CN108947088A - A kind of casting industry waste water treatment system - Google Patents
A kind of casting industry waste water treatment system Download PDFInfo
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- CN108947088A CN108947088A CN201810872424.5A CN201810872424A CN108947088A CN 108947088 A CN108947088 A CN 108947088A CN 201810872424 A CN201810872424 A CN 201810872424A CN 108947088 A CN108947088 A CN 108947088A
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/40—Devices for separating or removing fatty or oily substances or similar floating material
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/48—Treatment of water, waste water, or sewage with magnetic or electric fields
- C02F1/484—Treatment of water, waste water, or sewage with magnetic or electric fields using electromagnets
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F2001/007—Processes including a sedimentation step
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/16—Nature of the water, waste water, sewage or sludge to be treated from metallurgical processes, i.e. from the production, refining or treatment of metals, e.g. galvanic wastes
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Abstract
Description
技术领域technical field
本发明涉铸造行业及废水处理技术领域,具体是一种铸造行业废水处理系统。The invention relates to the technical field of foundry industry and wastewater treatment, in particular to a wastewater treatment system for the foundry industry.
背景技术Background technique
在科学技术迅猛发展的今天,由于铸造成形工艺的特殊优势,有些复杂结构件目前尚无其他制造工艺可替代。铸造工艺仍是最经济且便捷的金属成形工艺。随着全球经济一体化,在国际间的合作日益密切、竞争日趋激烈之时,中国汽车铸造业应更充分地发挥铸造资源优势,发展自己的铸造工业,铸造业在加工时会产生废水,这些废水会通过处理后排放,这些废水中含有铁粉和铁屑,容易对管道造成堵塞,从而降低了废水处理效果。因此,本领域技术人员提供了一种铸造行业用废水处理系统,以解决上述背景技术中提出的问题。Today, with the rapid development of science and technology, due to the special advantages of the casting forming process, there are currently no other manufacturing processes for some complex structural parts. The casting process is still the most economical and convenient metal forming process. With the integration of the global economy, when the international cooperation is getting closer and the competition is becoming more and more fierce, the Chinese automobile foundry industry should give full play to the advantages of foundry resources and develop its own foundry industry. The foundry industry will produce waste water during processing. These The waste water will be discharged after treatment. The waste water contains iron powder and iron filings, which can easily block the pipeline, thus reducing the effect of waste water treatment. Therefore, those skilled in the art provide a wastewater treatment system for the foundry industry to solve the problems raised in the above-mentioned background technology.
发明内容Contents of the invention
本发明的目的在于提供一种铸造行业废水处理系统,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a waste water treatment system in the foundry industry to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种铸造行业废水处理系统,包括进水管、斜板沉淀池、油水分离器和混凝反应池,进水管的一侧连接有调节池,以调节池为基点向右沿水平方向依次设置有斜板沉淀池、油水分离器和混凝反应池,且调节池、斜板沉淀池、油水分离器和混凝反应池之间均通过管道连接,调节池的内侧固定安装有电磁吸盘,斜板沉淀池的下方通过排污管连接有污泥池,混凝反应池的一侧连接有排水管,且混凝反应池的前表面安装有药剂添加装置,混凝反应池的内部安装有搅拌装置,且混凝反应池的内侧相对应排水管的位置处安装有滤网。A waste water treatment system in the foundry industry, including a water inlet pipe, an inclined plate sedimentation tank, an oil-water separator, and a coagulation reaction tank. One side of the water inlet pipe is connected to a regulating tank, and with the regulating tank as the base point, inclined plates are arranged in turn along the horizontal direction to the right. The plate sedimentation tank, the oil-water separator and the coagulation reaction tank, and the adjustment tank, the inclined plate sedimentation tank, the oil-water separator and the coagulation reaction tank are all connected by pipelines. The inner side of the adjustment tank is fixed with an electromagnetic chuck, and the inclined plate sedimentation tank The bottom of the coagulation reaction tank is connected to the sludge tank through the sewage pipe, the side of the coagulation reaction tank is connected to the drain pipe, and the front surface of the coagulation reaction tank is installed with a chemical addition device, and the inside of the coagulation reaction tank is equipped with a stirring device, and the mixing A strainer is installed at the position corresponding to the drainpipe inside the condensation reaction tank.
技术效果:通过电磁吸盘可以对铸造业排出污水中的铁质粉末与铁屑进行吸附收集,一方面避免铁屑对管道造成堵塞,有效的延长了整套设备的使用寿命,另一方面收集起来的铁粉与铁屑可以回收在利用,有效的节约了成本浪费,增加了经济收益。Technical effect: The iron powder and iron filings in the sewage discharged from the foundry industry can be adsorbed and collected through the electromagnetic sucker. Iron powder and iron filings can be recycled and reused, which effectively saves cost and waste and increases economic benefits.
本发明进一步限定的技术方案是:The technical scheme further defined in the present invention is:
前所述的一种铸造行业废水处理系统,搅拌装置包括电机,电机的转动端固定连接有搅拌轴,搅拌轴的末端转动连接有轴承,且搅拌轴的外表面固定设置有搅拌叶。In the aforementioned waste water treatment system in the foundry industry, the stirring device includes a motor, the rotating end of the motor is fixedly connected to a stirring shaft, the end of the stirring shaft is rotatably connected to a bearing, and the outer surface of the stirring shaft is fixedly provided with stirring blades.
前所述的一种铸造行业废水处理系统,药剂添加装置包括安装板,安装板的前表面设置有药剂罐,药剂罐的上表面嵌入连接有输液管,且药剂罐的上表面位于输液管的一侧位置处通过螺纹紧固有盖子,输液管的中段连接有水流量计,且输液管的一端连接有出水龙头。In the aforementioned waste water treatment system in the foundry industry, the medicament adding device includes a mounting plate, the front surface of the mounting plate is provided with a medicament tank, the upper surface of the medicament tank is embedded and connected with an infusion tube, and the upper surface of the medicament tank is located at the center of the infusion tube. A cover is fastened by threads at one side, a water flow meter is connected to the middle section of the infusion tube, and a water outlet tap is connected to one end of the infusion tube.
前所述的一种铸造行业废水处理系统,药剂罐的内部设置有微型潜水泵,且药剂罐的一侧嵌入连接有水位管,微型潜水泵的出水端连接输液管的入水端。In the aforementioned waste water treatment system in the foundry industry, a micro-submersible pump is installed inside the chemical tank, and a water level pipe is embedded and connected to one side of the chemical tank, and the outlet end of the micro-submersible pump is connected to the water inlet end of the infusion pipe.
前所述的一种铸造行业废水处理系统,电磁吸盘的外部套绝缘套,绝缘套为塑胶材质的构件,且电磁吸盘的表面开设有通孔,通孔在电磁吸盘的表面呈等距均匀分布,通孔的孔径为0.5mm。In the aforementioned waste water treatment system in the foundry industry, the outer cover of the electromagnetic chuck is covered with an insulating sleeve, and the insulating sleeve is a component made of plastic material, and the surface of the electromagnetic chuck is provided with through holes, and the through holes are equidistantly and evenly distributed on the surface of the electromagnetic chuck , The diameter of the through hole is 0.5mm.
前所述的一种铸造行业废水处理系统,滤网的外部通过矩形的框架固定,并且框架通过螺栓固定在混凝反应池的内侧,所滤网为一种PTFE材质的构件,且滤网的表面的孔径为0.45μm。In the aforementioned waste water treatment system in the foundry industry, the outside of the filter screen is fixed by a rectangular frame, and the frame is fixed on the inside of the coagulation reaction tank by bolts. The filter screen is a component made of PTFE, and the filter screen is The surface pore diameter is 0.45 μm.
与现有技术相比,本发明的有益效果是:本发明设计新颖,结构简单,使用方便,节能环保:Compared with the prior art, the beneficial effects of the present invention are: the present invention is novel in design, simple in structure, convenient to use, energy-saving and environment-friendly:
(1)本发明设置了药剂添加装置,可以根据水量的总和来氨比例准确的添加药剂,实现科学治理,避免药剂添加过多导致出现药物污染的问题,有效的提高了污水净化效果。(1) The present invention is equipped with a medicament adding device, which can accurately add medicaments according to the total amount of water and the proportion of ammonia, realizes scientific treatment, avoids the problem of drug pollution caused by excessive addition of medicaments, and effectively improves the sewage purification effect.
(2)本发明设置了搅拌装置,可以使添加的药剂与污水快速中和促进反应,节约了反应时间,提高了工作效率。(2) The present invention is equipped with a stirring device, which can quickly neutralize and promote the reaction between the added medicament and the sewage, saves the reaction time, and improves the work efficiency.
(3)本发明设置了滤网,通过滤网可以处理后的水源进行最后过滤,提高治理效果,确保排放的水源能达到排放指标。(3) The present invention is provided with a filter screen, through which the treated water source can be finally filtered to improve the treatment effect and ensure that the discharged water source can reach the discharge target.
附图说明Description of drawings
图1为一种铸造行业废水处理系统的结构示意图;Fig. 1 is a structural schematic diagram of a wastewater treatment system in the foundry industry;
图2为一种铸造行业用废水处理系统图1中A部分的放大图;Fig. 2 is an enlarged view of part A in Fig. 1 of a wastewater treatment system for the foundry industry;
图3为一种铸造行业用废水处理系统搅拌装置的结构示意图;Fig. 3 is a structural schematic diagram of a stirring device for a wastewater treatment system in the foundry industry;
图4为一种铸造行业用废水处理系统药剂添加装置的结构示意图;Fig. 4 is a structural schematic diagram of a medicament adding device for a wastewater treatment system used in the foundry industry;
图中:1、进水管;2、调节池;3、斜板沉淀池;4、油水分离器;5、混凝反应池;6、排水管;7、药剂添加装置;701、输液管;702、出水龙头;703、水流量计;704、药剂罐;705、安装板;706、盖子;8、污泥池;9、电磁吸盘;10、搅拌装置;101、电机;102、搅拌轴;103、轴承;104、搅拌叶;11、滤网。In the figure: 1. Water inlet pipe; 2. Adjusting tank; 3. Inclined plate sedimentation tank; 4. Oil-water separator; 5. Coagulation reaction tank; 6. Drainage pipe; 7. Drug adding device; , water faucet; 703, water flow meter; 704, medicine tank; 705, mounting plate; 706, cover; 8, sludge tank; 9, electromagnetic sucker; 10, stirring device; 101, motor; 102, stirring shaft; 103 , bearing; 104, stirring blade; 11, filter screen.
具体实施方式Detailed ways
请参阅图1~4,本发明实施例中,一种铸造行业废水处理系统,包括进水管1、斜板沉淀池3、油水分离器4和混凝反应池5,进水管1的一侧连接有调节池2,以调节池2为基点向右沿水平方向依次设置有斜板沉淀池3、油水分离器4和混凝反应池5,且调节池2、斜板沉淀池3、油水分离器4和混凝反应池5之间均通过管道连接,调节池2的内侧固定安装有电磁吸盘9,电磁吸盘9的外部套绝缘套,绝缘套为塑胶材质的构件,且电磁吸盘9的表面开设有通孔,通孔在电磁吸盘9的表面呈等距均匀分布,通孔的孔径为0.5mm,使用时,将电磁吸盘9通电后使其具有磁性,可以对铸造业排出污水中的铁质粉末与铁屑进行吸附收集,一方面避免铁屑对管道造成堵塞,有效的延长了整套设备的使用寿命,另一方面收集起来的铁粉与铁屑可以回收在利用,有效的节约了成本浪费,增加了经济收益。Please refer to Figures 1 to 4. In the embodiment of the present invention, a waste water treatment system in the foundry industry includes a water inlet pipe 1, an inclined plate sedimentation tank 3, an oil-water separator 4 and a coagulation reaction tank 5. One side of the water inlet pipe 1 is connected to There is an adjustment tank 2, with the adjustment tank 2 as the base point, the inclined plate sedimentation tank 3, the oil-water separator 4 and the coagulation reaction tank 5 are successively arranged in the horizontal direction, and the adjustment tank 2, the inclined plate sedimentation tank 3, and the oil-water separator 4 and the coagulation reaction tank 5 are connected by pipelines, and the inner side of the adjustment tank 2 is fixedly equipped with an electromagnetic chuck 9, and the outer cover of the electromagnetic chuck 9 is an insulating sleeve. The insulating sleeve is a member of plastic material, and the surface of the electromagnetic chuck 9 is opened There are through holes, and the through holes are equidistantly and evenly distributed on the surface of the electromagnetic chuck 9. The aperture of the through holes is 0.5mm. The powder and iron filings are collected by adsorption. On the one hand, it avoids the iron filings from clogging the pipeline, which effectively prolongs the service life of the whole set of equipment. On the other hand, the collected iron powder and iron filings can be recycled and reused, which effectively saves cost and waste. , increasing economic benefits.
斜板沉淀池3的下方通过排污管连接有污泥池8,混凝反应池5的一侧连接有排水管6,且混凝反应池5的前表面安装有药剂添加装置7,药剂添加装置7包括安装板705,安装板705的前表面设置有药剂罐704,药剂罐704的上表面嵌入连接有输液管701,且药剂罐704的上表面位于输液管701的一侧位置处通过螺纹紧固有盖子706,输液管701的中段连接有水流量计703,且输液管701的一端连接有出水龙头702,药剂罐704的内部设置有微型潜水泵,且药剂罐704的一侧嵌入连接有水位管,微型潜水泵的出水端连接输液管701的入水端,药剂罐704的内部装载有高效复合净水剂,在使用时,根据混凝反应池5内的水量通过水流量计703设定额定数值,设定数值后,使微型潜水泵通电运作,微型潜水泵通电运作后将药剂罐704内部的药剂沿输液管701进行传输,最后从出水龙头702注入混凝反应池5中,当经过水流量计703的药剂达到设定数值时,关闭微型潜水泵停止供液,避免药剂添加过多导致出现药物污染的问题,有效的提高了污水净化效果。The bottom of the inclined plate sedimentation tank 3 is connected with a sludge tank 8 through a sewage pipe, and one side of the coagulation reaction tank 5 is connected with a drain pipe 6, and the front surface of the coagulation reaction tank 5 is equipped with a medicament addition device 7, and the medicament addition device 7 includes a mounting plate 705, the front surface of the mounting plate 705 is provided with a medicament tank 704, the upper surface of the medicament tank 704 is embedded with an infusion tube 701, and the upper surface of the medicament tank 704 is located on one side of the infusion tube 701. Inherent cover 706, the middle section of infusion tube 701 is connected with water flow meter 703, and one end of infusion tube 701 is connected with outlet tap 702, the inside of medicine tank 704 is provided with micro-submersible pump, and one side of medicine tank 704 is embedded and connected with The water level pipe, the water outlet end of the miniature submersible pump is connected to the water inlet end of the infusion pipe 701, and the inside of the medicine tank 704 is loaded with a high-efficiency composite water purifier. Rated value, after setting the value, the miniature submersible pump is energized and operated. After the miniature submersible pump is energized and operated, the medicine inside the medicine tank 704 is transmitted along the infusion tube 701, and finally injected into the coagulation reaction tank 5 from the outlet tap 702. When the medicament of the water flow meter 703 reaches the set value, the micro submersible pump is turned off to stop the liquid supply, so as to avoid the problem of drug pollution caused by the addition of too much medicament, and effectively improve the sewage purification effect.
混凝反应池5的内部安装有搅拌装置10,搅拌装置10包括电机101,电机101的转动端固定连接有搅拌轴102,搅拌轴102的末端转动连接有轴承103,且搅拌轴102的外表面固定设置有搅拌叶104,使用时,使电机101通电运作,电机101通电运作后通过搅拌轴102可以带动搅拌叶104转动,可以使添加的药剂与污水快速中和促进反应,节约了反应时间,提高了工作效率。The inside of the coagulation reaction tank 5 is equipped with a stirring device 10, the stirring device 10 includes a motor 101, the rotating end of the motor 101 is fixedly connected with a stirring shaft 102, the end of the stirring shaft 102 is rotatably connected with a bearing 103, and the outer surface of the stirring shaft 102 The stirring blade 104 is fixedly installed. When in use, the motor 101 is energized to operate. After the motor 101 is energized and operated, the stirring shaft 102 can drive the stirring blade 104 to rotate, which can quickly neutralize the added medicament and sewage to promote the reaction, saving the reaction time. Improved work efficiency.
混凝反应池5的内侧相对应排水管6的位置处安装有滤网11,滤网11的外部通过矩形的框架固定,并且框架通过螺栓固定在混凝反应池5的内侧,所滤网11为一种PTFE材质的构件,且滤网11的表面的孔径为0.45μm,可以处理后的水源进行最后过滤,提高治理效果,确保排放的水源能达到排放指标。The inside of the coagulation reaction tank 5 is equipped with a filter screen 11 corresponding to the position of the drain pipe 6. The outside of the filter screen 11 is fixed by a rectangular frame, and the frame is fixed on the inside of the coagulation reaction tank 5 by bolts. The filter screen 11 It is a component made of PTFE, and the surface of the filter screen 11 has a pore size of 0.45 μm, which can be used for final filtration of the treated water source to improve the treatment effect and ensure that the discharged water source can meet the discharge index.
本发明的工作原理是:首先,将铸造业的废水通过进水管1注入调节池2内进行调节,调节池2内设置有电磁吸盘9,电磁吸盘9的外部套绝缘套,绝缘套为塑胶材质的构件,且电磁吸盘9的表面开设有通孔,通孔在电磁吸盘9的表面呈等距均匀分布,通孔的孔径为0.5mm,使用时,将电磁吸盘9通电后使其具有磁性,可以对铸造业排出污水中的铁质粉末与铁屑进行吸附收集,一方面避免铁屑对管道造成堵塞,有效的延长了整套设备的使用寿命,另一方面收集起来的铁粉与铁屑可以回收在利用,有效的节约了成本浪费,增加了经济收益,进一步,调节池2的水源通过管道会依次进入沉淀池3和油水分离器4,沉淀池3沉淀后的污泥通过排污管通向污泥池8,然后,经过油水分离器4将油水分离,污水则会进入混凝反应池5,混凝反应池5的前表面安装有药剂添加装置7,根据混凝反应池5内的水量通过水流量计703设定额定数值,设定数值后,使微型潜水泵通电运作,微型潜水泵通电运作后将药剂罐704内部的药剂沿输液管701进行传输,最后从出水龙头702注入混凝反应池5中,当经过水流量计703的药剂达到设定数值时,关闭微型潜水泵停止供液,避免药剂添加过多导致出现药物污染的问题,有效的提高了污水净化效果,进一步,使电机101通电运作,电机101通电运作后通过搅拌轴102可以带动搅拌叶104转动,可以使添加的药剂与污水快速中和促进反应,节约了反应时间,提高了工作效率,最后,通过滤网11可以处理后的水源进行最后过滤,提高治理效果,确保排放的水源能达到排放指标。The working principle of the present invention is as follows: firstly, the wastewater from the foundry industry is injected into the adjustment tank 2 through the water inlet pipe 1 for adjustment, and the adjustment tank 2 is provided with an electromagnetic chuck 9, and the outer cover of the electromagnetic chuck 9 is covered with an insulating sleeve, which is made of plastic material and the surface of the electromagnetic chuck 9 is provided with through holes, the through holes are equidistantly and evenly distributed on the surface of the electromagnetic chuck 9, and the aperture of the through holes is 0.5mm. When in use, the electromagnetic chuck 9 is energized to make it magnetic. It can absorb and collect the iron powder and iron filings in the wastewater discharged from the foundry industry. On the one hand, it can prevent the iron filings from clogging the pipeline, effectively prolonging the service life of the whole set of equipment. On the other hand, the collected iron powder and iron filings can be Recycling is in use, which effectively saves cost and waste, and increases economic benefits. Further, the water source of the regulating tank 2 will enter the sedimentation tank 3 and the oil-water separator 4 in turn through the pipeline, and the sludge settled in the sedimentation tank 3 will pass through the sewage pipe. Sludge tank 8, then, oil-water is separated through oil-water separator 4, and sewage can enter coagulation reaction tank 5, and the front surface of coagulation reaction tank 5 is equipped with agent adding device 7, according to the water quantity in coagulation reaction tank 5 Set the rated value through the water flow meter 703, after setting the value, make the miniature submersible pump energize and operate, after the miniature submersible pump is energized and operated, the medicine inside the medicine tank 704 will be transported along the infusion tube 701, and finally injected into the coagulation from the outlet tap 702 In the reaction pool 5, when the medicament passing through the water flow meter 703 reaches the set value, the micro submersible pump is turned off to stop the liquid supply, so as to avoid the problem of drug pollution caused by the addition of too much medicament, and effectively improve the sewage purification effect. The motor 101 is energized and operated. After the motor 101 is energized and operated, the stirring shaft 102 can drive the stirring blade 104 to rotate, which can quickly neutralize the added medicament and sewage to promote the reaction, save the reaction time, and improve the work efficiency. Finally, through the filter 11 The treated water source can be finally filtered to improve the treatment effect and ensure that the discharged water source can meet the discharge target.
以上所述的,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technology of the present invention Any equivalent replacement or change of the scheme and its inventive concepts shall fall within the protection scope of the present invention.
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| CN112028301A (en) * | 2020-07-30 | 2020-12-04 | 深圳市创飞格环保实业有限公司 | A graded circulation treatment device based on sewage treatment and its treatment method |
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Application publication date: 20181207 |