3, control retraction ratio are 0.95-0.97, and control heat treatment temperature is 80-100 DEG C, carry out drawing process and obtain chinampa
Silk；
S3, artificial lawn filament process, by the lawn prepared in step S3 silk by yarn package forming machine, then start packet yarn at
Type machine, so that carrying out wound clockwise to careless silk using yarn；
S4, machine-shaping, the artificial lawn filament progress of degree of being bent in step S3 is low-temperature shaped, and temperature is 40-55 DEG C；
Then S5, stewing process stand artificial lawn filament after artificial lawn filament obtained in step S4 is carried out shaping processing
1.5-3.5h is handled to get artificial lawn filament；
S6, preparation molding, by the artificial lawn filament tufting prepared in step S5 in base fabric；Then thermoplasticity material is heated to
Molten condition makes it be distributed in the back side of base fabric, forms gum layer after solidifying after cooling by coating or heat seal process；By base
Cloth is separated with gum layer, so that artificial lawn filament is adhesively fixed on gum layer.
2. a kind of production procedure of chinampa according to claim 1, it is characterised in that: in step s 6, described to make
Base fabric is single layer PP base fabric, and the double-deck PP base fabric or single layer PP base fabric add grid cloth.
3. a kind of production procedure of chinampa according to claim 1, it is characterised in that: in step s 5, at standing
When reason the artificial lawn filament after sizing is placed in and to be carried out in polyethylene glycol solvent.
4. the packet yarn process of chinampa according to claim 1, which comprises the steps of:
S1, machine use preceding preparation, and board floor cleaning is clean, it is ensured that the operation field moment keeps unimpeded, clean and tidy and neat
State；
S2, operation carry out, and after tieing is connected, carry out narrow examination to it, so that line will be tensed and be moved left and right when coiling, put
Line will be put into wire guiding nipple when lower, carry out wound clockwise to careless silk using yarn, and the direction that yarn carries out is the same direction
Winding；
S3, operation terminate, and when being doffed, to prevent from colliding with, in order to avoid cause greasy dirt, wool yarn, grenadine etc., and after having fallen yarn
Tracking piece is accurately filled in, mixed mistake is avoided, then artificial lawn filament is collected.
5. a kind of packet yarn process of chinampa according to claim 1, it is characterised in that: in step s 2, winding speed
Degree can be debugged, and the density of chinampa is adjusted by speed of wrap.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810772666.7A CN108951198A (en) | 2018-07-14 | 2018-07-14 | The packet yarn process of chinampa and production procedure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810772666.7A CN108951198A (en) | 2018-07-14 | 2018-07-14 | The packet yarn process of chinampa and production procedure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108951198A true CN108951198A (en) | 2018-12-07 |
Family
ID=64483257
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810772666.7A Pending CN108951198A (en) | 2018-07-14 | 2018-07-14 | The packet yarn process of chinampa and production procedure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108951198A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110528295A (en) * | 2019-07-26 | 2019-12-03 | 江苏文明人造草坪有限公司 | A kind of splice type lawn and its production technology |
| CN110804769A (en) * | 2019-10-18 | 2020-02-18 | 江苏美意人造草坪有限公司 | Instantaneous high-temperature-resistant artificial turf fiber and preparation process thereof |
| CN114086403A (en) * | 2021-11-16 | 2022-02-25 | 江苏纵横优仪人造草坪有限公司 | Preparation method of artificial lawn |
| CN114703718A (en) * | 2022-04-27 | 2022-07-05 | 常州市森迈网业有限公司 | Artificial lawn and manufacturing method thereof |
-
2018
- 2018-07-14 CN CN201810772666.7A patent/CN108951198A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110528295A (en) * | 2019-07-26 | 2019-12-03 | 江苏文明人造草坪有限公司 | A kind of splice type lawn and its production technology |
| CN110804769A (en) * | 2019-10-18 | 2020-02-18 | 江苏美意人造草坪有限公司 | Instantaneous high-temperature-resistant artificial turf fiber and preparation process thereof |
| CN114086403A (en) * | 2021-11-16 | 2022-02-25 | 江苏纵横优仪人造草坪有限公司 | Preparation method of artificial lawn |
| WO2023087562A1 (en) * | 2021-11-16 | 2023-05-25 | 江苏纵横优仪人造草坪有限公司 | Method for manufacturing artificial turf |
| CN114703718A (en) * | 2022-04-27 | 2022-07-05 | 常州市森迈网业有限公司 | Artificial lawn and manufacturing method thereof |
| WO2023206599A1 (en) * | 2022-04-27 | 2023-11-02 | 常州市森迈网业有限公司 | Artificial turf and manufacturing method therefor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20181207 |
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| WD01 | Invention patent application deemed withdrawn after publication |