CN108915900B - Fault Diagnosis Method of Liquid Rocket Engine Based on Mathematical Model Time-Invariant Information - Google Patents
Fault Diagnosis Method of Liquid Rocket Engine Based on Mathematical Model Time-Invariant Information Download PDFInfo
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- 239000007788 liquid Substances 0.000 title claims abstract description 118
- 238000013178 mathematical model Methods 0.000 title claims abstract description 49
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- 238000001514 detection method Methods 0.000 claims abstract description 27
- 230000008859 change Effects 0.000 claims abstract description 25
- 239000007789 gas Substances 0.000 claims description 107
- 239000003380 propellant Substances 0.000 claims description 35
- 239000000446 fuel Substances 0.000 claims description 20
- 239000007800 oxidant agent Substances 0.000 claims description 16
- 238000002156 mixing Methods 0.000 claims description 9
- 230000001590 oxidative effect Effects 0.000 claims description 9
- 238000002485 combustion reaction Methods 0.000 claims description 6
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- RHUYHJGZWVXEHW-UHFFFAOYSA-N 1,1-Dimethyhydrazine Chemical compound CN(C)N RHUYHJGZWVXEHW-UHFFFAOYSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02K—JET-PROPULSION PLANTS
- F02K9/00—Rocket-engine plants, i.e. plants carrying both fuel and oxidant therefor; Control thereof
- F02K9/96—Rocket-engine plants, i.e. plants carrying both fuel and oxidant therefor; Control thereof characterised by specially adapted arrangements for testing or measuring
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/80—Diagnostics
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/81—Modelling or simulation
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Abstract
Description
技术领域technical field
本发明涉及液体火箭发动机故障检测领域,具体涉及基于数学模型时不变信息的液体火箭发动机故障诊断方法。The invention relates to the field of liquid rocket engine fault detection, in particular to a liquid rocket engine fault diagnosis method based on mathematical model time-invariant information.
背景技术Background technique
液体火箭发动机是运载火箭推进系统的主要动力装置和关键组成部分,但同时,液体火箭发动机是个非常复杂的流体—热动力系统,不仅工作在高温、高压、强震动和强腐蚀等恶劣环境下,而且工作阶段能量释放非常集中,因而是故障多发部位。迄今为止,全世界对液体火箭发动机的研究已有近百年,各项故障检测和隔离技术也日趋成熟,但在实际的发射任务中,依然无法避免因发动机故障而带来的损失和灾难。火箭发动机一旦发生故障,轻则影响发动机的工作性能,重则导致空间任务失败甚至危及航天员的生命,造成难以估计的损失。2006年7月26日,一枚由俄制RS-20重型洲际弹道导弹改造的运载火箭搭载18颗卫星在哈萨克境内贝康诺太空中心发射,升空不久后便因发动机故障而坠毁;2010年12月25日,搭载着印度国产GSAT-5P卫星的GSLV-F06运载火箭,由于第一级发动机出现严重技术故障,在发射升空后不到1分钟即开始冒烟并偏离轨道,大约19分钟后,这枚火箭在空中猛烈爆炸,星箭俱毁;2011年8月24日,搭载“进步M-12M”货运飞船的“联盟-U”火箭在升空不久后便发生爆炸,后经调查,发现是火箭第三级的动力设备发生故障;2011年12月23日,俄罗斯发射的搭载着“子午线”通信卫星的“联盟-2.1B”火箭,由于第三级火箭发动机出现故障,未能进入预定轨道;2013年7月2日,在拜科努尔发射场发射的俄“质子M/DM3”运载火箭在点火后17秒,一级助推器突然进入故障模式并关闭,导致箭上载有的600吨的有毒燃料(偏二甲肼)泄露,引起当地大面积环境污染;2014年5月22日,在美国斯坦尼斯航天中心进行试验的AJ-26型液氧煤油发动机,点火30秒时出现故障,造成发动机大范围损坏,试验被迫停止;2014年10月28日,美国沃罗普斯飞行中心发射“心宿二”号运载火箭时,由于火箭发动机出现故障,在点火起飞6秒后坠落在发射场,火箭所搭载的“天鹅座”货运飞船损失惨重;2015年5月16日,搭载墨西哥通信卫星的俄罗斯“质子-M”运载火箭在发射升空500秒后,由于火箭第三级发动机故障导致火箭坠毁;2015年6月28日,计划向国际空间站运送大量物资的“龙”飞船,由美国SpaceX公司研制的“猎鹰9号”运载火箭从佛罗里达州卡纳维拉尔角空军基地发射升空,但仅在飞船发射升空数分钟后,由于火箭发动机故障导致在空中爆炸,“猎鹰9号”的另一次发射事故是在2012年10月7日,也是由于火箭一台发动机故障,致使其搭载的一颗OG2原型通信卫星未能到达预定轨道。据统计,航天大国(如俄罗斯、美国、中国)虽然发射火箭的次数很多,但失败的次数也不少,成功率最高也仅有96.1%,比较低是印度和以色列,成功率仅有百分之六七十。因此,开展液体火箭发动机故障检测与诊断方法研究具有十分重要的理论意义和工程实用价值。The liquid rocket engine is the main power device and key component of the launch vehicle propulsion system, but at the same time, the liquid rocket engine is a very complex fluid-thermal power system, which not only works in harsh environments such as high temperature, high pressure, strong vibration and strong corrosion, but also Moreover, the energy release in the working stage is very concentrated, so it is a frequent failure site. So far, the world has been studying liquid rocket engines for nearly a hundred years, and various fault detection and isolation technologies are becoming more and more mature. However, in actual launch missions, losses and disasters caused by engine failures are still unavoidable. Once a rocket engine fails, it will affect the performance of the engine at least, and lead to the failure of space missions and even endanger the lives of astronauts, causing inestimable losses. On July 26, 2006, a carrier rocket transformed from a Russian-made RS-20 heavy intercontinental ballistic missile carrying 18 satellites was launched at the Bekonor Space Center in Kazakhstan, and crashed due to engine failure shortly after lift-off; in 2010 On December 25, the GSLV-F06 carrier rocket carrying the Indian-made GSAT-5P satellite began to smoke and deviated from orbit less than 1 minute after launch due to a serious technical failure of the first-stage engine, about 19 minutes Afterwards, the rocket exploded violently in the air, destroying both the star and the arrow; on August 24, 2011, the "Union-U" rocket carrying the "Progress M-12M" cargo spacecraft exploded shortly after lift-off. , It was found that the power equipment of the third stage of the rocket had failed; on December 23, 2011, Russia launched the "Soyuz-2.1B" rocket carrying the "Meridian" communication satellite, but failed due to the failure of the third stage rocket engine. Entered the scheduled orbit; on July 2, 2013, the Russian "Proton M/DM3" carrier rocket launched at the Baikonur launch site 17 seconds after ignition, the first-stage booster suddenly entered the failure mode and shut down, causing the rocket to upload Some 600 tons of toxic fuel (unsymmetrical dimethylhydrazine) leaked, causing large-scale local environmental pollution; on May 22, 2014, the AJ-26 liquid oxygen kerosene engine that was tested at the Stennis Space Center in the United States was ignited for 30 seconds A failure occurred at the time, causing extensive damage to the engine, and the test was forced to stop; on October 28, 2014, when the "Antares 2" carrier rocket was launched at the Wallops Flight Center in the United States, due to a failure of the rocket engine, it took off within 6 hours of ignition. Seconds later, it crashed on the launch site, and the "Cygnus" cargo spacecraft carried by the rocket suffered heavy losses; The failure of the third-stage engine caused the rocket to crash; on June 28, 2015, the "Dragon" spacecraft, which planned to deliver a large amount of supplies to the International Space Station, was launched from Canavera, Florida by the "Falcon 9" carrier rocket developed by SpaceX of the United States. Cape Earl Air Force Base launched, but only a few minutes after launch, the rocket engine failed and exploded in the air. Another launch accident of "Falcon 9" was on October 7, 2012, also due to One of the rocket's engines failed, causing an OG2 prototype communications satellite it carried to fail to reach its intended orbit. According to statistics, although space powers (such as Russia, the United States, and China) have launched many rockets, they have also failed many times. The highest success rate is only 96.1%, and India and Israel are relatively low, with a success rate of only 100%. Sixty or seventy. Therefore, it is of great theoretical significance and engineering practical value to carry out research on liquid rocket engine fault detection and diagnosis methods.
当前液体火箭发动机故障检测与诊断方法研究主要包括三类:基于测试信号数据统计的方法、基于数学模型的方法和基于人工智能的方法。基于数据统计的方法依赖于足够多的数据样本,通过对数据样本统计分析得出发动机工作状态的相关规律,从而确定出相关测量参数的判定阈值,然后根据一定的阈值检验规则来判断发动机或部件是否出现故障;基于人工智能的方法在处理复杂系统故障检测与诊断方面的独特优势,但前提也是需要大量数据样本进行训练,对于故障样本少的液体火箭发动机,或正常样本都不多的新型液体火箭发动机,这两类方法均无法适应。基于数学模型的方法主要有基于定量数学模型和基于定性数学模型两类。基于定量数学模型的方法处理线性系统效果好,应用广,但对于复杂的液体火箭发动机系统,通常难以建立精确的数学模型,限制了此方法在发动机故障检测与诊断中的应用;基于定性数学模型的方法在得到真实解的同时会产生大量虚假信息,所以故障诊断的准确性并不是很高。The current research on liquid rocket engine fault detection and diagnosis methods mainly includes three categories: methods based on test signal data statistics, methods based on mathematical models and methods based on artificial intelligence. The method based on data statistics relies on enough data samples, and obtains the relevant laws of the engine's working state through the statistical analysis of the data samples, so as to determine the judgment threshold of the relevant measurement parameters, and then judge the engine or components according to certain threshold inspection rules Whether there is a fault; the method based on artificial intelligence has unique advantages in dealing with fault detection and diagnosis of complex systems, but the premise also requires a large number of data samples for training. For liquid rocket engines with few fault samples, or new liquids with few normal samples Rocket engines, neither of these two types of methods can adapt. There are mainly two types of methods based on mathematical models: quantitative mathematical models and qualitative mathematical models. The method based on quantitative mathematical model is effective in dealing with linear systems and is widely used, but for complex liquid rocket engine systems, it is usually difficult to establish an accurate mathematical model, which limits the application of this method in engine fault detection and diagnosis; based on qualitative mathematical model The method will generate a lot of false information while getting the real solution, so the accuracy of fault diagnosis is not very high.
因此,有待于研制一种适用于液体火箭发动机系统的故障检测和诊断方法。Therefore, it remains to develop a fault detection and diagnosis method suitable for liquid rocket motor systems.
发明内容Contents of the invention
本发明针对在先验知识缺乏、故障样本不足以及故障模式不完备等条件下,特别是仍处于试制阶段的新型液体火箭发动机,因其不仅故障样本缺乏,正常样本也非常有限导致的故障检测与诊断困难的问题,提出一种基于数学模型时不变信息的液体火箭发动机故障诊断方法,该方法是一种以发动机系统数学模型中时不变信息为统计指标的包络线方法。The present invention is aimed at fault detection and detection due to the lack of prior knowledge, insufficient fault samples, and incomplete fault modes, especially for new liquid rocket engines that are still in the trial production stage, because not only the fault samples are lacking, but the normal samples are also very limited. For the problem of difficult diagnosis, a liquid rocket engine fault diagnosis method based on the time-invariant information of the mathematical model is proposed. This method is an envelope method using the time-invariant information in the mathematical model of the engine system as a statistical index.
为实现上述技术目的,本发明的技术方案是:For realizing above-mentioned technical purpose, technical scheme of the present invention is:
一种基于数学模型时不变信息的液体火箭发动机故障诊断方法,包括以下步骤:A liquid rocket engine fault diagnosis method based on mathematical model time-invariant information, comprising the following steps:
S1:针对液体火箭发动机,建立其各主要组成部件的数学模型。S1: For the liquid rocket engine, establish a mathematical model of its main components.
S2:基于液体火箭发动机各组成部件的数学模型,构建各数学模型中能够表征该部件正常或故障状态的时不变系数。S2: Based on the mathematical model of each component of the liquid rocket engine, construct the time-invariant coefficients in each mathematical model that can represent the normal or fault state of the component.
S3:分析表征各部件状态的时不变系数受发动机工作状态影响的变化规律,并根据所述变化规律定义各时不变系数的阈值。S3: Analyzing the variation rules of the time-invariant coefficients representing the state of each component affected by the working state of the engine, and defining the thresholds of each time-invariant coefficient according to the variation rules.
S4:对于待检测的液体火箭发动机,采集其工作状态下各部件的状态数据,根据采集到的状态数据计算出各部件时不变系数并将其与S3中确定的阈值进行对比,进行发动机故障检测与诊断。若所有时不变系数都处于阈值范围内,则判断发动机正常;如果存在表征某个部件状态的时不变系数连续w次超出阈值,则认为发动机该部件发生故障,从而实现发动机故障检测与诊断。S4: For the liquid rocket engine to be tested, collect the state data of each component in its working state, calculate the time-invariant coefficient of each component according to the collected state data and compare it with the threshold determined in S3, and perform engine failure Detection and diagnosis. If all the time-invariant coefficients are within the threshold range, it is judged that the engine is normal; if there is a time-invariant coefficient representing the state of a certain component that exceeds the threshold for w consecutive times, it is considered that the component of the engine is faulty, so as to realize engine fault detection and diagnosis .
对于液体火箭发动机其主要组成部件包括泵、燃气涡轮、热力组件和液体管路;其中泵包括氧化剂泵、燃料泵;燃气涡轮包括燃料涡轮、氧化剂涡轮;热力组件包括燃气发生器、燃烧室和燃气导管;液体管路包括推进剂输送管路等。For liquid rocket engines, its main components include pumps, gas turbines, thermal components and liquid pipelines; pumps include oxidizer pumps and fuel pumps; gas turbines include fuel turbines and oxidizer turbines; thermal components include gas generators, combustion chambers and gas Conduits; liquid pipelines including propellant delivery pipelines, etc.
因此,S1中,针对液体火箭发动机的泵、燃气涡轮、热力组件和液体管路分别构建其对应的数学模型。Therefore, in S1, the corresponding mathematical models for the pump, gas turbine, thermal components and liquid pipelines of the liquid rocket engine were constructed respectively.
针对液体火箭发动机的泵构建其对应的数学模型为泵模型,如下:Construct the corresponding mathematical model for the pump of the liquid rocket engine as the pump model, as follows:
其中,ΔP为泵的扬程,Ppe、Ppi分别表示泵的出口和入口压力,np为泵的转速,qp为泵的流量,μp1、μp2、μp3分别表示泵扬程的经验系数。Among them, ΔP is the head of the pump, P pe and P pi represent the outlet and inlet pressure of the pump respectively, n p is the speed of the pump, q p is the flow rate of the pump, and μ p1 , μ p2 , μ p3 respectively represent the experience of the pump head coefficient.
针对液体火箭发动机的燃气涡轮构建其对应的数学模型为燃气涡轮模型,如下:The corresponding mathematical model for the gas turbine of the liquid rocket engine is the gas turbine model, as follows:
燃气涡轮功率方程:Gas turbine power equation:
其中燃气涡轮效率η:Where gas turbine efficiency η:
其中,n为燃气涡轮转速,b1,b2,b3为经验系数。Among them, n is the gas turbine speed, b 1 , b 2 , b 3 are empirical coefficients.
燃气涡轮流量qt:Gas turbine flow q t :
其中,k、R、T分别为燃气的绝热指数、气体常数、温度;(RT)i中的下标i表示入口,在这里即燃气涡轮的入口;qt代表流过燃气涡轮的燃气流量,Pt0为燃气涡轮入口燃气压力,Pte为燃气涡轮出口燃气压力,Pti为燃气涡轮静子与转子间的燃气压力,θ为反力度,μ为燃气涡轮喷嘴的流量系数;At为燃气涡轮喷嘴的面积。Among them, k, R, and T are the adiabatic index, gas constant, and temperature of the gas, respectively; the subscript i in (RT) i represents the inlet, which is the inlet of the gas turbine here; q t represents the flow of gas flowing through the gas turbine, P t0 is the gas pressure at the inlet of the gas turbine, P te is the gas pressure at the outlet of the gas turbine, P ti is the gas pressure between the stator and the rotor of the gas turbine, θ is the reaction force, μ is the flow coefficient of the gas turbine nozzle; A t is the flow coefficient of the gas turbine The area of the nozzle.
燃气涡轮理论喷射速度Ve:Gas turbine theoretical injection velocity V e :
燃气涡轮功率平衡方程:Gas turbine power balance equation:
其中N为燃气涡轮功率;∑Np表示由燃气涡轮带动的泵功率之和,J表示燃气涡轮泵转子的转动惯量。Among them, N is the gas turbine power; ΣN p represents the sum of the pump power driven by the gas turbine, and J represents the moment of inertia of the gas turbine pump rotor.
针对液体火箭发动机的热力组件构建其对应的数学模型为热力组件模型,如下:The corresponding mathematical model for the thermal components of the liquid rocket engine is constructed as a thermal component model, as follows:
热力组件内质量守恒方程:The mass conservation equation in the thermodynamic component:
热力组件内的燃气密度变化规律计算式:Calculation formula of gas density change law in thermal components:
热力组件内的燃气混合比的变化率:The rate of change of the gas mixture ratio in the thermal assembly:
其中,qo代表氧化剂流量,qf代表燃料流量。Among them, q o represents the oxidant flow rate, and q f represents the fuel flow rate.
燃气热值根据混合比进行差值计算:The calorific value of gas is calculated according to the difference of the mixing ratio:
RT=RT(r)RT=RT(r)
其中,T(r)表示T是燃气混合比r的函数,随着燃气混合比r变化。Among them, T(r) means that T is a function of the gas mixture ratio r, and changes with the gas mixture ratio r.
根据理想气体状态方程According to the ideal gas equation of state
PV=mgRTPV = m g RT
进行求导处理,可得Carrying out derivation processing, we can get
进而可以分析出口流量方程The outlet flow equation can then be analyzed
其中,mg、ρ、V、P和r分别为热力组件内的燃气质量、密度、体积、压力和混合比;qig、qlo和qlf分别为流入热力组件的燃气质量流量、液态氧化剂质量流量和液态燃料质量流量;qeg为热力组件的出口流量;ζ为热力组件的喉部的流量系数;A为热力组件的喉部面积。Among them, m g , ρ , V, P and r are the gas mass, density, volume, pressure and mixing ratio in the thermal component respectively; Mass flow rate and liquid fuel mass flow rate; q eg is the outlet flow rate of the thermal component; ζ is the flow coefficient of the throat of the thermal component; A is the throat area of the thermal component.
针对液体火箭发动机的液体管路构建其对应的数学模型为液体管路模型,如下:Constructing the corresponding mathematical model for the liquid pipeline of the liquid rocket engine is a liquid pipeline model, as follows:
液体管路中液体推进剂的流动方程如式:The flow equation of the liquid propellant in the liquid pipeline is as follows:
液体管路中推进剂组元的连续方程如式:The continuity equation of the propellant components in the liquid pipeline is as follows:
其中α、ξ、和L分别为液体管路的流阻系数、流容系数和液体的惯性流阻系数;qli、Pli、qle和Pel分别表示液体管路的入口、出口的质量流量和压力;Vl为液体管路体积;a表示液体管路中液体中的声速。Among them, α, ξ, and L are the flow resistance coefficient, flow capacity coefficient and inertial flow resistance coefficient of the liquid pipeline respectively; q li , P li , q le and P el represent the mass of the inlet and outlet of the liquid pipeline flow and pressure; V l is the volume of the liquid pipeline; a represents the sound velocity in the liquid in the liquid pipeline.
在本发明的S2中,构建的表征泵工作状态的时不变系数为:In S2 of the present invention, the time-invariant coefficient of the characterizing pump working state of construction is:
构建的表征燃气涡轮工作状态的时不变系数为:The time-invariant coefficient constructed to characterize the working state of the gas turbine is:
构建的表征热力组件工作状态的时不变系数为:The time-invariant coefficient constructed to characterize the working state of the thermal component is:
构建的表征液体管路工作状态的时不变系数为:The time-invariant coefficient constructed to characterize the working state of the liquid pipeline is:
其中,Ple和Pli分别为液体管路的出口和入口压力,ql为液体管路流量。Among them, P le and P li are the outlet and inlet pressures of the liquid pipeline, respectively, and q l is the flow rate of the liquid pipeline.
本发明S3中,先建立样本库,采集一段时间内同一型号多台液体火箭发动机的工作状态下各部件的状态数据,根据采集到的状态数据,计算该型号液体火箭发动机各部件时不变系数,统计得到液体火箭发动机各部件状态的时不变系数受发动机工作状态影响的变化规律,并根据所述变化规律定义各时不变系数的阈值。In S3 of the present invention, the sample library is first established, and the state data of each component under the working state of multiple liquid rocket engines of the same model is collected for a period of time, and the time-invariant coefficient of each component of the liquid rocket engine is calculated according to the collected state data. , the change law of the time-invariant coefficient of the state of each component of the liquid rocket engine affected by the working state of the engine is obtained statistically, and the threshold value of each time-invariant coefficient is defined according to the change law.
对于样本库中的样本数据量越多,最终统计得到的该型号液体火箭发动机其各部件状态的时不变系数受发动机工作状态影响的变化规律将越准确。The more sample data in the sample library, the more accurate the change law of the time-invariant coefficient of the state of each component of this type of liquid rocket engine affected by the working state of the engine will be obtained from the final statistics.
在发动机正常工作情况下,各部件状态的时不变系数对应一个值或者一个区间;当发动机处于不同的故障状态或者故障程度变大或变小时,各部件状态的时不变系数会相应的发生变化并偏离正常值或正常区间,这些变化规律即本发明通过统计学方法得到的各液体火箭发动机其各部件状态的时不变系数受发动机工作状态影响的变化规律。根据统计得到的上述变化规律定义阈值的方法,包括数理统计中常用的期望、方差等数字特征或点估计、区间估计等各种估计方法。When the engine is working normally, the time-invariant coefficient of each component state corresponds to a value or an interval; when the engine is in a different fault state or the fault degree becomes larger or smaller, the time-invariant coefficient of each component state will occur accordingly Change and deviate from the normal value or normal interval, these changing rules are the changing rules that the time-invariant coefficients of the state of each part of each liquid rocket engine obtained by the statistical method are affected by the working state of the engine. The method of defining the threshold according to the above-mentioned change law obtained by statistics includes numerical features such as expectation and variance commonly used in mathematical statistics, or various estimation methods such as point estimation and interval estimation.
本发明S4中,w是预先设置的大于1的整数,其具体取值一般根据实际情况以及经验进行设置,一般为3次。In S4 of the present invention, w is a pre-set integer greater than 1, and its specific value is generally set according to actual conditions and experience, generally three times.
与现有技术相比,本发明能够产生以下技术效果:Compared with the prior art, the present invention can produce the following technical effects:
本发明针对先验知识缺乏、故障样本不足以及故障模式不完备等条件下,液体火箭发动机故障检测与诊断困难的问题,提供了方便可靠的方法,可以有效实现前述困难条件下液体火箭发动机的故障检测与诊断。The present invention provides a convenient and reliable method for the problem of difficulty in detecting and diagnosing liquid rocket engine faults under the conditions of lack of prior knowledge, insufficient fault samples, and incomplete fault modes, etc., which can effectively realize the faults of liquid rocket motors under the aforementioned difficult conditions Detection and diagnosis.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明液体火箭发动机外观图;Fig. 1 is the exterior view of liquid rocket engine of the present invention;
图2为本发明的液体火箭发动机系统层次化分解图;Figure 2 is a hierarchical exploded view of the liquid rocket engine system of the present invention;
图3为本发明故障检测诊断实施方式及步骤图;Fig. 3 is the implementation mode and step diagram of fault detection and diagnosis of the present invention;
图4为本发明实施例的故障检测与诊断结果;Fig. 4 is the fault detection and diagnosis result of the embodiment of the present invention;
具体实施方式Detailed ways
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways defined and covered by the claims.
本发明的基本思路是:对液体火箭发动机进行模块化分解,并分别建立各部件的数学模型,构建各模块化数学模型中表征部件正常或故障状态的时不变系数,并分析这些时不变系数随系统状态的变化规律;当发动机组件发生故障时,这些组件对应数学模型的时不变系数会发生变化,从而影响其输出状态变化;这样就可通过对各模块化数学模型中表征该组件状态的时不变系数进行实时检测,根据是否超出其变化规律的统计阈值,即可实现对液体火箭发动机故障检测与诊断。The basic thinking of the present invention is: carry out modular decomposition to liquid rocket engine, and establish the mathematical model of each component respectively, construct the time-invariant coefficient that characterizes component normal or fault state in each modularized mathematical model, and analyze these time-invariant Coefficients vary with the state of the system; when engine components fail, the time-invariant coefficients of these components corresponding to the mathematical model will change, thereby affecting the change of its output state; in this way, the component can be represented by each modular mathematical model The time-invariant coefficient of the state is detected in real time, and the fault detection and diagnosis of the liquid rocket engine can be realized according to whether the statistical threshold of its change law is exceeded.
为了说明本发明所述的技术方案,下面通过具体实施例结合附图来进行说明。In order to illustrate the technical solution of the present invention, the following will be described through specific embodiments in conjunction with the accompanying drawings.
本实施例的技术方案是:一种基于液体火箭发动机系统数学模型时不变信息的故障检测与诊断方法,针对图1所示发动机,按照图2所示,将液体火箭发动机层次划分为发动机级、子系统级和部件级等,建立各组件数学模型。然后进行下述步骤:逐一对各组成部件数学模型进行分析,构建能够表征该组成部件正常或故障状态的时不变系数,分析其在发动机工作过程中受发动机状态影响的变化规律。这种分层结构有利于区分部件故障,发动机故障时,可根据发动机所表现的故障状态,检测出故障,再依次分析表征各部件正常或故障状态的时不变系数变化,查找出故障部件,找出故障原因,完成故障检测与诊断。The technical solution of this embodiment is: a fault detection and diagnosis method based on the time-invariant information of the mathematical model of the liquid rocket engine system, for the engine shown in Figure 1, according to Figure 2, the liquid rocket engine hierarchy is divided into engine levels , subsystem level and component level, etc., and establish mathematical models of each component. Then carry out the following steps: analyze the mathematical model of each component one by one, construct a time-invariant coefficient that can characterize the normal or fault state of the component, and analyze its variation rule affected by the engine state during the engine working process. This layered structure is beneficial to distinguish component failures. When the engine fails, the fault can be detected according to the fault state displayed by the engine, and then the time-invariant coefficient changes that characterize the normal or fault state of each component can be analyzed in turn to find the faulty component. Find out the cause of the fault and complete fault detection and diagnosis.
如图1和图2所示,本方法适用于液体火箭发动机故障检测与诊断。液体火箭发动机由推力室、燃气发生器、涡轮泵、推进剂供应系统、阀门和调节元器件等部件组成,发动机系统按层次分为发动机级、子系统级和部件级等。其中子系统级包括推力室系统、涡轮泵系统、管路系统和燃气发生器系统。子系统可以进一步细分到部件级,推力室系统可细分为喷管、燃烧室、喷注器头部等;涡轮泵系统可以进一步分为燃料涡轮和燃料泵、氧化剂涡轮和氧化剂泵;管路子系统可以进一步划分为液体管路、气体管路、节流阀、流量调节器、带阀管路等。由于发动机各相似部件具有相同的数学形式,因此建模中以模块化形式给出,针对不同发动机,调用模块,即可进行分析。As shown in Figure 1 and Figure 2, this method is suitable for liquid rocket engine fault detection and diagnosis. The liquid rocket engine is composed of thrust chamber, gas generator, turbo pump, propellant supply system, valves and regulating components. The engine system is divided into engine level, subsystem level and component level according to the level. The subsystem level includes thrust chamber system, turbo pump system, pipeline system and gas generator system. The subsystem can be further subdivided into component level, the thrust chamber system can be subdivided into nozzle, combustion chamber, injector head, etc.; the turbopump system can be further divided into fuel turbine and fuel pump, oxidizer turbine and oxidant pump; The pipeline subsystem can be further divided into liquid pipelines, gas pipelines, throttle valves, flow regulators, pipelines with valves, etc. Since the similar parts of the engine have the same mathematical form, it is given in a modular form in the modeling, and the analysis can be carried out by calling the module for different engines.
参照图3,下面详细说明本发明提供的一种基于数学模型时不变信息的液体火箭发动机故障诊断方法,包括以下步骤:With reference to Fig. 3, a kind of liquid rocket engine fault diagnosis method based on mathematical model time-invariant information provided by the present invention in detail below, comprises the following steps:
S1:针对液体火箭发动机,建立其各主要组成部件的数学模型。S1: For the liquid rocket engine, establish a mathematical model of its main components.
S2:基于液体火箭发动机发动机各组成部件的数学模型,构建各数学模型中能够表征该部件正常或故障状态的时不变系数;S2: Based on the mathematical model of each component of the liquid rocket engine, construct the time-invariant coefficient in each mathematical model that can represent the normal or fault state of the component;
不同的液体火箭发动机具有很多相似的主要组成部件,包括泵、涡轮、热力组件、液体管路等。其中泵包括氧化剂泵、燃料泵;涡轮包括燃料涡轮、氧化剂涡轮;热力组件包括燃气发生器、燃烧室和燃气导管;液体管路包括推进剂输送管路等。Different liquid rocket engines share many similar major components, including pumps, turbines, thermal components, liquid lines, and more. The pumps include oxidant pumps and fuel pumps; turbines include fuel turbines and oxidizer turbines; thermal components include gas generators, combustion chambers and gas conduits; liquid pipelines include propellant delivery pipelines, etc.
相似的组件在细节上有很多不同,但是一般具有相同的数学形式,因此建模中以模块化形式给出,针对不同液体火箭发动机,调用其具有的部件模块,即可进行分析。下面建立主要的组成部件的数学模型,并构建出表征该部件的时不变系数。Similar components have many differences in details, but generally have the same mathematical form, so the modeling is given in a modular form. For different liquid rocket engines, they can be analyzed by calling their component modules. Next, the mathematical model of the main components is established, and the time-invariant coefficients representing the components are constructed.
(1)泵模型,适应于液体火箭发动机中的各种泵,如氧化剂泵以及燃料泵。(1) The pump model is suitable for various pumps in liquid rocket engines, such as oxidant pumps and fuel pumps.
表征泵的主要性能的参数有流量、扬程、转速、功率和效率。The parameters that characterize the main performance of the pump are flow, head, speed, power and efficiency.
泵的扬程:每一单位质量的推进剂通过泵后其能量的增加值称为泵的扬程。Pump head: The energy increase value of each unit mass of propellant passing through the pump is called the pump head.
其中,ΔP为泵的扬程,Ppe、Ppi分别表示泵的出口和入口压力,np为泵的转速,qp为泵的流量,μp1、μp2、μp3分别表示泵扬程的经验系数,为已知参数,由生产泵的厂家单位在生产之后通过试验等方法确定该批次产品的经验参数。Among them, ΔP is the head of the pump, P pe and P pi represent the outlet and inlet pressure of the pump respectively, n p is the speed of the pump, q p is the flow rate of the pump, and μ p1 , μ p2 , μ p3 respectively represent the experience of the pump head The coefficient is a known parameter, and the empirical parameter of the batch of products is determined by the manufacturer of the pump after production through tests and other methods.
所谓时不变系数,在此指正常工作情况下,该系数不随时间变化,该时不变系数始终对应一个常数或者一个区间,当系统发生故障或偏离正常工况时,该系数将偏离该常数或区间。The so-called time-invariant coefficient here means that under normal working conditions, the coefficient does not change with time. The time-invariant coefficient always corresponds to a constant or an interval. When the system fails or deviates from the normal working condition, the coefficient will deviate from the constant or interval.
经过分析,构建表征泵工作状态的时不变系数为:After analysis, the time-invariant coefficient to characterize the working state of the pump is constructed as follows:
氧化剂泵与燃料泵相同。The oxidizer pump is the same as the fuel pump.
(2)燃气涡轮模型(2) Gas turbine model
下面构建燃气涡轮模型。Next build the gas turbine model.
燃气涡轮功率方程:Gas turbine power equation:
涡轮的功率由泵所需的功率决定。The power of the turbine is determined by the power required by the pump.
燃气涡轮效率方程:Gas turbine efficiency equation:
其中,b1,b2,b3为经验系数,为已知参数,由生产燃气涡轮的厂家单位在生产之后通过试验等方法确定该批次产品的经验参数。Among them, b 1 , b 2 , and b 3 are empirical coefficients, which are known parameters, and the manufacturer of the gas turbine shall determine the empirical parameters of this batch of products through tests and other methods after production.
燃气涡轮流量方程:Gas turbine flow equation:
其中,k、R、T分别为燃气的绝热指数、气体常数、温度;qt代表流过燃气涡轮的燃气流量,Pt0为燃气涡轮入口燃气压力,Pte为燃气涡轮出口燃气压力,Pti为燃气涡轮静子与转子间的燃气压力,θ为反力度,μ为燃气涡轮喷嘴的流量系数;At为燃气涡轮喷嘴的面积。Among them, k, R, and T are the adiabatic index, gas constant, and temperature of the gas, respectively; q t represents the gas flow through the gas turbine, P t0 is the gas pressure at the gas turbine inlet, P te is the gas pressure at the gas turbine outlet, and P ti is the gas pressure between the gas turbine stator and rotor, θ is the reaction force, μ is the flow coefficient of the gas turbine nozzle; At is the area of the gas turbine nozzle.
燃气涡轮理论喷射速度:Gas Turbine Theoretical Injection Velocity:
燃气涡轮功率平衡方程:Gas turbine power balance equation:
其中N为燃气涡轮功率;∑Np表示由燃气涡轮带动的泵功率之和,J表示燃气涡轮泵转子的转动惯量,n为燃气涡轮转速。Among them, N is the gas turbine power; ΣN p represents the sum of the pump power driven by the gas turbine, J represents the moment of inertia of the gas turbine pump rotor, and n is the speed of the gas turbine.
经过分析,构建表征燃气涡轮工作状态的时不变系数为:After analysis, the time-invariant coefficients constructed to characterize the working state of the gas turbine are:
氧化剂涡轮与燃料涡轮都属于燃气涡轮。上述构建的燃气涡轮模型以及表征燃气涡轮工作状态的时不变系数适用于氧化剂涡轮与燃料涡轮Oxidant turbines and fuel turbines are both gas turbines. The gas turbine model constructed above and the time-invariant coefficients representing the working state of the gas turbine are applicable to the oxidant turbine and the fuel turbine
(3)热力组件模型(3) Thermal component model
热力组件包括燃气发生器、燃烧室和燃气导管。Thermal components include gas generators, combustion chambers and gas ducts.
热力组件内质量守恒方程:The mass conservation equation in the thermodynamic component:
热力组件内的燃气密度变化规律计算式:Calculation formula of gas density change law in thermal components:
热力组件内的燃气混合比的变化率:The rate of change of the gas mixture ratio in the thermal assembly:
其中,qo代表氧化剂流量,qf代表燃料流量。Among them, q o represents the oxidant flow rate, and q f represents the fuel flow rate.
燃气热值根据混合比进行差值计算:The calorific value of gas is calculated according to the difference of the mixing ratio:
RT=RT(r)RT=RT(r)
其中,T(r)表示T是燃气混合比r的函数,随着燃气混合比r变化。该函数作为已知函数给出,该变化的函数一般为生产该热力组件的厂家根据经验和实验数据拟合得到。Among them, T(r) means that T is a function of the gas mixture ratio r, and changes with the gas mixture ratio r. This function is given as a known function, and the changing function is generally obtained by fitting the manufacturer of the thermal component according to experience and experimental data.
根据理想气体状态方程According to the ideal gas equation of state
PV=mgRTPV = m g RT
进行求导处理,可得Carrying out derivation processing, we can get
进而可以分析出口流量方程The outlet flow equation can then be analyzed
其中,mg、ρ、V、P和r分别为热力组件内的燃气质量、密度、体积、压力和混合比;qig、qlo和qlf分别为流入热力组件的燃气质量流量、液态氧化剂质量流量和液态燃料质量流量;qeg为热力组件的出口流量;ζ为热力组件的喉部(即热力组件其横截面最小的位置)的流量系数;A为热力组件的喉部面积。Among them, m g , ρ , V, P and r are the gas mass, density, volume, pressure and mixing ratio in the thermal component respectively; Mass flow rate and mass flow rate of liquid fuel; q eg is the outlet flow rate of the thermal component; ζ is the flow coefficient of the throat of the thermal component (that is, the position where the cross section of the thermal component is the smallest); A is the throat area of the thermal component.
本发明中构建表征热力组件工作状态的时不变系数为:In the present invention, the time-invariant coefficient constructed to characterize the working state of the thermal component is:
上述构建的热力组件模型以及表征热力组件工作状态的时不变系数适用于燃气发生器、燃烧室和燃气导管。The thermal component model constructed above and the time-invariant coefficients representing the working state of the thermal component are applicable to the gas generator, combustion chamber and gas conduit.
(4)液体管路模型(4) Liquid pipeline model
液体管路中液体推进剂的流动方程如式:The flow equation of the liquid propellant in the liquid pipeline is as follows:
液体管路中推进剂组元的连续方程如式:The continuity equation of the propellant components in the liquid pipeline is as follows:
其中α、ξ、和L分别为液体管路的流阻系数、流容系数和液体的惯性流阻系数;qli、Pli、qle和Pel分别表示液体管路的入口、出口的质量流量和压力。Vl为液体管路体积;a表示液体管路中液体中的声速。Among them, α, ξ, and L are the flow resistance coefficient, flow capacity coefficient and inertia flow resistance coefficient of the liquid respectively; q li , P li , q le and P el respectively represent the mass of the inlet and outlet of the liquid pipeline flow and pressure. V l is the volume of the liquid pipeline; a represents the sound velocity in the liquid in the liquid pipeline.
构建表征液体管路工作状态的时不变系数为:To construct the time-invariant coefficient representing the working state of the liquid pipeline is:
其中,Ple和Pli分别为管路的出口和入口压力,ql为管路流量。Among them, P le and P li are the outlet and inlet pressures of the pipeline respectively, and q l is the flow rate of the pipeline.
上述构建的液体管路模型以及表征液体管路工作状态的时不变系数适用于所有推进剂输送管路,包括带阀管路。The liquid pipeline model constructed above and the time-invariant coefficients characterizing the working state of the liquid pipeline are applicable to all propellant delivery pipelines, including pipelines with valves.
S3:分析表征各部件状态的时不变系数受发动机工作状态影响的变化规律,并根据所述变化规律定义各时不变系数的阈值;S3: Analyzing the change law of the time-invariant coefficients that characterize the state of each component affected by the working state of the engine, and defining the threshold of each time-invariant coefficient according to the change law;
对于S3,应先建立样本库,采集一段时间内该型号多台液体火箭发动机的工作状态下各部件的状态数据,根据采集到的状态数据,计算该型号液体火箭发动机各部件时不变系数,统计得到液体火箭发动机各部件状态的时不变系数受发动机工作状态影响的变化规律,并根据所述变化规律定义各时不变系数的阈值。For S3, a sample library should be established first, and the state data of various components of this type of liquid rocket engine under the working state should be collected for a period of time. According to the collected state data, the time-invariant coefficient of each component of this type of liquid rocket engine should be calculated. The change law of the time-invariant coefficient of the state of each component of the liquid rocket engine affected by the working state of the engine is obtained statistically, and the threshold value of each time-invariant coefficient is defined according to the change law.
样本库中的样本数据量越多,最终统计得到的该型号液体火箭发动机其各部件状态的时不变系数受发动机工作状态影响的变化规律将越准确。The more sample data in the sample library, the more accurate the change law of the time-invariant coefficient of the state of each component of this type of liquid rocket engine affected by the working state of the engine will be obtained from the final statistics.
在发动机正常工作情况下,各部件状态的时不变系数对应一个值或者一个区间;当发动机处于不同的故障状态或者故障程度变大或变小时,各部件状态的时不变系数会相应的发生变化并偏离正常值或正常区间,这些变化规律即本发明通过统计学方法得到的各液体火箭发动机其各部件状态的时不变系数受发动机工作状态影响的变化规律。根据统计得到的上述变化规律定义阈值的方法,包括数理统计中常用的期望、方差等数字特征或点估计、区间估计等各种估计方法。When the engine is working normally, the time-invariant coefficient of each component state corresponds to a value or an interval; when the engine is in a different fault state or the fault degree becomes larger or smaller, the time-invariant coefficient of each component state will occur accordingly Change and deviate from the normal value or normal interval, these changing rules are the changing rules that the time-invariant coefficients of the state of each part of each liquid rocket engine obtained by the statistical method are affected by the working state of the engine. The method of defining the threshold according to the above-mentioned change law obtained by statistics includes numerical features such as expectation and variance commonly used in mathematical statistics, or various estimation methods such as point estimation and interval estimation.
S4:对于待检测的液体火箭发动机,采集其工作状态下各部件的状态数据,根据采集到的状态数据计算出各部件时不变系数并将其与S3中确定的阈值进行对比,进行发动机故障检测与诊断。若所有时不变系数都处于阈值范围内,则判断发动机正常;如果存在表征某个部件状态的时不变系数连续w次超出阈值,则认为发动机该部件发生故障,从而实现发动机故障检测与诊断。其中w是预先设置的大于1的整数,具体根据实际情况以及经验进行设置,一般为3次。S4: For the liquid rocket engine to be tested, collect the state data of each component in its working state, calculate the time-invariant coefficient of each component according to the collected state data and compare it with the threshold determined in S3, and perform engine failure Detection and diagnosis. If all the time-invariant coefficients are within the threshold range, it is judged that the engine is normal; if there is a time-invariant coefficient representing the state of a certain component that exceeds the threshold for w consecutive times, it is considered that the component of the engine is faulty, so as to realize engine fault detection and diagnosis . Among them, w is a pre-set integer greater than 1, which is set according to the actual situation and experience, generally 3 times.
下面结合某型液体火箭发动机燃料冷排汽蚀管故障检测与诊断进行说明。The following describes the fault detection and diagnosis of the fuel cold exhaust cavitation pipe of a certain type of liquid rocket engine.
根据发动机系统各部件组成,按本发明方法构建表征各部件时不变系数,并分析其变化规律。定义其阈值,再进行故障检测与诊断。According to the components of the engine system, the time-invariant coefficients for characterizing each component are constructed according to the method of the present invention, and their variation rules are analyzed. Define its threshold, and then perform fault detection and diagnosis.
图4给出了故障检测与诊断结果。从图4中可以看出,表征燃料冷排汽蚀管状态的时不变系数在430s左右超出阈值,而其它时不变系数并未发生较大变化,因此可以检测与诊断出燃料冷排汽蚀管发生故障。Figure 4 shows the fault detection and diagnosis results. It can be seen from Figure 4 that the time-invariant coefficient representing the state of the fuel cold exhaust cavitation tube exceeds the threshold at about 430s, while the other time-invariant coefficients have not changed significantly, so the fuel cold exhaust can be detected and diagnosed Corrosion tube failed.
以上所述仅为本发明的优选的实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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