CN108923164B - Underwater wet plug connector - Google Patents
Underwater wet plug connector Download PDFInfo
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- CN108923164B CN108923164B CN201810607334.3A CN201810607334A CN108923164B CN 108923164 B CN108923164 B CN 108923164B CN 201810607334 A CN201810607334 A CN 201810607334A CN 108923164 B CN108923164 B CN 108923164B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/523—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases for use under water
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5202—Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5205—Sealing means between cable and housing, e.g. grommet
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/521—Sealing between contact members and housing, e.g. sealing insert
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5219—Sealing means between coupling parts, e.g. interfacial seal
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Connection Of Batteries Or Terminals (AREA)
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Abstract
本发明涉及一种水下湿插拔连接器,包括:公头件:包括前后开口的公头外筒、固定封住公头外筒后端的公头后挡板、公头前挡板、公头护套、两端分别抵接公头前挡板和公头后挡板并抵住公头前挡板向公头外筒前端移动的公头弹簧、以及依次密封穿过公头后挡板和公头前挡板的公头电芯件等;母头件:包括前后开口的母头外筒、母头前挡板、母头后挡板、母头基座、密封安装在母头后挡板上的母头护套,以及依次密封穿过母头后挡板、母头基座和母头前挡板的母头电芯件等。与现有技术相比,本发明水下湿插拔连接器可以在水深0到6000米的范围内工作,可以适应河流、湖泊、海洋等工作环境,能够达到6000VDC耐压等级,具有耐压等级高、爬电距离长、插拔次数多等特点。
The invention relates to an underwater wet plug connector, comprising: a male head piece: a male outer cylinder including front and rear openings, a male rear baffle fixedly sealing the rear end of the male outer cylinder, a male front baffle, a male The head sheath, the two ends are respectively abutted against the male head front baffle and the male head rear baffle, and the male head spring is pressed against the male head front baffle to move to the front end of the male head outer cylinder, and the seal passes through the male head rear baffle in turn and the male battery core parts of the male front baffle, etc.; the female head parts: including the female head outer cylinder with front and rear openings, the female head front baffle, the female head rear baffle, the female head base, and the seal installed behind the female head The female sheath on the baffle, and the female battery core parts that are sealed through the female rear baffle, female base and female front baffle in turn. Compared with the prior art, the underwater wet plug connector of the present invention can work in the range of water depth from 0 to 6000 meters, can adapt to working environments such as rivers, lakes, oceans, etc., can reach 6000VDC withstand voltage level, and has a withstand voltage level High, long creepage distance, many plug-in times and so on.
Description
技术领域technical field
本发明属于海洋工程技术领域,涉及一种水下湿插拔连接器。The invention belongs to the technical field of marine engineering and relates to an underwater wet plug connector.
背景技术Background technique
目前所知的水下湿插拔连接器多采用大油液排出方式,一般在整个插入过程中油液持续排出,这导致插拔次数较为有限。另一方面,现有的水下湿插拔连接器多注重导体与外部水体之间的绝缘,但较为忽视因为水混入油液而导致的导体之间绝缘的下降,这导致水下湿插拔连接器使用可靠性的降低,在电压较高的场合这个问题更加严重。还有一些是简单的采用密封件开缺口的的方式使用油液将接合面的水体排出,这种设计在水体困在结合面的情况下极易造成绝缘的下降,其可靠性同样不稳定。Currently known underwater wet plug connectors mostly adopt a large oil discharge method, and generally the oil continues to be discharged during the entire insertion process, which leads to a limited number of plugging and unplugging. On the other hand, the existing underwater wet plug connectors pay more attention to the insulation between the conductor and the external water body, but neglect the insulation drop between the conductors caused by the water mixed with the oil, which leads to the underwater wet plug The reliability of the connector is reduced, and this problem is more serious in the case of higher voltage. There are also some that simply use oil to discharge the water on the joint surface by opening gaps in the seal. This design can easily cause insulation degradation when the water body is trapped on the joint surface, and its reliability is also unstable.
发明内容Contents of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种水下湿插拔连接器。The object of the present invention is to provide an underwater wet plug connector in order to overcome the above-mentioned defects in the prior art.
本发明的目的可以通过以下技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种水下湿插拔连接器,包括:An underwater wet plug connector, comprising:
公头件:包括前后开口的公头外筒、固定封住公头外筒后端的公头后挡板、密封设置在公头外筒前端内侧并可沿公头外筒内壁移动的公头前挡板、密封设置在公头后挡板上的公头护套、两端分别抵接公头前挡板和公头后挡板并抵住公头前挡板向公头外筒前端移动的公头弹簧、以及依次密封穿过所述公头后挡板和公头前挡板的公头电芯件,所述公头外筒的前端内侧还设有限制公头前挡板向外移动距离的限位凸起,在公头前挡板和公头后挡板之间还布置有从内到外依次密封围住所述公头电芯件的波纹管和补偿器,公头护套、补偿器和公头前挡板围成一个充满绝缘油的连通空间,所述的公头后挡板在波纹管圈住部位还设有接通波纹管与公头护套并朝波纹管单向导通的通道一,所述的公头电芯件与公头前挡板之间还设有接通波纹管与公头前挡板外侧空间并朝公头前挡板外侧单向导通的通道二;Male head parts: including the male head outer cylinder with front and rear openings, the male head rear baffle that fixedly seals the rear end of the male head outer cylinder, the male head front that is sealed on the inner side of the front end of the male head outer cylinder and can move along the inner wall of the male head outer cylinder The baffle, the male sheath that is sealed on the male rear baffle, and the two ends respectively contact the male front baffle and the male rear baffle and move against the male front baffle to the front end of the male outer cylinder The male spring, and the male electric core parts that pass through the male rear baffle and the male front baffle in turn are sealed, and the inner front end of the male outer cylinder is also provided to limit the outward movement of the male front baffle The distance limit protrusion, between the male front baffle and the male rear baffle, there are also bellows and compensators that seal and enclose the male electric core in turn from the inside to the outside, and the male sheath , the compensator and the male head front baffle form a communication space filled with insulating oil, and the male head rear baffle is also provided with a connection bellows and the male head sheath at the part surrounded by the bellows and facing the bellows
母头件:包括前后开口的母头外筒、分别固定封住母头外筒前后端的母头前挡板和母头后挡板、前后端分别密封抵接母头前挡板和母头后挡板的母头基座、密封安装在母头后挡板上的母头护套,以及依次密封穿过母头后挡板、母头基座和母头前挡板的母头电芯件,在母头前挡板和母头后挡板之间还布置有围住所述母头基座的压力补偿隔膜,所述母头基座的前端与母头前挡板之间围绕所述母头电芯件形成有缓冲空腔,母头基座内部加工有安装所述母头电芯件的安装空腔,所述母头电芯件包括母头前电芯、母头后电芯和两端分别连接两者的母头弹簧,其中,母头前电芯的底部与安装空腔滑动密封,头部依次密封穿过母头基座、缓冲空腔和母头前挡板,母头后电芯固定设置且其外侧面与缓冲空腔内壁留有空隙,母头基座内还设有连通母头空腔后段与缓冲空腔并朝缓冲空腔方向单向导通的通道三,母头空腔前端与压力补偿隔膜围成空间连通,后段与压力补偿隔膜围成空腔朝母头空腔内单向导通,所述母头护套、母头前挡板和压力补偿隔膜所围成的区域内部空间填充满绝缘油,且母头护套与压力补偿隔膜之间空间连通。Female head piece: including the female head outer cylinder with front and rear openings, the female head front baffle and the female head rear baffle that respectively fix and seal the front and rear ends of the female head outer cylinder, and the front and rear ends are respectively sealed against the female head front baffle and the rear of the female head The female base of the fender, the female boot sealingly mounted on the female back fender, and the female cell piece sealed through the female back fender, the female base and the female front fender in turn , between the female front baffle and the female rear baffle, a pressure compensation diaphragm surrounding the female base is arranged, and the front end of the female base and the female front baffle surround the The female battery cell is formed with a buffer cavity, and the inside of the female base is processed with an installation cavity for installing the female battery. The female battery includes a female front battery and a female rear battery. and the female springs connected to the two ends respectively, wherein, the bottom of the front cell of the female plug is slidably sealed with the installation cavity, and the head seals through the base of the female plug, the buffer cavity and the front baffle of the female plug in turn, and the female plug The battery behind the head is fixed and there is a gap between the outer surface and the inner wall of the buffer cavity. There is also a channel three in the base of the female connector that connects the rear section of the female connector cavity with the buffer cavity and conducts one-way in the direction of the buffer cavity. , the front end of the female head cavity communicates with the space enclosed by the pressure compensation diaphragm, and the rear section and the pressure compensation diaphragm form a cavity that is unidirectionally connected to the female head cavity. The female head sheath, the female head front baffle and the pressure compensation The inner space of the area surrounded by the diaphragm is filled with insulating oil, and the space between the female head sheath and the pressure compensation diaphragm is communicated.
进一步的,所述的母头前电芯呈两段一体式的圆柱结构,其中,小直径的一段上还套有前电芯套并以此密封穿过母头基座前端和母头前挡板,所述小直径的一段的头部还凹陷在前电芯套内,并形成与所述公头电芯件头部匹配的对接孔,大直径的一段则位于安装空腔内并与所述安装空腔内壁滑动密封。Further, the front battery core of the female connector is a two-section integrated cylindrical structure, wherein the small diameter section is also covered with a front battery sleeve and sealed through the front end of the female connector base and the female connector front block plate, the head of the section of the small diameter is also recessed in the front cell sleeve, and forms a docking hole matching the head of the male cell part, and the section of the large diameter is located in the installation cavity and is in line with the The inner wall of the installation cavity is slidingly sealed.
更进一步的,所述的母头前电芯的大直径的一段的底部还向中间挖空形成用于安置母头弹簧的空槽。Furthermore, the bottom of a section of the large-diameter front cell of the female connector is also hollowed out in the middle to form an empty groove for accommodating the female connector spring.
进一步的,所述的压力补偿隔膜包括依次间隔围住所述母头基座的中部压力补偿隔膜和外部压力补偿隔膜,在母头后挡板的外部压力补偿隔膜与中部压力补偿隔膜之间区域设有连通外部压力补偿隔膜与母头护套的通道;Further, the pressure compensating diaphragm includes a middle pressure compensating diaphragm and an outer pressure compensating diaphragm surrounding the base of the female connector at intervals in sequence, and the area between the outer pressure compensating diaphragm and the middle pressure compensating diaphragm of the rear baffle of the female connector There is a channel connecting the external pressure compensation diaphragm and the female head sheath;
所述的补偿器包括依次间隔围住所述波纹管的内补偿器和外补偿器,在公头后挡板上外补偿器与内补偿器之间的区域上设有连通外补偿器与公头护套的通道。The compensator includes an inner compensator and an outer compensator which enclose the bellows at intervals in sequence, and the area between the outer compensator and the inner compensator on the rear baffle of the male head is provided with a communication between the outer compensator and the male compensator. Channels for the headgear.
更进一步的,所述的母头前挡板和母头后挡板上分别相对布置有母头外挡圈和母头中部挡圈,所述外部压力补偿隔膜与中部压力补偿隔膜分别通过外部隔膜锁紧带和中部隔膜锁紧带密封固定在母头外挡圈和母头中部挡圈外侧;Furthermore, on the female front baffle and the female rear baffle, respectively, there are female outer retaining rings and female middle retaining rings oppositely arranged, and the external pressure compensation diaphragm and the middle pressure compensation diaphragm pass through the outer diaphragm respectively. The locking band and the middle diaphragm locking band are sealed and fixed on the outer side of the outer retaining ring of the female head and the middle retaining ring of the female head;
所述的公头前挡板和公头后挡板上分别相对布置有公头外挡圈和公头内挡圈,所述的外补偿器和内补偿器分别通过外部锁紧带和内部锁紧带密封锁紧在公头外挡圈和公头内挡圈外侧。On the male front baffle and the male rear baffle, respectively, a male outer retaining ring and a male inner retaining ring are oppositely arranged, and the outer compensator and the inner compensator pass through the outer locking belt and the inner lock respectively. The tight band is sealed and locked on the outside of the male outer retaining ring and the male inner retaining ring.
再更进一步的,所述的外部压力补偿隔膜与中部压力补偿隔膜的两端内侧分别设有倒V型凸起,所述倒V型凸起分别与母头外挡圈和母头中部挡圈对应部位吻合紧贴。Still further, the inner side of both ends of the external pressure compensation diaphragm and the middle pressure compensation diaphragm are respectively provided with inverted V-shaped protrusions, and the inverted V-shaped protrusions are respectively connected to the outer retaining ring of the female head and the middle retaining ring of the female head. The corresponding parts are anastomosed tightly.
进一步的,所述的母头基座包括采用基座连接螺栓密封连接的母头前基座和母头后基座,其中,母头前基座前端通过支撑套与设置在母头前挡板中间位置的母头内部挡圈密封连接,并形成所述缓冲空腔,母头后基座的底部端面与母头后挡板固定并密封。Further, the female base includes a female front base and a female rear base that are sealed and connected by base connecting bolts, wherein the front end of the female front base is connected to the female front baffle through a support sleeve The internal retaining ring of the female connector at the middle position is sealed and connected to form the buffer cavity, and the bottom end surface of the rear base of the female connector is fixed and sealed with the rear baffle of the female connector.
进一步的,所述的公头弹簧与母头弹簧始终处于压缩状态,且公头弹簧的刚性大于母头弹簧。Further, the male spring and the female spring are always in a compressed state, and the rigidity of the male spring is greater than that of the female spring.
进一步的,所述的公头外筒的前端还设有卡扣,该卡扣朝外一端向中心延伸形成尾部挂钩,所述的母头外筒前端设有圆锥环形倒凸台;Further, the front end of the male outer cylinder is also provided with a buckle, and the outer end of the buckle extends toward the center to form a tail hook, and the front end of the female outer cylinder is provided with a conical annular inverted boss;
当公头件与母头件对接时,所述尾部挂钩即卡住圆锥环形倒凸台并防止其脱出。When the male head piece is docked with the female head piece, the tail hook will block the conical annular inverted boss and prevent it from coming out.
进一步的,所述的母头前挡板上安装有供所述母头前电芯件穿出的母头前电芯座,所述母头前电芯座的前端凸出母头前挡板并密封紧贴母头前挡板的前端面,在母头前电芯座的前端面上还沿径向分布有导流槽;Further, the female front baffle is equipped with a female front cell seat for the female front cell parts to pass through, and the front end of the female front cell seat protrudes from the female front baffle It is also sealed and tightly attached to the front end of the front baffle of the female connector, and flow guide grooves are distributed radially on the front end of the front cell seat of the female connector;
所述的公头前挡板上密封安装供所述公头电芯件穿出的公头电芯护套,公头电芯护套由从内到外依次连接的三段不同直径的圆柱体组成一体式结构,其中,三段圆柱体中直径最小的一段供所述公头电芯件密封穿出,并与母头电芯件前端尺寸匹配,直径中等的一段外圆周面与公头前挡板密封,直径最大的一段紧贴母头前挡板外侧端面,且其外缘向前伸出并形成可与母头前挡板上母头前电芯座凸出部位挤压密封的环形槽状结构。A male cell sheath for the male cell part to pass through is sealed and installed on the male front baffle, and the male cell sheath consists of three sections of cylinders with different diameters connected sequentially from the inside to the outside Form a one-piece structure, wherein, the smallest diameter section of the three-section cylinder is used for the sealing and penetration of the male battery cell, and matches the size of the front end of the female battery cell, and the outer peripheral surface of the middle-diameter section is in contact with the front of the male battery. The baffle seal, the section with the largest diameter is close to the outer end surface of the female front baffle, and its outer edge protrudes forward and forms a ring that can be squeezed and sealed with the protruding part of the female front battery seat on the female front baffle trough structure.
进一步的,公头后挡板上设有连通公头护套内侧空间与外部的注油孔,优选采用L型注油孔,数量一般不少于两个,注油完毕后可采用公头注油孔堵头堵住。Further, the rear baffle of the male connector is provided with an oil injection hole connecting the inner space of the male connector sheath and the outside. L-shaped oil injection holes are preferably used, and the number is generally not less than two. After the oil injection is completed, the oil injection hole plug of the male connector can be used blocked.
与现有技术相比,本发明具有以下特点:Compared with the prior art, the present invention has the following characteristics:
(1)本发明的水下湿插拔接头采用内部隔离结构,保证即便外部水体带入接头内部也能保证不影响电芯之间的绝缘性能。(1) The underwater wet plug connector of the present invention adopts an internal isolation structure to ensure that even if an external water body is brought into the connector, it will not affect the insulation performance between the cells.
(2)本发明的水下湿插拔接头采用绝缘油单向阀控制,保证被带入的水体不会影响电芯与水体之间的绝缘下降。(2) The underwater wet plug connector of the present invention is controlled by an insulating oil check valve to ensure that the water body brought in will not affect the insulation drop between the battery cell and the water body.
(3)本发明的水下湿插拔接头拥有较长的爬电距离,同时采用端面槽结构控制绝缘油的过度排出,保证了水下湿插拔接头的使用寿命,同时采用微型波纹管结构保证绝缘油的减少并不会降低每次对插时绝缘油的排出性能。(3) The underwater wet plug connector of the present invention has a longer creepage distance, and at the same time adopts the end surface groove structure to control the excessive discharge of insulating oil, ensuring the service life of the underwater wet plug connector, and adopts a micro bellows structure at the same time Ensure that the reduction of insulating oil does not reduce the discharge performance of insulating oil each time they are mated.
附图说明Description of drawings
图1为本发明的公头件的结构示意图;Fig. 1 is the structural representation of male head part of the present invention;
图2为本发明的母头件的结构示意图;Fig. 2 is a schematic structural view of a female head piece of the present invention;
图3为本发明的母头件的轴向排油结构示意图;Fig. 3 is a schematic diagram of the axial oil discharge structure of the female head piece of the present invention;
图4为本发明的水下湿插拔连接器的连接示意图;Fig. 4 is a connection schematic diagram of the underwater wet plug connector of the present invention;
图5为本发明的水下湿插拔连接器的连接后的局部结构示意图;5 is a schematic diagram of the partial structure of the underwater wet plug connector of the present invention after connection;
图中标记说明:Instructions for marks in the figure:
1-公头件,101-公头导线,102-公头护套,103-导线支撑套螺栓一,104-导线支撑套一,105-单向阀一,106-公头注油孔堵头,107-公头后挡板,108-波纹管密封件一,109-外补偿器锁紧带一,110-公头后部螺栓,111-内补偿器锁紧带一,112-导线支撑套二,113-导线支撑套螺栓二,114-公头弹簧,115-外补偿器,116-内补偿器,117-波纹管,118-公头外筒,119-外补偿器锁紧带二,120-内补偿器锁紧带二,121-公头前部螺栓,122-波纹管密封件二,123-卡扣,124-公头前挡板,125-公头电芯护套,126-单向阀二,127-公头电芯,2-母头件,201-母头前电芯套,202-母头前电芯座,203-母头前电芯座内密封件,204-母头前电芯座外密封件,205-母头前挡板,206-母头前电芯,207-母头前螺钉,208-母头外筒,209-母头前基座内径向密封件,210-外部压力补偿隔膜锁紧带一,211-中部压力补偿隔膜锁紧带一,212-母头前基座堵头一,213-母头前电芯支撑套外径密封件,214-母头前电芯支撑套,215-母头前基座,216-母头前基座堵头二,217-母头前电芯支撑套内径密封件,218-母头弹簧,219-母头前基座轴向内密封件,220-母头前基座轴向外密封件,221-母头前后基座连接螺栓,222-母头前后基座连接螺栓密封件,223-中部压力补偿隔膜,224-单向阀三,225-外部压力补偿隔膜,226-弹簧座,227-母头后基座,228-母头后基座堵头,229-单向阀四,230-外部压力补偿隔膜锁紧带二,231-母头后部锁紧螺栓,232-中部压力补偿隔膜锁紧带二,233-母头后挡板径向堵头,234-母头后基座密封件,235-母头后挡板轴向堵头,236-母头后电芯套,237-母头后挡板,238-母头后电芯密封件,239-母头后电芯,240-母头护套,241-母头导线,242-导流槽,11-空间一,12-空间二,13-箭头一,14-箭头二,15-箭头三,16-空间三,17-箭头四,18-箭头五,19-空间四,20-空间五,21-箭头六,22-空间六,23-箭头七,24-箭头八。1-male piece, 101-male wire, 102-male sheath, 103-wire
实施方式Implementation
下面结合附图和具体实施例对本发明进行详细说明。本实施例以本发明技术方案为前提进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is carried out on the premise of the technical solution of the present invention, and detailed implementation and specific operation process are given, but the protection scope of the present invention is not limited to the following embodiments.
本发明提出了一种水下湿插拔连接器,主要包括:The present invention proposes an underwater wet plug connector, which mainly includes:
公头件1:包括前后开口的公头外筒118、固定封住公头外筒118后端的公头后挡板107、密封设置在公头外筒118前端内侧并可沿公头外筒118内壁移动的公头前挡板124、密封设置在公头后挡板107上的公头护套102、两端分别抵接公头前挡板124和公头后挡板107并抵住公头前挡板124向公头外筒118前端移动的公头弹簧114、以及依次密封穿过所述公头后挡板107和公头前挡板124的公头电芯件,所述公头外筒118的前端内侧还设有限制公头前挡板124向外移动距离的限位凸起,在公头前挡板124和公头后挡板107之间还布置有从内到外依次密封围住所述公头电芯件的波纹管117和补偿器,公头护套102、补偿器和公头前挡板124围成一个充满绝缘油的连通空间,所述的公头后挡板107在波纹管117圈住部位还设有接通波纹管117与公头护套102并朝波纹管117单向导通(可以通过设置单向阀一105的方式实现)的通道一,所述的公头电芯件与公头前挡板124之间还设有接通波纹管117与公头前挡板124外侧空间并朝公头前挡板124外侧单向导通(可以通过设置单向阀二126的方式实现)的通道二;Male head piece 1: includes the male head
母头件2:包括前后开口的母头外筒208、分别固定封住母头外筒208前后端的母头前挡板205和母头后挡板237、前后端分别密封抵接母头前挡板205和母头后挡板237的母头基座、密封安装在母头后挡板237上的母头护套240,以及依次密封穿过母头后挡板237、母头基座和母头前挡板205的母头电芯件,在母头前挡板205和母头后挡板237之间还布置有围住所述母头基座的压力补偿隔膜,所述母头基座的前端与母头前挡板205之间围绕所述母头电芯件形成有缓冲空腔,母头基座内部加工有安装所述母头电芯件的安装空腔,所述母头电芯件包括母头前电芯206、母头后电芯239和两端分别连接两者的母头弹簧218,其中,母头前电芯206的底部与安装空腔滑动密封,头部依次密封穿过母头基座、缓冲空腔和母头前挡板205,母头后电芯239固定设置且其外侧面与缓冲空腔内壁留有空隙,母头基座内还设有连通母头空腔后段与缓冲空腔并朝缓冲空腔方向单向导通(可以通过设置单向阀三224的方式实现)的通道三,母头空腔前端与压力补偿隔膜围成空间连通,后段与压力补偿隔膜围成空腔朝母头空腔内单向导通,所述母头护套240、母头前挡板205和压力补偿隔膜所围成的区域内部空间填充满绝缘油,且母头护套240与压力补偿隔膜之间空间连通。Female head piece 2: including the female head outer cylinder 208 with front and rear openings, the female head
进一步的,公头电芯件由公头电芯127和公头导线101两部分组成,其中,公头导线101内部为导电金属,优选地,材质为纯银。外部为耐油绝缘层,材质为聚氟物塑料。公头导线101一端与公头电芯127焊接连接,另一端即与电缆主体相连。母头电芯件也还包括与母头后电芯239连接的母头导线241。公头电芯127为前端与母头前电芯206的前端相配合;公头电芯127后端与公头导线101通过焊接方式相连;公头电芯127外圆柱面可采用热熔方式密封设有公头电芯护套125。优选地,公头电芯127采用的材质是纯铜。Further, the male electric core part is composed of two parts, the male
进一步的,公头护套102呈圆锥台柱壳型,大口一端与公头后挡板107热熔合,小口一端与电缆主体相连,两个结合处都应起到密封作用,防止流体通过,优选地,材质为聚醚醚酮。同样,母头护套240结构与公头护套102结构和布置方式相似。Further, the
在本发明的一种优选的实施方式中,所述的母头前电芯206呈两段一体式的圆柱结构,其中,小直径的一段上还套有前电芯套并以此密封穿过母头基座前端和母头前挡板205,所述小直径的一段的头部还凹陷在前电芯套内,并形成与所述公头电芯件头部匹配的对接孔,大直径的一段则位于安装空腔内并与所述安装空腔内壁滑动密封,大直径的一段的外壁面与安装空腔内壁面之间可为间隙密封等方式。母头前电芯206的材质优选为纯铜等。进一步的,母头前电芯206和母头前电芯套201通过母头前电芯座202穿过母头前挡板205。更进一步的,母头前电芯套201呈圆管状,内圆柱面与母头前电芯206前部外圆柱面热熔合为一体,外圆柱面可分与母头前电芯座202内圆柱面借助母头前电芯座内密封件203,以及与母头前电芯支撑套214内圆柱面借助母头前电芯支撑套内径密封件217形成滑动密封配合,并与母头前基座215的中央细孔形成滑动配合。优选地,母头前电芯套201材质为聚醚醚酮。更进一步的,母头前电芯座202呈三段圆柱结构,中央设有通孔,其中最大直径端面设有径向导流槽242用以导出多余油液,中间段圆柱面上设有密封沟槽,用以安装母头前电芯座外密封件204,以此达到与母头前挡板205相应内通孔的密封作用,最小段外圆柱面设有螺纹,与母头前挡板205相应螺纹孔形成螺纹副连接,以此将母头前电芯座202固定在母头前挡板205上,中央内孔靠近前端面处设有密封沟槽,用以安装母头前电芯座内密封件203,以形成与母头前电芯套201及公头件1前端的滑动密封配合,优选地,材质为聚醚醚酮。In a preferred embodiment of the present invention, the female
更进一步的,所述的母头前电芯206的大直径的一段的底部还向中间挖空形成用于安置母头弹簧218的空槽,这样设置可以节省母头弹簧218的安装空间,并可提高压缩行程。对应的,母头弹簧218优选为两头磨平并紧的压缩弹簧,一端顶住母头前电芯206上的空槽底面,另一端顶住弹簧座226凸缘轴向面,弹簧座226端面与母头后电芯239抵住固定,材质优选为316不锈钢。优选的,弹簧座226采用两段圆柱组成,细圆柱段作为母头弹簧218的导柱,较粗圆柱轴向凸缘与弹簧座226轴向端面抵住,弹簧座226较粗圆柱端面与母头后电芯239大圆柱端面是热熔成一体的,优选地,材质为聚醚醚酮。Furthermore, the bottom of the large diameter section of the female
在本发明的一种优选的实施方式中,母头后电芯239为两段圆柱结构,细圆柱端面与母头导线241焊接在一起,细圆柱圆柱面与母头后电芯套236的内通孔之间采用热融合工艺制成一体,粗圆柱面端面与弹簧座226较粗圆柱端面采用热融合工艺制成一体。优选地,材质为聚醚醚酮。进一步的,母头后电芯套236是设有中央通孔的三段圆柱体结构,内孔与母头后电芯239外圆柱面采用热融合工艺制成一体,最粗段的直径和母头后电芯239的粗圆柱面直径相同,中间段与母头后挡板237相应通孔段形成密封配合,最细段是外螺纹,与母头后挡板237相应螺纹孔形成螺纹副固定,优选地,材质为纯银。In a preferred embodiment of the present invention, the
在本发明的一种优选的实施方式中,所述的压力补偿隔膜包括依次间隔围住所述母头基座的中部压力补偿隔膜223和外部压力补偿隔膜225,在母头后挡板237的外部压力补偿隔膜225与中部压力补偿隔膜223之间区域设有连通外部压力补偿隔膜225与母头护套240的通道;所述的补偿器包括依次间隔围住所述波纹管117的内补偿器116和外补偿器115,在公头后挡板107上外补偿器115与内补偿器116之间的区域上设有连通外补偿器115与公头护套102的通道。更进一步的,所述的母头前挡板205和母头后挡板237上分别相对布置有母头外挡圈和母头中部挡圈,所述外部压力补偿隔膜225与中部压力补偿隔膜223分别通过外部隔膜锁紧带(包括分别对应隔膜两端的外部压力补偿隔膜锁紧带一210和外部压力补偿隔膜锁紧带二230)和中部隔膜锁紧带(包括分别对应隔膜两端的中部压力补偿隔膜锁紧带一211和中部压力补偿隔膜锁紧带二232)密封固定在母头外挡圈和母头中部挡圈外侧;所述的公头前挡板124和公头后挡板107上分别相对布置有公头外挡圈和公头内挡圈,所述的外补偿器115和内补偿器116分别通过外部锁紧带(包括对应外补偿器115两端的外补偿器锁紧带一109和外补偿器锁紧带二119)和内部锁紧带(包括对应内补偿器116两端的内补偿器锁紧带一111和内补偿器锁紧带二120)密封锁紧在公头外挡圈和公头内挡圈外侧。再更进一步的,所述的外部压力补偿隔膜225与中部压力补偿隔膜223的两端内侧分别设有倒V型凸起,所述倒V型凸起分别与母头外挡圈和母头中部挡圈对应部位吻合紧贴,可以有效防止隔膜与挡圈之间的相对轴向移动。更优选的,母头后挡板237轴向端面在外挡圈和中部挡圈之间设置通孔作为过油孔,母头后挡板237轴向端面在靠近母头后电芯套236的安装孔附近设置通孔用以穿过母头前后基座连接螺栓221;母头后挡板237径向设有3个螺纹通孔用以安装母头后挡板径向堵头233,此螺纹通孔垂直穿到过油孔;母头后挡板237靠近母头护套240一侧设置3个沿轴向的螺纹通孔用以安装母头后挡板轴向堵头235,此螺纹通孔则垂直穿到母头后挡板径向堵头233的安装通孔;母头后挡板237远离母头护套240侧设置有4个螺纹孔,借助母头后部锁紧螺栓231将母头后挡板237与母头外筒208安装固定;母头后挡板237在母头后基座227内孔对应端面位置设置了阶梯圆孔,较大孔段内圆柱面内设置了密封沟槽,用以安装母头后电芯密封件238并与母头后电芯套236中段外圆柱面形成密封配合,较小段为螺纹孔用以与母头后电芯套236最小段外螺纹柱形成螺纹副固定配合,优选地,材质为聚醚醚酮。公头件1中的补偿器与挡圈等也可以采用上述类似结构设置。压力补偿隔膜以及补偿器等可以采用喉箍等结构完成与挡圈的固定以及结合面的密封,喉箍使用316不锈钢等即可。In a preferred embodiment of the present invention, the pressure compensating diaphragm includes a middle
在本发明的一种优选的实施方式中,所述的母头基座包括采用基座连接螺栓密封连接的母头前基座215和母头后基座227,其中,母头前基座215前端通过支撑套与设置在母头前挡板205中间位置的母头内部挡圈密封连接,并形成所述缓冲空腔,母头后基座227的底部端面与母头后挡板237固定并密封。更优选的,母头前基座215为中央设有三段圆柱孔的圆柱体,圆柱孔两头大中间小,其中最大的圆柱孔柱面靠近前端部处设有密封沟槽,用以安装母头前基座内径向密封件209,以此使得母头前基座215最大圆柱孔柱面与母头前挡板205上的环形内部挡圈的外圆柱面形成密封配合,母头前基座215最大圆柱孔底部与母头前挡板205上的环形内挡圈的后端之间还设有母头前电芯206支撑套,以提高密封效果,大圆柱孔底部与母头前电芯206支撑套大端面成挤压关系,母头前电芯206支撑套前端与环形内部挡圈之间形成缓冲空腔;母头前基座215的中间段孔是最小直径的孔,与母头前电芯套201套在母头前电芯206前段的外圆柱面形成滑动配合;母头前基座215中等大小孔段即安装空腔的前半段与母头前电芯206的外圆柱面形成滑动配合;母头前基座215在外圆柱面径向位于靠近端面位置设有螺纹通孔,当作注油孔,螺纹孔用于安装固定母头前基座堵头一212及母头前基座堵头二216;母头前基座215在外圆柱面径向位于中等通孔底面位置设有通孔,用于连通中部压力补偿隔膜223内部空间和安装空腔;母头前基座215靠中等孔一侧端面设有密封沟槽用以安装母头前基座215轴向内密封件和母头前基座215轴向外密封件,以此保证与母头后基座227形成轴向密封配合;在母头前基座215轴向内密封件和母头前基座215轴向外密封件密封沟槽之间设置有大小两段通孔,大段用于安装单向阀三224并延伸至与安装空腔连通,小段孔延伸至与缓冲空腔连通,这样,使得油液只能从安装空腔一侧流向缓冲空腔;在母头前基座215靠中等孔一侧端面位于母头前基座215轴向内密封件沟槽内侧设有三个螺纹孔,用以借助母头前后基座连接螺栓221将母头前基座215和母头后基座227连成一体。优选地,材质为聚醚醚酮等。进一步的,母头前电芯206支撑套呈两段圆柱结构,中央设有圆孔,其中大小直径之间的凸缘面与母头前挡板205小挡圈轴向挤住;小直径外圆柱面上设有密封槽用以安装母头前电芯支撑套外径密封件213,以此与母头前挡板205小挡圈内圆柱面形成密封配合;小直径内圆柱面设有密封沟槽用以安装母头前电芯支撑套内径密封件217,以此与母头前电芯套201外圆柱面形成密封配合。优选地,材质为聚醚醚酮。In a preferred embodiment of the present invention, the female head base includes a female
母头后基座227为厚壁圆管型式,其中,内径通孔与母头前基座215中等通孔同等粗细两者配合即组成安装空腔整体,外径与母头前基座215的外径一致;母头后基座227在圆周面上沿径向设置有两个螺纹通孔,其中一个螺纹孔部分用以安装母头后基座堵头228,通孔段直接穿透母头后基座227内圆柱面,另一个螺纹通孔用于安装单向阀四229,通孔部分沟通母头后基座227内部空间与中部压力补偿隔膜223内空间;在与母头前基座215上的安装单向阀三224的安装孔对应位置设置有大小两段通孔,大孔段用于安装单向阀三224的另一端,小孔段用于沟通单向阀三224与母头后基座堵头228的安装通孔即使得单向阀可与安装空腔接通;母头后基座227在远离安装的单向阀三224的端面上设置有密封沟槽,用以安装母头前基座轴向外密封件220,同时借助母头前后基座连接螺栓221将母头前基座215及母头后基座227拉紧在母头后挡板237轴向端面上,保证两个轴向接合面形成密封配合。优选地,材质为聚醚醚酮。The rear base 227 of the female head is a thick-walled circular tube type, wherein the through hole of the inner diameter is equal to the thickness of the middle through hole of the front base of the
在本发明的一种优选的实施方式中,所述的公头弹簧114与母头弹簧218始终处于压缩状态,且公头弹簧114的刚性大于母头弹簧218,保证公头件1与母头件2连接时,母头件2内部结构先行压缩并产生密封。In a preferred embodiment of the present invention, the
在本发明的一种优选的实施方式中,所述的公头外筒118的前端还设有卡扣123,该卡扣123朝外一端向中心延伸形成尾部挂钩,所述的母头外筒208前端设有圆锥环形倒凸台;当公头件1与母头件2对接时,所述尾部挂钩即卡住圆锥环形倒凸台并防止其脱出。更进一步的,卡扣123为阶梯扁条状,由两个阶梯组成,长阶梯端的阶梯平面上设有通孔借助公头前部螺栓121固定在公头外筒118前部外圆柱面上,而卡扣123的第二阶梯长平面段下探至公头外筒118前部圆柱面圆周方向三等分地挖掉了三个矩形槽内,而卡扣123的尾端挂钩是用于卡住母头外筒208上的圆锥环形倒凸台。优选地,卡扣123材质选为钛材TA2。更进一步的,公头外筒118为带两处凸缘的圆筒状,所带前部凸缘即限位凸起位于公头外筒118内圈靠近前部端面处,用以限制公头前挡板124的前向位移,内圈与公头前挡板124外圆柱面形成轴向滑动配合;公头外筒118所带后部凸缘是突出原有圆柱面的,在后凸缘的轴向设置有3个通孔,通过公头后部螺栓110与公头后挡板107连接固定;公头外筒118前部外圆柱面上设有3个螺纹孔,通过公头前部螺栓121将卡扣123固定于其外圆柱面。公头外筒118前部的卡扣123的内侧有大倒角以辅助母头件2顺利进入公头件1的内圆柱面;公头外筒118前部圆柱面圆周方向三等分地挖掉了三个矩形槽用于放置卡扣123的内探部分,在这基础上再多挖一个矩形槽用于为母头外筒208上的圆锥环形倒凸台导向。优选地,公头外筒118采用的材质为聚醚醚酮。In a preferred embodiment of the present invention, the front end of the male
在本发明的一种优选的实施方式中,所述的公头前挡板124上密封安装供所述公头电芯件穿出的公头电芯护套125,公头电芯护套125由从内到外依次连接的三段不同直径的圆柱体组成一体式结构,其中,三段圆柱体中直径最小的供所述公头电芯件密封穿出,并与母头电芯件前端尺寸匹配,直径中等的外圆周面与公头前挡板124密封,直径最大的紧贴母头前挡板205外侧端面,且其外缘向前伸出并形成可与母头前挡板205对应位置挤压密封的绝缘结构。In a preferred embodiment of the present invention, the male
在本发明的一种优选的实施方式中,公头后挡板107上设有连通公头护套102内侧空间与外部的注油孔,优选采用L型注油孔,数量一般不少于两个,注油完毕后可采用公头注油孔堵头106堵住。更进一步的,公头后挡板107轴向设有较大直通圆孔,数量和公头电芯127的数量一致,圆孔周围各设有3个螺纹孔,较大直通圆孔与导线支撑套一104及导线支撑套二112的小直径外圆柱面配合,3个螺纹孔将导线支撑套一104及导线支撑套二112固定在公头后挡板107上。更进一步的,公头后挡板107设有较小直通圆孔用以沟通公头护套102内部与外补偿器115内的油液,孔的位置在外补偿器115与内部补偿器之间,数量不少于2个。更进一步的,在靠近较大直通圆孔的周围,公头后挡板107轴向还设置了阶梯通孔即通道一,用于安装单向阀一105,使得油液只能从公头护套102内部流向微型波纹管117内部;公头后挡板107靠微型波纹管117一侧端面设置4个螺纹孔用以安装固定波纹管117。更进一步的,公头后挡板107靠波纹管117一侧端面设置有1个外挡圈即公头外挡圈,借助外补偿器锁紧带一109将外补偿器115固定在其外圈,外挡圈的相应配合面刻有V型槽保证外补偿器115不会轴向移动。更进一步的,公头后挡板107靠波纹管117一侧位于外挡圈内部设置有内挡圈,挡圈数量与公头电芯127的数量一致,借助内补偿器锁紧带一111将内补偿器116固定在其外圈,内挡圈的相应配合面刻有V型槽保证内补偿器116不会轴向移动。更进一步的,公头后挡板107一端与公头护套102大端口热融合,另一端设有3个螺纹孔通过公头后部螺栓110与公头外筒118后端凸缘固定。优选地,公头后挡板107选用聚醚醚酮材质。In a preferred embodiment of the present invention, the male rear baffle 107 is provided with an oil injection hole connecting the inner space of the
更进一步的,导线支撑套一104分为内外两部分,并分别通过导线支撑套螺栓二113和导线支撑套螺栓一103固定并密封在公头后挡板107上。Furthermore, the first
进一步的,公头前挡板124呈圆盘状,中央设有圆形通孔与公头电芯护套125热融合一体;公头前挡板124后侧轴向设有4个螺纹孔用以安装波纹管117;公头前挡板124前侧与公头外筒118前部内凸缘触碰作为止挡;公头前挡板124在波纹管117一侧端面设置有1个外挡圈,借助外补偿器锁紧带二119将外补偿器115固定在其外圈,外挡圈的相应配合面刻有V型槽保证外补偿器115不会轴向移动;公头后挡板107靠微型波纹管117一侧位于外挡圈内部设置有内挡圈,挡圈数量与公头电芯127的数量一致,借助内补偿器锁紧带二120将内补偿器116固定在其外圈,内挡圈的相应配合面刻有V型槽保证外内补偿器116不会轴向移动。优选地,公头前挡板124采用的材质为聚醚醚酮。Further, the male
以下结合上述实施方式中的水下湿插拔连接器的结构设计对本发明进行更进一步的说明。The present invention will be further described below in conjunction with the structural design of the underwater wet plug connector in the above-mentioned embodiment.
实施例Example
一种水下湿插拔连接器,其包括公头件1和母头件2,其中,An underwater wet plug connector, which includes a
公头件1的结构如图1所示,包括公头导线101、公头护套102、导线支撑套螺栓一103、导线支撑套一104、单向阀一105、公头注油孔堵头106、公头后挡板107、波纹管密封件一108、外补偿器锁紧带一109、公头后部螺栓110、内补偿器锁紧带一111、导线支撑套二112、导线支撑套螺栓二113、公头弹簧114、外补偿器115、内补偿器116、波纹管117、公头外筒118、外补偿器锁紧带二119、内补偿器锁紧带二120、公头前部螺栓121、波纹管密封件二122、卡扣123、公头前挡板124、公头电芯护套125、单向阀二126及公头电芯127。其中,公头护套102与公头后挡板107是采用热熔方式粘合连接,单向阀一105通过螺纹方式与公头后挡板107连接,导线支撑套一104与导线支撑套二112分别由导线支撑套螺栓一103与导线支撑套螺栓二113固定于公头后挡板107上,公头导线101穿过导线支撑套一104与导线支撑套二112中央圆孔并与公头电芯127焊接连接;公头前挡板124、公头电芯护套125、单向阀二126与公头电芯127通过热熔浇筑成一体;公头外筒118通过公头后部螺栓110连接固定公头后挡板107,内腔与公头前挡板124形成滑动配合,并设有凸缘限制公头前挡板124的向前位移,而公头弹簧114撑开公头前挡板124与公头后挡板107,公头外筒118通过公头前部螺栓121连接卡扣123;外补偿器锁紧带一109与外补偿器锁紧带二119将外补偿器115箍紧在公头前挡板124与公头后挡板107的外挡圈上;内补偿器锁紧带一111与内补偿器锁紧带二120将内补偿器116箍紧在在公头前挡板124与公头后挡板107的内挡圈上;微型波纹管117连同微型波纹管密封件一108及微型波纹管密封件二122通过螺栓分别连接在公头前挡板124与公头后挡板107相应螺纹孔上。公头护套102、外补偿器115及公头前挡板124所围成的空间内部填充有变压器油。The structure of the
母头件2的结构如图2所示,包括母头前电芯套201、母头前电芯座202、母头前电芯座内密封件203、母头前电芯座外密封件204、母头前挡板205、母头前电芯206、母头前螺钉207、母头外筒208、母头前基座内径向密封件209、外部压力补偿隔膜锁紧带一210、中部压力补偿隔膜锁紧带一211、母头前基座堵头一212、母头前电芯支撑套外径密封件213、母头前电芯支撑套214、母头前基座215、母头前基座堵头二216、母头前电芯支撑套内径密封件217、母头弹簧218、母头前基座轴向内密封件219、母头前基座轴向外密封件220、母头前后基座连接螺栓221、母头前后基座连接螺栓密封件222、中部压力补偿隔膜223、微型单向阀三224、外部压力补偿隔膜225、弹簧座226、母头后基座227、母头后基座堵头228、微型单向阀四229、外部压力补偿隔膜锁紧带二230、母头后部锁紧螺栓231、中部压力补偿隔膜锁紧带二232、母头后挡板径向堵头233、母头后基座密封件234、母头后挡板轴向堵头235、母头后电芯套236、母头后挡板237、母头后电芯密封件238、母头后电芯239、母头护套240及母头导线241。其中,母头前电芯套201与母头前电芯206热熔粘合为一体,母头前电芯套201连同母头前电芯座内密封件203与母头前电芯座202内孔形成密封滑动配合,母头前电芯座202连同母头前电芯座外密封件204与母头前挡板205相应内孔形成密封配合,并通过螺纹副固定;弹簧座226与母头后电芯套236及母头后电芯239热熔合为一体,母头后电芯套236连同母头后电芯密封件238通过螺纹副与母头后挡板237连接固定,母头后电芯239通过焊接方式与母头导线241连接;母头后挡板237与母头护套240通过热熔方式粘合为一体,母头后挡板径向堵头233与母头后挡板轴向堵头235通过螺纹副方式固定于母头后挡板237的径向圆周面及轴线后端面;母头前电芯支撑套外径密封件213与母头前电芯支撑套内径密封件217安装于母头前电芯支撑套214的外内沟槽内,然后母头前电芯支撑套214内圈与母头前电芯套201形成滑动密封配合,外圈与母头前挡板205内部挡圈内圈形成密封配合;母头前基座堵头一212与母头前基座堵头二216通过螺纹副连接安装于母头前基座215的径向圆周表面,微型单向阀三224一端插接在母头前基座215后部相应圆孔内,母头前基座内径向密封件209、母头前基座轴向内密封件219与母头前基座轴向外密封件220分别安装在母头前基座215内部径向及轴向内外沟槽内,母头前基座215前部内孔套装在母头前挡板205内部挡圈外部,并将母头前电芯支撑套214压在母头前挡板205内部挡圈端部;母头后基座堵头228与微型单向阀四229通过螺纹副固定于母头后基座227径向圆周表面,母头后基座密封件234安装于母头后基座227后部轴向沟槽,母头前后基座连接螺栓221加装母头前后基座连接螺栓密封件222后将母头后基座227固定在母头后挡板237上,同时将母头前基座215与母头后基座227连成一体,它们之间轴向通过母头前基座轴向内密封件219与母头前基座轴向外密封件220密封,微型单向阀三224另一端插接在母头后基座227前部相应圆孔;母头弹簧218安置于母头前电芯206与弹簧座226之间;外部压力补偿隔膜锁紧带一210与外部压力补偿隔膜锁紧带二230将外部压力补偿隔膜225压紧在母头前挡板205及母头后挡板237的外部挡圈上,中部压力补偿隔膜锁紧带一211与中部压力补偿隔膜锁紧带二232将中部压力补偿隔膜223压紧在母头前挡板205及母头后挡板237的中部挡圈上;母头外筒208分别通过母头前螺钉207及母头后部锁紧螺栓231固定母头前挡板205和母头后挡板237。母头前挡板205、外部压力补偿隔膜225及母头护套240所围成的区域内部填充有变压器油。The structure of the female connector 2 is shown in Figure 2, including the female connector front cell cover 201, the female connector front cell holder 202, the female connector front cell holder inner seal 203, and the female connector front cell holder outer seal 204 , female front baffle 205, female front battery 206, female front screw 207, female outer cylinder 208, female front base inner radial seal 209, external pressure compensation diaphragm locking belt 210, middle pressure Compensation diaphragm locking belt one 211, front base plug of female connector one 212, outer diameter seal of cell support sleeve in front of female connector 213, cell support sleeve in front of female connector 214, front base of female connector 215, front of female connector Base plug 2 216, inner diameter seal of the front cell support sleeve of the female connector 217, female connector spring 218, axial inner seal of the female connector front base 219, outer axial seal of the female connector front base 220, female connector Front and rear base connecting bolts 221, female head, front and rear base connecting bolt seals 222, middle pressure compensation diaphragm 223, miniature check valve three 224, external pressure compensation diaphragm 225, spring seat 226, female rear base 227, female head Rear base plug 228, miniature one-way valve four 229, external pressure compensation diaphragm locking belt two 230, female rear locking bolt 231, middle pressure compensation diaphragm locking belt two 232, female rear baffle radial Plug 233, female rear base seal 234, female rear baffle axial plug 235, female rear cell sleeve 236, female rear baffle 237, female rear cell seal 238, female Rear cell 239 , female sheath 240 and female wire 241 . Among them, the
图3为水下湿插拔接头母头轴向排油结构示意图,其为母头前电芯座202的前端面结构,该前端面上的这些导流槽242作用是帮助流经微型单向阀二126的油液能够顺利通过,用以排除母头前电芯座202前端面及公头电芯护套125对应接合面之间的水体。Figure 3 is a schematic diagram of the axial oil discharge structure of the female head of the underwater wet plug connector, which is the structure of the front face of the
图4显示出水下湿插拔接头在水下环境中可靠地建立公头导线101与母头导线241之间的电气连接时各部件的位置及连接关系。FIG. 4 shows the position and connection relationship of each component when the underwater wet plug connector reliably establishes the electrical connection between the
图5为水下湿插拔接头连接状态局部结构示意图,图中显示了处于连接状态下各个主要部件的状态和关系。可以看出,建立公头导线101与母头导线241之间的电气连接,实际是通过母头前电芯206与母头后电芯239之间的电气连接,公头电芯127推动母头前电芯206向后退,直到母头前电芯206与母头后电芯239接触导通,此时通过卡扣123与母头外筒208前部圆锥凸缘卡住位置保持公头导线101与母头导线241之间的导通状态。Fig. 5 is a schematic diagram of the local structure of the connection state of the underwater wet plug connector, which shows the state and relationship of each main component in the connection state. It can be seen that the establishment of the electrical connection between the
图6 为绝缘油流向图。图中描述了公头件1插入母头件2时内部绝缘油的流动方向。Figure 6 is a flow diagram of insulating oil. The figure describes the flow direction of the internal insulating oil when the
本实施例以致本发明的水下湿插拔连接器所利用的是绝缘油的单向流动控制保证尽量增加绝缘长度,同时对电气通断区进行多重保护保证电芯之间及电芯与水体之间的绝缘不下降。工作过程分为两个阶段:插入阶段及拔出阶段,借助图6说明工作过程如下:In this embodiment, the underwater wet plug connector of the present invention utilizes the one-way flow control of insulating oil to ensure that the insulation length is increased as much as possible. The insulation between them does not drop. The working process is divided into two stages: the insertion stage and the pulling out stage. With the aid of Figure 6, the working process is explained as follows:
插入阶段:首先水下湿插拔连接器公头与水下湿插拔连接器母头最先接触的部件是公头电芯127及母头前电芯206,水下湿插拔连接器公头沿箭头九24方向移动时,由于公头弹簧114刚度很大,公头前挡板124起初是静止不动的,所以公头电芯127推着母头前电芯206沿插接方向(即箭头九24方向)移动,此时由于母头前电芯206后部外圆柱面与母头前基座215与母头后基座227的内圆柱面间隙较小,导致绝缘油的空间六22(即安装空腔的后半段)内的油液压力升高,进而其内部绝缘油会沿通道三(即依次沿箭头九25、箭头六21、箭头四17、箭头三15)进入到缓冲空腔(即空间三16)内,进而导致缓冲空腔内部油液压力升高,这保证外部水体无法通过母头前电芯套201外圆柱面母头前电芯座202内圆柱面的接合面进入缓冲空腔。同时,中部压力补偿隔膜223与母头基座之间(即空间五20)的油液通过孔沿箭头五18方向进入母头前电芯206与安装空腔前半段之间的空间四19,防止形成负压影响连接。到插入到后续阶段时,母头前电芯座202前端面与公头电芯护套125形成虚接触,公头电芯护套125前端凸缘等开始变形,母头前电芯座202前端面与公头电芯护套125之间的接合面排油槽内有水体困入,随着公头件1继续向插接方向移动时,母头外筒208前端抵住公头前挡板124,使得公头前挡板124沿插接方向反向移动,这时由于波纹管117径向近似刚体,轴向压缩必然导致绝缘油从波纹管117内的空间一11沿着通道二(即沿箭头一13和箭头二14方向)流到外界,这将排除困在母头前电芯座202前端面与公头电芯护套125之间接合面的水体,增加绝缘的安全距离。与此同时,母头前电芯206的后部大圆柱孔与母头后电芯239的大圆柱面接触导通,此时通过卡扣123与母头外筒208前部圆锥凸缘卡住位置保持公头导线101与母头导线241之间的导通状态。Insertion stage: firstly, the first contact between the male head of the underwater wet plug connector and the female head of the underwater wet plug connector is the
拔出阶段:当公头件1沿着插接方向反向移动时,由于单向阀二126的存在,可阻止水体通过并进入波纹管117内的空间一11,由于公头弹簧114伸长作用,将使得波纹管117与内补偿器116之间的空间二12内的绝缘油被吸入波纹管117内空间一11,这使得下次再插入时空间一11内的油液量并未减少。同时拔出时,母头弹簧218推动母头前电芯206沿着箭头八24反向移动,空间五20向空间六22沿着箭头七23补充油液防止形成负压降低母头前电芯206的移动速度,空间三16的压力并未降低,使得外部水体无法通过母头前电芯套201外圆柱面母头前电芯座202内圆柱面的接合面进入空间三16。Pull-out stage: when the
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于上述实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The above descriptions of the embodiments are for those of ordinary skill in the art to understand and use the invention. It is obvious that those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described here to other embodiments without creative effort. Therefore, the present invention is not limited to the above-mentioned embodiments. Improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should fall within the protection scope of the present invention.
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| CN112436324B (en) * | 2020-12-07 | 2025-09-23 | 苏州深蓝海工装备有限公司 | An underwater wet connector |
| CN113572120B (en) * | 2021-09-24 | 2021-12-07 | 启东晶尧光电科技有限公司 | Anti-oxidation quick connector for cable installation |
| CN113991354B (en) * | 2021-09-28 | 2023-09-26 | 中航光电科技股份有限公司 | Connector with double ends capable of being plugged in and out under water with electricity, plug and socket |
| CN115164005B (en) * | 2022-07-04 | 2024-03-26 | 深圳市九洲光电科技有限公司 | Display screen with stable data interface |
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