CN108941547A - A kind of preparation method of Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites - Google Patents

A kind of preparation method of Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites Download PDF

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CN108941547A
CN108941547A CN201810846435.6A CN201810846435A CN108941547A CN 108941547 A CN108941547 A CN 108941547A CN 201810846435 A CN201810846435 A CN 201810846435A CN 108941547 A CN108941547 A CN 108941547A
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copper
graphene
matrix composites
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CN108941547B (en
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詹科
赵斌
孙玮
吴昊
吴一昊
严雅
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Weng Senqi
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University of Shanghai for Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/02Compacting only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/12Both compacting and sintering
    • B22F3/14Both compacting and sintering simultaneously
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/05Mixtures of metal powder with non-metallic powder
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/12Alloys based on aluminium with copper as the next major constituent

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Abstract

The present invention relates to a kind of preparation methods of Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites, specifically includes the following steps: (1) ethanol solution is added in aluminium powder, add graphene oxide solution, copper-bath is added after stirring, stirring, stand to supernatant clarify, be filtered, washed, dry after obtain Copper-cladding Aluminum Bar graphene/aluminum composite granule;(2) hot pressed sintering is carried out to obtained Copper-cladding Aluminum Bar graphene/aluminum composite granule.Compared with prior art, the present invention is coated on the interfacial reaction that aluminium powder surface effectively avoids the reunion of graphene and graphene and aluminium occur by copper ion, the Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites prepared through the invention, microhardness improve 110% or more.

Description

A kind of preparation method of Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites
Technical field
The present invention relates to a kind of preparation methods of composite material, multiple more particularly, to a kind of Copper-cladding Aluminum Bar graphene enhancing aluminium base The preparation method of condensation material.
Background technique
Since density is small, performance stabilization has extensively aluminum matrix composite in aerospace and high-end automobile manufacturing field Application.Compared to traditional reinforcement (ceramic particle, carbon fiber, carbon nanotube etc.), graphene low, mechanical property with density Advantages, the graphenes such as high, good heat conductivity and thermal expansion coefficient are low are regarded as a kind of very promising from birth Reinforcement.High performance graphene reinforced aluminum matrix composites are developed in success, and composite property not only can be improved, while Composite density can be reduced.
In terms of the preparation method of graphene reinforced aluminum matrix composites, mainly there is powder metallurgy process, casting method, stirs Mix the methods of friction processing.In the above-mentioned methods due to spies such as powder metallurgy process technical maturity, even tissue and near-net-shapes Point is concerned in the preparation of graphene reinforced aluminum matrix composites.Currently, powder metallurgy, which becomes, prepares graphene enhancing The important method of aluminum matrix composite.
It finds by prior art documents, Jingyue Wang et al. (Reinforcement with graphene nanosheets in aluminum matrix composites,Scripta Materialia,2012,66, It 594-597) has studied and aluminium powder surface is modified by the way that PVA solvent is added, improve the uniformly dispersed problem of graphene. S.F.Bartolucci et al. (Graphene-aluminum nanocomposites, Materials Science and Engineering A, 2011,528,7933-7937) it has studied powder metallurgy process and prepares graphene reinforced aluminum matrix composites In the process, it results in since interfacial reaction has occurred in graphene and aluminium and has generated largely Al in the composite4C3Carbonization Object reduces the mechanical property of composite material.Therefore, graphene reinforced metal-matrix composite mistake is prepared in powder metallurgy process Cheng Zhong, graphene reinforcement uniformly dispersed and avoids graphene and aluminium that interfacial reaction occurs becoming preparation high-performance stone The critical issue of black alkene reinforced aluminum matrix composites.
Chinese patent CN201710342605.2 discloses a kind of modified graphene reinforced aluminum matrix composites and its preparation Cation surface activating is added after being uniformly dispersed specifically includes the following steps: graphene is added to absolute ethanol by (1) in method Agent ultrasound, is made modified graphene after drying;(2) fine aluminium is melted, modified graphene is added when melting half, kept the temperature;(3) add Add to keep the temperature after copper, carbon, iron, silicon carbide and lanthana and stir evenly, refines, stands, skimming operation obtains aluminium alloy melt;(4) to aluminium Alloy melt carry out gravitational casting, obtain aluminium alloy castings, casting is once dissolved, cool down and ageing treatment after be made change Property graphene reinforced aluminum matrix composites.The preparation method process is complicated, and interfacial reaction can occur for graphene and aluminium in the process, lead Causing the mechanical property of composite material reduces.
Summary of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of Copper-cladding Aluminum Bar graphenes Reinforced aluminum matrix composites.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of preparation method of Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites, specifically includes the following steps:
(1) ethanol solution is added in aluminium powder, adds sonicated graphene oxide solution, sulphur is added after stirring Sour copper solution, stirring, stand to supernatant clarify, be filtered, washed, dry after obtain Copper-cladding Aluminum Bar graphene/aluminum composite granule;
(2) hot pressed sintering is carried out to obtained Copper-cladding Aluminum Bar graphene/aluminum composite granule.
Preferably, in step (1), the graphene oxide solution is prepared by Hummers method.
Preferably, in step (1), the specific steps of the Hummers method are as follows: by high purity graphite and NaNO3It is added to H2SO4In solution, uniform stirring is gradually added into KMnO4, after uniform stirring 1h, 200ml water is added, in 100 DEG C of stirring 1h, then H is added2O2And HCl solution, it is centrifugated various sizes of graphene oxide.
Preferably, the mass ratio of the aluminium powder, graphene and the copper sulphate that are added in step (1) is 100:(0.3-1.0): (5- 15)。
It is furthermore preferred that the mass ratio of the aluminium powder being added in step (1), graphene oxide and copper sulphate is 100:0.3:10.
Preferably, in step (1): the ratio of water and alcohol is 1:7-1:8 in the ethanol solution.
It is furthermore preferred that in step (1): the ratio of water and alcohol is 1:7 in the ethanol solution.
Preferably, in step (1): the ratio of the aluminium powder of addition and ethanol solution is 10g:80mL.
Preferably, hot pressed sintering described in step (2) is carried out in two steps, and the first step is cold pressing treatment, and second step is hot pressing Sintering.
It is furthermore preferred that the process conditions of the cold pressing treatment are as follows: load 6t, temperature are room temperature.
It is furthermore preferred that the process conditions of the hot pressed sintering are as follows: load 5-10t, temperature be 580 DEG C, processing the time be 3-4h。
It is furthermore preferred that the temperature-rise period of the hot pressed sintering are as follows: 1h is warming up to 580 DEG C, in 580 DEG C of heat preservation 3h.
In step (2): copper ion is coated on aluminium powder surface, and partial reduction occurs for simultaneous oxidation graphene, and is adsorbed on Aluminium powder surface is finally cleaned and dried and forms graphene/copper/aluminium multilayer coating structure powder.
Before solution is added in copper sulphate, there is no anti-for the graphene oxide in aluminium powder and suspension with hydrophobic surface It answers.After copper-bath is added, copper ion on the one hand can with the function oxygen groups of graphene oxide (including epoxy group, carbonyl and Carboxyl) chemistry or electrostatical binding occurs, another aspect aluminium powder occurs displacement with copper ion and reacts, to help graphene oxide sheet The surface for being attached to aluminium powder is inhaled, in this chemical reaction process, metal has promoted graphene oxide generation as reducing agent Reduction reaction.Graphene/copper/aluminium multilayer coating structure powder has been prepared by wet process.On the other hand, the addition of copper ion So that forming aluminium copper in sintering process further increases performance.Graphene oxide improves aluminum matrix composite as reinforcement Performance, copper-bath provide copper ion.The hydrolysis of ethanol solution inhibition aluminium powder.
Copper sulphate is first added in the solution of aluminium powder and alcohol, afterwards plus graphene oxide solution, after repeatedly testing, hair Now last alcohol washes process can all take copper ion out of.And the effect of Copper-cladding Aluminum Bar is not achieved.According to first oxygenation graphite Alkene, after vulcanization acid copper solution, obtained 1%Cu2+, 3%Cu2+, 5%Cu2+Graphene/aluminum composite material hardness number, hardness Value is respectively 33,50,71,68.In 3%Cu2+When, the hardness of composite material reaches maximum value.In addition, if the ratio mistake of water It is more, then particle aluminium powder, which will occur seriously to hydrolyze, becomes aluminium hydroxide.If copper sulphate, which is added, excessively will appear saturation, extra Copper ion can not adsorb completely.
Compared with prior art, the invention proposes a kind of preparation sides of Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites Method can prepare graphene/copper/aluminium multilayer coating structure powder, effectively avoid the dispersion unevenness and aluminium of graphene Interfacial reaction between graphene helps to improve the mechanical property of graphene reinforced aluminum matrix composites.
Detailed description of the invention
Fig. 1 is the stereoscan photograph of raw material graphene oxide sheet in embodiment 1;
Fig. 2 is the stereoscan photograph of the aluminium powder prepared in embodiment 1;
Fig. 3 is graphene/copper in embodiment 1/aluminium composite granule stereoscan photograph;
Fig. 4 is the compound fission EDS elemental analysis result of graphene/copper/aluminium in embodiment 1;
Fig. 5 is 1 fine aluminium of embodiment and Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites Vickers hardness result.
Specific embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment 1
(1) preparation of graphene oxide
The preparation method of graphene oxide: by 5g high purity graphite, 2.5g NaNO3It is added to H2SO4In solution, uniformly stir It mixes, is then gradually added into KMnO4, uniform stirring 1 hour, 200ml water is added, is stirred 1 hour at 100 DEG C, H is added2O2And HCl solution.It is then centrifugated various sizes of graphene oxide, obtains the almost the same graphene oxide solution of size.System The stereoscan photograph of standby obtained graphene oxide sheet is as shown in Figure 1.
(2) graphene/copper/aluminium multilayer coating structure powder preparation
0.03g graphene oxide is dissolved in 10mL water, graphene oxide solution is made, is added to after sonicated In the mixed solution of 10g aluminium powder and 80ml ethyl alcohol, in solution the volume ratio of water and ethyl alcohol be 1:7, with glass bar stirring 3~ 5min is then added copper-bath and stirs, and the mass ratio of copper sulphate and aluminium powder is 1:10, stands to supernatant and clarifies, cleaning It is dry.In this process, copper ion is coated on the surface of aluminium powder, and the reduction of part has occurred in simultaneous oxidation graphene, is formed Redox graphene.The stereoscan photograph of raw material aluminium powder is as shown in Fig. 2, composite granule microscopic appearance is shown in Fig. 3, EDS member Plain distribution results are as shown in Figure 4.Graphene coated can be obviously observed in the SEM image of Fig. 3 on aluminium powder surface, the EDS of Fig. 4 divides Copper and carbon are contained in analysis display aluminium powder surface, and further demonstrating copper ion can be used as conjugative bridge promotion aluminium powder and graphene oxide Absorption.
(3) hot pressed sintering of Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites and composite material micro-hardness testing
Graphene/the copper prepared/aluminium multilayer coating structure powder is put into hot pressed sintering mold, is first 6t in load Lower room temperature cold pressing, then uses hot pressed sintering, and sets hot pressed sintering parameter: loaded load is 5~10t, and argon gas is protected, the One 580 DEG C of stage heating 1h, 580 DEG C of heat preservation 3h of second stage obtain the graphene enhancing alumina-base material of Copper-cladding Aluminum Bar.
To whether there is or not the graphene reinforced aluminum matrix composites of Copper-cladding Aluminum Bar to carry out micro-hardness testing, load 100N keeps carrying Lotus time 10s.Every kind of material prepares 3 groups of samples, respectively tests 16 points, takes its average value, test results are shown in figure 5.
Test result shows that the graphene/copper/aluminium multilayer coating structure powder prepared by this method can be made into performance Excellent Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites.Micro-hardness testing is the results show that Copper-cladding Aluminum Bar graphene enhances aluminium base Composite material is compared with the material of no addition copper ion, and hardness is increased to 71 from 33, and Copper-cladding Aluminum Bar graphene enhances aluminum-base composite Material (0.3wt% graphene content, 3wt% copper content) less adds the graphene reinforced aluminum matrix composites of copper ion (0.3wt% graphene content) improves 110%.This method can be used for preparing high-performance copper doped graphene enhancing aluminum-base composite Material.
Embodiment 2
(1) preparation of graphene oxide
The preparation method of graphene oxide: by 5g high purity graphite, 2.5g NaNO3It is added to H2SO4In solution, uniformly stir It mixes, is then gradually added into KMnO4, uniform stirring 1 hour, 200ml water is added, is stirred 1 hour at 100 DEG C, H is added2O2And HCl solution.It is then centrifugated various sizes of graphene oxide, obtains the almost the same graphene oxide solution of size.System The stereoscan photograph of standby obtained graphene oxide sheet is as shown in Figure 1.
(2) graphene/copper/aluminium multilayer coating structure powder preparation
0.08g graphene oxide is dissolved in 10mL water, graphene oxide solution is made, is added to after sonicated In the mixed solution of 10g aluminium powder and 80ml ethyl alcohol, in solution the volume ratio of water and ethyl alcohol be 1:8, with glass bar stirring 3~ 5min is then added copper-bath and stirs, and the mass ratio of copper sulphate and aluminium powder is 0.5:10, stands to supernatant and clarifies, clearly Wash drying.In this process, copper ion is coated on the surface of aluminium powder, and the reduction of part, shape has occurred in simultaneous oxidation graphene At redox graphene.
(3) hot pressed sintering of Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites and composite material micro-hardness testing
Graphene/the copper prepared/aluminium multilayer coating structure powder is put into hot pressed sintering mold, is first 6t in load Lower room temperature cold pressing, then uses hot pressed sintering, and sets hot pressed sintering parameter: loaded load is 5~10t, and argon gas is protected, the One 580 DEG C of stage heating 1h, 580 DEG C of heat preservation 3h of second stage obtain the graphene enhancing alumina-base material of Copper-cladding Aluminum Bar.
Embodiment 3
(1) preparation of graphene oxide
The preparation method of graphene oxide: by 5g high purity graphite, 2.5g NaNO3It is added to H2SO4In solution, uniformly stir It mixes, is then gradually added into KMnO4, uniform stirring 1 hour, 200ml water is added, is stirred 1 hour at 100 DEG C, H is added2O2And HCl solution.It is then centrifugated various sizes of graphene oxide, obtains the almost the same graphene oxide solution of size.System The stereoscan photograph of standby obtained graphene oxide sheet is as shown in Figure 1.
(2) graphene/copper/aluminium multilayer coating structure powder preparation
0.1g graphene oxide is dissolved in 10mL water, graphene oxide solution is made, is added to 10g after sonicated In the mixed solution of aluminium powder and 80ml ethyl alcohol, the volume ratio of water and ethyl alcohol is 1:7 in solution, stirs 3~5min with glass bar, with Copper-bath is added afterwards to stir, the mass ratio of copper sulphate and aluminium powder is 1.5:10, stands to supernatant and clarifies, and is cleaned and dried. In this process, copper ion is coated on the surface of aluminium powder, and the reduction of part has occurred in simultaneous oxidation graphene, forms reduction Graphene oxide.
(3) hot pressed sintering of Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites and composite material micro-hardness testing
Graphene/the copper prepared/aluminium multilayer coating structure powder is put into hot pressed sintering mold, is first 6t in load Lower room temperature cold pressing, then uses hot pressed sintering, and sets hot pressed sintering parameter: loaded load is 5~10t, and argon gas is protected, the One 580 DEG C of stage heating 1h, 580 DEG C of heat preservation 3h of second stage obtain the graphene enhancing alumina-base material of Copper-cladding Aluminum Bar.
The above description of the embodiments is intended to facilitate ordinary skill in the art to understand and use the invention. Person skilled in the art obviously easily can make various modifications to these embodiments, and described herein general Principle is applied in other embodiments without having to go through creative labor.Therefore, the present invention is not limited to the above embodiments, ability Field technique personnel announcement according to the present invention, improvement and modification made without departing from the scope of the present invention all should be of the invention Within protection scope.

Claims (9)

1. a kind of preparation method of Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites, which is characterized in that specifically includes the following steps:
(1) ethanol solution is added in aluminium powder, adds sonicated graphene oxide solution, copper sulphate is added after stirring Solution, stirring, stand to supernatant clarify, be filtered, washed, dry after obtain Copper-cladding Aluminum Bar graphene/aluminum composite granule;
(2) hot pressed sintering is carried out to obtained Copper-cladding Aluminum Bar graphene/aluminum composite granule.
2. a kind of preparation method of Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites according to claim 1, feature exist In in step (1), the graphene oxide solution is prepared by improving Hummers method.
3. a kind of preparation method of Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites according to claim 2, feature exist In the specific steps for improving Hummers method are as follows: by high purity graphite and NaNO3It is added to H2SO4In solution, uniformly stir It mixes, is gradually added into KMnO4, after uniform stirring 1h, 200ml water is added in 100 DEG C of stirring 1h, H is then added2O2And HCl is molten Liquid is centrifugated various sizes of graphene oxide.
4. a kind of preparation method of Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites according to claim 1, feature exist In the mass ratio of the aluminium powder, graphene and the copper sulphate that are added in step (1) is 100:(0.3-1.0): (5-15).
5. a kind of preparation method of Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites according to claim 1, feature exist In in step (1): the volume ratio of water and alcohol is 1:7-1:8 in the ethanol solution.
6. a kind of preparation method of Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites according to claim 1, feature exist In in step (1): the ratio of the aluminium powder of addition and ethanol solution is 10g:80mL.
7. a kind of preparation method of Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites according to claim 1, feature exist In hot pressed sintering described in step (2) is carried out in two steps, and the first step is cold pressing treatment, and second step is hot pressed sintering.
8. a kind of preparation method of Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites according to claim 7, feature exist In the process conditions of the cold pressing treatment are as follows: load 6t, temperature are room temperature.
9. a kind of preparation method of Copper-cladding Aluminum Bar graphene reinforced aluminum matrix composites according to claim 7, feature exist In the process conditions of the hot pressed sintering are as follows: load 5-10t, temperature are 580 DEG C, and the processing time is 3-4h.
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