CN108911663A - A method of Thistle board is produced using calcium lignosulfonate and naphthalene system composite water-reducing agent - Google Patents

A method of Thistle board is produced using calcium lignosulfonate and naphthalene system composite water-reducing agent Download PDF

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Publication number
CN108911663A
CN108911663A CN201810754683.8A CN201810754683A CN108911663A CN 108911663 A CN108911663 A CN 108911663A CN 201810754683 A CN201810754683 A CN 201810754683A CN 108911663 A CN108911663 A CN 108911663A
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CN
China
Prior art keywords
water
reducing agent
calcium lignosulfonate
ripe powder
naphthalene
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CN201810754683.8A
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Chinese (zh)
Inventor
张伟
王锐
吕振涛
吕杨
杨伟
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Taishan Gypsum (liaoning) Co Ltd
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Taishan Gypsum (liaoning) Co Ltd
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Priority to CN201810754683.8A priority Critical patent/CN108911663A/en
Publication of CN108911663A publication Critical patent/CN108911663A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/142Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
    • C04B28/144Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being a flue gas desulfurization product

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

Proposed by the present invention is a kind of method using calcium lignosulfonate and naphthalene system composite water-reducing agent production Thistle board.Desulfurized gypsum is subjected to raw material admixture, raw material after admixture enters the mixing of silo material homogenizer, it is clinker that raw material after mixing, which carries out first step calcining, the calcined clinker of the first step carries out second calcining, ripe powder enters ripe powder grinding in ball mill, and quantitative calcium lignosulfonate water-reducing agent is added by auger conveyor;Ripe powder enters storage bin and places the ripe powder ageing of progress, and after ripe powder ageing plus water ingredient carries out slurry preparation, while quantitatively naphthalene water reducer is added;Complete the production of Thistle board after slurry preparation with packaging process through gypsum sheet metal forming, drying and segmentation.The present invention, which is used, adds calcium lignosulfonate water-reducing agent by auger conveyor before the grinding of ripe powder, and reduction land plaster mark is thick, reduces the evaporation capacity for using water;Naphthalene water reducer is added by auger conveyor during slurry preparation, reduces the water consumption of production.It is suitable for the method application as production Thistle board.

Description

A method of Thistle board is produced using calcium lignosulfonate and naphthalene system composite water-reducing agent
Technical field
Proposed by the present invention is the production method of building field Thistle board, mainly applies calcium lignosulfonate and naphthalene system is compound subtracts Aqua.Specifically a kind of method using calcium lignosulfonate and naphthalene system composite water-reducing agent production Thistle board.
Background technique
Thistle board is a kind of widely used building and ornament materials, has that light, sound insulation, intensity be high, construction speed Spend fast feature.The use of the natural gypsum or Commercial modified gypsum is raw material, by calcining powder, stirring pulping, foaming sticky paper at Type, drying, segmentation, packaging process.
But traditional gypsum board manufacture water requirement is big, evaporation capacity is big so that water resource waste is more, energy consumption is high, production capacity by Limit.Based on this status, there is an urgent need to a kind of methods of reduction water consumption and the energy-saving production Thistle board of evaporation capacity.
Summary of the invention
In order to reduce water consumption and evaporation capacity in Thistle board produces, calcium lignosulfonate is applied the invention proposes a kind of With the method for naphthalene system composite water-reducing agent production Thistle board.This method passes through addition calcium lignosulfonate water-reducing agent, material before ripe powder is ground Slurry adds naphthalene water reducer in preparing, and reduces the thick reduction of land plaster mark, evaporation capacity;While keeping slurry fluidity, water cream Than reducing, water consumption is reduced, solves the technical issues of reducing water consumption and evaporation capacity in Thistle board production.
The technical proposal for solving the technical problem of the invention is:
Different sources desulfurized gypsum is subjected to raw material admixture by a certain percentage, it is mixed that the raw material after admixture enters silo material homogenizer Even, it is clinker that the raw material after mixing, which carries out the quick first step calcining of high temperature, and the control crystallization water is after 10%~11%, first step calcining Clinker carry out low temperature at a slow speed second calcining, calcination time 25min, out powder temperature control at 155 DEG C, through the first step calcining and Second calcining after-ripening powder enters ripe powder grinding in ball mill, and is added and is determined by auger conveyor before ripe powder enters ball mill Measure calcium lignosulfonate water-reducing agent;Ripe powder after grinding enters storage bin and places the ripe powder ageing of progress, and after ripe powder ageing plus water ingredient is expected Slurry is prepared, while quantitative naphthalene water reducer is added by auger conveyor;Through gypsum sheet metal forming, drying and segmentation after slurry preparation The production of Thistle board is completed with packaging process.
The calcium lignosulfonate water-reducing agent dosage is 0.2%~0.3%(Mass ratio), preferably 0.25%(Mass ratio), ground in ripe powder Preceding addition calcium lignosulfonate water-reducing agent, so that ripe powder is uniformly mixed with calcium lignosulfonate water-reducing agent, the thick reduction of land plaster mark.
The naphthalene water reducer dosage is 12-30g/ ㎡(Mass ratio), naphthalene water reducer is added in slurry preparation, is acted on Time is fast, feedback cycle is short, is regulated and controled according to the slurry fluidity in production.
Good effect, since the present invention uses first step calcination method and second calcination method, and it is logical before the grinding of ripe powder Auger conveyor addition calcium lignosulfonate water-reducing agent is crossed, reduction land plaster mark is thick, reduces the evaporation capacity for using water;Lead to during slurry preparation Auger conveyor addition naphthalene water reducer is crossed, water paste ratio is reduced, reduces the water consumption of production.Using composite water-reducing agent, save Resource and the energy, improve energy-saving efficiency.It is suitable for the method application as production Thistle board.
Detailed description of the invention
Fig. 1 is production procedure schematic diagram of the present invention.
In figure, 1. raw materials are added, 2. material homogenizers, and the calcining of 3. first steps, the calcining of 4. second steps, 5. clinker grindings, 6. is ripe Material ageing, 7. slurry preparations, 8. gypsum sheet metal formings, 9. drying, 10. segmentations and packaging, 11. auger conveyors.
Specific embodiment
According to the figure, different sources desulfurized gypsum is carried out to raw material by a certain percentage and adds 1, the raw material after admixture enters cylinder Storehouse material homogenizer 2 mixes, and it is clinker that raw material after mixing, which carries out the quick first step calcining 3 of high temperature, the control crystallization water 10%~ 11%, the calcined clinker of the first step carries out low temperature second calcining 4, calcination time 25min at a slow speed, and the control of powder temperature is 155 out DEG C, enter ripe powder grinding 5 in ball mill through first step calcining and second calcining after-ripening powder, and lead to before ripe powder enters ball mill It crosses auger conveyor 11 and quantitative calcium lignosulfonate water-reducing agent is added;Ripe powder after grinding enters storage bin and places the ripe powder ageing 6 of progress, ripe powder After ageing plus water ingredient carries out slurry preparation 7, while quantitative naphthalene water reducer is added by auger conveyor;It is passed through after slurry preparation The production of Thistle board is completed in gypsum sheet metal forming 8, drying 9 and segmentation with 10 processes of packaging.
The calcium lignosulfonate water-reducing agent dosage is 0.2%~0.3%(Mass ratio), preferably 0.25%(Mass ratio), ground in ripe powder Preceding addition calcium lignosulfonate water-reducing agent, so that ripe powder is uniformly mixed with calcium lignosulfonate water-reducing agent, the thick reduction of land plaster mark.
The naphthalene water reducer dosage is 12-30g/ ㎡(Mass ratio), naphthalene water reducer is added in slurry preparation, is acted on Time is fast, feedback cycle is short, is regulated and controled according to the slurry fluidity in production.
The working principle of the invention:
Calcium lignosulfonate is anionic high molecular surfactant, it can make molecular property and alternate interaction of molecules spy on interface Property has greatly changed.Calcium lignosulfonate mix land plaster in, after land plaster is mixed with water, calcium lignosulfonate be dissociated into macromolecular anion with Metal cation calcium ion.The macromolecular Anion-adsorption of stronger surface-active is presented on the surface of gypsum particle, makes stone Cream grain subband negative electrical charge disperses gypsum particle since identical charges are mutually exclusive.Simultaneously as calcium lignosulfonate is hydrophilic, suction The film of solvation of the attached layer around gypsum particle can also hinder gypsum to agglomerate, and cause steric restriction, thus make gypsum particle and Secondary aggregation particle spreads out, and releases water and air contained in gelinite, and such free water increases, and makes the stream of calcium plaster Dynamic degree improves.In addition, since calcium lignosulfonate can reduce gas-liquid surface tension, and there is certain bleed, the rolling of microbubble and floating Hold in the palm the improved effect workability of calcium plaster.Finally, containing slow setting group in the molecule of itself in calcium lignosulfonate other than containing sugar Hydroxyl and ehter bond, therefore have deferred action.This inhibiting effect to gypsum initial stage aquation reduces chemical bonding water, and opposite Free water increase, make calcium plaster fluidity improve.Addition calcium lignosulfonate water-reducing agent can make the thick reduction of land plaster mark before the milling, by original 102% 90% is reduced to be averaged(Mass ratio), while land plaster intensity improves, evaporation capacity reduces.Addition calcium lignosulfonate subtracts before the milling It is long to the land plaster action period after aqua, land plaster quality can be made to significantly improve by ageing.
Naphthalene series high-efficiency water-reducing agent molecule belongs to few branch linear structure, and sulfonic group is a kind of stub formula to gypsum particle absorption Absorption shape, space multistory repulsive force is smaller, and dispersion force is mainly determined by electrostatic repulsion, and feature is that adsorbance is more but adsorption capacity It is weaker;Diminishing agent molecule easily acts on various factors such as progress, Brownian movement, gravity and the mechanical stirrings of aquation and is detached from gypsum Particle surface causes to agglomerate acceleration between particle, it is big macroscopically to show as fluidity gradual loss.Poly carboxylic acid series super plasticizer belongs to Polyelectrolyte contains carboxyl, sulfonic group isopolarity group in chemical structure, and has the polyethylene oxide side chains of certain length, in stone It is tooth form absorption on cream particle, feature is small for adsorbance, but because the steric hindrance that its branch generates prevents particle from close to each other, To make gypsum particle disperse and stablize.The naphthalene series high-efficiency water-reducing agent for having added synthesized co-poly carboxylic acid remains naphthalene system Water-reducing agent assigns the preferable dispersion stabilization of gypsum particle to the higher dispersibility of gypsum, this is electrostatic repulsion and three-dimensional effect The result for answering comprehensive function is from the perspective of from the angle of colloid chemistry, is protective effect of the high molecular surfactant to colloid.Gypsum is inhaled Attached naphthalene water reducer molecule so that particle dispersion mixes polycarboxylic acids molecule therein and is also adsorbed, but since content is very low, It does not play a leading role to dispersion, they form hydrogen using multiple ethyoxyl ehter bonds on dentation absorption shape and its side chain and hydrone Key and form hydrophily solid protective membrane, play the role of increasing intensity and thickness to water-reducing agent adsorption layer, within a certain period of time may be used The mutual coalescence for preventing particle, plays the effect for keeping dispersion stable.The naphthalene water reducer action period is added when slurry preparation Short to produce, it can be achieved that quickly adjusting, when same fluidity is 160, water requirement is significantly reduced, and normally adds in calcium lignosulfonate water-reducing agent In the case of, water paste ratio reduces to 60% by original 65%(Mass ratio).
The features of the present invention:
1, due to the addition before ripe powder is ground of calcium lignosulfonate water-reducing agent, so can preferably mix with ripe powder, calcium lignosulfonate water-reducing agent is uniform It is dispersed in ripe powder, the thick reduction of land plaster mark, evaporation capacity reduces.
2, due to adding naphthalene water reducer in slurry preparation, action time is fast, and feedback cycle is short, it is possible to according to life Situation in production regulates and controls the fluidity of slurry at any time.
3, due to using two kinds of compound additions of water-reducing agent, pulp flow is kept in the case where low water demand so being more advantageous to Dynamic degree, when calcium lignosulfonate water-reducing agent normally adds, when fluidity is 160, water requirement is significantly reduced, and water paste ratio is by original 65% reduces to 60%(Mass ratio), the water consumption and evaporation capacity in Thistle board production process are significantly reduced, energy conservation is improved Efficiency meets production requirement.

Claims (3)

1. a kind of method using calcium lignosulfonate and naphthalene system composite water-reducing agent production Thistle board, it is characterized in that:
Different sources desulfurized gypsum is subjected to raw material admixture by a certain percentage(1), the raw material after admixture enters silo material homogenizer (2)It mixes, the raw material after mixing carries out the quick first step calcining of high temperature(3)For clinker, the crystallization water is controlled 10%~11%, first It walks calcined clinker and carries out low temperature second calcining at a slow speed(4), calcination time 25min, the control of powder temperature is at 155 DEG C out, warp First step calcining and second calcining after-ripening powder enter ripe powder grinding in ball mill(5), and pass through before ripe powder enters ball mill Auger conveyor(11)Quantitative calcium lignosulfonate water-reducing agent is added;Ripe powder after grinding enters storage bin and places the ripe powder ageing of progress(6), ripe After powder ageing plus water ingredient carries out slurry preparation(7), while quantitative naphthalene water reducer is added by auger conveyor;Slurry preparation By gypsum sheet metal forming(8), drying(9)With segmentation and packaging(10)The production of process completion Thistle board.
2. a kind of method using calcium lignosulfonate and naphthalene system composite water-reducing agent production Thistle board according to claim 1, It is characterized in:
The calcium lignosulfonate water-reducing agent dosage is 0.2%~0.3%(Mass ratio), preferably 0.25%(Mass ratio), add before the grinding of ripe powder Add calcium lignosulfonate water-reducing agent, so that ripe powder is uniformly mixed with calcium lignosulfonate water-reducing agent, the thick reduction of land plaster mark.
3. a kind of method using calcium lignosulfonate and naphthalene system composite water-reducing agent production Thistle board according to claim 1, It is characterized in:
The naphthalene water reducer dosage is 12-30g/ ㎡(Mass ratio), naphthalene water reducer, action time are added in slurry preparation Fastly, feedback cycle is short, is regulated and controled according to the slurry fluidity in production.
CN201810754683.8A 2018-07-11 2018-07-11 A method of Thistle board is produced using calcium lignosulfonate and naphthalene system composite water-reducing agent Pending CN108911663A (en)

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Citations (8)

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JPS63289498A (en) * 1987-05-22 1988-11-25 Denki Kagaku Kogyo Kk Solidifying agent for radioactive waste
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JPH06107445A (en) * 1992-09-24 1994-04-19 Nippon Steel Corp Material for rolled concrete pavement
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CN101781097A (en) * 2009-01-16 2010-07-21 北新集团建材股份有限公司 Airflow desulphurization gypsum calcination system
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CN102380903A (en) * 2010-08-31 2012-03-21 泰山石膏股份有限公司 Large-scale production process for paper surface gypsum boards with annual yield scale being 50 million square meters
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