CN108918356B - Method and system for predicting particle size of mixed material after extrusion and crushing - Google Patents

Method and system for predicting particle size of mixed material after extrusion and crushing Download PDF

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CN108918356B
CN108918356B CN201810485320.9A CN201810485320A CN108918356B CN 108918356 B CN108918356 B CN 108918356B CN 201810485320 A CN201810485320 A CN 201810485320A CN 108918356 B CN108918356 B CN 108918356B
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particle size
size distribution
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包玮
王虔虔
熊焰来
高霖
丁浩
包琦
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Cnbm Hefei Powder Technology Equipment Co ltd
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Abstract

The invention discloses a method and a system for predicting the particle size of a mixed material after extrusion crushing, which belong to the technical field of material crushing detection and comprise the steps of obtaining the particle size distribution of each single material in the mixed material after extrusion crushing; and predicting the particle size distribution of the extruded and crushed mixed materials according to the mass ratio of each single material in the mixed materials and the particle size distribution of each single material after extrusion crushing. The particle size distribution of the mixed material after extrusion crushing is predicted by independently detecting the particle size distribution of the single material after extrusion crushing in the mixed material and combining the formula proportion parameters of the mixed material, namely the mass percentage of each single material in the mixed material and the particle size distribution of each single material after crushing, so that a basis is provided for the operation optimization of production.

Description

Method and system for predicting particle size of mixed material after extrusion and crushing
Technical Field
The invention relates to the technical field of material crushing detection, in particular to a method and a system for predicting the particle size of a mixed material after extrusion crushing.
Background
The material bed crushing technology comprises a roller press, a vertical mill, a barrel roller mill, a beta mill and the like, and is widely applied to crushing procedures in the industries of cement, mines, steel slag, sintered pellets and the like with the characteristics of high efficiency and energy conservation. The particle size of the powder material processed by the method is less than 200mm, the material processed by the material bed crushing equipment generates a large amount of fine particles and is classified and selected by the powder selecting equipment, wherein the fine particles enter the next process such as the grinding of a ductile iron, and the coarse particles return to the material bed crushing equipment and are mixed with the newly fed material for further grinding. Because of the energy-saving characteristic of the material bed crushing technology, the material bed crushed products are required to be as thin as possible, so that the whole equipment is more energy-saving, the system circulation energy is required to be increased, the material returned to the equipment is thinner, the particle distribution of the mixed material entering the equipment is wider, and the average particle size is also thinner.
In practical application, the raw materials are not single varieties generally, for example, in the process of producing cement, besides cement clinker as a main raw material, materials such as limestone, gypsum, sandstone, slag and the like are required to be blended as a mixed material. Thus, the production feedstock is typically a mixture of materials, with the physical properties of the different materials varying. The particle size distribution of a single material after extrusion crushing can be easily determined through experiments, but the particle size distribution of the material after extrusion crushing can not be measured through experiments for mixed materials, particularly mixed materials with constantly adjusted and changed mixture ratio.
Disclosure of Invention
The invention aims to provide a method and a system for predicting the granularity of a mixed material after extrusion crushing, so as to predict and evaluate the granularity of the material after extrusion crushing.
In order to achieve the purpose, the invention adopts a particle size prediction method after extrusion and crushing of mixed materials, which comprises the following steps:
obtaining the particle size distribution of each single material in the mixed material after extrusion and crushing;
and predicting the particle size distribution of the extruded and crushed mixed materials according to the mass ratio of each single material in the mixed materials and the particle size distribution of each single material after extrusion crushing.
Preferably, the obtaining of the particle size distribution of each crushed material after each single material in the mixed material is crushed by extrusion includes:
respectively putting each single material in the mixed material into extrusion crushing equipment, and carrying out extrusion crushing treatment on each single material;
scattering and separating the materials obtained after extrusion and crushing;
detecting the granularity level of the scattered and separated materials through granularity detection equipment;
and (4) counting the mass of the crushed materials with different granularity levels, and calculating the mass fractions with different granularity levels.
Preferably, the extrusion force of each single material in the mixed material in the extrusion crushing equipment is the same as all extrusion forces of the mixed material in production.
Preferably, the method further comprises the following steps:
when a single material is newly added to the mixed material, acquiring the mass ratio of the newly added single material to the new mixed material;
carrying out extrusion crushing treatment on the newly added single material to obtain the particle size distribution of the crushed newly added single material;
and predicting the particle size distribution of the new mixed material after extrusion crushing according to the mass ratio of each single material in the new mixed material and the particle size distribution of each single material.
Preferably, according to the mass ratio of each single material in the mixed material and the particle size distribution of each single material after extrusion crushing, the particle size distribution of the mixed material after extrusion crushing is predicted by adopting a prediction formula, wherein the prediction formula is as follows:
Figure BDA0001665802320000021
wherein, PiRepresents the mass percent of the particles of the ith fraction after the extrusion crushing of the mixed material, PijRepresents the mass percent of particles of the ith fraction when the jth single material is extruded and crushed independently, SjRepresents the mass percentage of the jth single material in the mixed material, and n represents the variety number of the single material in the mixed material
On the other hand, the particle size prediction system after the mixed material is extruded and crushed comprises a particle size distribution acquisition unit and a particle size distribution prediction unit, wherein the output of the particle size distribution acquisition unit is connected with the input of the particle size distribution prediction unit;
the particle size distribution acquisition unit is used for acquiring the particle size distribution of each single material in the mixed material after extrusion and crushing;
and the particle size distribution prediction unit is used for predicting the particle size distribution of the extruded and crushed mixed materials according to the mass ratio of each single material in the mixed materials and the particle size distribution of each single material after extrusion crushing.
Preferably, the particle size distribution obtaining unit comprises an extrusion crushing device, a material scattering device, a particle size detection device and a particle size distribution statistical unit which are connected in sequence;
the extrusion crushing equipment is used for carrying out extrusion crushing treatment on each single material in the mixed material;
the material scattering equipment is used for scattering and separating the materials obtained after extrusion and crushing;
the granularity detection equipment is used for detecting the granularity level of the scattered and separated materials;
and the particle size distribution counting unit is used for counting the mass of the crushed materials with different particle size grades and calculating the mass fraction of the crushed materials with different particle size grades.
Preferably, the extrusion force of each single material in the mixed material in the extrusion crushing equipment is the same as the extrusion force of the mixed material in the production.
Preferably, when a single material is newly added to the mixed material, the particle size distribution obtaining unit is executed, and the particle size distribution obtaining unit sends the particle size distribution of the newly added single material after being crushed to the particle size distribution predicting unit;
and the particle size distribution prediction unit is used for predicting the particle size distribution of the new mixed material after extrusion crushing according to the mass ratio of each single material in the new mixed material and the particle size distribution of each single material after extrusion crushing.
Preferably, the particle size distribution prediction unit predicts the particle size distribution of the mixture after extrusion and crushing by using the following prediction formula:
Figure BDA0001665802320000041
wherein, PiRepresents the mass percent of the particles of the ith fraction after the extrusion crushing of the mixed material, PijRepresents the mass percent of particles of the ith fraction when the jth single material is extruded and crushed independently, SjThe mass percentage of the j-th single material in the mixed material is shown, and n represents the number of the single materials in the mixed material.
Compared with the prior art, the invention has the following technical effects: the particle size distribution of the mixed material after extrusion crushing is predicted by independently detecting the particle size distribution of the single material after extrusion crushing in the mixed material and then combining the formula proportion parameters of the mixed material, namely the mass percentage of each single material in the mixed material and the particle size distribution of each single material after crushing. Meanwhile, in the production process, when the proportion of a single material in the mixed material changes or the variety or the quantity of the single material in the mixed material changes, the particle size distribution of the material after the mixed material is extruded and crushed can be conveniently predicted, and a basis is provided for the operation optimization of production.
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The following detailed description of embodiments of the invention refers to the accompanying drawings in which:
FIG. 1 is a schematic flow chart of a method for predicting the particle size of a mixture after extrusion crushing;
FIG. 2 is a graphical representation of particle size prediction for a mixed material containing cement clinker and limestone;
FIG. 3 is a schematic diagram of a particle size prediction system after extrusion and pulverization of a mixture.
Detailed Description
To further illustrate the features of the present invention, refer to the following detailed description of the invention and the accompanying drawings. The drawings are for reference and illustration purposes only and are not intended to limit the scope of the present disclosure.
As shown in fig. 1, the embodiment discloses a method for predicting particle size of a mixture after extrusion and pulverization, which includes the following steps S1 to S2:
s1, obtaining the particle size distribution of each single material in the mixed material after extrusion and crushing;
it should be noted that, each single material in the mixed material is extruded and crushed respectively, and the particle size distribution of the extruded and crushed material of each single material and the mass percentages of the particles with different particle size levels are detected independently.
And S2, predicting the particle size distribution of the mixture after extrusion crushing according to the mass ratio of each single material in the mixture and the particle size distribution of each single material after extrusion crushing.
According to the proportion of the mixed materials and the particle size distribution of each single material after extrusion crushing in the mixed materials, the particle size distribution of the mixed materials after extrusion crushing can be predicted, the change of the particle size of the materials after crushing the mixed materials can be accurately predicted for the change of the material proportion and the type in production, and the optimization of production operation parameters is effectively guided.
More preferably, in step S1: and obtaining the particle size distribution of each crushed material after each single material of the mixed material is extruded and crushed. The method specifically comprises the following steps (1) to (4):
(1) respectively putting each single material in the mixed material into extrusion crushing equipment, and carrying out extrusion crushing treatment on each single material;
it should be noted that the extrusion crushing apparatus is a material bed type crushing apparatus, including but not limited to a roller press, a vertical mill, a roller mill, a beta mill, a pressure tester, etc.
(2) Scattering and separating each crushed material obtained after extrusion crushing;
and (4) scattering and separating each crushed material through material scattering equipment so as to facilitate material granularity classification.
(3) Detecting the granularity level of the scattered and separated materials through granularity detection equipment;
in this embodiment, the crushed materials are classified by screening through a combination screen and a top-impact type vibrating screen machine.
(4) And counting the mass of the crushed materials with different granularity levels, and calculating the mass percentage of the crushed materials with different granularity levels in the single material.
It should be noted that the mass percentages of the pulverized materials with different particle size levels are obtained by counting the mass of the pulverized materials with different particle size levels and according to the mass of the pulverized material with different particle size levels and the mass of the single material.
As a further preferred solution, the extrusion force applied to each individual material in the mixed material in the extrusion crushing apparatus is the same as all extrusion forces applied to the mixed material during production. In practical application, experimental parameters of the extrusion crushing equipment are set in advance, so that the extrusion force applied to each single material in the extrusion crushing process is the same as the extrusion force applied to the mixed material in the actual production process. The method reduces the error between the particle size distribution of each crushed material after crushing the single material and the particle size distribution of each single material in the actual production of the mixed material as much as possible, and improves the accuracy of predicting the particle size distribution of the crushed material after extruding the mixed material.
As a further preferable aspect, the method further includes:
when a single material is newly added to the mixed material, acquiring the mass ratio of the newly added single material to the new mixed material;
carrying out extrusion crushing treatment on the newly added single material to obtain the particle size distribution of the crushed newly added single material;
and predicting the particle size distribution of the new mixed material after extrusion crushing according to the mass ratio of each single material in the new mixed material and the particle size distribution of each single material.
In practical application, if a certain single material is newly added into the mixed material to form a new mixed material, the particle size distribution of the single material after extrusion crushing can be detected only by experiments, and then the particle size distribution of the new mixed material after extrusion crushing can be predicted according to the steps.
Similarly, when the proportion of a certain material in the mixed material changes, the particle size distribution of the mixed material after extrusion crushing can be predicted according to the steps only by the mass ratio of the changed single material in the mixed material.
As a further preferable scheme, in this embodiment, according to the mass ratio of each single material in the mixed material and the particle size distribution of each single material, a prediction formula is used to predict the particle size distribution of each crushed material after the mixed material is crushed by extrusion, and the prediction formula is:
Figure BDA0001665802320000061
wherein, PiRepresents the mass percent of the particles of the ith fraction after the extrusion crushing of the mixed material, PijRepresents the mass percent of particles of the ith fraction when the jth single material is extruded and crushed independently, SjRepresents the mass percentage of the jth single material in the mixed material, n represents the variety number of the single material in the mixed material,
Figure BDA0001665802320000071
representing a cumulative sum.
The embodiment is very suitable for the mixed extrusion crushing process of materials with various components, and is particularly suitable for cement grinding, wherein the cement grinding comprises various grinding raw materials, such as clinker, limestone, natural gypsum, sandstone, building waste residue, slag and the like. In the production process, the raw material formulas are different due to different product varieties; the proportions of the raw material formulations are also changing dynamically due to quality requirements or instability of the process system to produce the same product. In the embodiment, the particle size distribution of the single material during extrusion crushing is independently detected in a laboratory, and then the particle size distribution of the mixed material after extrusion crushing is calculated and predicted according to the proportion parameters of the formula. In the production process, when the proportion of the two materials in the formula changes or the varieties or the quantity of the raw materials changes, the formula can be conveniently used for calculating and predicting the particle size distribution of the extruded and crushed materials, and the production operation is optimally controlled.
The following will explain the prediction of the particle size distribution of cement powder consisting of clinker and limestone after crushing by extrusion as an example:
cement clinker and limestone are used in a factory to produce cement, and the two materials are fully mixed and then enter a roller press to be extruded and crushed. In order to analyze and predict the particle size of the extruded and crushed material, the particle size of the extruded and crushed material needs to be tested and detected firstly, and the specific process is as follows:
(1) collecting a representative clinker sample of a certain quality measuring tool;
(2) putting a clinker sample into an experimental roller press for extrusion and crushing, wherein the operation parameters of the experimental roller press are set in advance, and the pressure of a hydraulic system ensures that the pressure borne by the material is the same as the pressure borne by the material in production;
(3) breaking up the extruded and crushed material;
(4) screening and grading the materials by a combined screen and a top impact type vibrating screen machine;
(5) weighing the mass of the materials with different grain sizes, and calculating the mass fraction of the materials with different grain sizes to obtain the particle size distribution data of the cement clinker after extrusion and crushing;
(6) repeating the steps (1) to (5) on the limestone, and measuring the particle size distribution data of the limestone after extrusion and crushing;
(7) then using the formula
Figure BDA0001665802320000081
And calculating the particle size distribution of the mixed material. Assuming that the group 3 particle size range to be concerned in the production process is 0.5-1mm, the mass fraction P of the particle size after the extrusion and crushing of the clinker is3,10.15, the mass fraction P of the particle size after limestone is extruded and crushed3,2When the proportion of the clinker to the limestone is 75% to 25% at a certain time, the mass fraction of the materials with the granularity of 0.5-1mm after the mixed materials are extruded and crushed can be calculated and predicted by the following formula:
Figure BDA0001665802320000082
where denotes the multiplication number.
The particle size distribution results of the obtained cement powder consisting of clinker and limestone and cement powder consisting of clinker and limestone are shown in figure 2.
As shown in fig. 3, the embodiment discloses a particle size prediction system after extrusion and pulverization of a mixed material, which includes a particle size distribution obtaining unit 10 and a particle size distribution prediction unit 20, wherein an output of the particle size distribution obtaining unit 10 is connected with an input of the particle size distribution prediction unit 20;
a particle size distribution obtaining unit 10, configured to obtain a particle size distribution of each single material in the mixed material after extrusion and crushing;
and the particle size distribution predicting unit 20 is used for predicting the particle size distribution of the mixed material after extrusion crushing according to the mass ratio of each single material in the mixed material and the particle size distribution of each single material after extrusion crushing.
As a further preferred scheme, the particle size distribution obtaining unit 10 includes an extrusion crushing apparatus, a material scattering apparatus, a particle size detection apparatus, and a particle size distribution statistical apparatus, which are connected in sequence;
the extrusion crushing equipment is used for carrying out extrusion crushing treatment on each single material in the mixed material;
the material scattering equipment is used for scattering and separating the materials obtained after extrusion and crushing;
the granularity detection equipment is used for detecting the granularity level of the scattered and separated materials;
and the particle size distribution counting unit is used for counting the mass of the crushed materials with different particle size grades and calculating the mass fraction of the crushed materials with different particle size grades.
As a further preferred solution, the extrusion force applied to each single material in the mixed material in the extrusion crushing device is the same as all extrusion forces applied to the mixed material in the production.
As a further preferred scheme, when a single material is newly added to the mixed material, the particle size distribution obtaining unit 10 is executed, and the particle size distribution obtaining unit 10 sends the crushed particle size distribution of the newly added single material to the particle size distribution predicting unit 20;
and the particle size distribution predicting unit 20 is used for predicting the particle size distribution of each crushed material after the new mixed material is extruded and crushed according to the mass ratio of each single material in the new mixed material and the particle size distribution of each single material.
As a further preferable scheme, the particle size distribution prediction unit predicts the particle size distribution of each crushed material after the mixed material is crushed by extrusion by using the following prediction formula:
Figure BDA0001665802320000091
wherein, PiRepresents the mass percent of the particles of the ith fraction after the extrusion crushing of the mixed material, PijRepresents the mass percent of particles of the ith fraction when the jth single material is extruded and crushed independently, SjThe mass percentage of the j-th single material in the mixed material is shown, and n represents the number of the single materials in the mixed material.
It should be understood that the particle size distribution obtaining unit and the particle size distribution predicting unit in the particle size predicting system after extrusion-grinding of the mixed material according to the present embodiment are respectively used for executing the steps in fig. 1, and have the same effect as the particle size predicting method after extrusion-grinding of the mixed material. For simplicity, no further details are provided.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (6)

1. A particle size prediction method for a mixed material after extrusion and crushing is characterized by comprising the following steps:
obtaining the particle size distribution of each single material in the mixed material after extrusion and crushing;
predicting the particle size distribution of the extruded and crushed mixed materials according to the mass ratio of each single material in the mixed materials and the particle size distribution of each single material after extrusion crushing, wherein the prediction formula is as follows:
Figure FDA0002977495760000011
wherein, PiRepresents the mass percent of the particles of the ith fraction after the extrusion crushing of the mixed material, PijIndicating the ith fraction of j single material when being extruded and crushed separatelyMass percent of particles of (1), SjThe mass percentage of the jth single material in the mixed material is shown, and n is the variety number of the single material in the mixed material;
further comprising:
when a single material is newly added to the mixed material, acquiring the mass ratio of the newly added single material to the new mixed material;
carrying out extrusion crushing treatment on the newly added single material to obtain the particle size distribution of the crushed newly added single material;
and predicting the particle size distribution of the new mixed material after extrusion crushing according to the mass ratio of each single material in the new mixed material and the particle size distribution of each single material.
2. The method for predicting the particle size of the mixture after extrusion crushing according to claim 1, wherein the step of obtaining the particle size distribution of each single material in the mixture after extrusion crushing comprises the following steps:
respectively putting each single material in the mixed material into extrusion crushing equipment, and carrying out extrusion crushing treatment on each single material;
scattering and separating the materials obtained after extrusion and crushing;
detecting the granularity level of each crushed material after the crushing and separation through granularity detection equipment;
and counting the mass of the crushed materials with different granularity levels, and calculating the mass percentage of the crushed materials with different granularity levels in the single material.
3. The method of predicting the particle size of a mixed material after extrusion crushing according to claim 2, wherein the extrusion force applied to each single material in the mixed material in the extrusion crushing apparatus is the same as all extrusion forces applied to the mixed material in production.
4. A particle size prediction system after mixed material extrusion crushing is characterized by comprising: the particle size distribution prediction device comprises a particle size distribution acquisition unit and a particle size distribution prediction unit, wherein the output of the particle size distribution acquisition unit is connected with the input of the particle size distribution prediction unit;
the particle size distribution acquisition unit is used for acquiring the particle size distribution of each single material in the mixed material after extrusion and crushing;
the particle size distribution prediction unit is used for predicting the particle size distribution of the extruded and crushed mixed materials according to the mass ratio of each single material in the mixed materials and the particle size distribution of each single material after extrusion crushing;
when a single material is newly added to the mixed material, the particle size distribution obtaining unit is executed, and the particle size distribution obtaining unit sends the particle size distribution of the newly added single material after being crushed to the particle size distribution predicting unit;
the particle size distribution prediction unit is used for predicting the particle size distribution of the new mixed material after extrusion crushing according to the mass ratio of each single material in the new mixed material and the particle size distribution of each single material, and the prediction formula is as follows:
Figure FDA0002977495760000021
wherein, PiRepresents the mass percent of the particles of the ith fraction after the extrusion crushing of the mixed material, PijRepresents the mass percent of particles of the ith fraction when the jth single material is extruded and crushed independently, SjThe mass percentage of the j-th single material in the mixed material is shown, and n represents the number of the single materials in the mixed material.
5. The system for predicting the particle size of the mixed material after extrusion crushing according to claim 4, wherein the particle size distribution obtaining unit comprises an extrusion crushing device, a material scattering device, a particle size detection device and a particle size distribution statistical unit which are sequentially connected;
the extrusion crushing equipment is used for carrying out extrusion crushing treatment on each single material in the mixed material;
the material scattering equipment is used for scattering and separating the materials obtained after extrusion and crushing;
the granularity detection equipment is used for detecting the granularity level of the scattered and separated materials;
and the particle size distribution counting unit is used for counting the mass of the crushed materials with different particle size grades and calculating the mass fraction of the crushed materials with different particle size grades.
6. The system for predicting the particle size of a mixed material after extrusion crushing as claimed in claim 5, wherein the extrusion force of each single material in the mixed material in the extrusion crushing device is the same as the extrusion force of the mixed material in production.
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