CN108922658A - A kind of high-power charging gun cable with refrigerating function - Google Patents

A kind of high-power charging gun cable with refrigerating function Download PDF

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Publication number
CN108922658A
CN108922658A CN201810875308.9A CN201810875308A CN108922658A CN 108922658 A CN108922658 A CN 108922658A CN 201810875308 A CN201810875308 A CN 201810875308A CN 108922658 A CN108922658 A CN 108922658A
Authority
CN
China
Prior art keywords
charging gun
insulating layer
core
refrigerating function
lumen
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810875308.9A
Other languages
Chinese (zh)
Inventor
王志鹏
贾海峰
王文霞
李其峰
王文江
丁青成
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weihai City Hong Lin Electric Power Technology Ltd By Share Ltd
Original Assignee
Weihai City Hong Lin Electric Power Technology Ltd By Share Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Weihai City Hong Lin Electric Power Technology Ltd By Share Ltd filed Critical Weihai City Hong Lin Electric Power Technology Ltd By Share Ltd
Priority to CN201810875308.9A priority Critical patent/CN108922658A/en
Publication of CN108922658A publication Critical patent/CN108922658A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/42Insulated conductors or cables characterised by their form with arrangements for heat dissipation or conduction
    • H01B7/421Insulated conductors or cables characterised by their form with arrangements for heat dissipation or conduction for heat dissipation
    • H01B7/423Insulated conductors or cables characterised by their form with arrangements for heat dissipation or conduction for heat dissipation using a cooling fluid
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/0045Cable-harnesses
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/182Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments
    • H01B7/1825Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments forming part of a high tensile strength core

Abstract

The invention discloses a kind of high-power charging gun cable with refrigerating function; including the outer protection pipe with lumen; it is characterized in that; the second core for being provided with the first core for being used for transmission DC power anode electric current in the lumen that the outer protection pipe surrounds and being used for transmission DC power cathode electric current; first core and the second core structure are identical; it is in multilayer pipe structure; and cooling tube, plain conductor and the first insulating layer are respectively included from inside to outside; the plain conductor is wrapped on cooling tube, and first insulating layer is wrapped in outside plain conductor.The present invention can increase charge power, reduce the charging time, and the charging gun cable weight increased to promote charge power is small.

Description

A kind of high-power charging gun cable with refrigerating function
【Technical field】
The present invention relates to the technical fields of power equipment, use more particularly to a kind of high-power charging gun with refrigerating function Cable.
【Background technique】
Electric car is more more and more universal, and charging technique is also all new with day with electric car industrial expansion.Exchange at present The maximum charging current of charging pile is 63A, and the maximum charging current of direct-current charging post is 250A, and the power of charging is less than 150KW. The general automobile charging time needs 1.5 to 2 hours under the power, and course continuation mileage is about 400km.With conventional fuel oil engine phase Than Rechargeable vehicle convenience is low, and car owner needs to endure charging bring anxiety for a long time when long journey.If passed through with the prior art Increase charging gun cable conductor sectional area to increase current-carrying capacity, and it is overweight to will cause cable, it has not been convenient to mention rifle charging, heavier rifle Also Rechargeable vehicle interface can be caused to bear.
【Summary of the invention】
The object of the invention is to solve the problems of the prior art, a kind of high-power charging gun with refrigerating function is proposed The charging gun cable weight that with cable, charge power can be increased, reduce the charging time, and increased to promote charge power It is small.
To achieve the above object, the invention proposes a kind of high-power charging gun cable with refrigerating function, including tool There is the outer protection pipe of lumen, which is characterized in that be provided in the lumen that the outer protection pipe surrounds and be used for transmission direct current First core of the positive electrode current in source and the second core for being used for transmission DC power cathode electric current, first core and the second line Cored structure is identical, is in multilayer pipe structure, and respectively include cooling tube, plain conductor and the first insulating layer, institute from inside to outside It states plain conductor to be wrapped on cooling tube, first insulating layer is wrapped in outside plain conductor.
Preferably, multiple groups control line group is additionally provided in the lumen that the outer protection pipe surrounds, every group of control line group Outside be provided with second insulating layer, close to the inner wall of the second insulating layer at be provided with shielded layer, set in the shielded layer It is equipped at least two groups control metal wire, is enclosed with third insulating layer on the lateral wall of every group of control metal wire.
Preferably, the shielded layer includes wire sheathing and the aluminium foil on the inside of wire sheathing, the third Insulating layer is located at aluminium foil inside.
Preferably, the plain conductor is twisted by stranded copper wire, and close with the stranding distance of 10-15 times of twisted outer diameter It is wrapped on the cooling tube.
Preferably, doping is provided with reinforced wire in the plain conductor, the material of the reinforced wire be nylon yarn and/or Anti- elater.
Preferably, being additionally provided with the first vehicle interior supply lines and the second vehicle in the lumen that the outer protection pipe surrounds The outside of in-line power line, the first vehicle interior supply lines and the second vehicle interior supply lines is enclosed with the 4th absolutely respectively Edge layer.
Preferably, ground line is additionally provided in the lumen that the outer protection pipe surrounds, package outside the ground line There is the 5th insulating layer.
Preferably, wrapping layer is additionally provided on the lumen wall that the outer protection pipe surrounds, it is each in the wrapping layer Place is provided with filler between gap.
Beneficial effects of the present invention:Respectively to transmit the first core and the second core of positive and negative direct current in the present invention The cooling tube of inside setting will will form cooling circuit after further connection circulating cooling machine, by leading on the outside of cooling tube Plain conductor is arranged in the mode for crossing twisted winding, so that the heat that generates when conveying electric current of the first core and the second core can be with Cooled pipe, which is quickly taken out of in circulating cooling machine, to be discharged, and the temperature of the first core and the second core is reduced, due to the first core Weakened with the second core by the restricted influence of temperature, so as to improve the current-carrying capacity of cable, improves charge power, reduce charging Time, because not being to increase current-carrying capacity by increasing the sectional area mode of conductor, the filling for increasing for promotion charge power Electric rifle cable weight is small;By reinforced wire will be arranged in plain conductor, the mechanics of the first core and the second core can be improved Intensity improves the service life of cable.
Feature and advantage of the invention will be described in detail by embodiment combination attached drawing.
【Detailed description of the invention】
Fig. 1 is sectional view of the invention;
Fig. 2 is the enlarged drawing in the portion A in Fig. 1.
In figure:The first core of 1-, the second core of 2-, the first control line of 3- group, the second control line of 4- group, 5- third control line Group, the first vehicle interior of 6- supply lines, the second vehicle interior of 7- supply lines, 8- filler, 9- ground line, 10- wrapping layer, 11- Outer protection pipe, 101- cooling tube, 102- plain conductor, the first insulating layer of 103-, 301- control metal wire, the insulation of 302- third Layer, 303- aluminium foil, 304- wire sheathing, 305- second insulating layer, the 4th insulating layer of 61-, the 5th insulating layer of 91-.
【Specific embodiment】
Refering to fig. 1 and Fig. 2, a kind of high-power charging gun cable with refrigerating function of the present invention, including with lumen Outer protection pipe 11, which is characterized in that be provided in the lumen that the outer protection pipe 11 surrounds and be used for transmission DC power supply just First core 1 of electrode current and the second core 2 for being used for transmission DC power cathode electric current, first core 1 and the second line 2 structure of core is identical, is in multilayer pipe structure, and respectively includes being used for transmission gas and/or liquid from inside to outside as cooling Cooling tube 101, plain conductor 102 and the first insulating layer 103 of medium, the plain conductor 102 are wrapped on cooling tube 101, First insulating layer 103 is wrapped in outside plain conductor 102.
Wherein, the material of the cooling tube 101 can be PVC, PE, PP, polyolefin, nylon, polyurethane, polytetrafluoroethylene (PTFE) Or one of silica gel etc., the material of cooling tube 101 is configured as mono-layer tube or multi-layered composite pipe.The material of first insulating layer It can be one of PVE, PE, TPE, EPR, HEPR, EY, TPU, polyolefin or silica gel etc.;The material of outer protection pipe 11 can Think one of PVE, PE, TPE, TPU, polyolefin or silica gel etc..
The plain conductor 102 is twisted by stranded copper wire, and is wound around with the stranding distance of 10-15 times of twisted outer diameter On the cooling tube 101.Doping is provided with reinforced wire in the plain conductor 102, the material of the reinforced wire be nylon yarn and/ Or anti-elater.
The first vehicle interior supply lines 6 and the second vehicle interior are additionally provided in the lumen that the outer protection pipe 11 surrounds The outside of supply lines 7, the first vehicle interior supply lines 6 and the second vehicle interior supply lines 7 is enclosed with the 4th insulation respectively Layer 61.
It is additionally provided with ground line 9 in the lumen that the outer protection pipe 11 surrounds, is enclosed with the 5th outside the ground line 9 Insulating layer 91.
It is additionally provided with wrapping layer 10 on the lumen wall that the outer protection pipe 11 surrounds, it is empty everywhere in the wrapping layer 10 Filler 8 is provided between gap.
It is additionally provided with multiple groups control line group in the lumen that the outer protection pipe 11 surrounds, is set on the outside of every group of control line group Be equipped with second insulating layer 305, close to the inner wall of the second insulating layer 305 at be provided with shielded layer, setting in the shielded layer There are at least two groups to control metal wire 301, is enclosed with third insulating layer 302 on the lateral wall of every group of control metal wire 301.The screen Covering layer includes wire sheathing 304 and the aluminium foil 303 positioned at 304 inside of wire sheathing, and the third insulating layer 302 is located at aluminium 303 inside of foil.
Embodiment one,
The control line group is three groups, including the first control line group 3, the second control line group 4 and third control line group 5, In control metal wire 301 in the first control line group 3 and the second control line group 4 be respectively two, the control in third control line group 5 Metal wire 301 processed is five.
Embodiment two,
The control line group is three groups, including the first control line group 3, the second control line group 4 and third control line group 5, In control metal wire 301 in the first control line group 3 and the second control line group 4 be respectively two, the control in third control line group 5 Metal wire 301 processed is seven.
The course of work of the present invention:
A kind of high-power charging gun cable with refrigerating function of the present invention, cooling tube 101 in the first core 1 and the Cooling tube 101 in two cores 2 is respectively connected to outlet and the refluxing opening of circulating cooling machine in one end of cable, in the another of cable End is by fittings, so that circulation loop is formed, after circulating cooling machine exports coolant liquid or gas as cooling medium, gold Belonging to the heat that conducting wire 102 is generated when transmitting electric current will quickly be taken out of cable;Control line group is for connecting power end and filling The control line joint at electric rifle end, transmission of control signals;First vehicle interior supply lines 6 and the second vehicle interior supply lines 7 are used The electric elements inside connection external charging power supply and electric car, to provide the temporary electricity of electric elements, ground line 9 can be prevented Only short-circuit, filler 8 is filled between the insulating layer of each route, to avoid the sliding of each route, keeps configuration.
The cooling tube being arranged respectively to the first core and the second core inside that transmit positive and negative direct current in the present invention, Cooling circuit will be will form after further connection circulating cooling machine, set by way of twisted winding on the outside of cooling tube Plain conductor is set, the heat that the first core and the second core are generated when conveying electric current, which is cooled to manage, quickly to be taken out of It is discharged in circulating cooling machine, reduces the temperature of the first core and the second core, since the first core and the second core are by temperature Restricted influence weakens, and so as to improve the current-carrying capacity of cable, improves charge power, the charging time is reduced, because not passing through The sectional area mode for increasing conductor increases current-carrying capacity, so the charging gun cable weight increased to promote charge power is small; The optional material diversification of cooling tube, the first insulating layer and outer protection pipe, can optimize the cost of cable;By by plain conductor Interior setting reinforced wire, can be improved the mechanical strength of the first core and the second core, improve the service life of cable.
Above-described embodiment is the description of the invention, is not limitation of the invention, after any pair of simple transformation of the present invention Scheme all belong to the scope of protection of the present invention.

Claims (8)

1. a kind of high-power charging gun cable with refrigerating function, the outer protection pipe with lumen, it is characterised in that:It is described It is provided with the first core for being used for transmission DC power anode electric current in the lumen that outer protection pipe surrounds and is used for transmission direct current Second core of power cathode electric current, first core and the second core structure are identical, are in multilayer pipe structure, and by interior Cooling tube, plain conductor and the first insulating layer are respectively included outward, the plain conductor is wrapped on cooling tube, and described first absolutely Edge layer is wrapped in outside plain conductor.
2. the high-power charging gun cable with refrigerating function as described in claim 1, it is characterised in that:The outer protection It is additionally provided with multiple groups control line group in the lumen that pipe surrounds, is provided with second insulating layer on the outside of every group of control line group, close to institute It states and is provided with shielded layer at the inner wall of second insulating layer, at least two groups control metal wire, every group of control are provided in the shielded layer Third insulating layer is enclosed on the lateral wall of metal wire processed.
3. the high-power charging gun cable with refrigerating function as claimed in claim 2, it is characterised in that:The shielded layer packet Wire sheathing and the aluminium foil on the inside of wire sheathing are included, the third insulating layer is located at aluminium foil inside.
4. the high-power charging gun cable with refrigerating function as described in claim 1, it is characterised in that:The plain conductor It is twisted by stranded copper wire, and is wound around on the cooling tube with the stranding distance of 10-15 times of twisted outer diameter.
5. the high-power charging gun cable with refrigerating function as claimed in claim 4, it is characterised in that:The plain conductor Middle doping is provided with reinforced wire, and the material of the reinforced wire is nylon yarn and/or anti-elater.
6. the high-power charging gun cable with refrigerating function as claimed in claim 2, it is characterised in that:The outer protection The first vehicle interior supply lines and the second vehicle interior supply lines, first vehicle interior are additionally provided in the lumen that pipe surrounds The outside of supply lines and the second vehicle interior supply lines is enclosed with the 4th insulating layer respectively.
7. the high-power charging gun cable with refrigerating function as claimed in claim 6, it is characterised in that:The outer protection It is additionally provided with ground line in the lumen that pipe surrounds, the 5th insulating layer is enclosed with outside the ground line.
8. the high-power charging gun cable with refrigerating function as claimed in claim 7, it is characterised in that:The outer protection It is additionally provided with wrapping layer on the lumen wall that pipe surrounds, is provided with filler between gap everywhere in the wrapping layer.
CN201810875308.9A 2018-08-03 2018-08-03 A kind of high-power charging gun cable with refrigerating function Pending CN108922658A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810875308.9A CN108922658A (en) 2018-08-03 2018-08-03 A kind of high-power charging gun cable with refrigerating function

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810875308.9A CN108922658A (en) 2018-08-03 2018-08-03 A kind of high-power charging gun cable with refrigerating function

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109935415A (en) * 2019-02-25 2019-06-25 顺科新能源技术股份有限公司 A kind of portable charged rifle structure with refrigerating function
CN110010286A (en) * 2019-02-25 2019-07-12 顺科新能源技术股份有限公司 A kind of fixing type electric vehicle charging pile cooling system
CN111540528A (en) * 2020-06-09 2020-08-14 瑞安达光电科技有限公司 Liquid cooling cable for high-power charging
US20200350098A1 (en) * 2019-05-01 2020-11-05 Prysmian S.P.A. Cable assembly
US11433773B2 (en) * 2018-09-18 2022-09-06 Bayerische Motoren Werke Aktiengesellschaft Charging harness unit for a battery of a motor vehicle
US11935672B2 (en) 2021-07-30 2024-03-19 Aptiv Technologies AG Power cable assembly for a power distribution system having an integrated cooling system

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN206741986U (en) * 2017-04-28 2017-12-12 深圳宝兴电线电缆制造有限公司 Electric automobile cools down charging cable
JP2018018809A (en) * 2017-01-05 2018-02-01 株式会社フジクラ Feed cable and connector-fitted feed cable
CN208589277U (en) * 2018-08-03 2019-03-08 威海市泓淋电力技术股份有限公司 A kind of high-power charging gun cable with refrigerating function

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018018809A (en) * 2017-01-05 2018-02-01 株式会社フジクラ Feed cable and connector-fitted feed cable
CN206741986U (en) * 2017-04-28 2017-12-12 深圳宝兴电线电缆制造有限公司 Electric automobile cools down charging cable
CN208589277U (en) * 2018-08-03 2019-03-08 威海市泓淋电力技术股份有限公司 A kind of high-power charging gun cable with refrigerating function

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11433773B2 (en) * 2018-09-18 2022-09-06 Bayerische Motoren Werke Aktiengesellschaft Charging harness unit for a battery of a motor vehicle
CN109935415A (en) * 2019-02-25 2019-06-25 顺科新能源技术股份有限公司 A kind of portable charged rifle structure with refrigerating function
CN110010286A (en) * 2019-02-25 2019-07-12 顺科新能源技术股份有限公司 A kind of fixing type electric vehicle charging pile cooling system
US20200350098A1 (en) * 2019-05-01 2020-11-05 Prysmian S.P.A. Cable assembly
US11804315B2 (en) * 2019-05-01 2023-10-31 Prysmian S.P.A. EV charging cable system with cooling
CN111540528A (en) * 2020-06-09 2020-08-14 瑞安达光电科技有限公司 Liquid cooling cable for high-power charging
US11935672B2 (en) 2021-07-30 2024-03-19 Aptiv Technologies AG Power cable assembly for a power distribution system having an integrated cooling system

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