CN108941233A - A kind of open inner mold backward and forward extrusion composite die - Google Patents

A kind of open inner mold backward and forward extrusion composite die Download PDF

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Publication number
CN108941233A
CN108941233A CN201810744243.4A CN201810744243A CN108941233A CN 108941233 A CN108941233 A CN 108941233A CN 201810744243 A CN201810744243 A CN 201810744243A CN 108941233 A CN108941233 A CN 108941233A
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China
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punch
cavity plate
pin
hole
plate
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CN201810744243.4A
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CN108941233B (en
Inventor
黄树海
陈强
林军
胡传凯
夏祥生
舒大禹
王艳彬
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Southwest Institute of Technology and Engineering of China South Industries Group
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No 59 Research Institute of China Ordnance Industry
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C25/00Profiling tools for metal extruding
    • B21C25/02Dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00Extruding metal; Impact extrusion
    • B21C23/02Making uncoated products
    • B21C23/03Making uncoated products by both direct and backward extrusion

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Devices For Molds (AREA)
  • Forging (AREA)

Abstract

The invention discloses a kind of open inner mold backward and forward extrusion composite dies, mainly it is made of indirect-extrusion mould and forward extrusion mould, include upper ejector pin 1, upper die holder 2, upper padding plate 3, Upper Die-sleeve 4, punch-pin 5, punch case 1, pressing plate 6, guide pad 7, cavity plate 8, core model 9, lower die cylinder 10, lower fixed block 11, lower die holder 12, center lower push rod 13, outside lower push rod 14, cushion block 15, die sleeve 2 17, supporting block 18 etc..The present invention can greatly improve the draw ratio of blind hole, be widely used in the components such as steel alloy, aluminium alloy, magnesium alloy, copper alloy.

Description

A kind of open inner mold backward and forward extrusion composite die
Technical field
The present invention relates to a kind of open inner mold backward and forward extrusion composite dies.
Background technique
Currently, the hole depth of traditional backward extrusion is shorter, the inner hole draw ratio of general steel alloy is 3 or so, though traditional forward extrusion The blind hole draw ratio of blank can so be increased, but the ratio of height to diameter of core model cannot too greatly (such as Fig. 1), otherwise core model can unstability.It passes The method of the backward and forward extrusion of system is not able to satisfy the component forming with a depthkeeping blind hole.
Summary of the invention
The object of the present invention is to provide a kind of open inner mold backward and forward extrusion composite dies.
A kind of open inner mold backward and forward extrusion composite die, it is characterised in that: the mold includes indirect-extrusion mould and just squeezes Compression mould;
The upper mold of indirect-extrusion mould includes punch-pin, punch-pin and Upper Die-sleeve cone match, the upper surface of punch-pin and upper padding plate Lower end face contact, the upper surface of upper padding plate and the lower end face contact of upper die holder, are uniformly distributed upper top along central axis in upper die holder Bar, the formed punch of punch-pin pass through the inner hole of punch case one and form clearance fit, and punch case one is connect by suspender with Upper Die-sleeve;
The lower die of indirect-extrusion mould includes cavity plate, is horizontally inserted into the bottom through-hole step groove of cavity plate and uniformly divides along axis The outside lower push rod of cloth, then cavity plate is placed on the upper surface of lower die holder, the bar of outside lower push rod after the inner hole of lower die cylinder Portion passes through the through-hole of lower die holder, cavity plate and lower die cylinder clearance fit, and core model is put into the inner cavity of cavity plate and forms clearance fit, in core Guide pad, guide pad and cavity plate clearance fit are placed in the upper surface of mould, and pressing plate is contacted by step with guide pad, and passes through screw Pressing plate and cavity plate are compressed, then lower fixed block is placed on to the upper surface of lower die holder, center Xia Ding after the through-hole of cavity plate Bar passes through the through-hole groove of lower fixed block, and cushion block is placed on the upper surface of lower fixed block after the through-hole of core model.
The upper mold of forward extrusion mould includes that the upper mold of indirect-extrusion mould includes punch-pin, and punch-pin and Upper Die-sleeve cone match are convex The upper surface of mould and the lower end face contact of upper padding plate, the upper surface of upper padding plate and the lower end face contact of upper die holder, in upper die holder It is uniformly distributed upper ejector pin along central axis, the formed punch of punch-pin passes through the inner hole of punch case two and forms clearance fit, punch case two-way Suspender is crossed to connect with Upper Die-sleeve;
The lower die of forward extrusion mould includes cavity plate, is horizontally inserted into the bottom through-hole step groove of cavity plate and uniformly divides along axis The outside lower push rod of cloth, then cavity plate is placed on the upper surface of lower die holder after the inner hole of lower die cylinder, between cavity plate and lower die cylinder Gap cooperation, core model are put into the inner cavity of cavity plate and form clearance fit, place guide pad, guide pad and cavity plate in the upper surface of core model Clearance fit, pressing plate are contacted by step with guide pad, and are compressed pressing plate and cavity plate by screw, then wear lower fixed block It crosses after the through-hole of cavity plate and is placed on the upper surface of lower die holder, center lower push rod passes through the through-hole groove of lower fixed block, and supporting block passes through The centre of lower die holder and cavity plate is placed on after the inner hole formation clearance fit of lower die cylinder.
Open inner mold backward and forward extrusion complex method is first begin to before backward extrusion, and blank is placed on to the type chamber of core model Inside, there are certain open spaces with cavity bottom for blank, before punch-pin downlink is contacted with blank, punch case one and guiding Block forms guiding by mould orifice, with punch-pin continue traveling downwardly and suppress blank be full of downwards metal after bottom-type chamber along core model inner wall to Upper flowing, after punch-pin runs the displacement for reaching design, punch-pin pressure maintaining is slack;Along the equally distributed outside lower push rod of axis It drives cavity plate to move upwards, metal wall thickness reduction is promoted by the step surface of core model, when the step surface of core model is located at the straight of punch-pin When on wall lower end surface, lower push rod stopping in outside is moved upwards;Then suspender is taken down, punch case one is unlocked with Upper Die-sleeve, edge The equally distributed upper ejector pin pressure maintaining of axis, the upward backhaul of punch-pin, the pressure of upper ejector pin, which passes to punch case one, forces blank from convex It falls off in mould, and completes feeding under the effect of the upper top of center lower push rod.
Then before starting forward extrusion, the intracavitary portion of the type that the blank of above-mentioned backward extrusion is placed on core model, in punch-pin downlink Before contacting with blank, punch case two and guide pad form guiding by mould orifice, suspender are then taken down, by punch case two and Upper Die-sleeve solution It opens, while the step face contact of the upper surface of punch case two and punch-pin, it is convex after the wall portion end face of punch case two and blank contacts The pressure of mould, which passes to, to be forced after punch case two metal to flow downward necking down deformation occurs, at the same blank bottom progressively disengage it is convex Mould, and certain open space is formed, after punch-pin runs the displacement for reaching design, punch-pin pressure maintaining is slack, then along axis The equally distributed upper ejector pin pressure maintaining of line, the upward backhaul of punch-pin, the pressure of upper ejector pin, which passes to punch case two, forces blank from punch-pin In fall off, and the upper top of center lower push rod effect under complete feeding.
It is thinning to increase backward extrusion wall thickness on the basis of traditional backward and forward extrusion by the present invention, and guarantees the platform at thinning position New method of the component level on the straight wall of blank bottom provides blank for subsequent forward extrusion and prepares, while during solving forward extrusion The problem of metal level flow bending unstability;Then in conjunction with novel forward extrusion wall thickness necking method, this method is not by conventional core The limitation of mould length can greatly improve the draw ratio of blind hole.
Figure of description
Fig. 1 is traditional forward extrusion mould schematic diagram;
Fig. 2 is indirect-extrusion mould schematic diagram;
Fig. 3 is forward extrusion mould schematic diagram;
Fig. 4 a is the schematic diagram of backward extrusion downwards in the pressing process of backward extrusion;
Fig. 4 b be backward extrusion pressing process in subtract the schematic diagram of wall upwards;
Fig. 4 c is the schematic diagram of discharging in the pressing process of backward extrusion;
Fig. 5 a is positive schematic diagram in the pressing process of extrusion molding;
Fig. 5 b is positive the schematic diagram of discharging in the pressing process of extrusion molding;
Fig. 5 c is positive the schematic diagram of feeding in the pressing process of extrusion molding.
Wherein, 1- upper ejector pin;2- upper die holder;3- upper padding plate;4- Upper Die-sleeve;5- punch-pin;6- pressing plate;7- guide pad;8- is recessed Mould;9- core model;10- lower die cylinder;Fixed block under 11-;12- lower die holder;The center 13- lower push rod;Lower push rod on the outside of 14-;15- pad Block;16- punch case one;17- punch case two;18- supporting block.
Specific embodiment
With reference to the accompanying drawing, embodiments of the present invention will be described.
Fig. 2 show backward extruding die lamps structure, and the upper mold of indirect-extrusion mould includes punch-pin 5, punch-pin 5 and 4 conical surface of Upper Die-sleeve Cooperation, the upper surface of punch-pin 5 and the lower end face contact of upper padding plate 3, the upper surface of upper padding plate 3 and the lower end face contact of upper die holder 2, It is uniformly distributed upper ejector pin 1 along central axis in upper die holder 2, the formed punch of punch-pin 5 passes through the inner hole of punch case 1 and forms gap Cooperation, punch case 1 are connect by suspender with Upper Die-sleeve 4.
The lower die of indirect-extrusion mould includes cavity plate 8, is horizontally inserted into the bottom through-hole step groove of cavity plate 8 uniform along axis The outside lower push rod 14 of distribution, then cavity plate 8, which passes through, is placed on the upper surface of lower die holder 12 after the inner hole of lower die cylinder 10, under outside The bar portion of mandril 14 passes through the through-hole of lower die holder 12, cavity plate 8 and 10 clearance fit of lower die cylinder, and core model 9 is put into the inner cavity of cavity plate 8 simultaneously Clearance fit is formed, places guide pad 7, guide pad 7 and 8 clearance fit of cavity plate in the upper surface of core model 9, pressing plate 6 passes through step It contacts with guide pad 7, and is compressed pressing plate 6 and cavity plate 8 by screw, after then through-hole that lower fixed block 11 is passed through to cavity plate 8 It is placed on the upper surface of lower die holder 12, center lower push rod 13 passes through the through-hole groove of lower fixed block 11, and cushion block 15 passes through the logical of core model 9 The upper surface of lower fixed block 11 is placed on behind hole.
Fig. 3 show forward extruding die lamps structure, the difference of the upper mold of the upper mold and indirect-extrusion mould of forward extrusion mould It is, after being replaced punch case 1 with punch case 2 17, the formed punch of punch-pin 5 passes through the inner hole of punch case 2 17 and forms gap Cooperation, punch case 2 17 are connect by suspender with Upper Die-sleeve 4.
The lower die of forward extrusion mould and the lower die of indirect-extrusion mould the difference is that, newly-increased supporting block 18 passes through down The inner hole of mould cylinder 10 is placed on the centre of lower die holder 12 and cavity plate 8 after forming clearance fit, while cancelling outside 14 He of lower push rod Cushion block 15.
The process of open inner mold backward and forward extrusion combined shaping, specifically includes that
(a) backward extrusion: being first begin to before backward extrusion, the intracavitary portion of the type that blank is placed on core model 9, blank and type bottom of chamber There are certain open spaces in portion, and before 5 downlink of punch-pin is contacted with blank, punch case 1 forms die orifice with guide pad 7 and leads To, it is flowed up as punch-pin 5 continues traveling downwardly and suppresses blank and be full of after bottom-type chamber metal downwards along the inner wall of core model 9, when After the operation of punch-pin 5 reaches the displacement of design, 5 pressure maintaining of punch-pin is slack (such as Fig. 4 a);
It drives cavity plate 8 to move upwards along the equally distributed outside lower push rod 14 of axis, gold is promoted by the step surface of core model 9 Belong to wall thickness reduction, when on the straight wall lower end surface that the step surface of core model 9 is located at punch-pin 5, outside lower push rod 14 stops transporting upwards Dynamic (such as Fig. 4 b);
Then suspender is taken down, punch case 1 and Upper Die-sleeve 4 are unlocked, it is convex along equally distributed 1 pressure maintaining of upper ejector pin of axis The upward backhaul of mould 5, the pressure of upper ejector pin 1, which passes to punch case 1, forces blank to fall off from punch-pin 5, and in center lower push rod 13 upper top effect is lower to complete feeding (such as Fig. 4 c).
(b) forward extrusion: and then before starting forward extrusion, the intracavitary portion of the type that the blank of above-mentioned backward extrusion is placed on core model 9, Before 5 downlink of punch-pin is contacted with blank, punch case 2 17 and guide pad 7 form guiding by mould orifice, suspender are then taken down, by punch-pin Cover 2 17 to unlock with Upper Die-sleeve 4, while the step face contact of the upper surface of punch case 2 17 and punch-pin 5, when punch case 2 17 with After the wall portion end face contact of blank, the pressure of punch-pin 5, which passes to, to be forced after punch case 2 17 metal to flow downward necking down change occurs Shape, while blank bottom progressively disengages punch-pin 5, and forms certain open space, when punch-pin 5 runs the displacement for reaching and designing Afterwards, 5 pressure maintaining of punch-pin is slack (such as Fig. 5 a);
Then along equally distributed 1 pressure maintaining of upper ejector pin of axis, the upward backhaul of punch-pin 5, the pressure of upper ejector pin 1 passes to punch-pin Covering 2 17 forces blank to fall off (such as Fig. 5 b) from punch-pin 5;
At this moment punch case 2 17 is connect with Upper Die-sleeve 4 with suspender again, with the further backhaul upwards of punch-pin 5, punch case 2 17 and punch-pin 5 be detached from lower die, later center lower push rod 13 upper top effect under complete feeding (such as Fig. 5 c).

Claims (1)

1. a kind of open inner mold backward and forward extrusion composite die, it is characterised in that: the mold includes indirect-extrusion mould and forward extrusion Mold;
The upper mold of indirect-extrusion mould includes punch-pin, punch-pin and Upper Die-sleeve cone match, the upper surface of punch-pin and the lower end of upper padding plate Face contact, the upper surface of upper padding plate and the lower end face contact of upper die holder, are uniformly distributed upper ejector pin along central axis in upper die holder, convex The formed punch of mould passes through the inner hole of punch case one and forms clearance fit, and punch case one is connect by suspender with Upper Die-sleeve;
The lower die of indirect-extrusion mould includes cavity plate, is horizontally inserted into the bottom through-hole step groove of cavity plate equally distributed along axis Outside lower push rod, then cavity plate is placed on the upper surface of lower die holder after the inner hole of lower die cylinder, and the bar portion of outside lower push rod is worn The through-hole of lower die holder, cavity plate and lower die cylinder clearance fit are crossed, core model is put into the inner cavity of cavity plate and forms clearance fit, in core model Guide pad, guide pad and cavity plate clearance fit are placed in upper surface, and pressing plate is contacted by step with guide pad, and will be pressed by screw Plate and cavity plate compress, then lower fixed block is placed on to the upper surface of lower die holder after the through-hole of cavity plate, and center lower push rod is worn The through-hole groove of fixed block is crossed down, cushion block is placed on the upper surface of lower fixed block after the through-hole of core model;
The upper mold of forward extrusion mould includes that the upper mold of indirect-extrusion mould includes punch-pin, punch-pin and Upper Die-sleeve cone match, punch-pin The lower end face contact of upper surface and upper padding plate, the upper surface of upper padding plate and the lower end face contact of upper die holder, in upper die holder in Mandrel is uniformly distributed upper ejector pin, and the formed punch of punch-pin passes through the inner hole of punch case two and forms clearance fit, and punch case two is by hanging Tool is connect with Upper Die-sleeve;
The lower die of forward extrusion mould includes cavity plate, is horizontally inserted into the bottom through-hole step groove of cavity plate equally distributed along axis Outside lower push rod, then cavity plate is placed on the upper surface of lower die holder after the inner hole of lower die cylinder, and cavity plate is matched with lower die cylinder gap It closes, core model is put into the inner cavity of cavity plate and forms clearance fit, places guide pad, guide pad and cavity plate gap in the upper surface of core model Cooperation, pressing plate are contacted by step with guide pad, and are compressed pressing plate and cavity plate by screw, are then passed through lower fixed block recessed The upper surface of lower die holder is placed on after the through-hole of mould, center lower push rod passes through the through-hole groove of lower fixed block, and supporting block passes through lower die The centre of lower die holder and cavity plate is placed on after the inner hole formation clearance fit of cylinder.
CN201810744243.4A 2018-07-09 2018-07-09 Open internal type forward and backward extrusion composite die Active CN108941233B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113369326A (en) * 2021-06-11 2021-09-10 中国兵器工业第五九研究所 Open inner type progressive extrusion forming die based on current auxiliary heating
CN113976799A (en) * 2021-11-10 2022-01-28 中国兵器工业集团航空弹药研究院有限公司 Forging and forming die
CN114247814A (en) * 2021-12-23 2022-03-29 湖南顶立科技有限公司 Extrusion forming device and die pressing method

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Publication number Priority date Publication date Assignee Title
FR906285A (en) * 1943-05-31 1945-12-28 Miller Martin Ag Method of manufacturing steel sleeves and apparatus for its implementation
CN101234401A (en) * 2008-03-06 2008-08-06 中北大学 Magnesium alloy automobile wheel extrusion molding method and mold
CN101502855A (en) * 2009-03-02 2009-08-12 湖北天轮机械有限公司 Reverse cold extrusion mold for car rear transversal stabilizer bar casing tube
CN101518793A (en) * 2009-03-26 2009-09-02 陈志波 Cold extruding and forming process of lower oil cylinder of manual porter
CN101829698A (en) * 2010-03-30 2010-09-15 河南科技大学 Extrusion forming process of thin-wall long pipe-shaped part blank with flange and mould
CN104841708A (en) * 2014-02-17 2015-08-19 苏州昆仑重型装备制造有限公司 Extrusion forming process of cylinder work-piece with flat head on end portion
CN105880308A (en) * 2016-05-13 2016-08-24 河南平高电力设备有限公司 Two-time extruding die of moving contact and secondary-extruding die thereof
CN205869092U (en) * 2016-04-19 2017-01-11 镇江索达联轴器有限公司 Preparation shaft coupling cold extruding die for coupling spindle

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR906285A (en) * 1943-05-31 1945-12-28 Miller Martin Ag Method of manufacturing steel sleeves and apparatus for its implementation
CN101234401A (en) * 2008-03-06 2008-08-06 中北大学 Magnesium alloy automobile wheel extrusion molding method and mold
CN101502855A (en) * 2009-03-02 2009-08-12 湖北天轮机械有限公司 Reverse cold extrusion mold for car rear transversal stabilizer bar casing tube
CN101518793A (en) * 2009-03-26 2009-09-02 陈志波 Cold extruding and forming process of lower oil cylinder of manual porter
CN101829698A (en) * 2010-03-30 2010-09-15 河南科技大学 Extrusion forming process of thin-wall long pipe-shaped part blank with flange and mould
CN104841708A (en) * 2014-02-17 2015-08-19 苏州昆仑重型装备制造有限公司 Extrusion forming process of cylinder work-piece with flat head on end portion
CN205869092U (en) * 2016-04-19 2017-01-11 镇江索达联轴器有限公司 Preparation shaft coupling cold extruding die for coupling spindle
CN105880308A (en) * 2016-05-13 2016-08-24 河南平高电力设备有限公司 Two-time extruding die of moving contact and secondary-extruding die thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113369326A (en) * 2021-06-11 2021-09-10 中国兵器工业第五九研究所 Open inner type progressive extrusion forming die based on current auxiliary heating
CN113976799A (en) * 2021-11-10 2022-01-28 中国兵器工业集团航空弹药研究院有限公司 Forging and forming die
CN113976799B (en) * 2021-11-10 2024-03-01 中国兵器工业集团航空弹药研究院有限公司 Forging forming die
CN114247814A (en) * 2021-12-23 2022-03-29 湖南顶立科技有限公司 Extrusion forming device and die pressing method
CN114247814B (en) * 2021-12-23 2023-12-05 湖南顶立科技有限公司 Extrusion molding device and molding method

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