CN108929956A - A kind of processing method of discarded LiFePO4 middle material - Google Patents

A kind of processing method of discarded LiFePO4 middle material Download PDF

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CN108929956A
CN108929956A CN201810757717.9A CN201810757717A CN108929956A CN 108929956 A CN108929956 A CN 108929956A CN 201810757717 A CN201810757717 A CN 201810757717A CN 108929956 A CN108929956 A CN 108929956A
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lifepo4
obtains
filter residue
added
phosphate
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CN108929956B (en
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方嘉城
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Hubei Wanrun New Energy Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/006Wet processes
    • C22B7/008Wet processes by an alkaline or ammoniacal leaching
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B25/00Phosphorus; Compounds thereof
    • C01B25/16Oxyacids of phosphorus; Salts thereof
    • C01B25/26Phosphates
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B25/00Phosphorus; Compounds thereof
    • C01B25/16Oxyacids of phosphorus; Salts thereof
    • C01B25/26Phosphates
    • C01B25/37Phosphates of heavy metals
    • C01B25/375Phosphates of heavy metals of iron
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B25/00Phosphorus; Compounds thereof
    • C01B25/16Oxyacids of phosphorus; Salts thereof
    • C01B25/26Phosphates
    • C01B25/45Phosphates containing plural metal, or metal and ammonium
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

The invention discloses a kind of processing methods of discarded LiFePO4 middle material.After discarded LiFePO4 middle material is collected, pure water is added and carries out pulp, is filtered after then passing to carbon dioxide, filter residue is washed, and filtrate obtains dried feed by spray drying;Filter residue is poured into sealing reaction kettle, ammonium hydroxide reaction is added, reducing agent reduction, then temperature reaction is then added, pressure release, and release material, it is filtered, obtains ferroso-ferric oxide filter residue and phosphorous filtrate, phosphorous filtrate crystallizes to obtain phosphate by concentration and evaporation, after ferroso-ferric oxide filter residue dries pulverizing, electromagnetic separation is carried out after screening, obtains electromagnetic separation material;After obtained phosphate is mixed with electromagnetic separation material, it is put into calcining in rotary kiln, obtains anhydrous iron phosphate;After dried feed is mixed with anhydrous iron phosphate, sintering obtains LiFePO4.Present invention process is simple, and the rate of recovery of the recycling and each component that realize each component is high.

Description

A kind of processing method of discarded LiFePO4 middle material
Technical field
The present invention relates to a kind of processing methods of discarded LiFePO4 middle material, belong to circular economy technical field.
Background technique
LiFePO4 (molecular formula:LiFePO4;English: Lithiumironphosphate;Also known as iron lithium phosphate, lithium iron Phosphorus;Abbreviation LFP), it is a kind ofLithium ion batteryPositive electrode.The NTT Japanese from 1996 discloses AyMPO4 for the first time, and (A isAlkali Metal, M is the combination of both CoFe: LiFeCOPO4)OlivineStructureAnode material of lithium batteryLater, the U.S. in 1997The state university in TexasIt is de- that the research group such as John.B.Goodenough has also then reported reversibly moving into for LiFePO4 The characteristic of lithium out, the U.S. and Japan coincidentally deliver olivine structural (LiMPO4), so that the material receives greatly Pay attention to, and causes widely to study and rapidly development.With it is traditionalLithium ion secondary batteryPositive electrode,SpinelleStructure LiMn2O4 is compared with the LiCoO2 of layer structure, and the raw material source of LiMPO4 is more extensive, price is less expensive and dirty without environment Dye.
The application field of LiFePO4 mainly has:
(1) energy storage device
The energy storage device of solar energy, wind generator system, uninterrupted power system UPS, cooperationSolar batteryUsed as storage It can equipment (BYD is producing such battery);
(2) electric tool class
High power electric tool (wireless), electric drill,WeederDeng;
(3) lightweight electric powered vehicles
Electric motor car,Electric bicycle, recreation vehicle, golf cart, electric lift truck,Clean vehicle,Hybrid vehicle (HEV), the target of recent 2-3;
(4) small device
Medical Devices:Electric wheel-chair vehicle,Electric bicycle), toy (remote controlElectric airplane, vehicle, ship);
(5) other compact electric apparatus
Mine lamp, the medical instrument (LiFePO4 is non-toxic, and only iron lithium can be met the requirements lithium battery) of implantable, substitutes lead Acid, ni-mh, ni-Cd, lithium cobalt, application of the lithium manganese class battery on compact electric apparatus.
(6) mobile power source
Solid phase method becomes the prevailing technology of the production of present LiFePO4, is mixed using ferric phosphate, lithium carbonate and glucose After carry out it is levigate, dry after be sintered, due to each process, upper material process before such as levigate process, drying process and sintering all exists It is certain to gather dust material and ground scatters material, while cleaning equipment can also generate certain useless middle material, according to statistics, each ton of phosphorus Sour iron lithium product can generate useless middle material 5kg or so, be produced per year for 20,000 tons of LiFePO4 workshop according to one, and generation is given up Middle material can achieve 100 tons or so, these useless middle materials are most of after calcining at present, be sold to the producer of recycling lithium, often The price of ton is cheap less than 5000 yuan, and sintering process can generate energy consumption with manually, be worth lower.
Summary of the invention
In view of this, the present invention provides a kind of processing method of discarded LiFePO4 middle material, simple process, cost Low, the added value of product recycled is high, is the raw material of LiFePO4, realizes the recycling of each component and each component The rate of recovery it is high, can be sintered to obtain LiFePO4 again after finally carrying out ingredient again.
The present invention solves above-mentioned technical problem by following technological means:
A kind of processing method of discarded LiFePO4 middle material of the invention, is following steps:
(1) after collecting discarded LiFePO4 middle material, pure water is added and carries out pulp, then passes to carbon dioxide to filter residue In lithium content be lower than 200ppm, be filtered, filter residue is washed;
(2) filter residue after washing that step (1) obtains is poured into sealing reaction kettle, ammonium hydroxide is added, adjusts the pH of solution For 8-8.5, it is 30-45 DEG C of reaction 15-30min in temperature, reducing agent is then added and is restored to ferric iron and ferrous iron in material Molar ratio be 2:1.01-1.02, then heat to temperature be 95-105 DEG C, be stirred to react 2-4 hours, be subsequently cooled to temperature For 30 DEG C hereinafter, pressure release, and material is released;
(3) material that step (2) release is filtered, obtains ferroso-ferric oxide filter residue and phosphorous filtrate, by four oxidations After pure water is added in three-iron filter residue, dried in vacuum drying oven, then after air-flow crushing is crushed, through being sieved Electromagnetic separation is carried out after point, obtains electromagnetic separation material;
(4) filtrate that step (1) is obtained by filtration obtains dried feed, the inlet air temperature of spray drying by spray drying At 120-160 DEG C, drop temperature is controlled at 70 DEG C or less for control;
(5) phosphorous filtrate that step (3) obtains is crystallized to obtain phosphate by concentration and evaporation, by obtained phosphate with After the mixing of electromagnetic separation material, adds phosphate or molysite makes the iron phosphorus molar ratio in mixture be 1:1, be put into rotary kiln Interior calcining, being fired to temperature is 550-690 DEG C, and calcination time is 12-15 hours, obtains anhydrous iron phosphate;
(6) after mixing the dried feed that step (4) obtains with the anhydrous iron phosphate that step (5) obtains, mixing, mill are carried out Carefully, it is then placed in sintering in sintering furnace, obtains LiFePO4.
Solid-to-liquid ratio is 1:3-4 when step (1) pulp, and the washing water that washing filter residue obtains and the filtrate being obtained by filtration are mixed It is combined together.
The reducing agent being added in the step (2) is hydrazine hydrate, and pressure leak process, it is molten that the gas that pressure release is come out passes through phosphoric acid Liquid absorbs, when the pH for being absorbed into phosphoric acid solution is 5.5-6.5, with the progress concentration and evaporation crystallization admixed together of phosphorous filtrate.
When carrying out vacuum drying in the step (3), drying temperature is 75-85 DEG C, vacuum degree is -0.09~- 0.08MPa, the partial size of air-flow crushing to ferroso-ferric oxide are 150-250 μm, cross 200-250 mesh, electromagnetism when electromagnetic separation Intensity is 8000-10000 Gauss.
Concentration and evaporation crystallization process in the step (5), the Baume degrees for being concentrated into solution is 50-52, is subsequently cooled to temperature Degree is 25-30 DEG C, then carries out centrifuge dripping, fluidized bed drying, the mother liquor recycle after drying using the calcium into mother liquor from When the sum of son, magnesium ion are greater than 100ppm, ammonium fluoride removing calcium and magnesium is added, the solution after removing calcium and magnesium returns again to use.
Step (6) dried feed and anhydrous iron phosphate mixed process, by be additionally added anhydrous iron phosphate, lithium carbonate or Carbon source, maintain the lithium in mixture, iron, phosphorus molar ratio be 1.01-1.02:1:1, while maintaining the LiFePO4 that finally prepares The mass fraction of middle carbon is 1-2%.
The present invention pass through pulping and washing after be passed through carbon dioxide again, due to carbon source be it is soluble, dissolve after washing Into water, and it is passed through carbon dioxide, realizes the process for converting lithium carbonate to lithium bicarbonate, after filtering, realizes solid-liquid Separation, then by the mixed solution of carbon source and lithium bicarbonate by being spray-dried, lithium bicarbonate is dry and decomposition obtains lithium carbonate, from And the recycling of carbon source and lithium carbonate is realized, ammonium hydroxide is added, realizes precipitating conversion, iron hydroxide is converted by ferric phosphate, adds Enter reducing agent and convert ferrous hydroxide for part iron hydroxide, carries out dehydration at high temperature and obtain ferroso-ferric oxide, into After row is separated by solid-liquid separation, obtained solution is ammonium dibasic phosphate solution, crystallizes to obtain the crystal of diammonium hydrogen phosphate by concentration and evaporation, By obtained ferroso-ferric oxide after vacuum drying, air-flow crushing, using electromagnetic separation, due to the magnetic of ferroso-ferric oxide Property, it is easy to it is separated with nonmagnetic other impurities, so that molysite has been purified, and the mother liquor that concentration and evaporation crystallizes follows Ring several times after, detect impurity therein, continued to use after removal of impurities after impurity is high, that is, ensure that purity, and improve product The rate of recovery, then obtained ferroso-ferric oxide is calcined at high temperature with diammonium hydrogen phosphate, obtains anhydrous iron phosphate, and ammonium root passes through It crosses high-temperature calcination to volatilize to obtain ammonia, returns and use after phosphoric acid solution absorbs, avoid the pollution of environment, realize simultaneously The recycling of each component.
Each component is subjected to mix again, additionally increases carbon source, lithium salts, phosphate, source of iron, according to a certain percentage It is calcined after mixing, and LiFePO4 can be prepared, fully achieve recycling for waste material.
The rate of recovery of finally obtained carbon source is greater than 99%, and the rate of recovery of lithium carbonate is greater than 98%, the rate of recovery of ferric phosphate > 97%, each performance of the LiFePO4 finally prepared is identical as the performance of LiFePO4 prepared using new raw material, phase Compare and sold as waste material, this technique middle material per ton can recycle nearly 710 kilograms of ferric phosphate, and lithium carbonate nearly 170 is public Jin, nearly 95 kilograms of carbon source, according to current market price, benefit is up to 3.3 ten thousand, much larger than the price sold.
Beneficial effects of the present invention: simple process and low cost, it is LiFePO4 that the added value of product recycled is high Raw material, the rate of recovery of the recycling and each component that realize each component is high, can be sintered again after finally carrying out ingredient again Obtain LiFePO4.
Specific embodiment
Below with reference to specific embodiment, the present invention is described in detail: in a kind of discarded LiFePO4 of the present embodiment Between the processing method expected, be following steps:
(1) after collecting discarded LiFePO4 middle material, pure water is added and carries out pulp, then passes to carbon dioxide to filter residue In lithium content be lower than 200ppm, be filtered, filter residue is washed;
(2) filter residue after washing that step (1) obtains is poured into sealing reaction kettle, ammonium hydroxide is added, adjusts the pH of solution For 8-8.5, it is 30-45 DEG C of reaction 15-30min in temperature, reducing agent is then added and is restored to ferric iron and ferrous iron in material Molar ratio be 2:1.01-1.02, then heat to temperature be 95-105 DEG C, be stirred to react 2-4 hours, be subsequently cooled to temperature For 30 DEG C hereinafter, pressure release, and material is released;
(3) material that step (2) release is filtered, obtains ferroso-ferric oxide filter residue and phosphorous filtrate, by four oxidations After pure water is added in three-iron filter residue, dried in vacuum drying oven, then after air-flow crushing is crushed, through being sieved Electromagnetic separation is carried out after point, obtains electromagnetic separation material;
(4) filtrate that step (1) is obtained by filtration obtains dried feed, the inlet air temperature of spray drying by spray drying At 120-160 DEG C, drop temperature is controlled at 70 DEG C or less for control;
(5) phosphorous filtrate that step (3) obtains is crystallized to obtain phosphate by concentration and evaporation, by obtained phosphate with After the mixing of electromagnetic separation material, adds phosphate or molysite makes the iron phosphorus molar ratio in mixture be 1:1, be put into rotary kiln Interior calcining, being fired to temperature is 550-690 DEG C, and calcination time is 12-15 hours, obtains anhydrous iron phosphate;
(6) after mixing the dried feed that step (4) obtains with the anhydrous iron phosphate that step (5) obtains, mixing, mill are carried out Carefully, it is then placed in sintering in sintering furnace, obtains LiFePO4.
Solid-to-liquid ratio is 1:3-4 when step (1) pulp, and the washing water that washing filter residue obtains and the filtrate being obtained by filtration are mixed It is combined together.
The reducing agent being added in the step (2) is hydrazine hydrate, and pressure leak process, it is molten that the gas that pressure release is come out passes through phosphoric acid Liquid absorbs, when the pH for being absorbed into phosphoric acid solution is 5.5-6.5, with the progress concentration and evaporation crystallization admixed together of phosphorous filtrate.
When carrying out vacuum drying in the step (3), drying temperature is 75-85 DEG C, vacuum degree is -0.09~- 0.08MPa, the partial size of air-flow crushing to ferroso-ferric oxide are 150-250 μm, cross 200-250 mesh, electromagnetism when electromagnetic separation Intensity is 8000-10000 Gauss.
Concentration and evaporation crystallization process in the step (5), the Baume degrees for being concentrated into solution is 50-52, is subsequently cooled to temperature Degree is 25-30 DEG C, then carries out centrifuge dripping, fluidized bed drying, the mother liquor recycle after drying using the calcium into mother liquor from When the sum of son, magnesium ion are greater than 100ppm, ammonium fluoride removing calcium and magnesium is added, the solution after removing calcium and magnesium returns again to use.
Step (6) dried feed and anhydrous iron phosphate mixed process, by be additionally added anhydrous iron phosphate, lithium carbonate or Carbon source, maintain the lithium in mixture, iron, phosphorus molar ratio be 1.01-1.02:1:1, while maintaining the LiFePO4 that finally prepares The mass fraction of middle carbon is 1-2%.
Embodiment 1
A kind of processing method of discarded LiFePO4 middle material, is following steps:
(1) after collecting discarded LiFePO4 middle material, pure water is added and carries out pulp, then passes to carbon dioxide to filter residue In lithium content be lower than 200ppm, be filtered, filter residue is washed;
(2) filter residue after washing that step (1) obtains is poured into sealing reaction kettle, ammonium hydroxide is added, adjusts the pH of solution It is 8.3, is 41 DEG C of reaction 19min in temperature, reducing agent is then added and is restored to ferric iron and ferrous molar ratio in material For 2:1.015, then heating to temperature is 99 DEG C, is stirred to react 3.2 hours, and being subsequently cooled to temperature is 30 DEG C hereinafter, pressure release, And material is released;
(3) material that step (2) release is filtered, obtains ferroso-ferric oxide filter residue and phosphorous filtrate, by four oxidations After pure water is added in three-iron filter residue, dried in vacuum drying oven, then after air-flow crushing is crushed, through being sieved Electromagnetic separation is carried out after point, obtains electromagnetic separation material;
(4) filtrate that step (1) is obtained by filtration obtains dried feed, the inlet air temperature of spray drying by spray drying At 155 DEG C, drop temperature is controlled at 70 DEG C or less for control;
(5) phosphorous filtrate that step (3) obtains is crystallized to obtain phosphate by concentration and evaporation, by obtained phosphate with After the mixing of electromagnetic separation material, adds phosphate or molysite makes the iron phosphorus molar ratio in mixture be 1:1, be put into rotary kiln Interior calcining, being fired to temperature is 590 DEG C, and calcination time is 13 hours, obtains anhydrous iron phosphate;
(6) after mixing the dried feed that step (4) obtains with the anhydrous iron phosphate that step (5) obtains, mixing, mill are carried out Carefully, it is then placed in sintering in sintering furnace, obtains LiFePO4.
Solid-to-liquid ratio is 1:3.5 when step (1) pulp, and the washing water that washing filter residue obtains and the filtrate being obtained by filtration are mixed It is combined together.
The reducing agent being added in the step (2) is hydrazine hydrate, and pressure leak process, it is molten that the gas that pressure release is come out passes through phosphoric acid Liquid absorbs, when the pH for being absorbed into phosphoric acid solution is 6.2, with the progress concentration and evaporation crystallization admixed together of phosphorous filtrate.
When carrying out vacuum drying in the step (3), drying temperature is 75-85 DEG C, and vacuum degree is -0.083MPa, air-flow The partial size for being crushed to ferroso-ferric oxide is 210 μm, crosses 225 meshes, and electromagnetism intensity when electromagnetic separation is 8500 Gausses.
Concentration and evaporation crystallization process in the step (5), the Baume degrees for being concentrated into solution is 51, and being subsequently cooled to temperature is 28 DEG C, then carry out centrifuge dripping, fluidized bed drying, mother liquor recycle after drying using into mother liquor calcium ion, magnesium from When the sum of son is greater than 100ppm, ammonium fluoride removing calcium and magnesium is added, the solution after removing calcium and magnesium returns again to use.
Step (6) dried feed and anhydrous iron phosphate mixed process, by be additionally added anhydrous iron phosphate, lithium carbonate or Carbon source, maintain the lithium in mixture, iron, phosphorus molar ratio be 1.015:1:1, while maintaining carbon in the LiFePO4 that finally prepares Mass fraction be 1.8%.
The rate of recovery of final products is as follows:
The rate of recovery 99.1% of carbon source, the rate of recovery 98.2% of lithium carbonate, the rate of recovery 97.5% of ferric phosphate.
Embodiment 2
A kind of processing method of discarded LiFePO4 middle material, is following steps:
(1) after collecting discarded LiFePO4 middle material, pure water is added and carries out pulp, then passes to carbon dioxide to filter residue In lithium content be lower than 200ppm, be filtered, filter residue is washed;
(2) filter residue after washing that step (1) obtains is poured into sealing reaction kettle, ammonium hydroxide is added, adjusts the pH of solution It is 8.3, is 42 DEG C of reaction 19min in temperature, reducing agent is then added and is restored to ferric iron and ferrous molar ratio in material For 2:1.013, then heating to temperature is 101 DEG C, is stirred to react 3.2 hours, and being subsequently cooled to temperature is 30 DEG C hereinafter, letting out Pressure, and material is released;
(3) material that step (2) release is filtered, obtains ferroso-ferric oxide filter residue and phosphorous filtrate, by four oxidations After pure water is added in three-iron filter residue, dried in vacuum drying oven, then after air-flow crushing is crushed, through being sieved Electromagnetic separation is carried out after point, obtains electromagnetic separation material;
(4) filtrate that step (1) is obtained by filtration obtains dried feed, the inlet air temperature of spray drying by spray drying At 145 DEG C, drop temperature is controlled at 70 DEG C or less for control;
(5) phosphorous filtrate that step (3) obtains is crystallized to obtain phosphate by concentration and evaporation, by obtained phosphate with After the mixing of electromagnetic separation material, adds phosphate or molysite makes the iron phosphorus molar ratio in mixture be 1:1, be put into rotary kiln Interior calcining, being fired to temperature is 580 DEG C, and calcination time is 14 hours, obtains anhydrous iron phosphate;
(6) after mixing the dried feed that step (4) obtains with the anhydrous iron phosphate that step (5) obtains, mixing, mill are carried out Carefully, it is then placed in sintering in sintering furnace, obtains LiFePO4.
Solid-to-liquid ratio is 1:3.2 when step (1) pulp, and the washing water that washing filter residue obtains and the filtrate being obtained by filtration are mixed It is combined together.
The reducing agent being added in the step (2) is hydrazine hydrate, and pressure leak process, it is molten that the gas that pressure release is come out passes through phosphoric acid Liquid absorbs, when the pH for being absorbed into phosphoric acid solution is 5.9, with the progress concentration and evaporation crystallization admixed together of phosphorous filtrate.
When carrying out vacuum drying in the step (3), drying temperature is 78 DEG C, and vacuum degree is -0.082MPa, air-flow crushing Partial size to ferroso-ferric oxide is 212 μm, crosses 200 meshes, and electromagnetism intensity when electromagnetic separation is 9000 Gausses.
Concentration and evaporation crystallization process in the step (5), the Baume degrees for being concentrated into solution is 51, and being subsequently cooled to temperature is 28 DEG C, then carry out centrifuge dripping, fluidized bed drying, mother liquor recycle after drying using into mother liquor calcium ion, magnesium from When the sum of son is greater than 100ppm, ammonium fluoride removing calcium and magnesium is added, the solution after removing calcium and magnesium returns again to use.
Step (6) dried feed and anhydrous iron phosphate mixed process, by be additionally added anhydrous iron phosphate, lithium carbonate or Carbon source, maintain the lithium in mixture, iron, phosphorus molar ratio be 1.015:1:1, while maintaining carbon in the LiFePO4 that finally prepares Mass fraction be 1.9%.
The rate of recovery of final products is as follows:
The rate of recovery 99.2% of carbon source, the rate of recovery 98.1% of lithium carbonate, the rate of recovery 97.3% of ferric phosphate.
Embodiment 3
A kind of processing method of discarded LiFePO4 middle material, is following steps:
(1) after collecting discarded LiFePO4 middle material, pure water is added and carries out pulp, then passes to carbon dioxide to filter residue In lithium content be lower than 200ppm, be filtered, filter residue is washed;
(2) filter residue after washing that step (1) obtains is poured into sealing reaction kettle, ammonium hydroxide is added, adjusts the pH of solution It is 8.1, is 35 DEG C of reaction 19min in temperature, reducing agent is then added and is restored to ferric iron and ferrous molar ratio in material For 2:1.017, then heating to temperature is 99 DEG C, is stirred to react 3.2 hours, and being subsequently cooled to temperature is 30 DEG C hereinafter, pressure release, And material is released;
(3) material that step (2) release is filtered, obtains ferroso-ferric oxide filter residue and phosphorous filtrate, by four oxidations After pure water is added in three-iron filter residue, dried in vacuum drying oven, then after air-flow crushing is crushed, through being sieved Electromagnetic separation is carried out after point, obtains electromagnetic separation material;
(4) filtrate that step (1) is obtained by filtration obtains dried feed, the inlet air temperature of spray drying by spray drying At 150 DEG C, drop temperature is controlled at 70 DEG C or less for control;
(5) phosphorous filtrate that step (3) obtains is crystallized to obtain phosphate by concentration and evaporation, by obtained phosphate with After the mixing of electromagnetic separation material, adds phosphate or molysite makes the iron phosphorus molar ratio in mixture be 1:1, be put into rotary kiln Interior calcining, being fired to temperature is 610 DEG C, and calcination time is 14 hours, obtains anhydrous iron phosphate;
(6) after mixing the dried feed that step (4) obtains with the anhydrous iron phosphate that step (5) obtains, mixing, mill are carried out Carefully, it is then placed in sintering in sintering furnace, obtains LiFePO4.
Solid-to-liquid ratio is 1:3.6 when step (1) pulp, and the washing water that washing filter residue obtains and the filtrate being obtained by filtration are mixed It is combined together.
The reducing agent being added in the step (2) is hydrazine hydrate, and pressure leak process, it is molten that the gas that pressure release is come out passes through phosphoric acid Liquid absorbs, when the pH for being absorbed into phosphoric acid solution is 6.4, with the progress concentration and evaporation crystallization admixed together of phosphorous filtrate.
When carrying out vacuum drying in the step (3), drying temperature is 82 DEG C, and vacuum degree is -0.088MPa, air-flow crushing Partial size to ferroso-ferric oxide is 179 μm, crosses 250 meshes, and electromagnetism intensity when electromagnetic separation is 9200 Gausses.
Concentration and evaporation crystallization process in the step (5), the Baume degrees for being concentrated into solution is 51.3, is subsequently cooled to temperature It is 28 DEG C, then carries out centrifuge dripping, fluidized bed drying, the mother liquor recycle after drying uses calcium ion, the magnesium into mother liquor When the sum of ion is greater than 100ppm, ammonium fluoride removing calcium and magnesium is added, the solution after removing calcium and magnesium returns again to use.
Step (6) dried feed and anhydrous iron phosphate mixed process, by be additionally added anhydrous iron phosphate, lithium carbonate or Carbon source, maintain the lithium in mixture, iron, phosphorus molar ratio be 1.012:1:1, while maintaining carbon in the LiFePO4 that finally prepares Mass fraction be 1.85%.
The rate of recovery of final products is as follows:
The rate of recovery 99.1% of carbon source, the rate of recovery 98.2% of lithium carbonate, the rate of recovery 97.4% of ferric phosphate.
The LiFePO4 of LiFePO4 and the raw material preparation newly purchased prepared by embodiment 1/2/3 is subjected to the ratio in performance It is as follows compared with result:
Embodiment 1 Comparative example 1 Embodiment 2 Comparative example 2 Embodiment 3 Comparative example 3
Sintering temperature 770℃ 770℃ 770℃ 770℃ 770℃ 770℃
Carbon content 1.8% 1.8% 1.9% 1.9% 1.85% 1.85%
Compacted density/g/mL 2.3641 2.3643 2.3591 2.3590 2.3611 2.3614
0.1C head/mAh/g 161.2 160.9 161.6 161.5 160.9 161.1
0.1C head/mAh/g 157.2 157.2 157.7 157.5 157.3 157.2
Efficiency 97.5% 97.7% 97.6% 97.5% 97.8% 97.6%
BET/m2/g 14.9 14.7 15.6 15.5 15.2 15.1
Finally, it is stated that the above examples are only used to illustrate the technical scheme of the present invention and are not limiting, although referring to compared with Good embodiment describes the invention in detail, those skilled in the art should understand that, it can be to skill of the invention Art scheme is modified or replaced equivalently, and without departing from the objective and range of technical solution of the present invention, should all be covered at this In the scope of the claims of invention.

Claims (6)

1. a kind of processing method of discarded LiFePO4 middle material, which is characterized in that be following steps:
(1) after collecting discarded LiFePO4 middle material, pure water is added and carries out pulp, then passes to carbon dioxide into filter residue Lithium content is lower than 200ppm, is filtered, filter residue is washed;
(2) filter residue after washing that step (1) obtains is poured into sealing reaction kettle, ammonium hydroxide is added, the pH for adjusting solution is 8- 8.5, it is 30-45 DEG C of reaction 15-30min in temperature, then addition reducing agent is restored to ferric iron in material and rubs with ferrous , than being 2:1.01-1.02, then heating to temperature is 95-105 DEG C, is stirred to react 2-4 hours for you, and being subsequently cooled to temperature is 30 DEG C hereinafter, pressure release, and material is released;
(3) material that step (2) release is filtered, ferroso-ferric oxide filter residue and phosphorous filtrate is obtained, by ferroso-ferric oxide After pure water is added in filter residue, dried in vacuum drying oven, then after air-flow crushing is crushed, after screening Electromagnetic separation is carried out, electromagnetic separation material is obtained;
(4) filtrate that step (1) is obtained by filtration obtains dried feed, the inlet air temperature control of spray drying by spray drying At 120-160 DEG C, drop temperature is controlled at 70 DEG C or less;
(5) the phosphorous filtrate that step (3) obtains is crystallized to obtain phosphate by concentration and evaporation, by obtained phosphate and electromagnetism After sorting material mixing, adds phosphate or molysite makes the iron phosphorus molar ratio in mixture be 1:1, be put into rotary kiln and forge It burns, being fired to temperature is 550-690 DEG C, and calcination time is 12-15 hours, obtains anhydrous iron phosphate;
(6) after mixing the dried feed that step (4) obtains with the anhydrous iron phosphate that step (5) obtains, mixing, levigate is carried out, so After be put into sintering in sintering furnace, obtain LiFePO4.
2. a kind of processing method of discarded LiFePO4 middle material according to claim 1, it is characterised in that: the step (1) solid-to-liquid ratio is 1:3-4 when pulp, and the washing water that washing filter residue obtains and the filtrate being obtained by filtration are admixed together.
3. a kind of processing method of discarded LiFePO4 middle material according to claim 1, it is characterised in that: the step (2) reducing agent being added in is hydrazine hydrate, and the gas that pressure release comes out is absorbed by phosphoric acid solution, is absorbed by pressure leak process When the pH of phosphoric acid solution is 5.5-6.5, with the progress concentration and evaporation crystallization admixed together of phosphorous filtrate.
4. a kind of processing method of discarded LiFePO4 middle material according to claim 1, it is characterised in that: the step (3) when carrying out vacuum drying in, drying temperature is 75-85 DEG C, and vacuum degree is -0.09~-0.08MPa, air-flow crushing to four oxygen The partial size for changing three-iron is 150-250 μm, crosses 200-250 mesh, and electromagnetism intensity when electromagnetic separation is 8000-10000 Gauss.
5. a kind of processing method of discarded LiFePO4 middle material according to claim 1, it is characterised in that: the step (5) concentration and evaporation crystallization process in, the Baume degrees for being concentrated into solution is 50-52, and being subsequently cooled to temperature is 25-30 DEG C, then Carry out centrifuge dripping, fluidized bed drying, mother liquor recycle after drying is greater than using calcium ion, the sum of the magnesium ion into mother liquor When 100ppm, ammonium fluoride removing calcium and magnesium is added, the solution after removing calcium and magnesium returns again to use.
6. a kind of processing method of discarded LiFePO4 middle material according to claim 1, it is characterised in that: the step (6) dried feed and anhydrous iron phosphate mixed process maintain mixture by the way that anhydrous iron phosphate, lithium carbonate or carbon source is additionally added In lithium, iron, phosphorus molar ratio be 1.01-1.02:1:1, while maintaining the mass fraction of carbon in the LiFePO4 that finally prepares For 1-2%.
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