CN108930597A - Ship use intermediate speed dual fuel engine control method and system based on rapid control prototyping - Google Patents
Ship use intermediate speed dual fuel engine control method and system based on rapid control prototyping Download PDFInfo
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- CN108930597A CN108930597A CN201810710444.2A CN201810710444A CN108930597A CN 108930597 A CN108930597 A CN 108930597A CN 201810710444 A CN201810710444 A CN 201810710444A CN 108930597 A CN108930597 A CN 108930597A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/06—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/06—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
- F02D19/0639—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed characterised by the type of fuels
- F02D19/0642—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed characterised by the type of fuels at least one fuel being gaseous, the other fuels being gaseous or liquid at standard conditions
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/30—Use of alternative fuels, e.g. biofuels
Abstract
The ship use intermediate speed dual fuel engine control method based on rapid control prototyping that the invention discloses a kind of, comprising: signal acquisition module acquires engine state parameters, output to basic control unit and Auxiliary Control Element;Basic control module carries out engine gas security control, fuel mode switching control, fuel gas injection control and air-fuel ratio control according to engine state parameters;Secondary control module carries out the control of cylinder balance and knock control according to engine state parameters;It exports execution module and carries out micro-pilot injection control according to engine state parameters, while receiving and executing the control signal of basic control module and secondary control module sending.The ship use intermediate speed dual fuel engine control system based on rapid control prototyping that the invention also discloses a kind of.The present invention is based on rapid control prototypings, propose a kind of medium speed dual-fuel engine control, can complete timely collection and the control signal output of all types of sensor signals of engine.
Description
Technical field
The invention belongs to internal-combustion engine engineering fields, and in particular to a kind of ship use intermediate speed double fuel based on rapid control prototyping
Engine control and system.
Background technique
Continuous improvement with International Maritime Organization to marine engine emission request, gas fuel are that engine is realized
The effective measures of energy-saving and emission-reduction.Compared with marine diesel combusting heavy oil, NOx, SOx of natural gas engine and granular material discharged
It is substantially reduced.Foreign countries have started in foreign-going ship using natural gas engine, and control system's development is very complete, and the country is just
It is dedicated to ship use intermediate speed dual fuel engine engineering development.Compared to boat diesel engine, ship use intermediate speed is micro- to spray the double fuel that ignites
Engine structure is more complicated, burning is more difficult to control: dual fuel engine increases a set of gas supply system and a set of
Micro-pilot injection system is all made of electronic control, and for engine control system, more stringent requirements are proposed for this;In Pilot diesel flow rate
When accounting for fuel energy 1%, in-cylinder combustion is lean burn, and excess air coefficient is controlled 1.9 or so, it is easy to occur pinking and
The case where catching fire, thus require engine control system that can be accurately controlled boost pressure, fuel gas injection and micro-pilot injection;
Since combustion gas uses inlet manifold multi-point injection, under same injection pulse width, each cylinder fuel gas injection amount is largely fired
Pressure difference influences before and after gas jet valve, and uneven so as to cause the acting of each cylinder, this requires engine control system that can fire to each cylinder
Gas jet pulsewidth is modified, and realizes each cylinder power-balance;Ship use intermediate speed dual fuel engine in-cylinder combustion process is complicated, different
Micro-pilot injection parameter, fuel gas injection parameter, the control parameters such as excess air coefficient in-cylinder combustion is had an impact, this is wanted
Ask engine control system flexible function convenient, can real time modifying control parameter, Optimal Control Strategy, this is for domestic autonomous
Property right double fuel machine exploitation peculiar to vessel has important meaning.
Summary of the invention:
In order to overcome the defect of above-mentioned background technique, it is double that the present invention provides a kind of ship use intermediate speed based on rapid control prototyping
Engine fuel control method solves the various problems that ship use intermediate speed double fuel machine control system development phase is likely encountered, adds
Fast development process.
In order to solve the above-mentioned technical problem used technical solution of the invention are as follows:
Ship use intermediate speed dual fuel engine control method based on rapid control prototyping, comprising:
Step 1, signal acquisition module acquires engine state parameters, and output to basic control unit and auxiliary control are single
Member;
Step 2, basic control module is cut according to engine state parameters progress engine gas security control, fuel mode
Change control, fuel gas injection control and air-fuel ratio control;
Step 3, secondary control module carries out the control of cylinder balance and knock control according to engine state parameters;
Step 4, output execution module carries out micro-pilot injection control according to engine state parameters, while receiving and executing
The control signal that basic control module and secondary control module issue.
Preferably, engine state parameters include ship use intermediate speed dual fuel engine tach signal, torque signal, carriage clock letter
Number, oxygen sensor signal, fuel gas pipeline related pressure, temperature and switch valve position signal, fuel pipe related pressure, temperature and
Switch valve position signal, the relevant pressure of air pipe line, temperature and switch valve position signal, relevant flow signal, cylinder pressure
Force signal and Vibration Cylinder Body signal.
Preferably, the specific method of engine gas security control includes: in step 2
Step 211, obtain current diffusion valve position feedback, shut-off valve position feedback, inert gas valve position feed back signal,
Supply gas pressure, both arms pipe pressure, gas concentration, and judge whether within the set threshold range, if so, 212 are entered step,
If it is not, then entering step 213;
Step 212, prepare state into combustion gas mode, diffusion valve is closed, and shut-off valve is opened, and inert gas valve is closed;
Step 213, into air supply system malfunction, sound-light alarm is issued, when both arms pipe pressure and gas concentration transfinite,
Gas supply system purge mode is opened, diffusion valve is opened, and shut-off valve is closed, and inert gas valve is opened, and returns to step 211.
Preferably, the specific method of fuel mode switching control includes: in step 2
Step 221, engine current rotating speed, current loads, setting speed, assumed load and fuel gas supply state are obtained;
When engine speed fluctuations are within 5rpm, fuel gas supply alarm free, and when in 20%-80% load range, diesel fuel mode
It can switch to combustion gas mode;When engine speed fluctuations are within 5rpm, combustion gas mode can switch to diesel fuel mode;Any feelings
Condition combustion gas mode can be quickly switched into diesel fuel mode;Obtain current gas injection pulse width and electron speed regulator rack position, meter
Calculation obtains engine fuel substitution rate;
Step 222, when automatic switchover:
When engine is run in changeable section under diesel fuel mode, and allows to switch, engine is automatically from diesel oil
Pattern switching is to combustion gas mode;
When tourist bus or revolving speed control diverging occurs in switching to combustion gas mode process in engine, engine is automatically from combustion
Gas pattern switching is to diesel fuel mode;
When manual switching: can be under any revolving speed and load, manual actuation engine handoff procedure;
Step 223, judge present engine operational mode, if being currently diesel fuel mode, enter step 4, diesel fuel mode
To combustion gas pattern switching;If being currently gas mode, 5 are entered step, combustion gas mode to diesel fuel mode switches;Judgement is currently cut
Type is changed, if current switching type is to be switched fast, enters step 6.
Step 224, when diesel fuel mode is to combustion gas pattern switching, fuel gas supply valve is opened, control fuel gas injection rail position is arrived
Current rotating speed/load target value, control exhaust gas bypass valve position to current rotating speed/load target position control micro-pilot injection
Timing and the amount of injection are target value under current rotating speed/load combustion gas mode, according to preset fuel gas injection pulsewidth climbing
It is stepped up fuel gas injection, keeps diesel fuel mode speed regulation setting speed constant, reduces diesel injection amount obtained to step 1
Replacement of fuel rate is 80% or demarcates replacement of fuel rate during the test by user, enables combustion gas mode closed-loop drive, and swash
Air-fuel ratio closed-loop control living, while diesel fuel mode speed regulation is cut off, and reduce diesel fuel mode setting according to preset rate of descent
Revolving speed makes diesel injection be gradually lowered to 0;In handoff procedure, micro-pilot injection parameter is remained unchanged;
Step 225, when combustion gas mode switches to diesel fuel mode, continue to keep the speed regulation of combustion gas mode, but make electronics tune simultaneously
Fast device setting speed is greater than current rotating speed or greater than the revolving speed demarcated during the test by user, increases diesel injection amount, makes
The fuel that fuel gas injection pulsewidth is decreased to the obtained replacement of fuel rate 20% of step 221 or has user to demarcate during the test
Substitution rate, enables diesel fuel mode speed regulation, cutting combustion gas mode speed regulation, and fuel gas injection pulsewidth is reduced according to preset rate of descent
To 0, micro-pilot injection timing and the amount of injection are arranged according to diesel fuel mode, and close exhaust gas bypass valve opening;
Step 226, when being switched fast, diesel fuel mode speed regulation is enabled, under setting initial rack position as current rotating speed/load
The 80% of diesel fuel mode rack position, and electron speed regulator setting speed is made to be greater than current rotating speed or during testing again by user
The revolving speed of calibration, while 0 is set by each cylinder fuel gas injection pulsewidth, and close exhaust gas by-pass valve, until engine peed stable;
Step 227, in engine fuel mode handover procedure, setting speed/load is kept.
Preferably, the specific method of engine gas injection control includes: in step 2
Step 231, acquisition engine current rotating speed, current loads, setting speed, assumed load, current gas pressure, into
Enter step 232;
Step 232, it obtains working as forward according to speed/load change rate restrictive curve, interpolation under preset load section
Speed/load target value;The control of fuel gas injection pressure is carried out, the control of fuel gas injection moment is carried out, carries out fuel gas injection pulse-width controlled;
Step 233, the specific method of progress fuel gas injection pressure control includes:
Step 233-1, the current rotating speed obtained according to step 232/load target value, in conjunction with the speed-load-combustion prestored
Gas blowout injection pressure table of comparisons MAP1 obtains the target value of tabling look-up of current gas injection pressure, tables look-up target value to combustion gas according to described in
Injection pressure target value is biased manually, and it is current that current gas injection pressure automatic control target value manual setting is calculated
Fuel gas injection pressure target value,
Step 233-2, selection automatically controls or manual setting, and the fuel gas injection pressure that 3-1 is obtained automatically controls target
Value or manual setting target value are set as current gas injection pressure final goal value;
Step 233-3, the current rotating speed obtained according to step 232/load target value, in conjunction with the speed-load-combustion prestored
Gas jet pressure limit table of comparisons MAP2 obtains current gas injection upper pressure limit value and lower limit value, judgment step 233-2 are obtained
Current gas injection pressure final goal value whether within limits, if so, pool output current gas injection pressure most
Whole target value enters step 233-4 if it is not, then exporting upper limit or lower limit;
Step 233-4, the output valve of certain gaseous-pressure and step 233-3 that step 231 is obtained is as PID controller
Input, control amendment current gas spray pressure;
Step 234, the control of fuel gas injection moment is carried out, specific method includes:
The current rotating speed obtained according to step 232/load target value, in conjunction with the speed-load prestored-fuel gas injection moment
Table of comparisons MAP3 obtains current each cylinder fuel gas injection moment setting value, biases manually to each cylinder fuel gas injection moment, obtains current
Fuel gas injection moment final setting value, and combustion gas each cylinder fuel gas injection moment is controlled using the value as output;
Step 235, fuel gas injection pulse-width controlled is carried out, specific method includes:
Step 235-1, the current rotating speed obtained according to step 232/load target value, and current admission pressure, air inlet temperature
Degree, air humidity, fuel gas temperature, combustion gas methane value correlation thermal parameter, be calculated current gas injection pulse width upper limit value and
Lower limit value;
Step 235-2, the current rotating speed obtained according to step 232/load target value, in conjunction with the speed-load-combustion prestored
Gas jet amount table of comparisons MAP4 obtains current each cylinder fuel gas injection amount a reference value, and sprays pressure difference according to current gas and be calculated
Current gas injection pulse width a reference value;
Step 235-3, selection is based on revolving speed or is based on load control manner, the current rotating speed that step 231 is obtained/current
The current rotating speed that load and step 232 obtain/input of the load target value as PID controller calculates fuel gas injection pulsewidth and repairs
Positive value;In addition, current rotating speed/load target value that pid control parameter is obtained according to step 232 respectively, in conjunction with speed-load-
Combustion gas pulse-width controlled pid parameter table of comparisons MAP5 is obtained;
Step 235-4, the correction value that fuel gas injection pulsewidth a reference value that step 235-2 is obtained, step 235-3 are obtained,
Each cylinder fuel gas injection pulsewidth manual correction value, cylinder balance module are added each cylinder fuel gas injection pulsewidth correction value, and judge whether
Within the scope of the fuel gas injection pulsewidth limitation that step 235-1 is obtained, if so, the value is defeated as fuel gas injection pulse-width controlled
Out, if it is not, then exporting upper limit or lower limit, the control of each cylinder fuel gas injection pulsewidth is completed.
Preferably, the specific method that air-fuel ratio controls in step 2 includes:
Step 241, engine current rotating speed, current loads, setting speed, assumed load are obtained, according to preset
Speed/load change rate restrictive curve under load section, interpolation obtain current rotating speed/load target value;Obtain current lambda sensor
Present engine actual air-fuel ratio is calculated in signal;Obtain engine current gas the amount of injection and thermal parameter, thermal parameter
Including charge-air pressure, temperature, current chemically correct fuel is calculated, obtains current exhaust gas and bypasses valve opening position;
Step 242, the engine current rotating speed/load target value obtained according to step 241, in conjunction with speed-load-air-fuel
Current air fuel ratio target value is obtained than table of comparisons MAP6, biases the target value manually;
Step 243, start actual air-fuel ratio or chemically correct fuel as present engine air-fuel ratio using what step 241 obtained,
Using the air-fuel ratio target value that step 242 obtains as setting value, input of the two as PID controller, pid control parameter according to
Engine current rotating speed/load target value that step 241 obtains, in conjunction with speed-load-air-fuel ratio Control PID parameter lookup table
MAP7 is obtained;
Step 244, the current discarded bypass valve opening position that is obtained based on step 241 and step 253PID control output
Correction value, control current exhaust gas bypasses valve opening position, to control air-fuel ratio.
Preferably, the specific method that micro-pilot injection controls in step 2 includes:
Step 251, the demand according to user to micro-pilot injection controller function, setting micro-pilot injection control input are defeated
Outgoing interface is completed rapid control prototyping and is communicated with micro-pilot injection ECU;
Step 252, in user's micro-pilot injection control range, manual setting micro-pilot injection rail pressure makees setting value
For output, it is sent to micro-pilot injection ECU, completes micro-pilot injection rail pressure control;
Step 253, engine current rotating speed, current loads, setting speed, assumed load are obtained, according to preset
Speed/load change rate restrictive curve under different load section, interpolation obtain current rotating speed/load target value, it is complete to enter step 254
At micro-pilot injection timing control, the control of 255 completion micro-pilot injection amounts is entered step;
Step 254, the current rotating speed/load target value obtained according to step 253 comes to an end and closes the micro- spray of igniting of speed-load-
It penetrates moment table of comparisons MAP8 and obtains current micro-pilot injection timing a reference value, each cylinder micro-pilot injection timing is biased manually, and
The micro-pilot injection timing amendment from knock control module is received, current each cylinder micro-pilot injection timing setup value is obtained, it will
The setting value is sent to micro-pilot injection ECU as output, completes micro-pilot injection timing control;
Step 255, the current rotating speed/load target value obtained according to step 253, looks into speed-load-micro-pilot injection amount
Table of comparisons MAP9 obtains current micro-pilot injection amount a reference value, biases manually to each cylinder micro-pilot injection amount, and receives to reveal
The micro-pilot injection amount amendment for shaking control module, finally obtains current each cylinder micro-pilot injection amount setting value, which is made
For output, it is sent to micro-pilot injection ECU, completes the control of micro-pilot injection amount.
Preferably, the specific method of step 3 middle cylinder balance control includes:
Step 311, manual actuation cylinder balances control module, chooses whether to carry out cylinder balance control, if so, entering step
312;
Step 312, the type of selection activation cylinder balanced mode, if selection delivery temperature balanced mode, enters step
313, if selection detonation pressure balanced mode, enters step 315, if selection mean indicated pressure (MIP IMEP balanced mode, enters step
Rapid 316;If selection burning midpoint CA50 balanced mode, enters step 317;
Step 313, current each cylinder delivery temperature is obtained, delivery temperature average value is calculated, according to each cylinder delivery temperature and is put down
The deviation of equal delivery temperature passes through respectively using each cylinder actual exhaust air temperature and average exhaust as current value and setting value
Each cylinder fuel gas injection pulsewidth offset is calculated in pid control algorithm;
Step 314, current each cylinder cylinder pressure signal, current rotating speed/load and thermal parameter are obtained, each cylinder is calculated
Characteristic parameter, thermal parameter include intake air temperature, air humidity, and characteristic parameter includes detonation pressure, mean indicated pressure (MIP IMEP, burning
Midpoint CA50;State monitoring module is sent by each characteristic parameter of each cylinder to show;
Step 315, each cylinder detonation pressure obtained according to step 314, calculates each cylinder detonation pressure average value, according to each cylinder detonation pressure peace
The deviation of equal detonation pressure, respectively using the practical detonation pressure of each cylinder and average detonation pressure as current value and setting value, by pid control algorithm,
Each cylinder fuel gas injection pulsewidth offset is calculated;
Step 316, each cylinder IMEP obtained according to step 314, calculates each cylinder IMEP average value, according to each cylinder IMEP peace
The deviation of equal IMEP, respectively using the practical IMEP of each cylinder and average IMEP as current value and setting value, by pid control algorithm,
Each cylinder fuel gas injection pulsewidth offset is calculated;
Step 317, each cylinder CA50 obtained according to step 314, calculates each cylinder CA50 average value, according to each cylinder CA50 peace
The deviation of equal CA50, respectively using the practical CA50 of each cylinder and average CA50 as current value and setting value, by pid control algorithm,
Each cylinder fuel gas injection pulsewidth offset is calculated.
Preferably, the specific method of knock control includes: in step 3
Step 321, manual actuation knock control module chooses whether to carry out knock control, if so, entering step 322;
Step 322, each cylinder vibration signal is acquired and handled in real time, calculates separately in vibration signal frequency domain pinking with respect to energy
It measures, four root-mean-square value, variance and kurtosis characteristic parameters in time domain, and present engine knock index is calculated;
Step 323, the related thermal parameter such as engine current rotating speed/load, inlet exhaust gas temperature is obtained, according to step 322
Obtained knock index judges present engine knock level;
Step 324, if step 323 gained knock level is light knock, micro-pilot injection timing is postponed, increases micro- draw
The amount of injection is fired, big exhaust gas by-pass valve is opened;If step 323 gained knock level is moderate pinking, knock control module is to control
Device issues load down request signal;If step 323 gained knock level is serious pinking, knock control module activation engine
It stops in emergency, and sends state monitoring module for each cylinder knock index and show.
A kind of ship use intermediate speed dual fuel engine control system based on rapid control prototyping carried out using the above method,
It is characterized by comprising signal acquisition modules, are connected to basic control module, the auxiliary control mould of signal acquisition module output end
Block and parameter show modified module, and basic control module connects output execution module with the signal output end of secondary control module.
The beneficial effects of the present invention are: the present invention is based on rapid control prototypings, propose a kind of medium speed dual-fuel engine
Control method can complete timely collection and the control signal output of all types of sensor signals of engine, realize motivation
Monitoring running state, start and stop logic, fuel mode switching, fuel supply, fuel gas injection control, micro-pilot injection control, air-fuel
Than the control functions such as control, pinking and control of catching fire, cylinder balance control, finally meet engine health even running requirement.Respectively
Hardware module uses pluggable arrangement, when actual disposition, according to engine sensor type and quantity, actuator types sum number
Amount, selects the respective modules of enough channels and sample frequency, can be realized.It, can real time modifying control using modular programming design
Parameter and control algolithm processed facilitate engine control to update optimization;Control method of the present invention is according to electron speed regulator and micro-
Spray system is customized, flexibly and easily;Based on rapid control prototyping design, it can be achieved that dual fuel engine peculiar to vessel is based on revolving speed control
System is based on load control system;Can each control parameter of real time modifying, to autonomous property right dual fuel engine control system's development and hair
The optimization of motivation combustibility provides platform and supports;Achievable ship use intermediate speed is micro- to spray the various control functions of dual fuel engine of igniting,
It is equally applicable to same type spark ignition natural gas engine and diesel engine transformation double fuel machine;Integrated pinking and monitoring of catching fire
Control and cylinder balance control function, provide safeguard for engine operation, while providing platform branch for engine control strategy optimization
It holds.
Detailed description of the invention
Fig. 1 is the system structure diagram of the embodiment of the present invention one;
Fig. 2 is the method flow diagram of gas safe control in the embodiment of the present invention two;
Fig. 3 is the method flow diagram of combustion gas pattern switching control in the embodiment of the present invention two;
Fig. 4 is the method flow diagram of fuel gas injection control in the embodiment of the present invention two;
Fig. 5 is the method flow diagram of air-fuel ratio control in the embodiment of the present invention two;
Fig. 6 is the method flow diagram of micro- control of igniting in the embodiment of the present invention two;
Fig. 7 is the method flow diagram of two middle cylinder of embodiment of the present invention balance control;
Fig. 8 is the method flow diagram of knock control in the embodiment of the present invention two.
In figure:
1 signal acquisition module, 2 parameters are shown and modified module, 3 basic control modules, 3-1 engine start-up and shut-down control list
Member, 3-2 gas safe control unit, 3-3 diesel fuel mode speed adjustment unit, 3-4 pattern switching control unit, 3-5 engine gas
Mode speed regulating control unit, 3-6 fuel gas injection control unit, 3-7 micro-pilot injection control unit, 3-8 air fuel ratio control unit,
4 secondary control modules, 4-1 cylinder balance control unit, 4-2 cylinder deactivation control unit, 4-3 knock control unit, 5 outputs execute list
Member, 5-1 combustion gas, air, related switch valve group in fuel system, 5-2 electron speed regulator, 5-3 gas pressure regulation valve, 5-4 combustion
Gas jet valve, 5-5 micro-pilot injection execution unit, 5-6 exhaust gas by-pass valve.
Specific embodiment
The present invention is described further with reference to the accompanying drawings and examples.
Embodiment one
Ship use intermediate speed dual fuel engine control system based on rapid control prototyping, comprising: signal acquisition module 1, even
Basic control module 3, secondary control module 4 and the parameter for being connected to 1 output end of signal acquisition module show modified module 2,
Basic control module 3 connects output execution module 5 with the signal output end of secondary control module 4.
Basic control module 3 includes engine start-up and shut-down control unit 3-1, gas safe control unit 3-2, diesel fuel mode tune
Fast unit 3-3, pattern switching control unit 3-4, engine gas mode speed regulating control unit 3-5, fuel gas injection control unit
3-6, micro-pilot injection control unit 3-7 and air fuel ratio control unit 3-8, secondary control module 4 include that cylinder balances control unit
4-1, cylinder deactivation control unit 4-2 and knock control unit 4-3, output execution unit 5 include phase in combustion gas, air, fuel system
It closes switch valve group 5-1, electron speed regulator 5-2, gas pressure regulation valve 5-3, fuel gas injection valve 5-4, micro-pilot injection and executes list
First 5-5 and exhaust gas by-pass valve 5-6.The workflow of the present embodiment includes:
Step 1, rapid control prototyping signal acquisition module acquires medium speed dual-fuel engine rotational speed signal peculiar to vessel in real time, turns round
Square signal, carriage clock signal, oxygen sensor signal, fuel gas pipeline related pressure, temperature and switch valve position signal, fuel pipe phase
Close pressure, temperature and switch valve position signal, the relevant pressure of air pipe line, temperature and switch valve position signal, relevant stream
Measure signal, cylinder pressure signal, Vibration Cylinder Body signal etc., to obtain current engine operating state;The signal of above-mentioned acquisition point
It is not sent to step 2 engine monitoring display unit, step 3 engine basic control unit, step 4 engine auxiliary control list
Member;
Step 2, it is single that each engine state parameters step 1 obtained are sent to the monitoring display of engine rapid control prototyping
Member, real-time monitoring engine behavior, and sending sound/light alarm when occurring abnormal;
Step 3, each engine state parameters step 1 obtained are sent to engine rapid control prototyping and control mould substantially
Block, completion engine start-up and shut-down control, engine gas security control, the speed regulation of engine diesel fuel mode, engine fuel mode are cut
Change control, engine gas mode speed regulating control, engine gas injection control, the control of engine micro-pilot injection and engine
Air-fuel ratio control;
Step 4, each engine state parameters step 1 obtained are sent to engine rapid control prototyping auxiliary control mould
Block completes the control of engine cylinder balance, cylinder deactivation of engine control and combustion knock control;
Step 5, according to the output of engine start-up and shut-down control unit and gas safe control unit, control engine gas,
The open and-shut mode of related switch valve group in air, fuel system;
Step 6, according to the output of diesel fuel mode speed adjustment unit and pattern switching control unit, rack position control letter is issued
Number to electron speed regulator controller, main fuel rack position is controlled;
Step 7, according to step pattern switch control unit, engine gas mode speed regulating control unit and fuel gas injection control
The output of unit processed, control engine gas spray pressure, injection timing and injection pulse width;Step cylinder balances control unit and stops
The output of cylinder control unit is modified fuel gas injection pulsewidth;
Step 8, according to the output of micro-pilot injection control unit, micro-pilot injection pressure, timing, the amount of injection signal are issued
To micro-pilot injection controller, above-mentioned micro-pilot injection parameter is controlled;The output of step knock control unit is to micro-pilot injection
Timing and the amount of injection are modified;
Step 9, according to the output of step air fuel ratio control unit, exhaust gas bypass valve position, step knock control list are controlled
The output of member is modified exhaust gas bypass valve position;
Step 10, according to demand for control and functional development needs, step 5, step 6, step 7, step 8, step 9 are related to
Control output may be selected to automatically control according to each control module, can also be biased manually or manual setting, to verify simultaneously
Different control functions are developed, control parameter is demarcated, meet duty of engine exploitation needs.
Step 11, which can be for the related function module that step 3 and step 4 are related to, manual actuation
Certain particular module is based on hardware-in-loop simulation platform, carries out test development to the functional module.
Embodiment two
The ship use intermediate speed dual fuel engine control method based on rapid control prototyping of the present embodiment includes:
Step 1, signal acquisition module acquires engine state parameters, and engine state parameters include ship use intermediate speed double fuel
Engine rotational speed signal, torque signal, carriage clock signal, oxygen sensor signal, fuel gas pipeline related pressure, temperature and switch valve position
Confidence number, fuel pipe related pressure, temperature and switch valve position signal, the relevant pressure of air pipe line, temperature and switch valve
Position signal, relevant flow signal, cylinder pressure signal and Vibration Cylinder Body signal.
It exports to the basic control unit and the Auxiliary Control Element;
Step 2, the basic control module carries out engine gas security control, combustion according to the engine state parameters
Expect pattern switching control, fuel gas injection control and air-fuel ratio control;
Step 3, the secondary control module carries out the control of cylinder balance and knock control according to the engine state parameters;
Step 4, engine state parameters described in the output execution module carry out micro-pilot injection control, while receiving simultaneously
Execute the control signal of the basic control module and secondary control module sending.
Wherein, as shown in Fig. 2, gas safe control method the following steps are included:
Step 211, current diffusion valve position feedback, shut-off valve position feedback, inert gas valve position feedback are obtained, is supplied
Pressure, both arms pipe pressure, gas concentration judge whether in the normal range, then to enter step 212 in the normal range, do not exist
213 are then entered step in normal range (NR);
Step 212, when gas supply system is normal, prepare state into combustion gas mode, diffusion valve is closed, and shut-off valve is beaten
It opens, inert gas valve is closed;
Step 213, when diffusion valve position feedback failure, shut-off valve position feedback failure, the event of inert gas valve position feedback
Barrier, supply gas pressure is insufficient or transfinites, and both arms pipe pressure transfinites, and when gas concentration transfinites, into air supply system malfunction, issues
Sound-light alarm when especially both arms pipe pressure and gas concentration transfinite, opens gas supply system purge mode, and diffusion valve is beaten
It opens, shut-off valve is closed, and inert gas valve is opened, and after above-mentioned each Parameter reconstruction is normal, enters step 212.
Wherein, as shown in figure 3, fuel mode method for handover control the following steps are included:
Step 221, engine current rotating speed, current loads, setting speed, assumed load and fuel gas supply state are obtained,
Judge whether that pattern switching can be carried out: when engine speed/load is stablized, fuel gas supply is normal, and works in 20%-80%
When in load range, diesel fuel mode is allowed to be switched to combustion gas mode;Stablize when engine speed/load, permits under any load
Perhaps combustion gas pattern switching is to diesel fuel mode;In any case, combustion gas mode is allowed to be quickly switched into diesel fuel mode.Obtain current combustion
Gas jet pulsewidth and electron speed regulator rack position, are calculated engine fuel substitution rate.
Step 222, when step 221 output allows to switch, automatic switchover or manual switching may be selected: when automatic switchover,
When engine diesel fuel mode is run in changeable section and allows to switch, engine is switched to combustion gas from diesel fuel mode automatically
Mode, when revolving speed unusual fluctuations under engine gas mode, engine is automatically from combustion gas pattern switching to diesel fuel mode;Manually
, can be under different rotating speeds and load when switching, manual actuation engine handoff procedure, to debug the parameter of engine handoff procedure
Setting.
Step 223, according to the output of step 222, judge current switching type: if be currently diesel fuel mode, into step
Rapid 224, for diesel fuel mode to combustion gas pattern switching;If be currently gas mode, 225 are entered step, for combustion gas mode to bavin
Oily pattern switching;When type is to be switched fast, 226 are entered step.
Step 224, when step 223 output be diesel fuel mode arrive combustion gas pattern switching when, open fuel gas supply valve, control fire
Gas jet rail pressure controls exhaust gas bypass valve position to current rotating speed/load target position, control to current rotating speed/load target value
Micro-pilot injection timing processed and the amount of injection are target value under current rotating speed/load combustion gas mode, according to preset gas injection
It penetrates pulsewidth climbing and is stepped up fuel gas injection, keep diesel fuel mode speed regulation setting speed constant, diesel injection amount is forced to reduce
It is 80% (value can be demarcated by user during the test) to the obtained replacement of fuel rate of step 1, enabled combustion gas mode is closed
Ring speed regulation, and air-fuel ratio closed-loop control is activated, while cutting off diesel fuel mode speed regulation, and reduce bavin according to preset rate of descent
Oily mode setting speed, makes diesel injection be gradually lowered to 0.In handoff procedure, micro-pilot injection parameter is remained unchanged;
Step 225, when step 223 output is that combustion gas mode switches to diesel fuel mode, continue to keep the speed regulation of combustion gas mode,
But so that electron speed regulator setting speed is greater than current rotating speed (difference can be demarcated by user during the test) simultaneously, gradually increase
Add diesel injection amount, forcing fuel gas injection pulsewidth to be decreased to the obtained replacement of fuel rate of step 1 is that 20% (value can tested
Demarcated in the process by user), diesel fuel mode speed regulation is enabled, cutting combustion gas mode speed regulation, fuel gas injection pulsewidth is according to presetting
Rate of descent be reduced to 0, micro-pilot injection timing and the amount of injection are arranged according to diesel fuel mode, and close exhaust gas bypass valve opening.
Step 226, when step 223 output for be switched fast when, enable diesel fuel mode speed regulation, set initial rack position as
The 80% of diesel fuel mode rack position under current rotating speed/load, and electron speed regulator setting speed is made to be greater than current rotating speed (difference
Value can be demarcated by user during the test), while 0 is set by each cylinder fuel gas injection pulsewidth, and close exhaust gas by-pass valve, directly
To engine peed stable.
Wherein, as shown in figure 4, engine gas ejection control method the following steps are included:
Step 231, acquisition engine current rotating speed, current loads, setting speed, assumed load, current gas pressure, into
Enter step 232;
Step 232, worked as according to speed/load change rate restrictive curve, interpolation under preset different load section
Preceding speed/load target value enters step the control of 233 completion fuel gas injection pressure, entered step for 234 completion fuel gas injection moment
Control, enters step 235 completion fuel gas injection pulse-width controlleds;
Step 233 fuel gas injection pressure controls
Step 233-1, the current rotating speed obtained according to step 232/load target value look into speed-load-fuel gas injection pressure
Power table of comparisons MAP1 obtains the target value of tabling look-up of current gas injection pressure, can carry out hand to fuel gas injection pressure target value at this time
Dynamic biasing is calculated current gas injection pressure and automatically controls target value;In addition, can manual setting current gas injection pressure
Target value;
Step 233-2, selection automatically controls or manual setting, and the fuel gas injection pressure that 233-1 is obtained automatically controls mesh
Scale value or manual setting target value are set as current gas injection pressure final goal value;
Step 233-3, the current rotating speed obtained according to step 232/load target value, speed-load-fuel gas injection of tabling look-up
Pressure limit table of comparisons MAP2 obtains current gas injection upper pressure limit value and lower limit value, judgment step 233-2 are obtained current
Fuel gas injection pressure final goal value exports current gas whether within limits, when in range and sprays the final mesh of pressure
Scale value exports upper limit or lower limit, enters step 233-4 when being higher than upper limit value or being lower than lower limit value;
Step 233-4, the output valve of certain gaseous-pressure and step 233-3 that step 231 is obtained is as PID controller
Input, control amendment current gas spray pressure.
Step 234, the fuel gas injection moment, which controls, includes:
The current rotating speed obtained according to step 232/load target value looks into speed-load-fuel gas injection moment table of comparisons
MAP3 obtains current each cylinder fuel gas injection moment setting value, can bias manually to each cylinder fuel gas injection moment at this time, obtains current
Fuel gas injection moment final setting value, and combustion gas each cylinder fuel gas injection moment is controlled using the value as output;
Step 235 fuel gas injection pulse-width controlled includes:
Step 235-1, the current rotating speed obtained according to step 232/load target value, and current admission pressure, air inlet temperature
The correlation thermal parameter such as degree, air humidity, fuel gas temperature, combustion gas methane value, is calculated current gas injection pulse width upper limit value
And lower limit value;
Step 235-2, the current rotating speed obtained according to step 232/load target value look into speed-load-fuel gas injection amount
Table of comparisons MAP4 obtains current each cylinder fuel gas injection amount a reference value, and sprays pressure difference according to current gas and current gas is calculated
Injection pulse width a reference value;
Step 235-3, selection is based on revolving speed (propulsion) or is based on load (power generation) control mode, works as what step 1 obtained
The current rotating speed that preceding revolving speed/current loads and step 232 obtain/input of the load target value as PID controller calculates combustion gas
Injection pulse width correction value;Turn in addition, current rotating speed/load target value that pid control parameter is obtained according to step 232 respectively is looked into
Speed-load-combustion gas pulse-width controlled pid parameter table of comparisons MAP5 is obtained;
Step 235-4, the correction value that fuel gas injection pulsewidth a reference value that step 235-2 is obtained, step 235-3 are obtained,
Each cylinder fuel gas injection pulsewidth manual correction value, cylinder balance module are added each cylinder fuel gas injection pulsewidth correction value, and judge whether
Within the scope of the limitation of fuel gas injection pulsewidth that step 235-1 is obtained, within the scope of when, using the value as fuel gas injection pulsewidth
Control output exports upper limit or lower limit, is finally completed each cylinder fuel gas injection pulsewidth when being higher than upper limit value or being lower than lower limit value
Control.
Wherein, as shown in figure 5, engine air-fuel ratio control method the following steps are included:
Step 241, engine current rotating speed, current loads, setting speed, assumed load are obtained, according to preset
Speed/load change rate restrictive curve under different load section, interpolation obtain current rotating speed/load target value;Current oxygen is obtained to pass
Present engine actual air-fuel ratio is calculated in sensor signal;Obtain engine current gas the amount of injection and charge-air pressure,
Current chemically correct fuel is calculated in the thermal parameters such as temperature;It obtains current exhaust gas and bypasses valve opening position.
Step 242, the engine current rotating speed/load target value obtained according to step 241, looks into speed-load-air-fuel ratio
Table of comparisons MAP6 obtains current air fuel ratio target value, meanwhile, the target value can be biased manually;
Step 243, start actual air-fuel ratio or chemically correct fuel as present engine air-fuel ratio using what step 241 obtained,
Using the air-fuel ratio target value that step 242 obtains as setting value, input of the two as PID controller, pid control parameter according to
Engine current rotating speed/load target value that step 241 obtains looks into speed-load-air-fuel ratio Control PID parameter lookup table
MAP7 is obtained;
Step 244, the current discarded bypass valve opening position that is obtained based on step 241 and step 243PID control output
Correction value, control current exhaust gas bypasses valve opening position, to control air-fuel ratio near target value.
Wherein, as shown in fig. 6, micro-pilot injection control method the following steps are included:
Step 251, it is required according to third party's micro-pilot injection controller function, defines micro-pilot injection and control input and output
Interface is completed rapid control prototyping and is communicated with micro-pilot injection ECU;
Step 252, in third party's micro-pilot injection control range, manual setting micro-pilot injection rail pressure, by the setting
Value is sent to micro-pilot injection ECU as output, completes micro-pilot injection rail pressure control;
Step 253, engine current rotating speed, current loads, setting speed, assumed load are obtained, according to preset
Speed/load change rate restrictive curve under different load section, interpolation obtain current rotating speed/load target value, it is complete to enter step 254
At micro-pilot injection timing control, the control of 255 completion micro-pilot injection amounts is entered step;
Step 254, the current rotating speed/load target value obtained according to step 253, when looking into speed-load-micro-pilot injection
It carves table of comparisons MAP8 and obtains current micro-pilot injection timing a reference value, each cylinder micro-pilot injection timing can be biased manually at this time,
And the micro-pilot injection timing amendment from knock control module is received, finally obtain current each cylinder micro-pilot injection timing setting
Value is sent to micro-pilot injection ECU using the setting value as output, completes micro-pilot injection timing control;
Step 255, the current rotating speed/load target value obtained according to step 253, looks into speed-load-micro-pilot injection amount
Table of comparisons MAP9 obtains current micro-pilot injection amount a reference value, can bias manually to each cylinder micro-pilot injection amount at this time, and receive
Micro-pilot injection amount amendment from knock control module, finally obtains current each cylinder micro-pilot injection amount setting value, this is set
Definite value is sent to micro-pilot injection ECU as output, completes micro-pilot injection amount and controls
Wherein, as shown in fig. 7, cylinder balance control method the following steps are included:
Step 311, manual actuation cylinder balances control module, to choose whether to execute the module;
Step 312, the type of selection activation cylinder balanced mode, delivery temperature balanced mode enter step 313, detonation pressure balance
Mode enters step 315, IMEP (mean indicated pressure (MIP) balanced mode and enters step 316, CA50 (burning midpoint) balanced mode
Enter step 317;
Step 313, current each cylinder delivery temperature is obtained, waiting temperature averages are calculated, according to each cylinder delivery temperature and is put down
The deviation of equal delivery temperature passes through respectively using each cylinder actual exhaust air temperature and average exhaust as current value and setting value
Each cylinder fuel gas injection pulsewidth offset is calculated in pid control algorithm;
Step 314, current each cylinder cylinder pressure signal, current rotating speed/load, the heat such as intake air temperature, air humidity are obtained
Each cylinder characteristic parameter is calculated, such as detonation pressure, IMEP, CA50 in force parameter;Each each characteristic parameter of cylinder is sent to Condition Monitoring Unit
Display.
Step 315, each cylinder detonation pressure obtained according to step 314, calculates each cylinder detonation pressure average value, according to each cylinder detonation pressure peace
The deviation of equal detonation pressure, respectively using the practical detonation pressure of each cylinder and average detonation pressure as current value and setting value, by pid control algorithm,
Each cylinder fuel gas injection pulsewidth offset is calculated;
Step 316, each cylinder IMEP obtained according to step 314, calculates each cylinder IMEP average value, according to each cylinder IMEP peace
The deviation of equal IMEP, respectively using the practical IMEP of each cylinder and average IMEP as current value and setting value, by pid control algorithm,
Each cylinder fuel gas injection pulsewidth offset is calculated;
Step 317, each cylinder CA50 obtained according to step 314, calculates each cylinder CA50 average value, according to each cylinder CA50 peace
The deviation of equal CA50 using the practical CA50 of each cylinder and average CA50 as current value and setting value, passes through pid control algorithm, meter respectively
Calculation obtains each cylinder fuel gas injection pulsewidth offset;
Step 318, it is calculated according to step 313, step 314, step 315, step 316, the various cylinder EQUILIBRIUM CALCULATION FOR PROCESSs of step 317
Method is reserved and corrects interface to other control parameters, such as micro-pilot injection moment, micro-pilot injection amount and exhaust gas bypass valve opening
Deng.
Wherein, as shown in figure 8, knock control method the following steps are included:
Step 321, manual actuation knock control module, to choose whether to execute the module;
Step 322, each cylinder vibration signal is acquired and handled in real time, calculates separately in vibration signal frequency domain pinking with respect to energy
It measures, four root-mean-square value, variance and kurtosis characteristic parameters in time domain, and present engine knock index is calculated;
Step 323, the related thermal parameter such as engine current rotating speed/load, inlet exhaust gas temperature is obtained, according to step 322
Obtained knock index judges present engine knock level;
Step 324, when step 323 output is light knock, micro-pilot injection timing is postponed, increases micro-pilot injection amount,
Open big exhaust gas by-pass valve;When step 323 output is moderate pinking, knock control module issues load down request to controller;Step
When rapid 323 output is serious pinking, the parking of knock control module activation engine emergency.In addition, each cylinder knock index is sent to
Condition Monitoring Unit shows
It should be understood that for those of ordinary skills, it can be modified or changed according to the above description,
And all these modifications and variations should all belong to the protection domain of appended claims of the present invention.
Claims (10)
1. the ship use intermediate speed dual fuel engine control method based on rapid control prototyping characterized by comprising
Step 1, signal acquisition module acquires engine state parameters, and output to the basic control unit and the auxiliary control
Unit;
Step 2, the basic control module carries out engine gas security control, fuel mould according to the engine state parameters
Formula switching control, fuel gas injection control and air-fuel ratio control;
Step 3, the secondary control module carries out the control of cylinder balance and knock control according to the engine state parameters;
Step 4, the output execution module carries out micro-pilot injection control according to the engine state parameters, while receiving simultaneously
Execute the control signal of the basic control module and secondary control module sending.
2. the ship use intermediate speed dual fuel engine control method according to claim 1 based on rapid control prototyping, special
Sign is:
The engine state parameters include ship use intermediate speed dual fuel engine tach signal, torque signal, carriage clock signal, oxygen biography
Sensor signal, fuel gas pipeline related pressure, temperature and switch valve position signal, fuel pipe related pressure, temperature and switch valve
The relevant pressure of position signal, air pipe line, temperature and switch valve position signal, relevant flow signal, cylinder pressure signal
With Vibration Cylinder Body signal.
3. the ship use intermediate speed dual fuel engine control method according to claim 1 based on rapid control prototyping, special
Sign is that the specific method of engine gas security control includes: in the step 2
Step 211, current diffusion valve position feedback, shut-off valve position feedback, inert gas valve position feed back signal, gas supply are obtained
Pressure, both arms pipe pressure, gas concentration, and judge whether within the set threshold range, if so, 212 are entered step, if
It is no, then enter step 213;
Step 212, prepare state into combustion gas mode, diffusion valve is closed, and shut-off valve is opened, and inert gas valve is closed;
Step 213, into air supply system malfunction, sound-light alarm is issued, when both arms pipe pressure and gas concentration transfinite, is opened
Gas supply system purge mode, diffusion valve are opened, and shut-off valve is closed, and inert gas valve is opened, and returns to step 211.
4. the ship use intermediate speed dual fuel engine control method according to claim 1 based on rapid control prototyping, special
Sign is that the specific method of fuel mode switching control includes: in the step 2
Step 221, engine current rotating speed, current loads, setting speed, assumed load and fuel gas supply state are obtained;Work as hair
The motivation fluctuation of speed is within 5rpm, fuel gas supply alarm free, and when in 20%-80% load range, diesel fuel mode can be cut
Change to combustion gas mode;When engine speed fluctuations are within 5rpm, combustion gas mode can switch to diesel fuel mode;Any situation combustion
Gas mode can be quickly switched into diesel fuel mode;Current gas injection pulse width and electron speed regulator rack position are obtained, is calculated
To engine fuel substitution rate;
Step 222, when automatic switchover:
When engine is run in changeable section under diesel fuel mode, and allows to switch, engine is automatically from diesel fuel mode
It is switched to combustion gas mode;
When tourist bus or revolving speed control diverging occurs in switching to combustion gas mode process in engine, engine is automatically from combustion gas mould
Formula is switched to diesel fuel mode;
When manual switching: can be under any revolving speed and load, manual actuation engine handoff procedure;
Step 223, judge present engine operational mode, if being currently diesel fuel mode, enter step 4, diesel fuel mode to combustion
Gas pattern switching;If being currently gas mode, 5 are entered step, combustion gas mode to diesel fuel mode switches;The current switching class of judgement
Type enters step 6 if current switching type is to be switched fast.
Step 224, when diesel fuel mode is to combustion gas pattern switching, fuel gas supply valve is opened, control fuel gas injection rail position is to currently
Speed/load target value, control exhaust gas bypass valve position to current rotating speed/load target position control micro-pilot injection timing
It is target value under current rotating speed/load combustion gas mode with the amount of injection, gradually according to preset fuel gas injection pulsewidth climbing
Increase fuel gas injection, keeps diesel fuel mode speed regulation setting speed constant, reduce diesel injection amount to the obtained fuel of step 1
Substitution rate is 80% or demarcates the replacement of fuel rate during the test by user, enables combustion gas mode closed-loop drive, and swash
Air-fuel ratio closed-loop control living, while diesel fuel mode speed regulation is cut off, and reduce diesel fuel mode setting according to preset rate of descent
Revolving speed makes diesel injection be gradually lowered to 0;In handoff procedure, micro-pilot injection parameter is remained unchanged;
Step 225, when combustion gas mode switches to diesel fuel mode, continue to keep the speed regulation of combustion gas mode, but make electron speed regulator simultaneously
Setting speed is greater than current rotating speed or greater than the revolving speed demarcated during the test by user, increases diesel injection amount, makes combustion gas
The replacement of fuel that injection pulse width is decreased to the obtained replacement of fuel rate 20% of step 221 or has user to demarcate during the test
Rate enables diesel fuel mode speed regulation, cutting combustion gas mode speed regulation, and fuel gas injection pulsewidth is reduced to 0 according to preset rate of descent,
Micro-pilot injection timing and the amount of injection are arranged according to diesel fuel mode, and close exhaust gas bypass valve opening;
Step 226, when being switched fast, diesel fuel mode speed regulation, diesel oil under setting initial rack position as current rotating speed/load are enabled
The 80% of mode rack position, and electron speed regulator setting speed is made to be greater than current rotating speed or be greater than during the test by user
The revolving speed of calibration, while 0 is set by each cylinder fuel gas injection pulsewidth, and close exhaust gas by-pass valve, until engine peed stable;
Step 227, in engine fuel mode handover procedure, setting speed/load is kept.
5. the ship use intermediate speed dual fuel engine control method according to claim 1 based on rapid control prototyping, special
Sign is that the specific method of engine gas injection control includes: in the step 2
Step 231, engine current rotating speed, current loads, setting speed, assumed load, current gas pressure, into step are obtained
Rapid 232;
Step 232, according to speed/load change rate restrictive curve under preset load section, interpolation obtains current rotating speed/negative
Lotus target value;The control of fuel gas injection pressure is carried out, the control of fuel gas injection moment is carried out, carries out fuel gas injection pulse-width controlled;
Step 233, the specific method of progress fuel gas injection pressure control includes:
Step 233-1, the current rotating speed obtained according to step 232/load target value, in conjunction with the speed-load-gas injection prestored
Injection pressure table of comparisons MAP1 obtains the target value of tabling look-up of current gas injection pressure, tables look-up target value to fuel gas injection according to described in
Pressure target value is biased manually, and current gas injection pressure is calculated and automatically controls target value manual setting current gas
Spray pressure target value;
Step 233-2, selection automatically controls or manual setting, the fuel gas injection pressure that 3-1 is obtained automatically control target value or
Manual setting target value is set as current gas injection pressure final goal value;
Step 233-3, the current rotating speed obtained according to step 232/load target value, in conjunction with the speed-load-gas injection prestored
Injection pressure limit value table of comparisons MAP2 obtains current gas injection upper pressure limit value and lower limit value, and what judgment step 233-2 was obtained works as
Whether preceding fuel gas injection pressure final goal value is within limits, if so, pool output current gas sprays the final mesh of pressure
Scale value enters step 233-4 if it is not, then exporting upper limit or lower limit;
Step 233-4, the output valve of certain gaseous-pressure and step 233-3 that step 231 is obtained is as the defeated of PID controller
Enter, control amendment current gas sprays pressure;
Step 234, the control of fuel gas injection moment is carried out, specific method includes:
The current rotating speed obtained according to step 232/load target value, in conjunction with the speed-load prestored-fuel gas injection moment control
Table MAP3 obtains current each cylinder fuel gas injection moment setting value, biases manually to each cylinder fuel gas injection moment, obtains current gas
The final setting value of time for spraying, and combustion gas each cylinder fuel gas injection moment is controlled using the value as output;
Step 235, fuel gas injection pulse-width controlled is carried out, specific method includes:
Step 235-1, the current rotating speed obtained according to step 232/load target value, and current admission pressure, intake air temperature, sky
Air humidity degree, fuel gas temperature, combustion gas methane value correlation thermal parameter, are calculated current gas injection pulse width upper limit value and lower limit
Value;
Step 235-2, the current rotating speed obtained according to step 232/load target value, in conjunction with the speed-load-gas injection prestored
The amount of penetrating table of comparisons MAP4 obtains current each cylinder fuel gas injection amount a reference value, and sprays pressure difference according to current gas and be calculated currently
Fuel gas injection pulsewidth a reference value;
Step 235-3, selection is based on revolving speed or is based on load control manner, current rotating speed/current loads that step 231 is obtained
The current rotating speed obtained with step 232/input of the load target value as PID controller calculates fuel gas injection pulsewidth correction value;
In addition, current rotating speed/load target value that pid control parameter is obtained according to step 232 respectively, in conjunction with speed-load-combustion gas arteries and veins
Wide Control PID parameter lookup table MAP5 is obtained;
Step 235-4, the correction value that fuel gas injection pulsewidth a reference value that step 235-2 is obtained, step 235-3 are obtained, each cylinder
Fuel gas injection pulsewidth manual correction value, cylinder balance module are added each cylinder fuel gas injection pulsewidth correction value, and judge whether in step
Within the scope of the fuel gas injection pulsewidth limitation that rapid 235-1 is obtained, if so, exported the value as fuel gas injection pulse-width controlled,
If it is not, then exporting upper limit or lower limit, the control of each cylinder fuel gas injection pulsewidth is completed.
6. the ship use intermediate speed dual fuel engine control method according to claim 1 based on rapid control prototyping, special
Sign is that the specific method that air-fuel ratio controls in the step 2 includes:
Step 241, engine current rotating speed, current loads, setting speed, assumed load are obtained, according to preset load
The lower speed/load change rate restrictive curve of section, interpolation obtain current rotating speed/load target value;Current oxygen sensor signal is obtained,
Present engine actual air-fuel ratio is calculated;Obtain engine current gas the amount of injection and thermal parameter, the thermal parameter
Including charge-air pressure, temperature, current chemically correct fuel is calculated, obtains current exhaust gas and bypasses valve opening position;
Step 242, the engine current rotating speed/load target value obtained according to step 241, in conjunction with speed-load-air-fuel ratio pair
Current air fuel ratio target value is obtained according to table MAP6, biases the target value manually;
Step 243, start actual air-fuel ratio or chemically correct fuel as present engine air-fuel ratio using what step 241 obtained, with step
Rapid 242 obtained air-fuel ratio target values are as setting value, and input of the two as PID controller, pid control parameter is according to step
241 obtained engine current rotating speed/load target values, in conjunction with speed-load-air-fuel ratio Control PID parameter lookup table MAP7
It obtains;
Step 244, the amendment based on step 241 obtained current discarded bypass valve opening position and step 253PID control output
Value, control current exhaust gas bypasses valve opening position, to control air-fuel ratio.
7. the ship use intermediate speed dual fuel engine control method according to claim 1 based on rapid control prototyping, special
Sign is that the specific method that micro-pilot injection controls in the step 2 includes:
Step 251, the demand according to user to micro-pilot injection controller function, setting micro-pilot injection control input and output connect
Mouthful, it completes rapid control prototyping and is communicated with micro-pilot injection ECU;
Step 252, in user's micro-pilot injection control range, manual setting micro-pilot injection rail pressure, using setting value as defeated
Out, it is sent to micro-pilot injection ECU, completes micro-pilot injection rail pressure control;
Step 253, engine current rotating speed, current loads, setting speed, assumed load are obtained, according to preset difference
Speed/load change rate restrictive curve under load section, interpolation obtain current rotating speed/load target value, it is micro- to enter step 254 completions
Pilot injection timing control enters step the control of 255 completion micro-pilot injection amounts;
Step 254, the current rotating speed/load target value obtained according to step 253 comes to an end when closing speed-load-micro-pilot injection
It carves table of comparisons MAP8 and obtains current micro-pilot injection timing a reference value, each cylinder micro-pilot injection timing is biased manually, and receives
Micro-pilot injection timing amendment from knock control module, obtains current each cylinder micro-pilot injection timing setup value, this is set
Definite value is sent to micro-pilot injection ECU as output, completes micro-pilot injection timing control;
Step 255, the current rotating speed/load target value obtained according to step 253 looks into speed-load-micro-pilot injection amount control
Table MAP9 obtains current micro-pilot injection amount a reference value, biases manually to each cylinder micro-pilot injection amount, and receives and come from pinking control
The micro-pilot injection amount of molding block is corrected, and current each cylinder micro-pilot injection amount setting value is finally obtained, using the setting value as defeated
Out, it is sent to micro-pilot injection ECU, completes the control of micro-pilot injection amount.
8. the ship use intermediate speed dual fuel engine control method according to claim 1 based on rapid control prototyping, special
Sign is that the specific method of the step 3 middle cylinder balance control includes:
Step 311, manual actuation cylinder balances control module, chooses whether to carry out cylinder balance control, if so, entering step 312;
Step 312, the type of selection activation cylinder balanced mode, if selection delivery temperature balanced mode, enters step 313, if
Detonation pressure balanced mode is selected, then enters step 315, if selection mean indicated pressure (MIP IMEP balanced mode, enters step 316;
If selection burning midpoint CA50 balanced mode, enters step 317;
Step 313, current each cylinder delivery temperature is obtained, delivery temperature average value is calculated, according to each cylinder delivery temperature and average row
The deviation of temperature degree is controlled respectively using each cylinder actual exhaust air temperature and average exhaust as current value and setting value by PID
Each cylinder fuel gas injection pulsewidth offset is calculated in algorithm processed;
Step 314, current each cylinder cylinder pressure signal, current rotating speed/load and thermal parameter are obtained, each cylinder feature is calculated
Parameter, the thermal parameter include intake air temperature, air humidity, the characteristic parameter include detonation pressure, mean indicated pressure (MIP IMEP,
Burn midpoint CA50;State monitoring module is sent by each characteristic parameter of each cylinder to show;
Step 315, each cylinder detonation pressure obtained according to step 314, calculates each cylinder detonation pressure average value, according to each cylinder detonation pressure and is averaged quick-fried
The deviation of pressure is calculated using the practical detonation pressure of each cylinder and average detonation pressure as current value and setting value by pid control algorithm respectively
Obtain each cylinder fuel gas injection pulsewidth offset;
Step 316, each cylinder IMEP obtained according to step 314, calculates each cylinder IMEP average value, according to each cylinder IMEP and averagely
The deviation of IMEP passes through pid control algorithm, meter respectively using the practical IMEP of each cylinder and average IMEP as current value and setting value
Calculation obtains each cylinder fuel gas injection pulsewidth offset;
Step 317, each cylinder CA50 obtained according to step 314, calculates each cylinder CA50 average value, according to each cylinder CA50 and averagely
The deviation of CA50 passes through pid control algorithm, meter respectively using the practical CA50 of each cylinder and average CA50 as current value and setting value
Calculation obtains each cylinder fuel gas injection pulsewidth offset.
9. the ship use intermediate speed dual fuel engine control method according to claim 1 based on rapid control prototyping, special
Sign is that the specific method of knock control includes: in the step 3
Step 321, manual actuation knock control module chooses whether to carry out knock control, if so, entering step 322;
Step 322, each cylinder vibration signal is acquired and handled in real time, calculates separately pinking relative energy in vibration signal frequency domain, when
Four root-mean-square value, variance and kurtosis characteristic parameters in domain, and present engine knock index is calculated;
Step 323, the related thermal parameter such as engine current rotating speed/load, inlet exhaust gas temperature is obtained, is obtained according to step 322
Knock index, judge present engine knock level;
Step 324, if step 323 gained knock level is light knock, micro-pilot injection timing is postponed, increases micro- spray of igniting
The amount of penetrating opens big exhaust gas by-pass valve;If step 323 gained knock level is moderate pinking, knock control module is sent out to controller
Load down request signal out;If step 323 gained knock level is serious pinking, knock control module activation engine emergency
Parking, and send state monitoring module for each cylinder knock index and show.
10. a kind of ship use intermediate speed based on rapid control prototyping carried out using any one of such as claim 1-9 the method is double
Fuel delivery machine control system, it is characterised in that: including signal acquisition module, be connected to the signal acquisition module output end
Basic control module, secondary control module and parameter show modified module, and the basic control module and the auxiliary control mould
The signal output end connection output execution module of block.
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CN111120098A (en) * | 2020-03-31 | 2020-05-08 | 潍柴重机股份有限公司 | Dual-fuel mode display and communication method and system |
CN111502841A (en) * | 2020-04-23 | 2020-08-07 | 西南大学 | Self-adaptive control system and method for fuel of internal combustion generator set |
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CN113294266A (en) * | 2020-02-21 | 2021-08-24 | 中国石油天然气股份有限公司 | Air-fuel ratio regulating and controlling device and method for compressor |
CN111120098A (en) * | 2020-03-31 | 2020-05-08 | 潍柴重机股份有限公司 | Dual-fuel mode display and communication method and system |
CN111502841A (en) * | 2020-04-23 | 2020-08-07 | 西南大学 | Self-adaptive control system and method for fuel of internal combustion generator set |
CN112648096A (en) * | 2020-12-04 | 2021-04-13 | 浙江吉利控股集团有限公司 | Oil way deviation adjusting method, device, equipment and storage medium |
CN114483387A (en) * | 2022-01-26 | 2022-05-13 | 武汉理工大学 | Exhaust gas reforming dual-fuel engine system and control method |
CN114483387B (en) * | 2022-01-26 | 2023-02-28 | 武汉理工大学 | Exhaust gas reforming dual-fuel engine system and control method |
CN115182823A (en) * | 2022-03-08 | 2022-10-14 | 西安交通大学 | Fuel self-adaptive control system based on ion current signal |
CN115182823B (en) * | 2022-03-08 | 2023-08-11 | 西安交通大学 | Fuel self-adaptive control system based on ion current signal |
CN115075965A (en) * | 2022-05-18 | 2022-09-20 | 陆丰华润燃气有限公司 | Control method for dual-fuel engine |
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