CN108943446B - Cutting device and cutting method for glass table top of integrated stove - Google Patents
Cutting device and cutting method for glass table top of integrated stove Download PDFInfo
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- CN108943446B CN108943446B CN201810783586.1A CN201810783586A CN108943446B CN 108943446 B CN108943446 B CN 108943446B CN 201810783586 A CN201810783586 A CN 201810783586A CN 108943446 B CN108943446 B CN 108943446B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
- B28D1/24—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising with cutting discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
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- Mining & Mineral Resources (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention discloses a cutting device for a glass table top of an integrated stove, which comprises a workbench, a cutting mechanism and a clamping device, wherein a moving seat is arranged below the workbench, an installation plate is arranged between the workbench and the moving seat, a rotating motor, a driven wheel and a rotating screw rod are arranged on the installation plate, the rotating motor drives the driven wheel to rotate through a belt pulley, the driven wheel drives the rotating screw rod to rotate, the cutting mechanism is positioned above the workbench, and the clamping device comprises a supporting rod and a clamping pressing plate. The cutting method comprises the following steps: (1) cutting raw material feeding; (2) positioning and clamping the glass plate raw material; (3) adjusting the position of the cutting mechanism; (4) and (6) cutting. The cutting device is ingenious and reasonable in overall structural design, can realize omnibearing adjustment of the position of the cutting mechanism, ensures accurate positioning between the cutting mechanism and a position to be cut, can clamp and fix a raw material to be cut through the design of the clamping device, and is wide in application range.
Description
Technical Field
The invention relates to the field of integrated cookers, in particular to a cutting device and a cutting method for a glass table top of an integrated cooker.
Background
The integrated cooker is also called as an environment-friendly cooker or an integrated environment-friendly cooker in the industry. The integrated kitchen range refers to a kitchen range heated by direct fire with gas fuels such as liquefied petroleum gas, artificial gas, natural gas and the like, and with the rapid development of the gas and gas range industry, the safety measures of the household gas kitchen range are continuously enhanced, and the material, the function, the performance and the like of the kitchen range are improved. The integrated kitchen range is a kitchen appliance integrating multiple functions of a range hood, a gas stove, a disinfection cabinet, a storage cabinet and the like, and has the advantages of space saving, good oil fume extraction effect, energy saving, low consumption, environmental protection and the like. The oil absorption rate of a common integrated stove reaches 95%, the higher the oil smoke absorption rate is, the better the quality is, and the oil smoke absorption rate of some brands of integrated stoves reaches 99.95% of the limit index.
The table top of the existing integrated cooker is generally made of glass. The glass table top needs to be subjected to various processing steps in the actual processing process, cutting is a necessary and important processing step in the processing of the glass table top, the processing size error is large and the defective rate is high in the processing process of the conventional glass table top, the damage of energy consumption is improved, and the economic cost is increased.
Disclosure of Invention
The invention aims to provide a cutting device of an integrated kitchen glass table top and a technical scheme of a cutting method of the cutting device, aiming at the defects in the prior art, the cutting device is ingenious and reasonable in overall structural design, can realize the omnibearing adjustment of the position of a cutting mechanism, is not only suitable for the cutting operation of raw materials with different sizes, but also can ensure the accurate positioning between the cutting mechanism and a position to be cut, improves the cutting precision, can clamp and fix the raw materials to be cut through the design of a clamping device, reduces the defective rate, has wide application range, can realize the positioning and clamping of the raw materials with different sizes, is more convenient for actual operation and use, and improves the comprehensive utilization rate.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a cutting device of integrated kitchen glass mesa, includes workstation, cutting mechanism and clamping device, its characterized in that: a movable seat is arranged below the workbench, a movable wheel group is arranged at the bottom of the movable seat, the workbench is fixedly connected with the movable seat through a support column, at least 2 lifting columns are arranged on the movable seat, a mounting plate is arranged between the workbench and the movable seat, the mounting plate is fixedly connected with the movable seat through a buffer column, a rotating motor, a driven wheel and a rotating screw rod are arranged on the mounting plate, the driven wheel is arranged at one end of the rotating screw rod, the rotating motor drives the driven wheel to rotate through a belt pulley, the driven wheel drives the rotating screw rod to rotate, the left side and the right side of the rotating screw rod are respectively provided with a first thread section and a second thread section, the thread direction of the first thread section is opposite to the thread direction of the second thread section, both the first thread section and the second thread section are provided with a slide block component, a lifting, both sides all are provided with the baffle subassembly around the workstation, be connected through adjusting screw between two baffle subassemblies, and two baffle subassemblies all organize with adjusting screw spacing fixedly through limit nut, cutting mechanism is located the top of workstation, cutting mechanism is located rodless cylinder, rodless cylinder is connected with the lift post through link assembly, clamping device is connected with spacing card frame, clamping device includes bracing piece and clamp plate, clamp plate is located the one end of bracing piece, the other end of bracing piece and the articulated setting of spacing card frame, clamp plate's bottom surface is provided with flexible pad.
Furthermore, the two ends of the adjusting screw rod are fixedly connected with the workbench through the fixing seats, the rotating screw rod and the driven wheel are fixedly connected with the mounting plate through the fixing seats, the fixing seats can be convenient for the fixing of the adjusting screw rod and the workbench, the rotating screw rod and the mounting between the driven wheel and the mounting plate, the structural stability of the whole device is ensured, and the actual mounting and dismounting are convenient.
Furthermore, the baffle plate components all comprise an adjusting baffle plate and a fixed baffle plate, the adjusting baffle plate and the fixed baffle plate are both in corrugated structures, the bottom surface of the fixed baffle plate is fixedly connected with the workbench, the fixed baffle plate is provided with slots, the adjusting baffle plate is matched with the slots, the adjusting baffle plate is clamped in the slots, the splashing of raw material scraps in the raw material cutting process can be prevented through the design of the baffle plate components, the injury of the splashed raw material scraps to operators is avoided, the operation safety performance is effectively improved, the height of the whole adjusting baffle plate component can be adjusted by adjusting the height of the adjusting baffle plate in the fixed baffle plate, so that the height of the baffle plate component can be adjusted according to the actual cutting condition, the design is more humanized, meanwhile, the adjusting baffle plate and the fixed baffle plate are designed into corrugated structures, the design is ingenious and reasonable, because the fixed baffle plate is in a corrugated structure, the circular, the glass plate raw materials can be protected, and hard friction between the glass plate raw materials and the surface of the fixed baffle in the processes of grabbing, placing and the like is avoided.
Further, all be provided with the jack on two fixed stop's the opposite face, the jack link up with the slot mutually, be provided with 4 at least spacing perforation on the adjusting stop, spacing perforation and jack phase-match, adjusting stop passes through spacing inserted bar and the spacing fixed of fixed stop, spacing inserted bar and jack, spacing perforation phase-match, spacing inserted bar passes the jack in proper order, spacing perforation offsets tightly with the inside wall of slot, the design of jack can cooperate with spacing perforation, spacing fixed between adjusting stop and the fixed stop is realized to the rethread inserted bar, when needs adjustment adjusting stop's height, then take out the inserted bar, overall structure design is ingenious reasonable, high durability and convenient use, it is convenient to install and dismantle.
Further, both ends all are provided with the extension piece about fixed stop, extension piece and fixed stop be integrated into one piece structure, adjusting screw's both ends are run through respectively and are extended the piece and be connected with the fixing base, the bottom of extension piece is provided with the stopper, be provided with vertical spacing groove on the workstation, stopper and vertical spacing groove phase-match, the stopper joint is at vertical spacing inslot, the design of extension piece can be convenient for fixed stop and adjusting screw between be connected fixedly, the straightness and the stationarity of hanging down of fixed stop back-and-forth movement can be ensured in the design of stopper and spacing groove, overall structure's stability can be improved.
Further, the buffering post includes the connecting block, pressure spring post and lower connecting block, the pressure spring post is located between connecting block and the lower connecting block, go up the top surface fixed connection of connecting block and mounting panel, lower connecting block and the top surface fixed connection who removes the seat, the design of going up connecting block and lower connecting block can be convenient for buffering post and mounting panel, it is fixed to remove the installation between the seat, certain buffering cushioning effect can be played in the design of pressure spring post, reduce mechanical vibration and the noise pollution of whole device during operation, make more steady safety of whole device during operation.
Further, the slider subassembly includes slider body and connecting rod, the slider body sets up on rotating the screw rod, the connecting rod symmetry sets up the both sides at the slider body, the tip of two connecting rods all is connected with the fixed plate, the lift cylinder is located the fixed plate, the bottom surface of slider body is provided with the clamping block, be provided with horizontal spout on the mounting panel, clamping block and horizontal spout phase-match, the slider body passes through the clamping block joint in horizontal spout, overall structure design is compact reasonable, it is convenient that the installation is dismantled, the removal about the slider body can be ensured in the design of horizontal spout and clamping block, thereby realize the adjustment to clamping device left right side position.
Furthermore, the below of lift post is provided with the snubber block, and the lift post is fixed on the snubber block, and snubber block and removal seat fixed connection, the design of snubber block can reduce the mechanical noise and the vibration range of lift post during operation, play certain guard action to the lift post.
Furthermore, the connecting rod assembly comprises a U-shaped support and an adjusting rod, the bottom surface of the U-shaped support is connected with the lifting column, the adjusting rods are symmetrically arranged at two ends of the U-shaped support and comprise a stretching rod and a limiting rod, the limiting rod is fixedly connected with the U-shaped support rod, the stretching rod is clamped in the limiting rod, the stretching rod is limited and fixed with the limiting rod through the limiting part, the rodless cylinder is positioned between the two stretching rods, the U-shaped support can facilitate the installation of the adjusting rod, the adjusting rod can facilitate the installation and fixation of the rodless cylinder, the design is compact, the structure is reasonable, the structural stability and the firmness of the connecting rod assembly are ensured, the stability of a subsequent cutting mechanism is ensured, the cutting precision is improved, the accident rate is reduced, and the length of the whole adjusting rod is adjusted by adjusting the length of the stretching rod in the limiting rod through the design of the adjusting rod structure, structural design is reasonable, and operation convenient to use is simple.
The cutting method of the cutting device for the glass table top of the integrated cooker is characterized by comprising the following steps of:
1) cutting raw material loading:
the glass plate raw materials are adsorbed and grabbed onto a workbench of a cutting device through the cooperation of the mechanical arms, and when the glass plate raw materials are placed on the workbench, the glass plate raw materials are placed on the top surface of the workbench from the right upper side of the workbench through adjusting the angle and the position of the mechanical arms, and the four side edges of the glass plate raw materials cannot rub or collide with other equipment;
2) positioning and clamping the glass plate raw materials:
(1) firstly, after a glass plate raw material is placed on a workbench, the position and the angle of the glass plate raw material on the workbench are finely adjusted manually, the glass plate raw material is placed right and flat, a subsequent cutting mechanism can conveniently cut the glass plate raw material, and the cutting accuracy and the cutting quality are improved;
(2) then, a motor is rotated to positively drive, the motor is rotated to drive the driven wheel to move through a belt pulley, the driven wheel drives a rotating screw to rotate, so that the sliding block assemblies positioned on the first thread section and the second thread section simultaneously move towards the direction of the workbench, the clamping device moves towards the direction of the workbench until the clamping pressure plate moves to the position above a glass plate raw material to be clamped, the motor is rotated to stop moving, so that the left and right positions of the clamping device can be adjusted according to the length of the glass plate raw material by the clamping pressure plate, and the clamping device can be far away from the workbench to the maximum degree in the feeding process, so that the feeding of a manipulator is facilitated, and the structural design is more reasonable;
(3) the position of the clamping pressure plate is adjusted according to the actual size of the glass plate raw material, the supporting rod is rotated, and the supporting rod drives the clamping pressure plate to expand outwards or contract inwards, so that the area of the clamping pressure plate, which is just opposite to the glass plate raw material, is larger than half of the area of the clamping pressure plate, the clamping position of the clamping pressure plate on the glass plate raw material is ensured, and the front and back positions of the clamping pressure plate can be adjusted according to the placement position and the width of the glass plate raw material;
(4) finally, the lifting cylinder is started, a piston rod of the lifting cylinder retracts to drive the clamping device at the end part of the piston rod to move downwards until the clamping pressing plate is tightly pressed and attached to the glass plate raw material, the lifting cylinder is closed, and the glass plate raw material is positioned and clamped by adjusting the upper position and the lower position of the clamping pressing plate through the lifting cylinder, so that the clamping pressing plate can be suitable for clamping and fixing glass plate raw materials with different thickness sizes;
3) adjusting the position of the cutting mechanism:
(1) after the glass plate raw material is positioned and clamped well, the position of the cutting mechanism is adjusted, firstly, the limiting part is unscrewed, the rodless cylinder is pulled, the rodless cylinder drives the two stretching rods to move, the positions of the stretching rods in the limiting rods are adjusted, and therefore the front position and the rear position of the cutting mechanism are adjusted, and then the limiting part is screwed down, so that the stretching rods cannot move continuously;
(2) then starting the rodless cylinder, adjusting the left position and the right position of a cutting mechanism on the rodless cylinder to enable the cutting mechanism to move right above the position to be cut of the glass plate raw material, and closing the rodless cylinder;
(3) finally, the lifting column is started, the lifting column drives the whole cutting mechanism to move downwards until the cutting disc on the cutting mechanism moves to the position to be cut on the glass plate raw material, and the lifting column is closed to adjust the positions of the cutting mechanism in the vertical direction, the front direction, the rear direction and the left direction, so that the cutting disc of the cutting mechanism is accurately positioned to the position to be cut on the glass plate raw material, the cutting accuracy and the cutting quality are improved, and the occurrence rate of defective products is reduced;
4) cutting and processing:
the glass plate raw material is well positioned and clamped, and after the position of the cutting mechanism is well adjusted, the cutting mechanism is started to cut the part to be cut on the glass plate raw material.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
the invention has more ingenious and reasonable design, can realize the positioning, clamping and fixing of the glass plate raw material through the clamping device, improves the cutting rate and the quality of a cut product, avoids the glass plate raw material from deviating to influence the actual cutting precision in the cutting process, has compact and reasonable integral structure design and convenient and fast assembly and disassembly, can realize the simultaneous adjustment of the front and back positions of the clamping devices at the left side and the right side through a rotating motor so as to ensure the consistency of the adjustment, the rotating motor drives the driven wheel to rotate through a belt, the driven wheel drives the rotating screw rod to rotate, and because the clamping devices at the left side and the right side are respectively positioned on the first thread section and the second thread section on the rotating screw rod, the thread directions of the first thread section and the second thread section are opposite, when the rotating motor rotates forwards, the clamping devices at the left side and the right side move towards the working table, when the motor rotates reversely, the clamping devices on the left side and the right side move towards the direction far away from the workbench, the structure design is compact and reasonable, the operation and the use are convenient, the vertical position adjustment of the clamping devices can be realized through the lifting cylinder, the clamping devices and the limiting clamping frame are designed to be hinged, the clamping devices can rotate, the front position and the rear position of the clamping devices can be changed by rotating the clamping devices, the position of the clamping devices can be adjusted and changed in an all-round mode, the clamping devices can be adjusted actually according to the sizes and the placing positions of different glass plate raw materials, the clamping devices are guaranteed to clamp and position the glass plate raw materials, and the application range of the clamping devices is effectively enlarged.
The invention can adjust the cutting mechanism in all directions, the up-down position of the cutting mechanism can be adjusted through the design of the lifting column, the front-back position of the cutting mechanism can be adjusted through the adjusting rod, and the left-right position of the cutting mechanism can be adjusted through the rodless cylinder, so that the moving range of the cutting mechanism is effectively enlarged, the cutting mechanism can adjust the position according to the actual cutting position of the glass plate raw material, the accurate positioning of a cutting disc and a cutting part is realized, and the cutting quality and the cutting precision are effectively improved.
The baffle plate component can prevent the splash of the raw material scraps in the cutting process from damaging operators, thereby effectively improving the operation safety performance, and the baffle plate component can be adjusted in height according to the actual requirement, meanwhile, the distance between the front baffle plate assembly and the rear baffle plate assembly can be adjusted according to the actual requirement through the design of the adjusting screw rod, the baffle plate component can limit and fix the front side and the rear side of the glass plate raw material according to requirements while realizing the function of shielding splashes, the baffle plate component can be abutted against the two sides of the glass plate raw material by adjusting the front and back positions of the baffle plate component, thereby carry on spacing fixedly to both sides around the glass board raw materials, effectively enlarge baffle subassembly's application scope, increase its functional effect, can carry out functional adjustment according to actual demand, structural design is ingenious more reasonable.
The cutting device has the advantages that the overall structure is ingenious and reasonable in design, the position of the cutting mechanism can be adjusted in all directions, the cutting device is suitable for cutting operation of raw materials with different sizes, accurate positioning between the cutting mechanism and a position to be cut is ensured, the cutting precision is improved, meanwhile, through the design of the clamping device, the raw materials to be cut can be clamped and fixed, the defective rate is reduced, the application range of the clamping device is wide, the positioning and clamping of the raw materials with different sizes can be realized, the actual operation and use are facilitated, and the comprehensive utilization rate is improved.
Drawings
The invention will be further described with reference to the accompanying drawings in which:
FIG. 1 is a schematic structural diagram of a cutting device for glass table top of an integrated cooker according to the present invention;
FIG. 2 is a schematic structural view of a baffle assembly of the present invention;
FIG. 3 is a schematic view of the mounting structure of the lifting column and the movable base of the present invention;
FIG. 4 is a schematic view of the mounting structure of the clamping device and the lifting cylinder according to the present invention;
FIG. 5 is a schematic view of the structure of the buffer column of the present invention.
In the figure: 1-a workbench; 2-a cutting mechanism; 3-a clamping device; 4-moving the seat; 5-moving the wheel set; 6-support column; 7-a lifting column; 8-mounting a plate; 9-a buffer column; 10-a rotating motor; 11-a driven wheel; 12-rotating the screw; 13-a belt; 14-a limit nut group; 15-a first thread segment; 16-a second thread segment; 17-a slider assembly; 18-a lifting cylinder; 19-a piston rod; 20-limiting clamping frame; 21-a baffle plate assembly; 22-adjusting screw; 23-rodless cylinders; 24-a linkage assembly; 25-a support bar; 26-clamping the pressure plate; 27-a flexible mat; 28-a fixed seat; 29-adjusting the baffle; 30-a fixed baffle; 31-a slot; 32-a jack; 33-limiting perforation; 34-a plunger; 35-an extension block; 36-a limiting block; 37-longitudinal limit groove; 38-upper connecting block; 39-compression spring column; 40-lower connecting block; 41-a slider body; 42-connecting rod; 43-a fixed plate; 44-a block of bits; 45-transverse sliding chute; 46-a damper block; 47-U shaped bracket; 48-adjusting rod; 49-stretch rod; 50-a limiting rod; 51-a stopper.
Detailed Description
As shown in fig. 1 to 5, the cutting device for glass table top of integrated kitchen of the present invention comprises a workbench 1, a cutting mechanism 2 and a clamping device 3, wherein a moving seat 4 is arranged below the workbench 1, a moving wheel set 5 is arranged at the bottom of the moving seat 4, the moving wheel set 5 can facilitate the transportation and movement of the cutting device, so that the cutting device is more convenient to use, the workbench 1 is fixedly connected with the moving seat 4 through a supporting column 6, at least 2 lifting columns 7 are arranged on the moving seat 4, a damping block 46 is arranged below the lifting columns 7, the lifting columns 7 are fixed on the damping block 46, the damping block 46 is fixedly connected with the moving seat 4, the damping block 46 is designed to reduce the mechanical noise and vibration amplitude when the lifting columns 7 work, a certain protection effect is provided for the lifting columns 7, a mounting plate 8 is arranged between the workbench 1 and the moving seat 4, the mounting plate 8 is fixedly connected with the moving seat 4 through a buffering column 9, buffering post 9 includes connecting block 38, pressure spring post 39 and lower connecting block 40, pressure spring post 39 is located connecting block 38 and down between the connecting block 40, the top surface fixed connection of going up connecting block 38 and mounting panel 8, lower connecting block 40 and the top surface fixed connection who removes seat 4, the design of going up connecting block 38 and lower connecting block 40 can be convenient for buffering post 9 and mounting panel 8, it is fixed to remove the installation between the seat 4, certain buffering cushioning effect can be played in the design of pressure spring post 39, reduce mechanical vibration and noise pollution of whole device during operation, make the steady safety more of whole device during operation.
The mounting plate 8 is provided with a rotating motor 10, a driven wheel 11 and a rotating screw 12, the driven wheel 11 is arranged at one end of the rotating screw 12, the rotating motor 10 drives the driven wheel 11 to rotate through a belt 13, the driven wheel 11 drives the rotating screw 12 to rotate, two ends of an adjusting screw 22 are fixedly connected with the workbench 1 through a fixing seat 28, the rotating screw 12 and the driven wheel 11 are fixedly connected with the mounting plate 8 through the fixing seat 28, the fixing seat 28 can facilitate the installation and fixation between the adjusting screw 22 and the workbench 1, the rotating screw 12 and the driven wheel 11 and the mounting plate 8, the structural stability of the whole device is ensured, the actual installation and disassembly are also facilitated, the left side and the right side of the rotating screw 12 are respectively provided with a first thread section 15 and a second thread section 16, the thread direction of the first thread section 15 is opposite to the thread direction of the second thread section 16, and the first thread section 15 and the, be provided with lift cylinder 18 on the slider assembly 17, lift cylinder 18's 19 tip of piston rod is provided with spacing card frame 20, slider assembly 17 includes slider body 41 and connecting rod 42, slider body 41 sets up on rotating screw rod 12, connecting rod 42 symmetry sets up the both sides at slider body 41, the tip of two connecting rod 42 all is connected with fixed plate 43, lift cylinder 18 is located fixed plate 43, slider body 41's bottom surface is provided with embedded block 44, be provided with horizontal spout 45 on the mounting panel 8, embedded block 44 and horizontal spout 45 phase-match, slider body 41 passes through embedded block 44 joint in horizontal spout 45, overall structure design is compact reasonable, the installation is dismantled conveniently, the removal about slider body 41 can be ensured in the design of horizontal spout 45 and embedded block 44, thereby realize the adjustment to clamping device 3 left right side position.
The front side and the rear side of the workbench 1 are respectively provided with a baffle plate assembly 21, the two baffle plate assemblies 21 are connected through an adjusting screw 22, the two baffle plate assemblies 21 are both limited and fixed with the adjusting screw 22 through a limiting nut group 14, the baffle plate assemblies 21 respectively comprise an adjusting baffle plate 29 and a fixed baffle plate 30, the adjusting baffle plate 29 and the fixed baffle plate 30 are both of corrugated structures, the bottom surface of the fixed baffle plate 30 is fixedly connected with the workbench 1, a slot 31 is arranged on the fixed baffle plate 30, the adjusting baffle plate 29 is matched with the slot 31, the adjusting baffle plate 29 is clamped in the slot 31, the splashing of raw material scraps in the raw material cutting process can be prevented through the design of the baffle plate assemblies 21, the injury of the splashed raw material scraps to operators is avoided, the operation safety performance is effectively improved, and the height of the whole adjusting baffle plate 29 assembly 21 is adjusted by adjusting the height of, therefore, the baffle plate assembly 21 can adjust the height according to the actual cutting condition, the design is more humanized, meanwhile, the adjusting baffle plate 29 and the fixed baffle plate 30 are designed to be corrugated structures, the design is ingenious and reasonable, the fixed baffle plate 30 is of the corrugated structure, the surface layer arc-shaped structure of the fixed baffle plate 30 can protect glass plate raw materials and avoid hard friction between the glass plate raw materials and the surface of the fixed baffle plate 30 in the processes of grabbing and placing, the opposite surfaces of the two fixed baffle plates 30 are respectively provided with the insertion holes 32, the insertion holes 32 are communicated with the insertion grooves 31, the adjusting baffle plate 29 is provided with at least 4 limiting through holes 33, the limiting through holes 33 are matched with the insertion holes 32, the adjusting baffle plate 29 is fixed with the fixed baffle plate 30 in a limiting mode through the limiting insertion rods 34, the limiting insertion rods 34 are matched with the insertion holes 32 and the limiting through holes 33, and the limiting insertion rods 34 sequentially, The limiting through hole 33 is tightly abutted against the inner side wall of the slot 31, the design of the jack 32 can be matched with the limiting through hole 33, the limiting fixation between the adjusting baffle 29 and the fixed baffle 30 is realized through the inserted rod 34, when the height of the adjusting baffle 29 needs to be adjusted, the inserted rod 34 is taken out, the integral structure design is ingenious and reasonable, the use is convenient, the installation and the disassembly are convenient, the left end and the right end of the fixed baffle 30 are both provided with the extending blocks 35, the extending blocks 35 and the fixed baffle 30 are in an integral forming structure, two ends of the adjusting screw 22 respectively penetrate through the extending blocks 35 to be connected with the fixed seat 28, the bottom of the extending blocks 35 is provided with the limiting block 36, the workbench 1 is provided with a longitudinal limiting groove 37, the limiting block 36 is matched with the longitudinal limiting groove 37, the limiting block 36 is clamped in the longitudinal limiting groove 37, the design of the extending blocks, the design of the limiting block 36 and the limiting groove can ensure the verticality and the stability of the front and back movement of the fixed baffle 30, and the stability of the whole structure is improved.
The cutting mechanism 2 is positioned above the workbench 1, the cutting mechanism 2 is positioned on the rodless cylinder 23, the rodless cylinder 23 is connected with the lifting column 7 through the connecting rod assembly 24, the connecting rod assembly 24 comprises a U-shaped support 47 and an adjusting rod 48, the bottom surface of the U-shaped support 47 is connected with the lifting column 7, the adjusting rod 48 is symmetrically arranged at two ends of the U-shaped support 47, the adjusting rod 48 comprises a stretching rod 49 and a limiting rod 50, the limiting rod 50 is fixedly connected with the U-shaped support rod, the stretching rod 49 is clamped in the limiting rod 50, the stretching rod 49 is limited and fixed with the limiting rod 50 through a limiting piece 51, the rodless cylinder 23 is positioned between the two stretching rods 49, the U-shaped support 47 can facilitate the installation of the adjusting rod 48, the adjusting rod 48 can facilitate the installation and fixation of the rodless cylinder 23, the design is compact, the structure is reasonable, the structural stability and firmness of the connecting rod, improve the cutting precision, reduce the incidence of accident, and through the design to adjusting rod 48 structure, thereby adjust whole length of adjusting rod 48 of the length of tensile pole 49 in gag lever post 50, adjust the front and back position of cutting mechanism 2, structural design is reasonable, operation convenient to use is simple, clamping device 3 is connected with spacing calorie of frame 20, clamping device 3 includes bracing piece 25 and clamp plate 26, clamp plate 26 is located the one end of bracing piece 25, the other end of bracing piece 25 and the articulated setting of spacing calorie of frame 20, clamp plate 26's bottom surface is provided with flexible pad 27, flexible pad 27 can protect the glass board raw materials, become the rigid friction between clamp plate 26 and the glass board raw materials into the flexonics, it is regularly to avoid clamp plate 26 to press from both sides the fastening to the glass board raw materials, cause the damage to the glass board raw materials.
The cutting method adopting the cutting device for the glass table top of the integrated cooker comprises the following steps:
1) cutting raw material loading:
the glass plate raw materials are adsorbed and grabbed onto a workbench 1 of a cutting device through the cooperation of a mechanical arm, and when the glass plate raw materials are placed on the workbench 1, the glass plate raw materials are placed on the top surface of the workbench 1 from the right above the workbench 1 through adjusting the angle and the position of the mechanical arm, and the four sides of the glass plate raw materials cannot rub or collide with other equipment;
2) positioning and clamping the glass plate raw materials:
(1) firstly, after a glass plate raw material is placed on a workbench 1, the position and the angle of the glass plate raw material on the workbench 1 are finely adjusted manually, the glass plate raw material is placed right and flat, the subsequent cutting operation of a cutting mechanism 2 on the glass plate raw material is facilitated, and the cutting accuracy and the cutting quality are improved;
(2) then, the motor 10 is rotated to positively drive, the motor 10 is rotated to drive the driven wheel 11 to move through the belt 13, the driven wheel 11 drives the rotating screw 12 to rotate, the sliding block assemblies 17 positioned on the first thread section 15 and the second thread section 16 simultaneously move towards the direction of the workbench 1, so that the clamping device 3 moves towards the direction of the workbench 1 until the clamping pressure plate 26 moves to the position above a glass plate raw material to be clamped, the motor 10 is rotated to stop moving, so that the clamping pressure plate 26 can adjust the left and right positions of the clamping device 3 according to the length of the glass plate raw material, and the clamping device 3 can be far away from the workbench 1 to the maximum extent in the feeding process, so that the feeding of a manipulator is facilitated, and the structural design is more reasonable;
(3) adjusting the position of the clamping pressure plate 26 according to the actual size of the glass plate raw material, rotating the support rod 25, and driving the clamping pressure plate 26 to expand outwards or contract inwards by the support rod 25, so that the area of the clamping pressure plate 26 opposite to the glass plate raw material is larger than half of the area of the clamping pressure plate 26, the clamping position of the clamping pressure plate 26 on the glass plate raw material is ensured, and the front and back positions of the clamping pressure plate 26 can be adjusted according to the placement position and the width of the glass plate raw material;
(4) finally, the lifting cylinder 18 is started, the piston rod 19 of the lifting cylinder 18 retracts to drive the clamping device 3 at the end part of the piston rod 19 to move downwards until the clamping pressing plate 26 is tightly pressed and attached to the glass plate raw material, the lifting cylinder 18 is closed, and the glass plate raw material is positioned and clamped by adjusting the upper position and the lower position of the clamping pressing plate 26 through the lifting cylinder 18, so that the clamping pressing plate 26 can be suitable for clamping and fixing glass plate raw materials with different thickness sizes;
3) adjustment of the position of the cutting mechanism 2:
(1) after the glass plate raw material is positioned and clamped, the position of the cutting mechanism 2 is adjusted, firstly, the limiting piece 51 is unscrewed, the rodless cylinder 23 is pulled, the rodless cylinder 23 drives the two stretching rods 49 to move, the position of the stretching rods 49 in the limiting rod 50 is adjusted, the front position and the rear position of the cutting mechanism 2 are adjusted, then, the limiting piece 51 is screwed down, the stretching rods 49 cannot move continuously, and the consistency of the movement of the stretching rods 49 on the two sides is ensured by pulling the rodless cylinder 23;
(2) then the rodless cylinder 23 is started, the left and right positions of the cutting mechanism 2 on the rodless cylinder 23 are adjusted, so that the cutting mechanism 2 moves right above the position to be cut of the glass plate raw material, and the rodless cylinder 23 is closed;
(3) finally, the lifting column 7 is started, the lifting column 7 drives the whole cutting mechanism 2 to move downwards until the cutting disc on the cutting mechanism 2 moves to the position to be cut on the glass plate raw material, and the lifting column 7 is closed to adjust the positions of the cutting mechanism 2, such that the cutting disc of the cutting mechanism 2 is accurately positioned to the position to be cut on the glass plate raw material, cutting accuracy and quality are improved, and occurrence rate of defective products is reduced;
4) cutting and processing:
the glass plate raw material is well positioned and clamped, and after the position of the cutting mechanism 2 is well adjusted, the cutting mechanism 2 is started to cut the part to be cut on the glass plate raw material.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
the invention has more ingenious and reasonable design, can realize the positioning, clamping and fixing of the glass plate raw material through the clamping device 3, improve the cutting rate and the quality of cut products, avoid the glass plate raw material from deviating to influence the actual cutting accuracy in the cutting process, has compact and reasonable integral structure design of the clamping device 3, is convenient to mount and dismount, and can realize the simultaneous adjustment of the front and back positions of the clamping devices 3 at the left side and the right side through one rotating motor 10, thereby ensuring the consistency of the adjustment, the rotating motor 10 drives the driven wheel 11 to rotate through the belt 13, the driven wheel 11 drives the rotating screw 12 to rotate, and because the clamping devices 3 at the left side and the right side are respectively arranged on the first thread section 15 and the second thread section 16 on the rotating screw 12, and the thread directions of the first thread section 15 and the second thread section 16 are opposite, when the rotating motor 10 rotates forwards, clamping device 3 of the left and right sides all moves toward workstation 1 direction, when rotating motor 10 reversal, the clamping device 3 of the left and right sides all moves toward the direction of keeping away from workstation 1, structural design is compact reasonable, operation convenient to use, can realize the position adjustment about clamping device 3 through lift cylinder 18 simultaneously, it is articulated to design into clamping device 3 and spacing card frame 20 again, make clamping device 3 can rotate, it can change clamping device 3 front and back position to rotate clamping device 3, thereby carry out omnidirectional adjustment and change to clamping device 3's position, make clamping device 3 can carry out actual adjustment according to the size and the position of placing of different glass board raw materials, ensure clamping device 3 and to the tight location of clamp of glass board raw materials, effectively enlarge clamping device 3's application scope.
The invention can adjust the cutting mechanism 2 in all directions, the up-and-down position of the cutting mechanism 2 can be adjusted by the design of the lifting column 7, the front-and-back position of the cutting mechanism 2 can be adjusted by the adjusting rod 48, and the left-and-right position of the cutting mechanism 2 can be adjusted by the rodless cylinder 23, so that the moving range of the cutting mechanism 2 is effectively enlarged, the cutting mechanism 2 can adjust the position according to the actual cutting position of the glass plate raw material, the accurate positioning of a cutting disc and a cutting position is realized, and the cutting quality and the cutting precision are effectively improved.
In the invention, the baffle plate assembly 21 is designed to prevent the splash of the raw material scraps in the cutting process from causing injury to operators, thereby effectively improving the operation safety, and the baffle plate assembly 21 can be adjusted in height according to the actual requirement, meanwhile, the distance between the front baffle plate assembly 21 and the rear baffle plate assembly 21 can be adjusted according to actual requirements through the design of the adjusting screw 22, and the baffle plate component 21 can limit and fix the front and the rear sides of the glass plate raw material according to the requirement while realizing the function of shielding splashes, by adjusting the front and rear positions of the baffle plate component 21, the baffle plate component 21 can be abutted against the two sides of the glass plate raw material, thereby carry on spacing fixedly to both sides around the glass board raw materials, effectively enlarge baffle subassembly 21's application scope, increase its functional effect, can carry out functional adjustment according to actual demand, structural design is ingenious more reasonable.
The cutting device has the advantages that the overall structure is ingenious and reasonable in design, the position of the cutting mechanism 2 can be adjusted in all directions, the cutting device is suitable for cutting operation of raw materials with different sizes, accurate positioning between the cutting mechanism 2 and a position to be cut is ensured, the cutting precision is improved, meanwhile, through the design of the clamping device 3, the raw materials to be cut can be clamped and fixed, the defective rate is reduced, the application range of the clamping device 3 is wide, positioning and clamping of the raw materials with different sizes can be realized, actual operation and use are facilitated, and the comprehensive utilization rate is improved.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple variations, equivalent substitutions or modifications based on the present invention to achieve substantially the same technical effects are within the scope of the present invention.
Claims (9)
1. The utility model provides a cutting device of integrated kitchen glass mesa, includes workstation, cutting mechanism and clamping device, its characterized in that: a moving seat is arranged below the workbench, a moving wheel set is arranged at the bottom of the moving seat, the workbench is fixedly connected with the moving seat through a support column, at least 2 lifting columns are arranged on the moving seat, a mounting plate is arranged between the workbench and the moving seat, the mounting plate is fixedly connected with the moving seat through a buffer column, a rotating motor, a driven wheel and a rotating screw rod are arranged on the mounting plate, the driven wheel is arranged at one end of the rotating screw rod, the rotating motor drives the driven wheel to rotate through a belt pulley, the driven wheel drives the rotating screw rod to rotate, a first thread section and a second thread section are respectively arranged at the left side and the right side of the rotating screw rod, the thread direction of the first thread section is opposite to the thread direction of the second thread section, and both the first thread section and the second thread section are provided with a slide block assembly, the lifting cylinder is arranged on the sliding block component, the end part of a piston rod of the lifting cylinder is provided with a limiting clamping frame, the front side and the rear side of the workbench are respectively provided with a baffle component, the two baffle components are connected through an adjusting screw rod, the two baffle components are both limited and fixed with the adjusting screw rod through a limiting nut group, the cutting mechanism is positioned above the workbench, the cutting mechanism is positioned on a rodless cylinder, the rodless cylinder is connected with the lifting column through a connecting rod component, the connecting rod component comprises a U-shaped bracket and adjusting rods, the bottom surface of the U-shaped bracket is connected with the lifting column, the adjusting rods are symmetrically arranged at the two ends of the U-shaped bracket, the adjusting rods comprise a stretching rod and a limiting rod, the limiting rod is fixedly connected with the U-shaped support rod, and the stretching rod is clamped in the limiting rod, the stretching rod passes through the locating part with the gag lever post is spacing fixed, no pole cylinder is located two between the stretching rod, clamping device with spacing card frame is connected, clamping device includes bracing piece and clamping pressure plate, clamping pressure plate is located the one end of bracing piece, the other end of bracing piece with spacing card frame is articulated to be set up, clamping pressure plate's bottom surface is provided with flexible pad.
2. The cutting device of an integrated kitchen glass table top according to claim 1, characterized in that: the both ends of adjusting screw all through the fixing base with workstation fixed connection, rotate the screw rod with all pass through from the driving wheel the fixing base with mounting panel fixed connection.
3. The cutting device of an integrated kitchen glass table top according to claim 1, characterized in that: the baffle subassembly all includes adjusting baffle and fixed stop, adjusting baffle with fixed stop is the ripple structure, fixed stop's bottom surface with workstation fixed connection, the last slot that is provided with of fixed stop, adjusting baffle with the slot phase-match, the adjusting baffle joint is in the slot.
4. The cutting device of an integrated kitchen glass table top according to claim 3, characterized in that: the opposite surfaces of the two fixed baffles are respectively provided with an insertion hole, the insertion holes are communicated with the slots, the adjusting baffle is provided with at least 4 limiting through holes, the limiting through holes are matched with the insertion holes, the adjusting baffle is fixed with the fixed baffles in a limiting mode through limiting insertion rods, the limiting insertion rods are matched with the insertion holes and the limiting through holes, and the limiting insertion rods sequentially penetrate through the insertion holes and the limiting through holes to be abutted against the inner side walls of the slots.
5. The cutting device of an integrated kitchen glass table top according to claim 3, characterized in that: both ends all are provided with the extension piece about fixed stop, extend the piece with fixed stop is integrated into one piece structure, adjusting screw's both ends run through respectively extend the piece with the fixing base is connected, the bottom of extending the piece is provided with the stopper, be provided with vertical spacing groove on the workstation, the stopper with vertical spacing groove phase-match, the stopper joint is in vertical spacing inslot.
6. The cutting device of an integrated kitchen glass table top according to claim 1, characterized in that: the buffer column comprises an upper connecting block, a compression spring column and a lower connecting block, the compression spring column is located between the upper connecting block and the lower connecting block, the upper connecting block is fixedly connected with the top surface of the mounting plate, and the lower connecting block is fixedly connected with the top surface of the movable seat.
7. The cutting device of an integrated kitchen glass table top according to claim 1, characterized in that: the slider component comprises a slider body and a connecting rod, the slider body is arranged on the rotary screw rod, the connecting rod is symmetrically arranged on two sides of the slider body, the two ends of the connecting rod are connected with fixing plates, the lifting cylinder is located on the fixing plates, the bottom surface of the slider body is provided with an embedding block, a transverse sliding groove is formed in the mounting plate, the embedding block is matched with the transverse sliding groove, and the slider body is clamped in the transverse sliding groove through the embedding block.
8. The cutting device of an integrated kitchen glass table top according to claim 1, characterized in that: the lifting column is fixed on the damping block, and the damping block is fixedly connected with the movable seat.
9. The cutting method using the cutting device for the glass table top of the integrated cooker according to claim 1, characterized by comprising the steps of:
1) cutting raw material loading:
the glass plate raw materials are adsorbed and grabbed onto a workbench of a cutting device through the cooperation of a manipulator, and when the glass plate raw materials are placed on the workbench, the glass plate raw materials are placed on the top surface of the workbench from the right upper side of the workbench through adjusting the angle and the position of the manipulator;
2) positioning and clamping the glass plate raw materials:
(1) firstly, after a glass plate raw material is placed on a workbench, manually finely adjusting the position and the angle of the glass plate raw material on the workbench, and rightly placing the glass plate raw material flat;
(2) then, rotating a motor to rotate forwards, driving a driven wheel to move through a belt pulley by the rotating motor, driving a rotating screw rod to rotate by the driven wheel, enabling the sliding block assemblies positioned on the first thread section and the second thread section to simultaneously move towards the direction of the workbench, so that the clamping device moves towards the direction of the workbench until the clamping pressure plate moves to the position above the glass plate raw material to be clamped, and stopping moving by the rotating motor;
(3) adjusting the position of the clamping pressure plate according to the actual size of the glass plate raw material, rotating the supporting rod, and driving the clamping pressure plate to expand outwards or contract inwards by the supporting rod, so that the area of the clamping pressure plate opposite to the glass plate raw material is more than half of the area of the clamping pressure plate;
(4) finally, starting the lifting cylinder, retracting a piston rod of the lifting cylinder, driving a clamping device at the end part of the piston rod to move downwards until the clamping pressing plate is tightly pressed and attached to the glass plate raw material, and closing the lifting cylinder to finish positioning and clamping the glass plate raw material;
3) adjusting the position of the cutting mechanism:
(1) after the glass plate raw material is positioned and clamped well, the position of the cutting mechanism is adjusted, firstly, the limiting part is unscrewed, the rodless cylinder is pulled, the rodless cylinder drives the two stretching rods to move, the positions of the stretching rods in the limiting rods are adjusted, and therefore the front position and the rear position of the cutting mechanism are adjusted, and then the limiting part is screwed down, so that the stretching rods cannot move continuously;
(2) then starting the rodless cylinder, adjusting the left position and the right position of a cutting mechanism on the rodless cylinder to enable the cutting mechanism to move right above the position to be cut of the glass plate raw material, and closing the rodless cylinder;
(3) finally, the lifting column is started, the lifting column drives the whole cutting mechanism to move downwards until a cutting disc on the cutting mechanism moves to a position to be cut on the glass plate raw material, and the lifting column is closed;
4) cutting and processing:
the glass plate raw material is well positioned and clamped, and after the position of the cutting mechanism is well adjusted, the cutting mechanism is started to cut the part to be cut on the glass plate raw material.
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| CN201810783586.1A CN108943446B (en) | 2018-07-17 | 2018-07-17 | Cutting device and cutting method for glass table top of integrated stove |
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| CN201810783586.1A CN108943446B (en) | 2018-07-17 | 2018-07-17 | Cutting device and cutting method for glass table top of integrated stove |
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| CN109500677B (en) * | 2018-12-10 | 2020-06-19 | 严斌 | Polishing device for surface of glass panel of integrated stove |
| CN109399907A (en) * | 2018-12-10 | 2019-03-01 | 严斌 | It is a kind of for producing the cutter device of integrated kitchen range glass panel |
| CN109719570B (en) * | 2018-12-25 | 2020-08-25 | 绍兴苒晟企业管理咨询有限公司 | Fixed-length cutting device for stainless steel pipe |
| CN109531470B (en) * | 2018-12-27 | 2020-11-03 | 杨位芳 | Supporting and clamping device for cutting production of cooking utensils panel |
| CN110216799B (en) * | 2019-07-11 | 2020-12-29 | 高现伟 | Use method of fiber cement ridge tile flat plate automatic cutting machine |
| CN114619521B (en) * | 2020-03-10 | 2022-08-16 | 福建华韵竹木有限公司 | Accurate and efficient chopping board drilling method |
| CN112809804A (en) * | 2020-12-31 | 2021-05-18 | 山东威普斯橡胶股份有限公司 | Lifting belt punching and cutting device and using method thereof |
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Effective date of registration: 20200513 Address after: 312400 Building 1, No.77, South HUAFA Road, Shengzhou Economic Development Zone, Shaoxing City, Zhejiang Province Applicant after: Zhejiang OTI intelligent kitchen electric Co., Ltd Address before: 312400 No. 77 Huafa South Road, Shengzhou Economic Development Zone, Shaoxing City, Zhejiang Province Applicant before: ZHEJIANG OUDI ELECTRIC APPLIANCE Co.,Ltd. |
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