CN108927756A - A kind of pallet unit of dynamically adapting multi-thickness components assembly - Google Patents
A kind of pallet unit of dynamically adapting multi-thickness components assembly Download PDFInfo
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- CN108927756A CN108927756A CN201811205978.6A CN201811205978A CN108927756A CN 108927756 A CN108927756 A CN 108927756A CN 201811205978 A CN201811205978 A CN 201811205978A CN 108927756 A CN108927756 A CN 108927756A
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- pallet
- sliding slot
- bearing
- hook
- shafting
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- 230000007246 mechanism Effects 0.000 claims abstract description 71
- 125000006850 spacer group Chemical group 0.000 claims abstract description 22
- 230000005389 magnetism Effects 0.000 claims abstract description 21
- 230000000694 effects Effects 0.000 claims description 19
- 238000007789 sealing Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 210000004907 gland Anatomy 0.000 claims description 3
- 230000005693 optoelectronics Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 5
- 230000006978 adaptation Effects 0.000 abstract description 3
- 230000005484 gravity Effects 0.000 description 6
- 230000008901 benefit Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of pallet units of dynamically adapting multi-thickness components assembly, including retinue frame；The present invention is intended to provide it is a kind of for three kinds of thickness components assembly pallet units of electric car power electronics unit, to realize the conllinear assembly of different-thickness components；Retaining mechanism is designed to two locked height in the present invention, realizes the adaptation to the components product of different-thickness, and to lock relatively reliable, simplifies mechanism, facilitates the operation of worker；Pass through the design of shafting, rotation shaft assembly and right rotation shafts components are used cooperatively, so that product overturns enhanced convenience, it joined permanent magnetism diaphragm, the length that friction gap adjusts spacer ring is adjusted by replacement, come adjust shafting rotation when frictional force, it is this design so that switching process is more safely controllable；The angle positioned after product overturning in pallet had not only facilitated existing positioning needs, but also can leave improved space for angle needed for future.
Description
Technical field
The present invention relates to assembling jig technical field, specifically a kind of dynamically adapting multi-thickness components assembly with
Row grip device.
Background technique
As shown in Figure 1, needing first that water-cooled plate 1 ' is fixed, water-cooled plate in the assembly of electric car power electronics unit
1 ' fixation can use the dowel hole in water-cooled plate 1 ', then be placed on upper cover 2 ' in water-cooled plate 1 ' with correct position,
It is positioned with the dowel hole in upper cover 2 ', and is bonded with water-cooled plate 1 ' at this time.Then water-cooled plate 1 ' and upper cover 2 ' are used
It is whole to overturn 180 degree after screw assembly fastening, being translated on one side in the following, making lower cover 3 ' to be assembled of upper cover 2 ' will be assembled
It translates into above, after positioning, lower cover 3 ' is placed in water-cooled plate 1 ' with correct position on one side, complete dress by screwing
Match.
Since the thickness of water-cooled plate 1 ', upper cover 2 ', lower cover 3 ' is different, so retaining mechanism is wanted to lock when fixture positions
The components of at least two thickness, the purpose for locking components is prepared for overturning, if do not locked, after overturning 180 degree, and zero
Component can be fallen down from pallet.Therefore, it is given birth to realize that different-thickness components to be assembled are assembled in same
Assembling work in producing line, a kind of scheme used in the prior art are all to configure turnover mechanism in each assembly station, retinue
Fixture integrally overturns 180 degree；However, this scheme needs to apply biggish power, manual operation is relatively elaborate, and mechanically actuated is made again
At technological equipment, structure is complicated, manufacturing cost is big, and movement is more when assembly, processes the disadvantages of beat is slow.It uses in the prior art
Another solution be that manual locking mechanism is set on pallet, by manual operation manual locking mechanism, fill every time
Before matching, manual locking mechanism is opened, different-thickness components are put into come, manual locking mechanism is then shut off, components is consolidated
Lock is dead, afterwards turns over 180 degree；However, manual operation is relatively elaborate using this scheme, mechanically actuated causes technique again
Equipment configuration is complicated, manufacturing cost is big, and movement is more, processes the disadvantages of beat is slow when assembly.With increasing for assembly line product, folder
The specification and quantity of tool also can substantially increase, therefore not only corresponding cost of manufacture can increase, but also product is remodeled when adjusting
Between can increase, difficulty increase, in addition, due to the mismachining tolerance that can not adapt to same kind different batches of product automatically, to increase
Big there is the frequency of assembling quality accident.
Summary of the invention
In order to solve the above-mentioned problems of the prior art, the present invention is intended to provide a kind of be used for electric car power electronics
Three kinds of thickness components assembly pallet units of unit, to realize the conllinear assembly of different-thickness components.
A kind of pallet unit of dynamically adapting multi-thickness components assembly comprising: retinue frame, rotation axis
Component, right rotation shafts component, product orientation component, retaining mechanism, intermediate retaining mechanism, mirror image retaining mechanism.
Wherein, the retinue frame include: can be along the pallet that flow production line wire body direction moves；On pallet
Four pallets are installed at the angle of four, surface and jack stop block, effect is to be used as top when pallet needs are got up by jacking
Ascending part position；It is fixedly mounted on the tooling stiffening plate of pallet upper surface, for reinforcing the intensity of pallet, and as master
Body FRAME COMPONENTS, above for installing other mechanisms and components；Two impact blocks, effect are installed at left and right sides of tooling stiffening plate
It is when pallet flows to specified station, to strike limiting device, stop；
As a further solution of the present invention: four support columns are found in the fixation of tooling stiffening plate surrounding, install part on support column
Contact head, for positioning of the pallet at specified station；
As further scheme of the invention: among the upper surface of tooling stiffening plate amesiality place, is mounted with part
Two-dimension code label, the two dimensional code on pallet, pallet is distinguished and is identified for identification.
As further scheme of the invention: rotation shaft assembly is mounted on retinue frame, and effect is installation production
Product positioning component forms shafting with right rotation shafts component, allows product orientation component with shafting 360 degree rotation, wherein wrapping
It includes:
For connecting the support base of casual frame, all multiple components are installed thereon；
It is mounted on the buffer mounting stand and buffer on the symmetrical both sides of support base, it is slow when for shafting overturning to specified angle
Punching effect；
Bearing block is fixedly mounted in support base top circular groove position, and the effect of bearing block is support shafting, the angle that inside is mounted to pair
Contact ball bearing, pairs of angular contact ball bearing use back-to-back configuration mode, are separated at intermediate outer ring with big spacing ring, bearing one
End is against on the flange inside bearing block, and the other end is killed with bearing (ball) cover, can not only bear axial load in this way, but also can hold
By tilting moment；
Pairs of angular contact ball bearing placed inside left rotary shaft, the shaft shoulder of left rotary shaft side are against on bearing inner race, and the other side is used
Two small round nuts are screwed at the screw thread in left rotary shaft, are tightened and are pressed on spacer, and spacer resists angular contact ball bearing, on the whole shape
The positioning of pairs of left rotary shaft axial direction；
Left rotary shaft lateral ends are pressed on bushing with lock washer, bushing to be against at the small shaft shoulder of left rotary shaft, bushing fixed peace
Reflective optoelectronic mounting plate is filled, two micro- reflective mirrors are installed thereon, for differentiating shafting institute by photoelectric sensor in specified station
The angle at place；
For left rotary shaft at the shaft part close to buffer, circumference is embedded in a part backstop swing arm, is turned to for shafting specified
After angle, the backstop of buffer is collided；
As further scheme of the invention: it is right rotation shafts component with rotate shaft assembly composition shafting, including:
Right bearing seat, installation inside right bearing are fixedly mounted at the circular groove of right support seat top for the right support seat of main frame structure
Pairs of deep groove ball bearing is separated with spacer ring between two deep groove ball bearing inner rings, and deep groove ball bearing one end outer ring is against right axle
It holds at the flange in seat, inner ring is against at the big shaft shoulder of right spindle, and other side outer ring is pushed down with small bearing (ball) cover, small bearing (ball) cover
It is screwed and is mounted on right bearing seat, inner ring adjusts spacer ring with friction gap and pushes down；
Left permanent magnetism diaphragm is fixedly mounted on small bearing (ball) cover, left permanent magnetism diaphragm can not be rotated to be used as stator, right permanent magnetism diaphragm
It is mounted on female receptacle, and the upper right permanent magnetism diaphragm of pilot pin covered in right spindle is used as rotor, it can be same with right spindle
Step rotation, female receptacle is compressed with lock washer, power is made to be transmitted to right permanent magnet film on piece, right permanent magnetism diaphragm resists friction gap again
Spacer ring is adjusted, friction gap adjustment spacer ring is exactly the above part for pushing down deep groove ball bearing inner ring, friction gap adjustment
The length of spacer ring can according to need processing, and the distance between two permanent magnetism diaphragms changeable in this way turns to change permanent magnetism diaphragm
Drag size when dynamic, the shafting for being are more controllable when rotating；
There are also the components of some only lock effects on right support seat, the locking of specified angle is turned to for shafting, is peace first
Rotary support seat on right support seat, rotary support seat are used to install release lever, and aperture, which covers, on release lever is revolving
Turn on support base, push down limit with shaft gland, prevent from falling off, such release lever can be rotated around rotary support seat, solution
Distal handle installation solution lock handle is locked, manual operation is facilitated；
Release lever middle covers in the slot among bolt, bolt can be driven to move up and down by leverage in this way, locked
When power come from tension spring, tension spring one end is mounted on bolt lower end, and one end is fixedly mounted on stopping seat, and bolt is placed on stopping seat
In the slot in lower direction, guiding role is played.Bolt is inserted into the slot on female receptacle circumference, is played shafting and is rotated to required angle
Accurate positioning effect.
As further scheme of the invention: among rotation shaft assembly and right rotation shafts component is product orientation
Component, product orientation component can be rotated with shafting.The body element of product orientation component is tool base plate, and tool base plate rises
To the supporting role of main body frame, the small part and mechanism of positioning product are installed thereon, such as support round pin and support link pin, branch
Holding round pin and supporting the effect of link pin is that the components product that will be assembled is positioned by pin hole.In tool base plate also
Two supporting pins are positioned to the components product to be assembled, and the plane above two supporting pins is to be assembled
Components product play the role of plane positioning and support.The side of tool base plate is paid attention to equipped with water-cooled plate mistake proofing block, this is
Since water-cooled plate to be assembled has different model, different structure, water-cooled plate mistake proofing block can carry out simple and reliable mechanical mistake proofing.
Mechanism on product orientation component is retaining mechanism, the mirror that locking positioning is carried out to water-cooled plate to be assembled, upper cover
As retaining mechanism and intermediate retaining mechanism, described in detail below.
Retaining mechanism includes runner block, sliding slot hook, skewback drive pin, spring and spring sealing plate.Runner block is main body zero
Slot is opened in part, inside, installs sliding slot hook, moves sliding slot hook along fixed-direction, the promotion of sliding slot hook
By the spring force of spring, spring is similarly positioned in inside runner block, and outside is resisted with spring sealing plate, and sliding slot hook is released stroke and passed through
The control of skewback drive pin, this is because having opened waist hole above and below runner block, such skewback drive pin can be along fixed-direction
With stroke motion.Notice that the extension upper surface of sliding slot hook is designed to inclined-plane, in this way whenever installation water-cooled plate or on
Sliding slot hook is easily pressed by Gai Shi, the gravity that can use water-cooled plate or upper cover.
For mirror image retaining mechanism as the effect of retaining mechanism, locking height is also consistent, and part is mirror-image structure, and two
A retaining mechanism and two mirror image retaining mechanisms firmly lock water-cooled plate jointly.
There are two intermediate retaining mechanisms, is distributed in the two sides of product orientation component, locks to upper cover.Intermediate locking machine
The components of structure include: long runner block, short groove hook, short mirror image sliding slot hook, long spring and long skewback drive pin.Long sliding slot
The effect of block is main body frame and installation other parts.Slot, the interior long spring of placement among slot, slot are opened among long runner block
Short groove hook and short mirror image sliding slot hook are placed in both ends, allow short groove hook and short mirror image sliding slot hook by spring force
It drives to two sides and stretches out, the stroke of stretching is controlled by two long skewback drive pin, and long skewback drive pin is located at long runner block
In waist hole, there is the stroke with slot direction consistent movement and fixation, notice that short groove hook and short mirror image sliding slot hook have
Same locking height.
The locking height of intermediate retaining mechanism is different with retaining mechanism, this is to be different from most important place each other,
This is because height locating when water-cooled plate and upper cover assembly is different, required locking height is with regard to different, so according to dress
Height with components is designed the retaining mechanism of different locking height.
So pallet can lock the product parts of two kinds of different-thickness on the whole, when third thickness product parts
When upper cover needs to assemble, bolt only need to be unclamped, positioning product component is overturn into 180 degree, bolt is plugged, so that assembling upper cover one
Downward, the water-cooled plate of lower cover to be assembled is in above the water-cooled plate in face on one side, lower cover is put up assembly, lower cover only needs pin
Hole positioning, and by gravity one side fitting water-cooled plate, it does not need to lock, after screw assembles, becomes an integral electric automobile
Power electronics unit assembly finishes.
Compared with prior art, the beneficial effects of the present invention are:
The present invention is intended to provide a kind of filled for the three kinds of thickness components assembly of electric car power electronics unit with pallet
It sets, to realize the conllinear assembly of different-thickness components；The present invention has the advantages that the following aspects:
1) by the effect of spring force in locking mechanism, locking mechanism can be made to realize automatic dead-locking function.The zero of locked effect
Part sliding slot hook head is designed to inclined plane shape, when water-cooled plate can be made to be placed on above pallet, is squeezed by gravity
Press sliding slot hook, conveniently fall into sliding slot hook in the following, and the sliding slot hook that is stretched out again clasp, the design of this compact volume and convenience,
It is effectively simplified the complexity of pallet mechanism, has saved many spaces, it is also opposite more laborsaving when making worker's feeding；
2) it using the retaining mechanism of design, realizes the positioning to assembly product and locks, in addition, retaining mechanism is designed to two
Locked height realizes the adaptation to the components product of different-thickness, and to lock relatively reliable, simplifies machine
Structure facilitates the operation of worker；
3) by the design of shafting, being used cooperatively for shaft assembly and right rotation shafts component is rotated, so that product overturning is more square
Just, excessively fierce when and overturning in order to prevent, it joined permanent magnetism diaphragm, the length that friction gap adjusts spacer ring adjusted by replacement
Degree, to adjust frictional force when shafting rotation, this design is so that switching process is more safely controllable；
4) angle positioned after product overturning in pallet, can according to need and set, only with change part female receptacle
On open slot position, that is, can reach required any position, such design had not only facilitated existing positioning needs, but also can be with
Improved space is left for angle needed for future.
Detailed description of the invention
Fig. 1 is the decomposition texture schematic diagram for the electric product vehicle electric power electronic unit to be assembled；
Fig. 2 is a kind of structural perspective that the pallet unit of dynamically adapting multi-thickness components assembly is set of the present invention；
Fig. 3 is the structural perspective of retinue frame in the present invention；
Fig. 4 is the structural front view of rotation axis component in the present invention；
Fig. 5 is the structure sectional view of rotation axis component in the present invention；
Fig. 6 is the structural perspective of right rotation shafts component in the present invention；
Fig. 7 is the structure sectional view of right rotation shafts component in the present invention；
Fig. 8 is the structural schematic diagram of product orientation component in the present invention；
Fig. 9 is the structural schematic diagram of retaining mechanism in the present invention；
Figure 10 is the structure sectional view of retaining mechanism in the present invention；
Figure 11 is the structural perspective of mirror image retaining mechanism in the present invention；
Figure 12 is the structure sectional view of mirror image retaining mechanism in the present invention；
Figure 13 is the structural perspective of intermediate retaining mechanism in the present invention；
Figure 14 is the structure sectional view of intermediate retaining mechanism in the present invention；
The Local map of retaining mechanism when Figure 15 is non-feeding in pallet of the present invention；
Figure 16 be in the present invention in pallet when water-cooled plate feeding retaining mechanism Local map；
Figure 17 be in the present invention in pallet when upper cover feeding retaining mechanism Local map.
Specific embodiment
The technical solution of the patent is explained in further detail With reference to embodiment.
As shown in Figure 1, be the electric product vehicle electric power electronic unit to be assembled in the present invention, including: water-cooled plate
1 ', upper cover 2 ', lower cover 3 '.
As shown in Fig. 2, the pallet unit that the present invention provides a kind of dynamically adapting multi-thickness components assembly is set,
Including: retinue frame 1, rotation shaft assembly 2, right rotation shafts component 3, product orientation component 4, retaining mechanism 5, intermediate locking
Mechanism 6, mirror image retaining mechanism 7, product 8.Fig. 2 pallet can produce flowing water with automatic assembling under the drive of drive belt
Line from left to right, circulates in each assembly station, when pallet reaches corresponding station, the backstop that can first can be stretched up and down
(not shown) blocks, and is then positioned by the upper and lower flexible positioning pin (not shown) that positioning cylinder (not shown) drives,
To realize that the spatial position of pallet is fixed.
As shown in figure 3, the retinue frame 1 in the present invention specifically includes: the pallet 9 that is connect with drive belt, fixed
It is connected to the tooling stiffening plate 11 and pallet jacking stop block of 9 upper surface of pallet, and is fixedly mounted on tooling stiffening plate
The impact block 12 of the support columns 13 of 11 upper surfaces, two-dimension code label 15 and left and right sides, is also fixedly mounted on support column 13
The contact head 14 at top.
As shown in Figure 4, Figure 5, the rotation shaft assembly 2 in the present invention specifically includes: support base 16 is fixedly mounted on support base
Buffer mounting stand 17 on 16, the buffer 18 being mounted on buffer mounting stand 17, is fixedly mounted on support base 16
Bearing block 19, the angular contact ball bearing 28 being mounted on inside bearing block 19 are mounted on big among two angular contact ball bearings 28
Spacer 30, the left rotary shaft 20 being mounted in angular contact ball bearing 28, the backstop swing arm 26 being mounted in left rotary shaft 20 are mounted on a left side
Two small round nut 22 in shaft 20, is mounted in left rotary shaft 20, and is located at angular contact ball bearing 28 and small round nut 22
Intermediate spacer 29, is mounted on bushing 24 and lock washer 25 of 20 pilot pin one end of left rotary shaft, the light being mounted on bushing 24
The reflective mounting plate 23 of electricity, the micro-reflector 27 being mounted on reflective optoelectronic mounting plate 23, the bearing end being mounted on bearing block 19
Lid 21.
As shown in Figure 6, Figure 7, the right rotation shafts component in the present invention specifically includes: right support seat 31 is fixedly mounted on the right side
Stopping seat 32 on support base 31, the bolt 33 being mounted in stopping seat 32, the release lever 34 being mounted in bolt 33, installation
Solution lock handle 35 in release lever 34, is fixedly mounted on right support seat 31 and connects the rotary support seat of release lever 34
36, it is fixedly mounted on the shaft gland 37 of 36 end of rotary support seat, the tension spring being fixedly mounted on stopping seat 32 and bolt 33
38.The right bearing seat 39 being fixedly mounted on right support seat 31, the right spindle 40 being mounted in right bearing seat 39, on right spindle 40
Two deep groove ball bearings 44 are installed, right spindle 40 can rotate in right bearing seat 39.The spacer ring being mounted among two bearings
46, the small bearing (ball) cover 45 being fixedly mounted on right bearing seat 39, the left permanent magnetism diaphragm being fixedly mounted on small bearing (ball) cover 45
41, set and the female receptacle 43 on 40 pilot pin of right spindle, set and on right spindle 40 and be fixedly mounted on female receptacle 43
Right permanent magnetism diaphragm 42 is fixedly mounted on the lock washer 25 at 40 pilot pin end of right spindle, for withstanding female receptacle.The zanjon on right side
Friction gap is installed between ball bearing 44 and right permanent magnetism diaphragm 42 and adjusts spacer ring 47, by adjusting the length of friction gap adjustment spacer ring 47
Degree, can control the magnetic force size between left permanent magnetism diaphragm 41 and right permanent magnetism diaphragm 42.
As shown in figure 8, the product orientation component in the present invention specifically includes: tool base plate 48 is fixedly mounted on tooling bottom
Support round pin 49 and support link pin 51 and two supporting pins 50 on plate 48, are also mounted on side in tool base plate 48
Water-cooled plate mistake proofing block 52.
As shown in Figure 9, Figure 10, the retaining mechanism in the present invention specifically includes: runner block 53 is fixedly mounted on runner block 53
The spring sealing plate 34 of end, the sliding slot hook 55 being mounted on inside 53 sliding slot of runner block, is fixedly mounted in sliding slot hook 55
Skewback drive pin 56, the spring 57 being mounted between sliding slot hook 55 and spring sealing plate 34.
As shown in Figure 11, Figure 12, the mirror image retaining mechanism in the present invention is specifically included: mirror image runner block 58 is fixedly mounted
Spring sealing plate 54 in 58 end of runner block, the mirror image sliding slot hook 59 being mounted on inside 58 sliding slot of runner block, is fixedly mounted on
Skewback drive pin 56 in mirror image sliding slot hook 59, the spring 57 being mounted between mirror image sliding slot hook 55 and spring sealing plate 34.
As shown in figs. 13 and 14, the intermediate retaining mechanism in the present invention specifically includes: long runner block 60 is mounted on long cunning
Short mirror image sliding slot hook 61 and short groove hook 62 inside 60 sliding slot of geosynclinal block, are fixedly mounted in short mirror image sliding slot hook 61
Long skewback drive pin 63, the long skewback drive pin 63 being fixedly mounted in short groove hook 62, is mounted on short mirror image sliding slot hook
Long spring 64 between 61 and short groove hook 62.
Based on above structure of the invention, the working principle of the invention is introduced below.
Firstly, main three steps of assembly are:
First, water-cooled plate 1 ' is put on pallet with correct pose, retaining mechanism automatically lock.
Second, upper cover 2 ' is put into water-cooled plate 1 ' with correct pose, retaining mechanism automatically lock is assembled.
Third is put into lower cover 3 ' on 1 ' another side of water-cooled plate with correct pose, is assembled.
Under normal operating conditions, retaining mechanism 5, mirror image retaining mechanism 7, medium lock such as Figure 15, on pallet
Tight mechanism 6, due to the effect of built-in spring force, sliding slot hook 55, mirror image sliding slot hook 59, short groove hook 61, short mirror image are sliding
Slot hook 62 is in stretching state.Pallet flows through to come with wire body, reaches specified station and stops, manually by water to be assembled
Cold plate 1' is put on pallet, such as Figure 16, due to gravity and squeezing action, sliding slot hook 55, mirror image sliding slot hook 59, short cunning
Slot hook 61, short mirror image sliding slot hook 62 are in retracted mode, and water-cooled plate 1 ' is positioned by two pin one sides, and two pins are that branch is held round
Pin 49 and support link pin 51 refer to what the upper surface of two supporting pins 50 was constituted on one side, when water-cooled plate 1 ' is bonded supporting pin 50
When upper surface, sliding slot hook 55, mirror image sliding slot hook 59, short groove hook 61, short mirror image sliding slot hook 62 stretch weight by spring top
Newly reach stretching state, and two sliding slot hooks 55 and mirror image sliding slot hook 59 clasp 1 ' upper surface of water-cooled plate at this time, this
Sample water-cooled plate 1 ' is just firmly lockked, so the thickness of water-cooled plate 1 ' determines under sliding slot hook 55, mirror image sliding slot hook 59
Surface is at a distance from 50 upper surface of supporting pin.
Next specified station is flowed in pallet, after having good positioning, prepares the assembly of upper cover.Manually by upper cover with correct
Posture is placed in water-cooled plate 1 ', is positioned by two pin one sides, and two pins also refer to support round pin 49 and support link pin 51, is on one side
Refer to 1 ' upper surface of water-cooled plate.Since 2 ' gravity of upper cover and squeezing action sliding slot hook 55, mirror image sliding slot hook 59 will be in retractions
State, and short groove hook 61, short mirror image sliding slot hook 62 will be retracted temporarily, when upper cover 2' is bonded water-cooled plate 1 ', and by bullet
Spring force effect is shot out, and upper cover 2 ' is tightly buckled up, such upper cover 2 ' just located completely.
Next specified station is flowed in pallet, after having good positioning, manually by the solution lock handle on right rotation shafts component 3
35 push so that bolt 33 is detached from female receptacle 43, then by the overturning 180 degree of product orientation component 4, so that water-cooled plate 1' and lower cover
The binding face of 3' is in above, then unclamps solution lock handle 35, reinserts jack upwards by spring-force driven dual driving bolt 33
Plate 43, so that water-cooled plate 1' and upper cover 2' are positioned in pallet.Finally, lower cover 3 ' can be put into water-cooled plate 1 ' therewith
Fitting is positioned by two pin one sides, and two pins refer to the pin-shaped boss of positioning of water-cooled plate 1 ' itself band here, refer to water-cooled plate on one side
1 ' and lower cover 3 ' binding face.It then can be carried out screw to be assembled with.
In conclusion advantages of the present invention is as follows:
1) by the effect of spring force in locking mechanism, locking mechanism can be made to realize automatic dead-locking function.The zero of locked effect
Part sliding slot hook head is designed to inclined plane shape, when water-cooled plate can be made to be placed on above pallet, is squeezed by gravity
Press sliding slot hook, conveniently fall into sliding slot hook in the following, and the sliding slot hook that is stretched out again clasp, the design of this compact volume and convenience,
It is effectively simplified the complexity of pallet mechanism, has saved many spaces, it is also opposite more laborsaving when making worker's feeding；
2) it using the retaining mechanism of design, realizes the positioning to assembly product and locks, in addition, retaining mechanism is designed to two
Locked height realizes the adaptation to the components product of different-thickness, and to lock relatively reliable, simplifies machine
Structure facilitates the operation of worker；
3) by the design of shafting, being used cooperatively for shaft assembly and right rotation shafts component is rotated, so that product overturning is more square
Just, excessively fierce when and overturning in order to prevent, it joined permanent magnetism diaphragm, the length that friction gap adjusts spacer ring adjusted by replacement
Degree, to adjust frictional force when shafting rotation, this design is so that switching process is more safely controllable；
4) angle positioned after product overturning in pallet, can according to need and set, only with change part female receptacle
On open slot position, that is, can reach required any position, such design had not only facilitated existing positioning needs, but also can be with
Improved space is left for angle needed for future.The preferred embodiment of the patent is described in detail above, but this is specially
Benefit is not limited to the above embodiment, and within the knowledge of one of ordinary skill in the art, can also not taken off
It is made a variety of changes under the premise of from this patent objective.
Claims (12)
1. a kind of pallet unit of dynamically adapting multi-thickness components assembly, which is characterized in that including retinue frame,
Rotate shaft assembly, right rotation shafts component, product orientation component, retaining mechanism, intermediate retaining mechanism and mirror image retaining mechanism.
2. the pallet unit of dynamically adapting multi-thickness components assembly according to claim 1, feature exist
In the retinue frame includes: can be along the pallet that flow production line wire body direction moves；The angle of pallet upper surface four
Place installs four pallets and jacks stop block, and effect is to be used as jacking position when pallet needs are got up by jacking；It is fixed
Be mounted on the tooling stiffening plate of pallet upper surface, and as main body frame part, above for install other mechanisms and
Components；Two impact blocks are installed at left and right sides of tooling stiffening plate.
3. the pallet unit of dynamically adapting multi-thickness components assembly according to claim 2, feature exist
In the tooling stiffening plate surrounding is fixed to found four support columns, installs feature contacts head on support column.
4. the pallet unit of dynamically adapting multi-thickness components assembly according to claim 2, feature exist
In among the upper surface of the tooling stiffening plate amesiality place, installs part two-dimension code label.
5. the pallet unit of dynamically adapting multi-thickness components assembly according to claim 2, feature exist
Be mounted on retinue frame in, the rotation shaft assembly, form shafting with right rotation shafts component, make product orientation component with
Shafting 360 degree rotation, including: for connecting the support base of casual frame；It is mounted on the buffer on the symmetrical both sides of support base
Mounting base and buffer；Bearing block is fixedly mounted in support base top circular groove position, and bearing block supports shafting, what inside was mounted to pair
Angular contact ball bearing, pairs of angular contact ball bearing use back-to-back configuration mode, are separated at intermediate outer ring with big spacing ring, bearing
One end is against on the flange inside bearing block, and the other end is killed with bearing (ball) cover.
6. the pallet unit of dynamically adapting multi-thickness components assembly according to claim 5, feature exist
In the pairs of angular contact ball bearing placed inside left rotary shaft, the shaft shoulder of left rotary shaft side is against on bearing inner race, the other side
It is screwed at the screw thread in left rotary shaft with two small round nuts, tightens and be pressed on spacer, spacer resists angular contact ball bearing, on the whole
Form the positioning to left rotary shaft axial direction.
7. the pallet unit of dynamically adapting multi-thickness components assembly according to claim 6, feature exist
In the left rotary shaft lateral ends are pressed on bushing with lock washer, bushing to be against at the small shaft shoulder of left rotary shaft, bushing upper fixation
Reflective optoelectronic mounting plate is installed, two micro- reflective mirrors are installed thereon, for differentiating shafting by photoelectric sensor in specified station
Locating angle；For left rotary shaft at the shaft part close to buffer, circumference is embedded in a part backstop swing arm, overturns for shafting
To after specified angle, the backstop of buffer is collided.
8. the pallet unit of dynamically adapting multi-thickness components assembly according to claim 7, feature exist
In, it is right rotation shafts component with rotate shaft assembly composition shafting, including: the right support seat of main frame structure, right branch
It supports and right bearing seat is fixedly mounted at the circular groove of seat top, the deep groove ball bearing being mounted to inside right bearing pair, two deep groove ball bearings
It is separated between inner ring with spacer ring, deep groove ball bearing one end outer ring is against at the flange in right bearing seat, and inner ring is against right spindle
At the big shaft shoulder, other side outer ring is pushed down with small bearing (ball) cover, and small bearing (ball) cover, which is screwed, to be mounted on right bearing seat, inner ring
It is pushed down with friction gap adjustment spacer ring；Left permanent magnetism diaphragm is fixedly mounted on small bearing (ball) cover, left permanent magnetism diaphragm can not rotate conduct
Stator uses, and right permanent magnetism diaphragm is mounted on female receptacle, and covers the upper right permanent magnetism diaphragm of pilot pin in right spindle as rotor
It uses, rotates synchronously with right spindle, compressed female receptacle with lock washer, power is made to be transmitted to right permanent magnet film on piece, right permanent magnet film
Piece resists friction gap adjustment spacer ring again, and friction gap adjustment spacer ring is the part for pushing down deep groove ball bearing inner ring, passes through
The length that friction gap adjusts spacer ring changes the distance between two permanent magnetism diaphragms, so that the resistance changed when the rotation of permanent magnetism diaphragm is big
It is small, so that shafting is more controllable when rotating；There are also the components of some only lock effects on right support seat, finger is turned to for shafting
Determine the locking of angle, the rotary support seat being mounted on right support seat first, release lever is installed on rotary support seat, solved
Aperture covers on rotary support seat on lock handle, pushes down limit with shaft gland, release lever is rotated around rotary support seat, solution
Lock distal handle installation solution lock handle；Release lever middle covers in the slot among bolt, by leverage, drives bolt
It moves up and down, power when locking comes from tension spring, and tension spring one end is mounted on bolt lower end, and one end is fixedly mounted on stopping seat, inserts
Pin is placed in the slot of stopping seat up and down direction, and bolt is inserted into the slot on female receptacle circumference, is played shafting and is rotated to required angle
The accurate positioning of degree acts on；Among rotation shaft assembly and right rotation shafts component is product orientation component, product orientation group
Part is rotated with shafting；The body element of product orientation component is tool base plate, and there are two supporting pins in tool base plate, equally
It is to be positioned to the components product to be assembled, the plane above two supporting pins plays components product to be assembled
The effect of plane positioning and support；The side of tool base plate is equipped with water-cooled plate mistake proofing block.
9. the pallet unit of dynamically adapting multi-thickness components assembly according to claim 2, feature exist
In further including the mechanism on product orientation component；Mechanism on product orientation component include to water-cooled plate to be assembled, upper cover into
Retaining mechanism, mirror image retaining mechanism and the intermediate retaining mechanism of row locking positioning.
10. the pallet unit of dynamically adapting multi-thickness components assembly according to claim 9, feature exist
In the retaining mechanism includes runner block, sliding slot hook, skewback drive pin, spring and spring sealing plate；Runner block is main body zero
Slot is opened in part, inside, installs sliding slot hook, moves sliding slot hook along fixed-direction, the promotion of sliding slot hook
By the spring force of spring, spring is similarly positioned in inside runner block, and outside is resisted with spring sealing plate, and sliding slot hook is released stroke and passed through
The control of skewback drive pin, the extension upper surface of sliding slot hook is designed to inclined-plane.
11. the pallet unit of dynamically adapting multi-thickness components assembly according to claim 10, feature
It is, for mirror image retaining mechanism as the structure of retaining mechanism, locking height is also consistent, and part is mirror-image structure, and two
Retaining mechanism and two mirror image retaining mechanisms firmly lock water-cooled plate jointly.
12. the pallet unit of dynamically adapting multi-thickness components assembly according to claim 9, feature exist
In there are two the intermediate retaining mechanisms, is distributed in the two sides of product orientation component, locks to upper cover；Intermediate locking machine
The components of structure include: long runner block, short groove hook, short mirror image sliding slot hook, long spring and long skewback drive pin；Long sliding slot
Slot, the interior long spring of placement among slot are opened among block, short groove hook and short mirror image sliding slot hook are placed in slot both ends, so that
Short groove hook and short mirror image sliding slot hook can be stretched out from spring power drive to two sides, and the stroke of stretching passes through two long skewbacks
Drive pin control, long skewback drive pin are located in the waist hole of long runner block, have and the consistent movement in slot direction and fixed row
Journey, short groove hook and short mirror image sliding slot hook have same locking height.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811205978.6A CN108927756A (en) | 2018-10-17 | 2018-10-17 | A kind of pallet unit of dynamically adapting multi-thickness components assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811205978.6A CN108927756A (en) | 2018-10-17 | 2018-10-17 | A kind of pallet unit of dynamically adapting multi-thickness components assembly |
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| Publication Number | Publication Date |
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| CN108927756A true CN108927756A (en) | 2018-12-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811205978.6A Pending CN108927756A (en) | 2018-10-17 | 2018-10-17 | A kind of pallet unit of dynamically adapting multi-thickness components assembly |
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| CN (1) | CN108927756A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111098104A (en) * | 2019-11-28 | 2020-05-05 | 武汉晟创自动化工程有限公司 | Automatic overturning follow-up tool for air pressure disc type brake |
| CN112371891A (en) * | 2020-10-19 | 2021-02-19 | 哈尔滨工业大学 | Semi-solid thixoforging device for 2A14 aluminum alloy thin-wall high-rib deep-cavity shell part and application method |
| CN114536256A (en) * | 2022-02-28 | 2022-05-27 | 浪潮商用机器有限公司 | FAB assembly device |
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| CN114536256A (en) * | 2022-02-28 | 2022-05-27 | 浪潮商用机器有限公司 | FAB assembly device |
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