CN108940381A - A kind of tetragonal phase zirconium oxide carrier, the catalyst containing the carrier and its application in the reaction of methane dry reforming - Google Patents

A kind of tetragonal phase zirconium oxide carrier, the catalyst containing the carrier and its application in the reaction of methane dry reforming Download PDF

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CN108940381A
CN108940381A CN201710389661.1A CN201710389661A CN108940381A CN 108940381 A CN108940381 A CN 108940381A CN 201710389661 A CN201710389661 A CN 201710389661A CN 108940381 A CN108940381 A CN 108940381A
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carrier
zro
catalyst
metal
metal active
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张荣俊
夏国富
李明丰
侯朝鹏
吴玉
晋超
孙霞
阎振楠
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/066Zirconium or hafnium; Oxides or hydroxides thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/75Cobalt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/755Nickel
    • B01J35/393
    • B01J35/394
    • B01J35/40
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/32Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
    • C01B3/34Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
    • C01B3/38Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
    • C01B3/40Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts characterised by the catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1041Composition of the catalyst
    • C01B2203/1047Group VIII metal catalysts
    • C01B2203/1052Nickel or cobalt catalysts
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1041Composition of the catalyst
    • C01B2203/1047Group VIII metal catalysts
    • C01B2203/1052Nickel or cobalt catalysts
    • C01B2203/1058Nickel catalysts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Abstract

The present invention provides a kind of tetragonal phase ZrO2Carrier, wherein including ZrO2With the modified additive selected from alkaline-earth metal and/or rare-earth oxide, in terms of total weight of carrier, the content of modified additive is 0.1~10 weight %, the ZrO of tetragonal phase structure occurs at 30.30 ° and 35.18 ° of peak positions in the XRD spectra of the carrier2Characteristic peak.ZrO provided by the invention2Carrier has pure tetragonal phase structure, while having biggish specific surface area, the tetragonal phase ZrO obtained in this way2Carrier loaded active metal can remarkably promote the evenly dispersed of active metal, so as to obtain lesser metal particle size.When prepared carrier loaded active metal is reacted for catalytic methane dry reforming in the process of the present invention, catalytic activity is significantly improved, and coking resistivity is significantly enhanced, being capable of long period continuous and steady operation 450 hours or more non-inactivations.

Description

A kind of tetragonal phase zirconium oxide carrier, the catalyst containing the carrier and its dry in methane Application in reforming reaction
Technical field
It is reacted the present invention relates to a kind of tetragonal phase zirconium oxide carrier, the catalyst containing the carrier and its in methane dry reforming In application.
Background technique
Since methane dry reforming reacts synthesis gas H obtained2/ CO odds ratio methane steam reforming and methane portion oxidation Synthesis gas H obtained2/ CO ratio is lower, is suitable for the raw material of F- T synthesis or methanol-fueled CLC, thus methane dry reforming is reacted Synthesis gas is prepared as the important directions of methyl hydride catalyzed conversion by common concern.
From the point of view of thermodynamics, which is the endothermic reaction, and only reacting at high temperature can just go on smoothly, however institute It is easy inactivation at high temperature with catalyst, which prevent the paces of methane dry reforming reaction industry application.Therefore, seek active height Good catalyst is the important directions of methane dry reforming repercussion study with stability.
Domestic and foreign scholars carry out to by performance of the catalyst of active component in the reaction of methane dry reforming of different metal Research.In the catalyst system reported, Ni base catalyst is concerned due to cheap, active high, however should There is also coking deactivation phenomenons under the high temperature conditions for catalyst.Some researchers think that carrier is to methane dry reforming catalytic reaction The activity and coking resistivity of agent have important influence, and the reaction of methane dry reforming can be divided into two steps on Ni base catalyst: firstly, CH4Absorption is cracked to form CH on active metalxSpecies and H species, while CO2The Dissociative on carrier, the oxygen species of generation By CHxOxidation, and the carbon deposit of catalyst depends on CHxThe oxidation supersession rate of species.
ZrO2It is metal oxide a kind of while that there is acid-base property and oxidation-reduction quality, due to the unique physics in its surface Chemical property makes with ZrO2Research for carrier loaded active metal for the reaction of methane dry reforming is increasing.ZrO2Have three The different crystal phase structure of kind: monoclinic phase, tetragonal phase and cubic phase.For the reaction of methane dry reforming, tetragonal phase ZrO2It is more suitable In as catalyst carrier (J.M.Wei, Stud.Surf.Sci. Catal.2000,130,3687-3692).However, in low temperature Lower monoclinic phase is ZrO2Stable crystalline phase.Therefore, the ZrO with tetragonal phase structure is prepared2Carrier, while making prepared Tetragonal phase ZrO2Carrier has biggish specific surface area to improve the dispersibility of active component and stability and also just become people The most important thing of research.
Summary of the invention
The object of the present invention is to provide a kind of tetragonal phase ZrO2Carrier and preparation method thereof.
The present invention also provides one kind to contain above-mentioned tetragonal phase ZrO2Loaded catalyst of carrier and preparation method thereof.
The present invention also provides above-mentioned catalyst to prepare the application in synthesis gas in methane dry reforming.
A kind of ZrO of tetragonal phase structure provided by the invention2Carrier, wherein including ZrO2With selected from alkaline-earth metal and/or dilute The modified additive of soil metal oxide, in terms of total weight of carrier, the content of modified additive is 0.1~10 weight %, the carrier XRD spectra in there is the ZrO of tetragonal phase structure at 30.30 ° and 35.18 ° of peak positions2Characteristic peak.
Tetragonal phase ZrO provided by the invention2The preparation method of carrier the following steps are included:
(1) solution containing zirconates and modified additive precursor salt is prepared, and prepares ammonia spirit as precipitating reagent;
(2) salting liquid and precipitating reagent are added dropwise in precipitation tank simultaneously and carry out precipitation reaction;
(3) gained wet gel is washed, dry, roasting obtains the ZrO of tetragonal phase structure2
Loaded catalyst provided by the invention, including carrier and metal active constituent, wherein carrier is above-mentioned tetragonal phase The ZrO of structure2Carrier, metal active constituent is selected from I B and VIII family metal oxide, on the basis of overall catalyst weight, with metal member Element meter, the content of the metal active constituent are 2~20 weight %.
The present invention also provides a kind of preparation methods of loaded catalyst, this method comprises: by above method preparation Tetragonal phase ZrO2Carrier is impregnated with maceration extract, finally dry, roasting, wherein the maceration extract contains metal active constituent Water soluble compound and complexing agent.
ZrO provided by the invention2The preparation method of carrier when prepared by carrier due to having alkaline-earth metal or rare earth metal to help The addition of agent, thus the available ZrO with pure tetragonal phase structure2;Simultaneously as to precipitating gained wet gel using organic Solvent wash and the modes such as dry are dried using freeze-drying, vacuum drying or in slumpability atmosphere, thus Prepared ZrO2Carrier has biggish specific surface area, the tetragonal phase ZrO obtained in this way2Carrier loaded active metal can To remarkably promote the evenly dispersed of active metal, so as to obtain lesser metal particle size.It is made in the process of the present invention When standby carrier loaded active metal is reacted for catalytic methane dry reforming, compared with previous similar catalyst, catalytic activity It significantly improves, coking resistivity is significantly enhanced, being capable of long period continuous and steady operation 450 hours or more non-inactivations.
Other features and advantages of the present invention will the following detailed description will be given in the detailed implementation section.
Detailed description of the invention
The drawings are intended to provide a further understanding of the invention, and constitutes part of specification, with following tool Body embodiment is used to explain the present invention together, but is not construed as limiting the invention.
Fig. 1 is ZrO made from the embodiment of the present invention 12ZrO made from carrier and comparative example 12The XRD spectrogram of carrier.
Fig. 2 is the reactivity worth of the resulting catalyst methane dry reforming of embodiment 1 reaction.
Fig. 3 is the reactivity worth of the resulting catalyst methane dry reforming of comparative example 1 reaction.
Specific embodiment
A kind of ZrO of tetragonal phase structure provided by the invention2Carrier, wherein including ZrO2With selected from alkaline-earth metal and/or dilute The modified additive of soil metal oxide, in terms of total weight of carrier, the content of modified additive is 0.1~10 weight %, preferably 0.5~5 weight %.
There is the ZrO of tetragonal phase structure in 30.30 ° and 35.18 ° of peak positions in the XRD spectra of the carrier2Feature Peak.
0.3~0.7cm of Kong Rongwei of the carrier3/ g, preferably 0.5~0.7cm3/ g, specific surface area are 100~150 m2/ G, preferably 125~150m2/ g, average pore size are 6~11nm, preferably 7~9nm.
The modified additive is selected from alkaline-earth metal or rare-earth oxide, such as MgO, CaO, SrO, BaO, CeO2、 La2O3、Sm2O3And Y2O3One of or a variety of, preferably MgO, CaO, CeO2、La2O3And Y2O3One of or it is a variety of, into one Step is preferably MgO, La2O3Or Y2O3
Tetragonal phase ZrO provided by the invention2The preparation method of carrier the following steps are included:
(1) solution containing zirconates and modified additive precursor salt is prepared, and prepares ammonia spirit as precipitating reagent;
(2) salting liquid and precipitating reagent are added dropwise in precipitation tank simultaneously and carry out precipitation reaction;
(3) gained wet gel is washed, dry, roasting obtains the ZrO of pure tetragonal phase structure2
According to the method for the present invention, it is counted by oxide and on the basis of resulting vehicle, the dosage of the modified additive is 0.1 ~10 weight %, preferably 0.5~5 weight %.
According to the present invention, the zirconates is water soluble salt, can be selected from ZrO (NO3)2·2H2O、 Zr(NO3)4·5H2O or ZrOCl2·8H2O。
The modified additive precursor salt can be selected from Mg (NO3)2·6H2O、Ca(NO3)2·6H2O、 Sr(NO3)2·6H2O、 Ce(NO3)3·6H2O、La(NO3)3·9H2O、Y(NO3)3·6H2O and Sm (NO3)3·6H2One of O or a variety of, preferably Mg(NO3)2·6H2O、Ca(NO3)2·6H2O、Ce(NO3)3·6H2O、La(NO3)3·9H2O and Y (NO3)3·6H2One of O Or a variety of, further preferably Mg (NO3)2·6H2O、La(NO3)3·9H2O or Y (NO3)3·6H2O, the precursor salt is 400 Oxide can be changed under~1000 DEG C of roasting condition.
According to the present invention, for above-mentioned preparation method in the process for preparation of step (1), the preparation mixing salt solution is by one Quantitative zirconates and alkaline-earth metal or rare earth metal soluble salt is dissolved in a certain amount of deionized water, with the concentration of zirconates for 0.05 On the basis of the range of~0.5mol/L, required water is calculated;The preparation precipitating reagent is to prepare ammonia concn as 0.5~15 weight Measure the ammonia spirit of %, preferably 0.5~5 weight %.
According to the present invention, above-mentioned preparation method is in the precipitation process of step (2), with vigorous stirring, by the mixing Salting liquid and precipitating reagent are instilled in precipitation tank simultaneously in a manner of co-precipitation, while the pH value for controlling precipitation solution is 7~13, Preferably 8~12.
According to the present invention, above-mentioned preparation method in the washing process of step (3), use by the sediment that step (2) are obtained Deionized water is washed, and when filtrate pH value is neutral, then can also optionally be washed with organic solvent;Institute Stating organic solvent is one of methanol, ethyl alcohol, propyl alcohol, butanol, ether and acetone or a variety of, preferably methanol, ethyl alcohol or third Ketone.The volume ratio of the organic solvent and wet gel is 1~10:1, preferably 3~6:1 when washing every time, is washed 1~6 time.Again The wet gel that washing obtains is dried, drying mode can be for freeze-drying, vacuum drying or in slumpability atmosphere It is dry.Sample after drying is placed into Muffle furnace and is roasted 1~10 hour for 600~1000 DEG C, pure four directions can be directly obtained The ZrO of phase structure2
Loaded catalyst provided by the invention, including carrier and metal active constituent, wherein carrier is above-mentioned tetragonal phase The ZrO of structure2Carrier, metal active constituent are selected from least one of I B and VIII family metal oxide, are with overall catalyst weight Benchmark, with elemental metal, the content of the metal active constituent is 2~20 weight %.
The metal active constituent is selected from I B and VIII family metal oxide, preferably CuO, Co3O4、NiO、 Fe2O3、PtO2、 Rh2O3And IrO4One of or a variety of, more preferably Co3O4And/or NiO.
The content of the metal active constituent is preferably 3~15 weight %, further preferably 4~12 weight %.
The metal active component dispersion of the catalyst is 3~12%, preferably 6~11%.
The metal active constituent mean particle size d of the catalyst is 2~20nm, preferably 4~15nm.
The present invention also provides a kind of loaded catalyst preparation method, this method comprises: by the above method preparation Tetragonal phase ZrO2Carrier is impregnated with maceration extract, finally dry, roasting, wherein the maceration extract contains metal active constituent Water soluble compound and complexing agent.
According to the present invention, in the maceration extract, with elemental metal, the concentration of the soluble compound of metal active constituent For 14.6~191.6 grams per liters, the dosage of carrier makes in gained catalyst on the basis of the total weight of catalyst, with metal member The content of the metal active constituent of element meter is 2~20 weight %, preferably 3~15 weight %, further preferably 4~12 Weight %.
According to the present invention, the soluble compound of the metal active constituent can be the various solvable of metal active constituent Property compound, such as nitrate and/or chloride and its hydrate.Under preferable case, the solubilityization of the metal active constituent Conjunction object is Cu (NO3)2·6H2O、Co(NO3)2·6H2O、Ni(NO3)2·6H2O、 Fe(NO3)3·9H2O、(NH4)2PtCl6、 RhCl3·3H2O and H2IrCl6·6H2One of O or a variety of, more preferably Co (NO3)2·6H2O and/or Ni (NO3)2· 6H2O。
According to the present invention, alkali of the complexing agent selected from hydroxycarboxylic acid or hydroxycarboxylate or hydramine type, such as lactic acid, One of tartaric acid, malic acid, EDETATE SODIUM or tetrasodium salt and citric acid, diethanol amine, triethanolamine are a variety of, preferably Citric acid, tartaric acid or triethanolamine;The molar ratio of the complexing agent and metallic atom is 0.01~2, preferably 0.05~1.
According to the present invention, the method and condition of dipping is referred to prior art progress, such as can be incipient impregnation, It is also possible to supersaturated dipping.Dipping can carry out at 10~80 DEG C.
The temperature of the drying can be 60~140 DEG C, preferably 100~120 DEG C after dipping;Time can be 1~24 Hour, preferably 5~10 hours.The temperature of the roasting can be 400~1000 DEG C, preferably 500~800 DEG C;Time can Think 1~10 hour, preferably 2~5 hours.
The present invention also provides a kind of method of methane dry reforming preparing synthetic gas, this method includes negative after above-mentioned reduction In the presence of supported catalyst, under the conditions of methane dry reforming preparing synthetic gas, make methane and CO2Contact.
The condition of contact includes CH by volume4/CO2=0.7~1.1, preferably 0.8~1.0, reaction temperature is 550-850 DEG C, preferably 600~800 DEG C, more preferably 700~800 DEG C, pressure (gauge pressure) be 0~3MPa, preferably 0~ 1MPa, unstripped gas air speed are 2000~120000mlg-1·h-1, preferably 60000~120000mlg-1·h-1
According to the method for the present invention, above-mentioned loaded catalyst needs to deposit in hydrogen before for the reaction of methane dry reforming Active metal is subjected to reduction activation, reducing condition lower are as follows: reduction temperature be 300~800 DEG C, preferably 400~750 DEG C, Further preferably 550~700 DEG C;Recovery time is 0.5~10 hour, preferably 1~5 hour, further preferably 2~4 Hour, the reduction can be carried out in pure hydrogen, can also be carried out in the gaseous mixture of hydrogen and inert gas, such as in hydrogen and nitrogen It is carried out in the gaseous mixture of gas and/or argon gas, Hydrogen Vapor Pressure is 0~2MPa, preferably 0~1MPa, more preferably 0~0.5MPa.
In the present invention, catalyst carrier is with isothermal nitrogen adsorption methods characterization specific surface area, Kong Rong and aperture.
In the present invention, catalyst metals active component dispersion degree is by H2Chemiadsorption uses Micromeritics (ASAP-2010C) chemical adsorption instrument measures.Specifically, by 0.2g sample first through 300 DEG C degassing process 1 hour, then rise Temperature is to 700 DEG C of reductase 12 hours, then is cooled to 40 DEG C of progress H2Chemisorption operation.Later according to chemisorption H2Amount pass through under It states formula and calculates metal active component dispersion and metal active constituent mean particle size.
Metal active component dispersion D:
Metal active constituent mean particle size d:
Wherein VadRefer to H under standard state2Monolayer adsorption amount, unit mL;WsIt is sample quality, unit g;FWMe It is the molal weight of metal Me, unit g/mol;FMeIt is the load capacity of metal in catalyst, unit %;VmRefer under standard state Moles of gas volume, unit mL/mol;SAMeIt is the specific surface area of metal Me, unit m2/gcat;ρMeBe Me metal it is close Degree, unit g/cm3
The present invention is described further for the following examples, but does not answer therefore understands that for limitation of the invention.
Embodiment 1
(1)ZrO2The preparation of carrier
Weigh 12g ZrO (NO3)2·2H2Y (the NO of O and 0.383g3)3·6H2O be dissolved in 450mL deionized water stir it is molten Solution, is configured to mixing salt solution.The concentrated ammonia liquor (25 weight %) for measuring 20mL uses deionized water to dilute 10 times as precipitating reagent. Salting liquid and precipitating reagent are instilled in precipitation tank simultaneously using co-precipitation mode, the rate of addition of the two is controlled, so that heavy The pH stable of shallow lake solution is in 10.Precipitating terminates, and stands aging 2 hours.Then it is filtered, washed to obtain wet gel, then is used instead Dehydrated alcohol washs wet gel, and the volume ratio of solvent and solid is 4:1 when washing every time, washs 3 times.Washing terminates, Put it into -25 DEG C drying 24 hours in freeze drying box;Sample after drying is put into Muffle furnace and roasts 3 hours for 700 DEG C, institute It obtains carrier and is denoted as ZrO2- 1, property is listed in Table 1 below, and XRD spectra is shown in Figure 1.
(2) preparation of catalyst
Weigh the Ni (NO of 1.765g3)2·6H2The citric acid of O and 0.576g is dissolved in stirring and dissolving in 4.8mL deionized water, This maceration extract is impregnated in the above-mentioned carrier of 4g, is placed on Rotary Evaporators within stewing process 2 hours and is dried in vacuo, be subsequently placed in 110 DEG C drying 8 hours in baking oven.Sample after drying is placed into Muffle furnace and is roasted 3 hours for 600 DEG C, and gained catalyst is denoted as Ni/ZrO2-1.Metal active component dispersion is 9.7% in the catalyst measured by hydrogen chemisorption method, metal active The average grain diameter of component particles is 6.1nm.
(3) activity rating
Weigh Ni/ZrO2- 1 catalyst 0.1g is diluted to 2ml with 40~60 mesh quartz sands, is packed into internal diameterQuartz ampoule In reactor, 700 DEG C of reduction are activated for 3 hours in pure hydrogen atmosphere under normal pressure.After reduction, heat up in a hydrogen atmosphere To 750 DEG C, switch unstripped gas (CH4/CO2=1/1) it is reacted, reaction velocity 120000mlg-1·h-1, reaction pressure For normal pressure.After stable reaction carries out 200 hours, it is made of gas-chromatography on-line period analysis tail gas.It is calculated: XCH4= 71.8%, XCO2=72.1%, H2/ CO=1.02.
The reactivity worth of catalyst obtained in embodiment 1 is listed in Fig. 2, and the specially reaction time is 0-450 hour The methane dry reforming reactivity worth that is catalyzed of the catalyst.Figure it is seen that the reactivity worth of catalyst is very steady It is fixed.
Embodiment 2
(1)ZrO2The preparation of carrier
Weigh 19.28g Zr (NO3)4·5H2La (the NO of O and 0.613g3)3·9H2O, which is dissolved in 160mL deionized water, to be stirred Dissolution is mixed, mixing salt solution is configured to.The concentrated ammonia liquor (25 weight %) for measuring 20mL uses deionized water to dilute 5 times as precipitating Agent.Salting liquid and precipitating reagent are instilled in precipitation tank simultaneously using co-precipitation mode, control the rate of addition of the two, so that The pH stable of precipitation solution is in 12.Precipitating terminates, and stands aging 2 hours.Then it is filtered, washed to obtain wet gel, then is changed Wet gel is washed with acetone, the volume ratio of solvent and solid is 6:1 when washing every time, is washed 1 time.Washing terminates, will It is put into 60 DEG C drying 24 hours in vacuum oven;Sample after drying is put into Muffle furnace and roasts 3 hours for 700 DEG C, gained Carrier is denoted as ZrO2- 2, property is listed in Table 1 below.
(2) preparation of catalyst
Weigh the Co (NO of 2.834g3)2·6H2The tartaric acid of O and 0.073g is dissolved in stirring and dissolving in 4.8mL deionized water, This maceration extract is impregnated in the above-mentioned modified support of 4g, is placed on Rotary Evaporators within stewing process 2 hours and is dried in vacuo, then It is placed in 120 DEG C drying 5 hours in baking oven.Sample after drying is placed into Muffle furnace and is roasted 2 hours for 750 DEG C, gained catalyst It is denoted as Co/ZrO2-2.Metal active component dispersion is 7.9% in the catalyst measured by hydrogen chemisorption method, metal The average grain diameter of active component particles is 8.2 nm.
(3) activity rating
Activated catalyst and carry out methane dry reforming reaction under the same conditions as example 1.Stable reaction carries out 200 After hour, it is made of gas-chromatography on-line period analysis tail gas.It is calculated: XCH4=73.2%, XCO2=74.0%, H2/CO =1.03.
Embodiment 3
(1)ZrO2The preparation of carrier
Weigh 8.0g ZrOCl2·8H2Mg (the NO of O and 0.356g3)2·6H2O be dissolved in 900mL deionized water stir it is molten Solution, is configured to mixing salt solution.The concentrated ammonia liquor (25 weight %) for measuring 20mL uses deionized water to dilute 50 times as precipitating reagent. Salting liquid and precipitating reagent are instilled in precipitation tank simultaneously using co-precipitation mode, the rate of addition of the two is controlled, so that heavy The pH stable of shallow lake solution is in 8.Precipitating terminates, and stands aging 2 hours.Then it is filtered, washed to obtain wet gel, then uses second instead Ether washs wet gel, and the volume ratio of solvent and solid is 3:1 when washing every time, washs 5 times.Washing terminates, and is put Enter to be warming up to 120 DEG C of dryings 24 hours in nitrogen atmosphere in tube furnace;Sample after drying is put into 700 DEG C of roastings in Muffle furnace 3 hours, resulting vehicle was denoted as ZrO2- 3, property is listed in Table 1 below.
(2) preparation of catalyst
Weigh the Ni (NO of 1.06g3)2·6H2The triethanolamine of O and 0.544g be dissolved in 4.8mL deionized water stir it is molten Solution, this maceration extract is impregnated in the above-mentioned modified support of 4g, is placed on Rotary Evaporators within stewing process 2 hours and is dried in vacuo, It is subsequently placed in 100 DEG C drying 10 hours in baking oven.Sample after drying is placed into Muffle furnace and is roasted 5 hours for 500 DEG C, and gained is urged Agent is denoted as Ni/ZrO2-3.Metal active component dispersion is 10.3% in the catalyst measured by hydrogen chemisorption method, The average grain diameter of metal active constituent particle is 5.5 nm.
(3) activity rating
Activated catalyst and carry out methane dry reforming reaction under the same conditions as example 1.Stable reaction carries out 200 After hour, it is made of gas-chromatography on-line period analysis tail gas.It is calculated: XCH4=65.4%, XCO2=67.1%, H2/CO =1.02.
Embodiment 4
(1)ZrO2The preparation of carrier
Catalyst carrier is prepared in the same manner as shown in Example 1, except that Y (NO3)3·6H2The dosage of O is 0.681g.Resulting vehicle is denoted as ZrO2- 4, property is listed in Table 1 below.
(2) preparation of catalyst
Catalyst is made according to mode supported active metals Ni in the same manner as in Example 1, and through drying, roasting, is denoted as Ni/ZrO2-4.Metal active component dispersion is 10.6% in the catalyst measured by hydrogen chemisorption method, metal active The average grain diameter of component particles is 5.4nm.
(3) activity rating
Activated catalyst and methane dry reforming reaction is carried out under the same conditions as example 1, stable reaction operation 200 Reaction result after hour is as follows:
XCH4=72.5%, XCO2=73.3%, H2/ CO=1.01.
Embodiment 5
(1)ZrO2The preparation of carrier
Catalyst carrier is prepared according to method in the same manner as in Example 1.
(2) preparation of catalyst
Weigh the Ni (NO of 2.27g3)2·6H2The EDETATE DISODIUM of O and 0.581g be dissolved in 4.8mL deionized water stir it is molten Solution, this maceration extract is impregnated in the above-mentioned modified support of 4g, is placed on Rotary Evaporators within stewing process 1 hour and is dried in vacuo, It is subsequently placed in 110 DEG C drying 15 hours in baking oven.Sample after drying is placed into Muffle furnace and is roasted 3 hours for 600 DEG C, and gained is urged Agent is denoted as Ni-1/ZrO2-1.Metal active component dispersion is in the catalyst measured by hydrogen chemisorption method 9.2%, the average grain diameter of metal active constituent particle is 6.3nm.
(3) activity rating
Activated catalyst and methane dry reforming reaction is carried out under the same conditions as example 1, stable reaction operation 200 Reaction result after hour is as follows:
XCH4=71.3%, XCO2=72.8%, H2/ CO=1.01.
Embodiment 6
(1)ZrO2The preparation of carrier
Catalyst carrier is prepared according to method in the same manner as in Example 1.
(2) preparation of catalyst
According to mode supported active metals Ni in the same manner as in Example 1, except that the dosage of citric acid is 1.166g, gained catalyst are denoted as Ni-2/ZrO2-1.Metal active constituent in the catalyst measured by hydrogen chemisorption method Dispersion degree is 10.1%, and the average grain diameter of metal active constituent particle is 5.7nm.
(3) activity rating
Activated catalyst and methane dry reforming reaction is carried out under the same conditions as example 1, stable reaction operation 200 Reaction result after hour is as follows:
XCH4=73.6%, XCO2=74.5%, H2/ CO=1.03.
Embodiment 7
(1) preparation of catalyst carrier
Catalyst carrier is prepared according to method in the same manner as in Example 1.
(2) preparation of catalyst
Weigh the Ni (NO of 0.872g3)2·6H2O, the Co (NO of 0.873g3)2·6H2The citric acid of O and 0.576g is dissolved in This maceration extract is impregnated in the above-mentioned modified support of 4g by stirring and dissolving in 4.8mL deionized water, is placed within stewing process 2 hours It is dried in vacuo on Rotary Evaporators, is subsequently placed in 110 DEG C drying 8 hours in baking oven.Sample after drying places into Muffle furnace 600 DEG C roast 3 hours, and gained catalyst is denoted as Ni-Co/ZrO2-1.It is golden in the catalyst measured by hydrogen chemisorption method Belonging to active component dispersion degree is 9.9%, and the average grain diameter of metal active constituent particle is 6.3nm.
(3) activity rating
Activated catalyst and methane dry reforming reaction is carried out under the same conditions as example 1, stable reaction operation 200 Reaction result after hour is as follows:
XCH4=77.2%, XCO2=78.3%, H2/ CO=1.01.
Comparative example 1
(1)ZrO2The preparation of carrier
Catalyst carrier is prepared according to method in the same manner as in Example 1, except that not to ZrO2Middle addition auxiliary agent It is modified, resulting vehicle is denoted as ZrO2- D1, property are listed in Table 1 below, and XRD spectra is shown in Figure 1.
(2) preparation of catalyst
It is then passed through according to mode supported active metals Ni in the same manner as in Example 1 except that not adding complexing agent Catalyst is made in dry, roasting, is denoted as Ni/ZrO2-D1.Metal active group in the catalyst measured by hydrogen chemisorption method Dividing dispersion degree is 3.2%, and the average grain diameter of metal active constituent particle is 32.2nm.
(3) activity rating
Activated catalyst and methane dry reforming reaction is carried out under the same conditions as example 1, reaction operation 20 hours Reaction result afterwards is as follows:
XCH4=24.0%, XCO2=33.7%, H2/ CO=0.98.
The reactivity worth of catalyst obtained in comparative example 1 is shown in Fig. 3, and the specially reaction time is 0-30 hours described The methane and carbon dioxide conversion ratio in the reaction of methane dry reforming that catalyst is catalyzed.
Comparative example 2
(1)ZrO2The preparation of carrier
Catalyst carrier is prepared in the same manner as shown in Example 1, except that sediment is washed without organic solvent It washs, but is directly placed into Muffle furnace and is roasted, resulting vehicle is denoted as ZrO2- D2, property are listed in Table 1 below.
(2) preparation of catalyst
Catalyst is made according to mode supported active metals Ni in the same manner as in Example 1, and through drying, roasting, is denoted as Ni/ZrO2-D2.Metal active component dispersion is 3.6% in the catalyst measured by hydrogen chemisorption method, metal active The average grain diameter of component particles is 30.2nm.
(3) activity rating
Activated catalyst and methane dry reforming reaction is carried out under the same conditions as example 1, reaction operation 20 hours Reaction result afterwards is as follows:
XCH4=32.5%, XCO2=36.3%, H2/ CO=0.99.
Comparative example 3
(1)ZrO2The preparation of carrier
Catalyst carrier is prepared according to method in the same manner as in Example 1.
(2) preparation of catalyst
It is then passed through according to mode supported active metals Ni in the same manner as in Example 1 except that not adding complexing agent Catalyst is made in dry, roasting, is denoted as Ni-1/ZrO2-1.Metal active in the catalyst measured by hydrogen chemisorption method Component dispersion degree is 3.9%, and the average grain diameter of metal active constituent is 28.9nm.
(3) activity rating
Activated catalyst and methane dry reforming reaction is carried out under the same conditions as example 1, reaction operation 20 hours Reaction result afterwards is as follows:
XCH4=39.4%, XCO2=40.6%, H2/ CO=1.01.
In order to investigate auxiliary agent to ZrO2The influence of carrier crystal phase structure carries out embodiment 1 and 1 resulting vehicle of comparative example XRD characterization, it is as a result shown in Figure 1.As seen from the figure, the 1 gained ZrO of comparative example without additive modification2Carrier is in experience high temperature roasting After burning, crystal phase structure is pure monoclinic phase, and uses the 1 gained ZrO of embodiment of the method for the present invention2For pure tetragonal phase.
From embodiment 1-4 gained ZrO2The isothermal nitrogen adsorption methods characterization result of carrier can be seen that using present invention side The ZrO of method preparation2Carrier has the specific surface area significantly increased.
It can be seen that from the reaction result of embodiment 1-6 and be suitable for since the carrier prepared using the method for the present invention is had Crystal phase structure and biggish specific surface area can obtain higher active metal dispersion degree with these carrier loaded active metals, The also smaller thus prepared catalyst of the average grain diameter of metallic particles has better reactivity and stability and resists Coking Behavior, can long period continuous and steady operation non-inactivation.
It can be seen that from the result of embodiment 1 and comparative example 1 and use support preparation method provided by the invention and preparation Obtained catalyst has better reactivity and stability and coking resistivity, and energy continuous high-efficient stable operation is more than 450 hours.And the catalyst reaction activity not using the comparative example 1 of the method for the present invention is low, stability is poor.
The preferred embodiment of the present invention has been described above in detail, still, during present invention is not limited to the embodiments described above Detail within the scope of the technical concept of the present invention can be with various simple variants of the technical solution of the present invention are made, this A little simple variants all belong to the scope of protection of the present invention.
It is further to note that specific technical features described in the above specific embodiments, in not lance In the case where shield, it can be combined in any appropriate way.In order to avoid unnecessary repetition, the present invention to it is various can No further explanation will be given for the combination of energy.
In addition, various embodiments of the present invention can be combined randomly, as long as it is without prejudice to originally The thought of invention, it should also be regarded as the disclosure of the present invention.
The texture property of 1 carrier of table

Claims (23)

1. a kind of ZrO of tetragonal phase structure2Carrier, wherein including ZrO2With selected from alkaline-earth metal and/or rare-earth oxide Modified additive, in terms of total weight of carrier, the content of modified additive is 0.1~10 weight %, in the XRD spectra of the carrier There is the ZrO of tetragonal phase structure in 30.30 ° and 35.18 ° of peak positions2Characteristic peak.
2. ZrO described in accordance with the claim 12Carrier, wherein 0.3~0.7cm of Kong Rongwei of the carrier3/ g, specific surface area are 100~150m2/ g, average pore size are 6~11nm.
3. ZrO described in accordance with the claim 12Carrier, wherein the modified additive is selected from MgO, CaO, SrO, BaO, CeO2、 La2O3、Sm2O3And Y2O3One of or it is a variety of.
4. a kind of tetragonal phase ZrO2The preparation method of carrier, comprising the following steps:
(1) solution containing zirconates and modified additive precursor salt is prepared, and prepares ammonia spirit as precipitating reagent;
(2) salting liquid and precipitating reagent are added dropwise in precipitation tank simultaneously and carry out precipitation reaction;
(3) gained wet gel is washed, dry, roasting obtains the ZrO of tetragonal phase structure2Carrier.
5. according to the method for claim 4, wherein on the basis of resulting vehicle, and the modified additive in terms of oxide Dosage be 0.1~10 weight %.
6. according to the method for claim 4, wherein the zirconates is selected from ZrO (NO3)2·2H2O、Zr(NO3)4·5H2O or ZrOCl2·8H2One of O or a variety of.
7. according to the method for claim 4, wherein the modified additive precursor salt is selected from Mg (NO3)2·6H2O、Ca (NO3)2·6H2O、Sr(NO3)2·6H2O、Ce(NO3)3·6H2O、La(NO3)3·9H2O、Y(NO3)3·6H2O and Sm (NO3)3· 6H2One of O or a variety of.
8. according to the method for claim 4, wherein in the washing process of step (3), by the sediment of step (2) acquisition It is washed with deionized water, is washed till filtrate pH value as neutrality, is then also optionally washed with organic solvent.
9. according to the method for claim 8, wherein the organic solvent be selected from methanol, ethyl alcohol, propyl alcohol, butanol, ether and One of acetone is a variety of, and the volume ratio of the organic solvent and wet gel is 1~10:1 when washing every time.
10. according to the method for claim 4, wherein drying mode is freeze-drying, is dried in vacuo or in slumpability gas It is dry in atmosphere.
11. a kind of loaded catalyst, including carrier and metal active constituent, wherein carrier is described in one of claims 1 to 3 The ZrO of tetragonal phase structure2Carrier, metal active constituent is selected from least one of I B and VIII family metal oxide, with catalyst On the basis of gross weight, with elemental metal, the content of the metal active constituent is 2~20 weight %.
12. catalyst according to claim 11, wherein the metal active constituent is selected from CuO, Co3O4、NiO、Fe2O3、 PtO2、Rh2O3And IrO4One of or it is a variety of.
13. catalyst according to claim 11, wherein the content of the metal active constituent is 3~15 weight %, institute Stating metal active component dispersion is 3~12%, and the metal active constituent mean particle size d is 2~20nm.
14. catalyst according to claim 11, wherein the metal active component dispersion is 6~11%, described Metal active constituent mean particle size d is 4~15nm.
15. a kind of preparation method of loaded catalyst, comprising: by tetragonal phase ZrO described in one of claims 1 to 32Carrier It is impregnated with maceration extract, then dry, roasting, wherein the maceration extract contains the water soluble compound of metal active constituent And complexing agent.
16. according to the method for claim 15, wherein in the maceration extract, with elemental metal, metal active constituent The concentration of water soluble compound is 14.6~191.6 grams per liters, and the dosage of carrier makes in gained catalyst with the gross weight of catalyst On the basis of amount, the metal active constituent is with the content of elemental metal for 2~20 weight %.
17. according to the method for claim 15, wherein the dosage of carrier makes in gained catalyst with the gross weight of catalyst On the basis of amount, the metal active constituent is with the content of elemental metal for 3~15 weight %.
18. according to the method for claim 15, wherein the water soluble compound of the metal active constituent is selected from nitrate And/or chloride and its hydrate.
19. according to the method for claim 15, wherein the soluble compound of the metal active constituent is selected from Cu (NO3)2·6H2O、Co(NO3)2·6H2O、Ni(NO3)2·6H2O、Fe(NO3)3·9H2O、(NH4)2PtCl6、RhCl3·3H2O and H2IrCl6·6H2One of O or a variety of.
20. according to the method for claim 15, wherein the complexing agent is selected from the alkali of hydroxycarboxylic acid or hydramine type.
21. according to the method for claim 15, wherein the complexing agent is selected from lactic acid, tartaric acid, malic acid, EDTA bis- Sodium or one of tetrasodium salt and citric acid, diethanol amine, triethanolamine or a variety of, mole of the complexing agent and metallic atom Than being 0.01~2.
22. a kind of method of methane dry reforming preparing synthetic gas, including the support type after being restored described in one of claims 1 to 3 In the presence of catalyst, under the conditions of methane dry reforming preparing synthetic gas, make methane and CO2Contact.
23. according to the method for claim 22, the condition of contact includes CH by volume4/CO2=0.7~1.1, reaction Temperature is 550-850 DEG C, and pressure is 0~3MPa, and unstripped gas air speed is 2000~120000mlg-1·h-1
CN201710389661.1A 2017-05-27 2017-05-27 A kind of tetragonal phase zirconium oxide carrier, the catalyst containing the carrier and its application in the reaction of methane dry reforming Pending CN108940381A (en)

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CN108371952A (en) * 2018-02-28 2018-08-07 西京学院 A kind of method that coordination-infusion process prepares methane-CO 2 reformation nickel-base catalyst
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Application publication date: 20181207